Configuração Asi Safe

FAQ 01/2016
AS-i Fieldbus System on CM

AS-i Master with AS-i Safety
S7-1500 CPU / ET 200SP
https://support.industry.siemens.com/cs/ww/en/view/109480137
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Contents
1 Introduction ........................................................................................................ 3
1.1 Hardware Components Used ............................................................... 4
1.2 Wiring of the Hardware Components ................................................... 5
2 Configuration ..................................................................................................... 8
2.1 CPU 1511F-1 PN ................................................................................. 8
2.2 ET 200SP ............................................................................................. 9
2.3 AS-i Slaves ......................................................................................... 11
2.4 Configure Safe Inputs and Outputs (F-IOs) ....................................... 15
2.5 Compile and Download the Configuration.......................................... 19
2.6 Assign F Destination Address ............................................................ 22
2.7 Read In AS-i Code Sequences .......................................................... 23
3 Programming ................................................................................................... 26
3.1 Create F Block .................................................................................... 26
3.2 Implement Emergency Stop Switch-Off ............................................. 27
3.3 Diagnostics of the AS-i Bus System ................................................... 28
4 Visualization ..................................................................................................... 29
AS-i fieldbus system on CM AS-i Master with AS-i Safety

Entry ID: 109480137, V 1.0, 01/2016 2
1 Introduction
1 Introduction
This entry shows how you operate an AS-i field bus system for different AS-i slaves
with the CM AS-i Master and F-CM AS-i Safety modules.
You can use the following AS-i slaves:
Standard DI/DO, AI or AO
Fail-safe DI
Fail-safe DO
The ET 200SP works as a gateway. It is connected via PROFINET with PROFIsafe
to a CPU 1511F-1 PN. An AS-i field bus system is connected to the ET 200SP.
The AS-i field bus system consists of AS-i slaves for standard signals and safety
slaves for safety signals.
Figure 1-1
ET200SP with CM AS-i Master

CPU 1511F-1 PN and F-CM AS-i Safety
PROFINET with PROFIsafe

AS-Interface AS-Interface Safety
AS-i Slave Safety-Slave

Entry ID: 109480137, V 1.0, 01/2016 3
1 Introduction
1.1 Hardware Components Used

Figure 1-2 and Table 1-1 show the components used with the assigned bus
systems and addresses.
Figure 1-2
Note With AS-i the bus cycle time is governed by the number of AS-i slaves. 150 µs
are required per AS-i slave. If you are using a fail-safe output, it only works if at
least 5 AS-i slaves are connected to the AS-i bus system. Otherwise the F-
CM AS-i Safety gets muddled with the F time, because it is too fast. Therefore
there is the need for additional standard AS-i slaves to increase the bus cycle
time.

Entry ID: 109480137, V 1.0, 01/2016 4
1 Introduction
Table 1-1
Module Article number Bus system Address
CPU 1511F-1 PN 6ES7511-1FK00-0AB0 PROFINET 140.140.90.11
IM 155-6 PN ST 6ES7155-6AU00-0CN0 PROFINET 140.140.90.101
AS-i Power 3RX9501-0BA00 AS-i Power supply for AS-i
3A AC 120V / 230V field bus system
CM AS-i Master 3RK7137-6SA00-0BC1 AS-i AS-i Master
CM AS-i Safety 3RK7136-6SC00-0BC1 AS-i Processing of safety
signals on AS-i field
bus system
AS-i analog module 3RK1107-2BQ40-0AA3 AS-i 1
(2AA +/- 10V)
AS-i analog module 3RK1207-2BQ40-0AA3 AS-i 2
(2AE +/- 10V)
AS-i K60 4 DI/DO 3RK2400-1DQ00-1AA3 AS-i 3A
AS-i safe slimline 3RK1405-1SE15-0AA2 AS-i 4A

module S45F
1F-RO/3DI/2DO
Emergency stop 3SF5811-2AA08 AS-i 5
button
1.2 Wiring of the Hardware Components

Figure 1-3 and Figure 1-4 show the wiring of the hardware components. The
CM AS-i Master must be connected to an AS-i power supply that delivers 30V. The
F-CM ASi-Safety is not wired but does have to be slotted on a dark Base Unit next
to the CM AS-i Master. A light Base Unit is slotted on the right next to the F-CM
AS-i Safety.

Entry ID: 109480137, V 1.0, 01/2016 5
1 Introduction
Figure 1-3
IM 155-6 PN
AS-i Safety
AS-i Power
CM AS-i
Supply
Master
F-CM
8 DO
DC 24V
AS-i bus
Note The CM AS-i Master module is supplied with 30V by the AS-i power supply. All
other modules (DI/DO) of the ET 200SP are supplied with 24V by the interface
module.

Entry ID: 109480137, V 1.0, 01/2016 6
1 Introduction
Figure 1-4
server module
F-CM
CPU 1511F-1 CM AS-i
IM 155-6 PN AS-i DO
PN Master
Safety
L+ M L+ M ASI+ ASI- L+ M L+ M
24V DC
ASI+ ASI-
AS-i Power
Supply
ASI+ ASI- ASI+ ASI- ASI+ ASI- ASI+ ASI- ASI+ ASI-
AS-i AS-i
ASIsafe
analog analog
AS-i K60 ASIsafe S45F,
module module
4DI/4DO 3SB3 1F-RO/
2AO 2AI
3DI/2DO
+/-10V +/-10V

Entry ID: 109480137, V 1.0, 01/2016 7
2 Configuration
2 Configuration
2.1 CPU 1511F-1 PN
Proceed as follows to configure the CPU1511F-1 PN.
1. Create a new project in the TIA Portal.
2. Insert the S7-1500 F-CPU in the project, CPU1511F-1 PN, for example.
3. On the CPU display you set the required IP address and subnet mask, for
example the IP address 140.140.90.11 and the subnet mask 255.255.0.0.
4. In the Devices and Networks editor you open the Device view of the CPU.
5. In the Device view you mark the CPU. The properties of the CPU are displayed
in the inspector window.
6. Go to the "General" tab and navigate to "PROFINET interface > Ethernet
addresses".
a. Assign an existing subnet to the PROFINET interface. If there is no subnet
available, click the "Add new subnet" button.
b. Enable the function "Set IP address in the project" and enter the
IP address and subnet mask that you set in the CPU display.
Figure 2-1

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2 Configuration
2.2 ET 200SP
Proceed as follows to configure the ET 200SP.
1. In the Devices and Networks editor you select the Network view.
2. Drag and drop the interface module of the ET 200SP, IM 155-6 PN ST, for
example, from the Hardware Catalog into the Network view.
The interface modules of the ET 200SP are located in the Hardware Catalog
under "Distributed IO > ET 200SP > Interface Modules".
Figure 2-2
3. Use drag-and-drop to assign the ET 200SP to the IO controller.
Figure 2-3

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2 Configuration
4. In the Devices and Networks editor you open the Device view of the
ET 200SP.
5. In the Device view of the ET 200SP you use drag-and-drop to insert the
following modules from the Hardware Catalog into the rack of the ET 200SP.
– CM AS-i Master ST
– F-CM AS-i Safety ST
– DO 8x24VDC/0.5A HF (optional)
– Server module
Figure 2-4
6. In the Device view you mark the interface module of the ET 200SP. The
properties of the IM 155-6 PN ST are displayed in the inspector window.
7. Go to the "General" tab and navigate to "PROFINET interface > Ethernet
addresses".
a. Enable the function "Set IP address in the project" and enter the IP
address and subnet mask of the ET 200SP. In this example the ET 200SP
has the IP address 140.140.90.101 and subnet mask 255.255.0.0.
b. Enter the PROFINET device name of the ET 200SP. In this example the
ET 200SP has the PROFINET device name "im155-6".

Entry ID: 109480137, V 1.0, 01/2016 10
2 Configuration
Figure 2-5
8. Via the TIA Portal you assign the PROFINET device name "im155-6" to the
ET 200SP. The IP address 140.140.90.101 and the subnet mask 255.255.0.0
are assigned automatically by the IO controller.
2.3 AS-i Slaves

Proceed as follows to configure the AS-i slaves.
1. In the Device View of the ET 200S you mark the CM AS-i Master. The
properties of the CM AS-i Master are displayed in the inspector window.
2. Go to the "General" tab and navigate to "AS Interface".
a. Click the "Add new subnet" button to create a new AS-i subnet.
b. Select the created AS-i subnet to network the CM AS-i Master with it.

Entry ID: 109480137, V 1.0, 01/2016 11
2 Configuration
Figure 2-6
3. Use drag-and-drop to insert the required AS-i slaves from the Hardware
Catalog into the Network view of the Devices and Networks editor.
Figure 2-7
4. In the Devices and Networks editor you open the Device view of the AS-i slave.
5. You mark the AS-i slave in the Device view. The properties of the AS-i slave
are displayed in the inspector window.
6. Go to the "General" tab and navigate to "AS Interface".
a. Network the AS-i slave with the same AS-i subnet with which you network
the CM AS-i Master.
b. Enter the address of the AS-i slave.

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2 Configuration
Figure 2-8
7. Repeat steps 4 to 6 for all the configured AS-i slaves.

8. Assign the configured addresses to the AS-i slaves with the addressing device:
a. You have to unscrew the Emergency Stop to assign the address (see
Figure 2-9).

Entry ID: 109480137, V 1.0, 01/2016 13
2 Configuration
Figure 2-9
b. With module S45F 1F-RO/3DI/2DO each F output receives a second safe

AS-i address as well as the "standard" AS-i address.
The module has a DIP switch. When the DIP switch is in the "RUN"
position (left), the module can be operated and the "standard" AS-i address
can be set.
When the DIP switch is in the "F-ADDR" position (right), the safe AS-i
address can be set. In this position it is not possible to operate the module.
After setting the safe AS-i address you must set the DIP switch back to the
"RUN" position (left).

Entry ID: 109480137, V 1.0, 01/2016 14
2 Configuration
2.4 Configure Safe Inputs and Outputs (F-IOs)

Until now, the safe AS-i slaves have only the normal IO addresses in the
configuration. These IO addresses can be accessed in the user program.
Figure 2-10

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2 Configuration
To activate the safe IO addresses you open the Device view of the ET 200SP. In
the Device view you mark the F-CM AS-i Safety. The properties of the F-CM AS-i
Safety are displayed in the inspector window.
Go to the "General" tab and navigate to "Safe inputs". Activate the safe inputs of
the safe AS-i slave.
Figure 2-11

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2 Configuration
Go to the "General" tab and navigate to "Safe outputs". You can activate up to 16
safe AS-i vector groups. In the settings of each required vector group you activate
the output controller and set the associated AS-i address. In this example the safe
output A32.0 of the safe relay is activated. The safe relay has the safe
AS-i address 6. The safe AS-I address which you set in the project must accord
with the address of the safe part of AS-i slave. A lot of AS-I slaves with safe
outputs have two AS-I addresses, one standard AS-I address and one safe AS-I
address.
The safe output can be passivated. It is acknowledged / passivated via the output
A34.0.
Figure 2-12

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2 Configuration
After activating the safe inputs and outputs more options for the safety parameters
are displayed in the properties of the safe AS-i slave.
Figure 2-13

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2 Configuration
2.5 Compile and Download the Configuration

In the project tree you mark the S7-500 CPU. In the toolbar you click the "Compile"
button.
Figure 2-14
In the project tree you mark the S7-1500 CPU. In the toolbar you click the
"Download to device" button. The "Extended download to device" or "Load
preview" dialog opens automatically.
The "Extended download to device" dialog opens automatically only if the access
path has to be set.
(1) Make the following settings:
Type of the PG/PC interface: PN/IE
PG/PC interface: network card of the PC/PG connected with the S7-1500 CPU.
Connection to interface/subnet: subnet networked with the PROFINET
interface of the S7-1500 CPU, PN/IE_1, for example
(2) Activating the "Show all compatible devices" option.
(3) Click the "Start search" button.
(4) The S7-1500 CPU is displayed in the "Compatible devices in target subnet:" list.
Mark the S7-1500 CPU.
(5) Click the "Load" button. The "Load preview" dialog opens.

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2 Configuration
Figure 2-15
3
In the "Load preview" dialog you click the "Load" button to start the download
procedure. Enable the "Stop all" action to stop the modules before the load
procedure.
Figure 2-16

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2 Configuration
In the "Load results" dialog you click the "Finish" button to terminate the download
procedure. Enable the "Start all" action to start the modules after the load
procedure.
Figure 2-17
After the project has been loaded:

The following LEDs of the CM AS-i Master light green:
– DIAG
– AS-i ok
– PWR
The RN-LED of the interface module of the ET 200SP no longer flashes, but
lights green.

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2 Configuration
2.6 Assign F Destination Address

You assign the F destination address to the F-CM AS-i Safety. For this, in the
Device view of the ET 200SP you right-click the CM AS-i Safety and select in the
pop-up menu you select "Assign F-destination address".
Figure 2-18
Note If the "Assign F-destination address" item is not available in the pop-up menu
with the F-CM AS-i Safety, add an F-DI/DO module in the configuration of the
ET 200SP. Right-click the F-DI/DO module and in the pop-up menu you select
the item "Assign F-destination address".

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2 Configuration
In the "Assign F-destination address" dialog you select the F-CM AS-i Safety. Click
the "Identification" button. Then the "Assigned" status is displayed.
Figure 2-19
2.7 Read In AS-i Code Sequences

The F-CM AS-i Safety retrieves the code sequences of the safe AS-i slave from the
CM AS-i master via the backplane bus. The F-CM AS-i Safety must have received
all the code sequences in order to be able to start the safe operation. For this the
F-CM AS-i Safety must recognize the right addresses of all the AS-i slaves and the
contacts must also be closed. The Emergency Stop button must be open, not
pressed, at least once for the F-CM AS-i Safety to recognize the right code
sequences.
The figure below shows the "Online&Diagnostics" view of the F-CM AS-i Safety.
The module sees the right addresses of all the AS-i slaves. However, the
Emergency Stop button is pressed so that the code sequence cannot be
recognized and is displayed red. With F-IN the contacts 1 and 2 are shown white,
which means the contacts are open.

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2 Configuration
Figure 2-20
When the Emergency Stop button is opened, the contacts are shown green with
F-IN. The code sequence is also shown green. The "Trained slaves" display is still
on "1/2". Click the "Apply learned code sequences" button.
Figure 2-21

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2 Configuration
Confirm the message displayed with "Yes".

Figure 2-22
The "Trained slaves" display is now on "2/2". The code sequence of the
Emergency Stop button is shown green with a check mark, which means ready for
operation.
Now all of the modules should be green.

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3 Programming
3 Programming
3.1 Create F Block
In the project tree you double-click the "Add new block" entry in the "Program
blocks" folder of the CPU. The "Add new block" dialog opens.
Figure 3-1
In the "Add new block" dialog you make the following settings.
Click the "Function block" button.
Enable the "Create F-block" option.
Enter a name for the F-block.
Click the "OK" button. The F-block is created.

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3 Programming
Figure 3-2
3.2 Implement Emergency Stop Switch-Off

Call of the "ESTOP1" instruction
The "ESTOP1" instruction is called in the F-block. The instruction does an
Emergency Stop switch-off with acknowledgment for stop categories 0 and 1.
Figure 3-3

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3 Programming
Input parameters
Table 3-1 shows the input parameters of the "ESTOP1" instruction.
Table 3-1
Input parameters Data type Description
E_STOP BOOLEAN Emergency Stop
ACK_NEC BOOLEAN 1=Acknowledgment
required
ACK BOOLEAN 1=Acknowledgment
TIME_DEL TIME Delay time
Output parameters
Table 3-2 shows the output parameters of the "ESTOP1" instruction.
Table 3-2
Output parameters Data type Description
Q BOOLEAN 1=Enable
Q_DELAY BOOLEAN Enable delayed switch-off
ACK_REQ BOOLEAN 1=Acknowledgment
required
DIAG BYTE Service data
Function
In normal operation the Emergency Stop button is not pressed, in other words the
E_STOP input parameter is 1, so that the output parameters Q and Q_DELAY are
set to 1 and the output parameter ACK_REQ is set to 0 (enable and no
acknowledgment required).
If the Emergency Stop button is pressed, the E_STOP input parameter is set to 0
so that the output parameter Q is reset to 0 (immediate emergency switch-off). The
output parameter Q-DELAY is reset to 0 only after expiry of the delay time
TIME_DEL (delayed emergency switch-off).
When the Emergency Stop button is released again, the output parameters Q and
Q_DELAY remain at 0 (no enable). The output parameter ACK_REQ is set to 1
(acknowledgment required). Normal operation resumes only when the input
parameter ACK is set to 1 (acknowledgment).
3.3 Diagnostics of the AS-i Bus System

The operating status of the AS-i master, the connected AS-i network and the AS-i
slaves is stored as diagnostics data record DS92 in CM AS-i Master module. In the
user program of the CPU you use the instruction RDREC to read out the data
record DS92.
A description of the data record DS92 is available in the CM AS-i Master manual,
section 8.9 "Data Records for Diagnostics" at this link:
https://support.industry.siemens.com/cs/ww/en/view/71756485

Entry ID: 109480137, V 1.0, 01/2016 28
4 Visualization
4 Visualization
The modules that have to be acknowledged are displayed on the SIMATIC Panel:
F-DO
F-CM AS-i Safety
Emergency Stop button
The modules below are acknowledged by the corresponding button on the
SIMATIC Panel.
Click the "ACK F-DO" button to acknowledge the safe output A32.0 of the safe
relay.
Click the "ACK F-CM" button to re-introduce the F-CM AS-i Safety.
Click the "ACK ESTOP" button to acknowledge the Emergency Stop switch-off.
If you click the "ACK Global" button, you trigger a global acknowledgment.
In addition the status of the configured AS-i slaves is displayed.
Active (green)
Failure (red)
Figure 4-1

Entry ID: 109480137, V 1.0, 01/2016 29

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FAQ 01/2016

AS-i Fieldbus System on CM

AS-i fieldbus system on CM AS-i Master with AS-i Safety

ET200SP with CM AS-i Master

PROFINET with PROFIsafe

AS-Interface AS-Interface Safety

AS-i Slave Safety-Slave

AS-i fieldbus system on CM AS-i Master with AS-i Safety

1.1 Hardware Components Used

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i safe slimline 3RK1405-1SE15-0AA2 AS-i 4A

1.2 Wiring of the Hardware Components

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

3. Use drag-and-drop to assign the ET 200SP to the IO controller.

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

2.3 AS-i Slaves

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

7. Repeat steps 4 to 6 for all the configured AS-i slaves.

AS-i fieldbus system on CM AS-i Master with AS-i Safety

b. With module S45F 1F-RO/3DI/2DO each F output receives a second safe

AS-i fieldbus system on CM AS-i Master with AS-i Safety

2.4 Configure Safe Inputs and Outputs (F-IOs)

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

2.5 Compile and Download the Configuration

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

After the project has been loaded:

AS-i fieldbus system on CM AS-i Master with AS-i Safety

2.6 Assign F Destination Address

AS-i fieldbus system on CM AS-i Master with AS-i Safety

2.7 Read In AS-i Code Sequences

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

Confirm the message displayed with "Yes".

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

3.2 Implement Emergency Stop Switch-Off

AS-i fieldbus system on CM AS-i Master with AS-i Safety

DIAG BYTE Service data

3.3 Diagnostics of the AS-i Bus System

AS-i fieldbus system on CM AS-i Master with AS-i Safety

AS-i fieldbus system on CM AS-i Master with AS-i Safety

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