HFP48 145 User Manuel
HFP48 145 User Manuel
HFP48 145 User Manuel
User Manual
Product models:
HFP4850S80-145 | HFP4835U80-145
This manual contains all safety, installation and operating instructions for the HFP Series all-in-one solar
charge inverter.
Please read all instructions and precautions in the manual carefully before installation and use.
Non-safety voltage exists inside the all-in-one solar charge inverter. To avoid personal injury, users
shall not disassemble the all-in-one solar charge inverter themselves. Contact our professional
maintenance personnel if there is a need for repair.
Do not place the all-in-one solar charge inverter within the reach of children.
Do not install the all-in-one solar charge inverter in harsh environments such as moist, oily,
flammable or explosive, or heavily dusty areas.
The mains input and AC output are high voltage, so please do not touch the wiring terminals.
The housing of the all-in-one solar charge inverter is hot when it is working. Do not touch it.
Do not open the terminal protective cover when the all-in-one solar charge inverter is working.
It is recommended to attach proper fuse or circuit breaker to the outside of the all-in-one solar
charge inverter.
Always disconnect the fuse or circuit breaker near the terminals of PV array, mains and battery before
installing and adjusting the wiring of the all-in-one solar charge inverter.
After installation, check that all wire connections are tight to avoid heat accumulation due to poor
connection, which is dangerous.
The all-in-one solar charge inverter is off-grid. It is necessary to confirm that it is the only input device
for load, and it is forbidden to use it in parallel with other input AC power to avoid damage.
4. Household load: Allow connection of various household and office loads, including refrigerators,
lamps, TVs, fans and air conditioners.
5. All-in-one solar charge inverter: The energy conversion unit of the whole system.
Specific system wiring method depends on the actual application scenario.
RS485-1
① Overload protector ⑩
communication port
Wiring and installation must comply with national and local electrical codes.
Recommended PV array wiring specifications and circuit breaker selection: Since the output current of
the PV array is affected by the type, connection method and illumination angle of the PV module, the
minimum wire diameter of the PV array is calculated according to its short-circuit current; refer to the
short-circuit current value in the PV module specification (the short-circuit current is constant when the
PV modules are connected in series; the short-circuit current is the sum of the short-circuit currents of
all PV modules connected in parallel); the short-circuit current of the PV array shall not exceed the
maximum input current.
Refer to the table below for PV input wire diameter and switch:
Note: The voltage in series shall not exceed the maximum PV input open circuit voltage.
Refer to the table below for recommended AC input wire diameter and switch:
Maximum
Recommended AC Recommended air switch or
Models bypass input
input wiring diameter circuit breaker type
current
Note: There is already an appropriate circuit breaker at the Mains input wiring terminal, so it is
Note: The wiring diameter is for reference only. If the distance between the PV array and the all-in-one
solar charge inverter or the distance between the all-in-one solar charge inverter and the battery is
relatively long, using a thicker wire can reduce the voltage drop to improve system performance.
Note: The above are only recommended wiring diameter and circuit breaker. Please select the
Warning: Danger of explosion! Never install the all-in-one solar charge inverter and lead-acid
battery in the same confined space! Also do not install in a confined place where battery gas may
collect.
Step3: Wiring
neutral wire;
③ Properly connect the AC output wire according to the wire sequence and terminal
position shown in the figure below. Please connect the ground wire first, and then the live
wire and the neutral wire. The ground wire is connected to the grounding screw hole on the
cabinet through the O-type terminal.
Note: The grounding wire shall be as thick as possible (cross-sectional area is not less than 4mm2).
The grounding point shall be as close as possible to the all-in-one solar charge inverter. The
shorter the grounding wire, the better.
Warnings:
① Mains input, AC output and PV array will generate high voltage. So, before wiring, be sure to
② Be very careful during wiring; do not close the circuit breaker or fuse during wiring, and ensure that
the “+” and “-” pole leads of each component are connected properly; a circuit breaker must be
installed at the battery terminal. Refer to Section 2.2 “Wiring Specifications and Circuit Breaker Selection”
to select a right circuit breaker. Before wiring, be sure to disconnect the circuit breaker to prevent strong
electric sparks and avoid battery short circuit; if the all-in-one solar charge inverter is used in an area
with frequent lightning, it is recommended to install an external lightening arrester at the PV input
terminal.
Step 4: Check if the wiring is correct and firm. In particular, check if the battery polarity is reversed, if the
Note: If power is supplied to different AC loads, it is recommended to first turn on the load with a large
surge current. After the load is stable, turn on the load with a small surge current.
Note: If the all-in-one solar charge inverter does not work properly or the LCD or indicator is abnormal,
refer to Chapter 6 to handle the exceptions.
2.4.1 Introduction
1. Maximum six all-in-one solar charger inverters can be used for parallel operation.
2. When using the parallel operation function, the following connecting lines (package
Warning:
1. Battery wiring:
Parallel connection in single or spilit phase: Ensure that all all-in-one solar charger inverters
are connected to the same battery, with BAT + connected to BAT + , BAT - connected to BAT
-, and that the connection is correct with the same wiring length and line diameter before
power on and start-up, so as to avoid the abnormal operation of parallel system output caused
by wrong connection.
2. AC OUT wiring:
Parallel connection in single phase: Ensure L-to-L, N-to-N and PE-to-PE connection for all
all-in-one solar charger inverters, and that the connection is correct with the same wiring
length and line diameter before power on and start-up, so as to avoid the abnormal operation
of parallel system output caused by wrong connection. For specific wiring, please refer to 2.4.3
Wiring Diagram
Parallel connection in spilit phase: Ensure N-to-N and PE-to-PE connection for all all-in-one
solar charger inverters. The L lines of all inverters connected to the same phase need to be
connected together. But L lines of different phases cannot be joined together. Other
3. AC IN wiring:
Parallel connection in single phase: Ensure L-to-L, N-to-N and PE-to-PE connection for all
all-in-one solar charger inverters, and that the connection is correct with the same wiring
length and line diameter before power on and start-up, so as to avoid the abnormal operation
of parallel system output caused by wrong connection. Meanwhile, it is not allowed to have
multiple different AC source inputs to avoid damage to the external equipment of the inverter.
The consistency and uniqueness of AC source input shall be ensured. For specific wiring, please
Parallel connection in spilit phase: Ensure N-to-N and PE-to-PE connection for all all-in-one
solar charger inverters. The L lines of all inverters connected to the same phase need to be
connected together. But L lines of different phases cannot be joined together. Other
connection precautions are the same as parallel connection in single phase. For specific wiring,
Parallel connection in single or spilit phase: Our company's parallel communication line is a
DB15 standard computer cable with shielding function. Ensure the "one-in-one-out" rule when
connecting each inverter, that is, connect the male connector (out) of this inverter with the
female connector (in) of the inverter to be paralleled. Do not connect the male connector of
the inverter to its female connector. In addition, make sure to tighten the parallel
communication line of each inverter with self-contained end screws of DB15 to avoid the
abnormal operation or damage of the system output caused by the falling off or poor contact
Parallel connection in single phase: Our company's current sharing detection line is a twisted
connection line. Ensure the "one-in-one-out" rule when connecting each inverter, that is,
connect the current sharing line of the inverter with the current sharing green port of the
requirement). The current sharing ports of the inverter cannot be connected to each other. In
addition, make sure that the red and black current sharing connection lines of each inverter
are not manually exchanged, and make sure to tighten the lines with self-contained screws to
avoid the abnormal operation or damage of the system output caused by abnormal parallel
current sharing detection. For specific wiring, please refer to 2.4.3 Wiring Diagram.
Parallel connection in spilit phase: The current sharing detection lines of all inverters
connected to the same phase need to be connected together. But the current sharing
detection lines of different phases cannot be joined together. Other connection precautions
are the same as parallel connection in single phase. For specific wiring, please refer to 2.4.4
Wiring Diagram.
6. Before or after connecting the system, please carefully refer to the following system wiring
diagram to ensure that all wiring is correct and reliable before power on.
7. After the system is wired, powered on and in normal operation, if a new inverter needs to be
connected, make sure to disconnect the battery input, PV input, AC input and AC output, and
that all all-in-one solar charger inverters are powered off before reconnecting into the system.
charger inverter need to be locked with screws after connecting. The schematic diagram is as
follows:
2. In case of parallel operation with multiple inverters, the schematic diagram of parallel
charger inverter need to be locked with screws after connecting. The schematic diagram is as
follows:
2. In case of parallel operation with multiple inverters, the schematic diagram of parallel
connection is as follows:
1+1 system:
b) Three all-in-one solar charger inverters of the system connected in two phase:
2+1 system:
2+2 system:
d) Five all-in-one solar charger inverters of the system connected in two phase:
4+1 system:
e) Six all-in-one solar charger inverters of the system connected in two phase:
5+1 system:
3+3 system:
1+1+1 system:
b) Four all-in-one solar charger inverters of the system connected in three phase:
2+1+1 system:
3+1+1 system:
d) Six all-in-one solar charger inverters of the system connected in three phase:
2+2+2 system:
4+1+1 system:
Note:
1) Before starting up and running, please check whether the connection was correct to avoid any
2) All wiring must be fixed and reliable to avoid wire drop during use.
3) When the AC output is wired to the load, it shall be properly wired according to the
4) Settings [38] need to be set consistently or only for the host. When the machine is running,
the voltage set by the host shall prevail, and the master will force the rewrite of the other
slave machines to keep the same set. Only can be set in the standby mode.
5) When using parallel or spilit phase separation function, the [31] setting items need to be
set accordingly.
When the parameter [38] setting item=120 for U series model. The [31] setting item:
All connected P1-phase inverters are set to "2P0":
If all connected P2-phase inverters are set to "2P1", the AC output line voltage difference is
120 degrees (L1-L2), line voltage is 120*1.732= 208Vac; Phase voltage is 120Vac (L1-N; L2-N).
If all connected P2-phase inverters are set to "2P2", the AC output line voltage difference is
180 degrees (L1-L2), line voltage is 120*2= 240Vac; Phase voltage is 120Vac (L1-N; L2-N).
6) When the phase sequence is set [31] on the screen, the setting one is turned on to set, and
the other machines are turned off. One by one set. Finally, power off and start up again.
7) After the system runs, the output voltage is measured correctly, and then the load setting is
connected.
2) Mains priority: The Mains supply is preferentially used to charge the battery. Only when the Mains
fails, the PV charging can be activated.
3) Hybrid charging: PV and mains hybrid charging. PV MPPT charging is a priority, and when PV energy
is insufficient, the mains supply supplements. When the PV energy is sufficient again, the mains
stops charging. This is the fastest charging mode, suitable for the areas where power grid is
unstable, providing sufficient backup power supply at any time.
4) Only Solar (Only Solar): Only PV charging, without Mains charging. This is the most energy-efficient
way in which battery is charged only by solar panels, and is usually used in areas with good lighting
conditions.
Solar—》Battery.
Switch to mains supply only when the battery discharge undervoltage is lower than the set point
(item 04). When the charging battery is higher than the set point of (05 setting item), switch to
the battery discharge mode. This can cycle the battery charge and discharge. This mode
maximizes the use of DC power and is used in the area with stable grid. Switching does not affect
PV charging. Power supply priority:Solar—》Battery—》Utility.
Function
Description
buttons
UP Previous choice
Indicators introduction
In parallel operation, this icon indicates that this inverter is the host, which is only
valid in parallel mode.
Indicates AC input
Indicates PV input
Display battery voltage, battery charge total current, mains charge power, AC input
voltage, AC input frequency, PV input voltage, internal heat sink temperature,
software version
Indicates output voltage, output current, output active power, output apparent
power, battery discharge current, software version; in setup mode, displays the set
parameters under the currently set parameter item code
Arrow display
On the LCD main screen, press the “UP” and “DOWN” buttons to scroll through the real-time data
of the machine.
Parameters
Parameters on the left side of the Parameters on the right side
Page in the middle
screen of the screen
of the screen
INPUT BATT V OUTPUT LOAD V
1
(Battery input voltage) (Output load voltage)
PV TEMP ℃ PV OUTPUT KW
2
(PV charger heatsink temperature) (PV output power)
PV INPUT V PV OUTPUT A
3
(PV input voltage) (PV output current)
INPUT BATT A OUTPUT BATT A
4
(Input battery current) (Battery output current)
INPUT BATT KW OUTPUT BATT KW
5
(Battery input power) (Battery output power)
AC INPUT Hz AC OUTPUT LOAD Hz
6
(AC input frequency) (AC output frequency)
AC INPUT V Fault code
AC OUTPUT LOAD A
7
(AC input voltage) (AC output load current)
INPUT V OUTPUT LOAD KVA
8
(For maintain) (Load apparent power)
INV TEMP ℃
INV OUTPUT LOAD KW
9 (AC charge or battery discharge
(Load active power)
heatsink temperature)
Parameter Parameter
Settings Description
no. name
Exit setting
00 [00] ESC Exit the setup menu
menu
PV priority mode, switching to the Mains when
[01] SOL the PV fails or the battery is lower than the set
value of parameter [04].
Mains priority mode, switching to inverter only
[01] UTI default
when the mains fails.
Output
01 Battery priority mode. Switch to mains power
source priority
only when the battery is under voltage or lower
than the setting value of parameter [04]; Switch
[01] SBU
to battery discharge only when the battery is
fully charged or higher than the setting value of
parameter [05].
Bypass self-adaptation; when the mains is
[02] 50.0
connected, it automatically adapts to the mains
Output frequency; when the mains is disconnected, the
02
Frequency output frequency can be set through this menu.
[02] 60.0
The default output frequency of the 230V
machine is 50HZ, and the 120V machine 60HZ.
Wide mains input voltage range of 230V
machine: 90~280V
[03] APL
AC Input Mains input voltage range of 120V machine:
03
Voltage Range 90~140V
Narrow mains input voltage range of 230V
[03] UPS default
machine: 170~280V
When the parameter [32] setting item =BMS, you can choose to
match the battery manufacturer's BMS protocol to communicate with
Battery BMS BMS for the lithium battery protection.
33
communication PAC=PACE,RDA=Ritar,AOG=ALLGRAND BATTERY,OLT=OLITER,
HWD=SUNWODA, DAQ=DAKING, WOW=SRNE, PYL=PYLONTECH ,
UOL=WEILAN
Battery When the battery voltage is under voltage, the
35 undervoltage [35] 52V default battery voltage needs to recover more than this
recovery point set value before the inverter starts the output
Max PV charger
36 [36] 80A default Max PV charger current. Setting range: 0~80A
current
36~60V
Equalizing charge voltage 58.4V 56.8V 59.2V
(Adjustable)
36~60V
Boost charge voltage 57.6V 56.8V 58.4V
(Adjustable)
36~60V
Floating charge voltage 55.2V 55.2V 55.2V
(Adjustable)
Undervoltage alarm
voltage recovery point(01 Undervoltage alarm voltage+0.8V
fault)
Low voltage disconnection 36~60V
42V 42V 42V
voltage(04 fault) (Adjustable)
36~60V
Discharge limit voltage 40V 40V 40V
(Adjustable)
1~30s
Over-discharge delay time 5s 5s 5s
(Adjustable)
0~250 days
Equalizing charge interval 30 days - 30 days
(Adjustable)
10~600
120
Boost charge duration 120 minutes 120 minutes minutes
minutes
(Adjustable)
Undervoltage alarm
voltage recovery Undervoltage alarm voltage+0.8V
point(01 fault)
Low voltage
disconnection
38.8V 42V 48.8V 45.6V 42V
(Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable)
voltage(04 fault)
Low voltage
disconnection voltage 46V 49.6V 52.8V 49.6V 46V
recovery point (04 (Adjustable) (Adjustable) (Adjustable) (Adjustable) (Adjustable)
fault)(setup item 35)
120 120
Boost charge duration
120 minutes 120 minutes 120 minutes
minutes minutes
(Adjustable) (Adjustable) (Adjustable)
(Adjustable) (Adjustable)
charge the battery. ① Normally, the terminals are that the NC-N point is closed
and the NO-N point is open; ② When the battery voltage reaches the low voltage
disconnection point, the relay coil is energized, and the terminals turn to that the
NO-N point is closed while NC-N point is open. At this point, NO-N point can drive
This port is an RS485 communication port which comes with two functions:
① RS485-2 allows direct communication with the optional host computer
developed by our company through this port, and enables monitoring of the
equipment running status and setting of some parameters on the computer;
② RS485-1/RS485-2 also allows direct connection with the optional RS485 to
WiFi/GPRS communication module developed by our company through this
port. After the module is selected, you can connect the all-in-one solar charge
inverter through the mobile phone APP, on which you can view the operating
parameters and status of the device.
the optional PC host software. To use this port, you should install the corresponding
b) Each inverter has two DB15 ports, one for the male connector and the other for the female connector.
c) When connecting, make sure to connect the male connector of the inverter with the female connector
of the inverter to be paralleled, or connect the female connector of the inverter to the male connector
d) Do not connect the male connector of the inverter to its female connector.
b) Each inverter has two current sharing detection ports, which are connected
wiring requirements.
Load output short When a short-circuit fault occurs at the load output terminal, the AC
7
circuit protection output is immediately turned off and turned on again after 1 second.
Heat sink over When the internal temperature is too high, the all-in-one machine
8 temperature will stop charging and discharging; when the temperature returns to
protection normal, charging and discharging will resume.
Output again 3 minutes after an overload protection, and turn the
Overload output off after 5 consecutive times of overload protection until the
9
protection machine is re-powered. For the specific overload level and duration,
refer to the technical parameters table in the manual.
PV reverse polarity
10 When the PV polarity is reversed, the machine will not be damaged.
protection
When the discharge output current of the battery is greater than the
Battery input over
13 maximum value and lasts for 1 minute, the AC input would switched
current protection
to load.
When the battery is reversely connected or the inverter is short-
Battery input
14 circuited, the battery input fuse in the inverter will blow out to
protection
prevent the battery from being damaged or causing a fire.
CAN
In parallel operation, an alarm will be given when CAN communication
16 communication
is lost.
loss protection
Parallel connection In parallel operation, the equipment will be protected when the parallel
17
error protection line is lost.
Parallel battery In parallel operation, the equipment will be protected when the battery
18 voltage difference connection is inconsistent and the battery voltage is greatly different
protection from that detected by the host.
Parallel AC voltage
In parallel operation, the equipment will be protected when the AC IN
19 difference
input connection is inconsistent.
protection
Parallel current In parallel operation, the running equipment will be protected when
20 sharing fault the load difference of each inverter is large due to improper
protection connection of current sharing line or device damage.
Synchronization The equipment will be protected when there is a fault in the guidance
21 signal fault signal between parallel buses, causing inconsistent behavior of each
protection inverter.
【36】 - - -
Error setting of
【45】 YES 【31】Settings item setting error
splitphase mode
Fault
Faults Handling measures
code
Check if the battery air switch or the PV air switch has
Display No display on the screen been closed; if the switch is in the "ON" state; press any
button on the screen to exit the screen sleep mode.
Battery undervoltage Charge the battery until it returns to the low voltage
【01】【04】
protection disconnection recovery voltage.
Inverter short circuit ① Check the load connection carefully and clear the short-
【17】
protection circuit fault points; ② Re-power up to resume load output.
Inconsistent AC input source Check whether the parallel AC inputs are from the same
【39】
in parallel mode input interface.
Inconsistent system firmware Check whether the software version of each inverter is
【42】
version in parallel mode consistent.
1. Make sure that the airflow around the unit is not blocked and remove any dirt or debris from
the heat sink.
2. Check that all exposed wires are damaged by exposure to sunlight, friction with other objects
around them, dryness, bite by insects or rodents, etc., and the wires shall be repaired or
replaced if necessary.
3. Verify for the consistency of indication and display with the operation of the device. Please
pay attention to the display of any faults or errors, and take corrective actions if necessary.
4. Check all wiring terminals for corrosion, insulation damage, signs of high temperature or
burning/discoloration, and tighten the screws.
5. Check for dirt, nesting insects and corrosion, and clean up as required.
6. If the arrester has failed, replace in time to prevent lightning damage to the unit or even other
equipment of the user.
Warning: Danger of electric shock! When doing the above operations, make sure that all power
supplies of the all-in-one machine have been disconnected, and all capacitors have been discharged,
and then check or operate accordingly!
The company does not assume any liability for damage caused by:
② Open circuit voltage of the PV module exceeds the maximum allowable voltage rated.
③ Temperature in the operating environment exceeds the limited operating temperature range.
④ Disassemble and repair the all-in-one solar charge inverter without permission.
⑤ Force majeure: Damage that occurs in transportation or handling of the all-in-one solar charge
inverter.
Parallel mode
Permitted parallel
1~6
number
AC mode
Rated input
220/230Vac 110/120Vac
voltage
Overload/short
Circuit breaker
circuit protection
Efficiency >95%
Conversion time
(bypass and 10ms (typical)
inverter)
AC reverse
Available
protection
Maximum bypass
40A
overload current
Inverter mode
Output voltage
Pure sine wave
waveform
Rated output
5000 3500
power (VA)
Rated output
5000 3500
power (W)
Power factor 1
Rated output
230Vac 120Vac
voltage (Vac)
Output voltage
±5%
error
Output frequency 50Hz ± 0.3Hz
range (Hz) 60Hz ± 0.3Hz
Maximum
>92% >91%
Efficiency
Loaded motor
3HP 2HP
capability
Rated battery
48V (Minimum starting voltage 44V)
input voltage
Battery voltage Undervoltage alarm/shutdown voltage/overvoltage alarm /overvoltage recovery... settable on LCD
range screen)
Power saving
mode self- Load≤50W
consumption
AC charging
Maximum charge
current(can be 0-60A 0-40A
set)
Charge current
± 3Adc
error
Charge voltage
40 –58Vdc 40-60Vdc
range
Short circuit
Circuit breaker and blown fuse
protection
Circuit breaker
40A
specifications
Overcharge
Alarm and turn off charging after 1 minute
protection
PV charging
Maximum PV
open circuit 145Vdc
voltage
PV operating
60-145Vdc
voltage range
MPPT voltage
60-115Vdc
range
Battery voltage
40-60Vdc
range
Max charger
current(can be 0-140A 0-120A
set)
Certified specifications
EMC certification
EN61000, C2
level
Operating
temperature -15°C to 55°C
range
Storage
temperature -25°C ~ 60°C
range
Noise ≤60dB
Communication
USB/RS485(WiFi/GPRS)/Dry node control
interface