8 4041C 08 28 23

TOPIC: Exhaust System
IDENT NO: 8-4041C

DATE: August 2023
VHP*
SUBJECT: Exhaust Piping Components
SUPERSEDES: 8-4041B
MODELS AFFECTED: VHP 12-Cylinder Engines
The purpose of this bulletin is to inform the field Table 2: G-962-1241 for Series Four (S4) Engines
that updated exhaust piping components are
now available for production and for service. ITEM QTY DESCRIPTION
The upgraded exhaust piping is made of a new 207824Y 1 Exhaust Outlet Tee
material with a greater tolerance for high 207838C 2 Turbo Exhaust Adapter
temperatures, offers improved thermal stability, 163721B 2 V-Band Coupling
and resists warping and fatigue. Damaged
119562A 2 Hex-Head Plug, M18 x 1.5
parts found during the following recommended
inspection process should be replaced. These 209681 2 Spark Plug Gasket
updated parts are listed in Table 1. 168700 2 Hex-Head Pipe Plug, 0.25 Brass
21052 4 Medium Lock Washer, 0.375
Table 1: Exhaust Piping Components
21189 4 Hex Nut, 0.375-16 UNC
OLD P/N NEW P/N DESCRIPTION Hex-Head Capscrew, 0.375-16 x
207824V 207824Y Outlet Tee 21354 4
1.38 LG
207825B 207825C Bypass Tee 207828C 2 Exhaust Bypass Flange
207828B 207828C Bypass Flange 207825C 1 Exhaust Bypass Tee
207838B 207838C Turbo Adapter 207829C 1 Exhaust Bypass Sleeve
207829B 207829C Bypass Sleeve Stainless Steel Washer,
28357 8
0.39 x 0.69 x 0.12
The following upgrade kits are available for 209424 2 Exhaust Gasket
service and are recommended for installation 28799 8 Flange Screw, 12 PT, 0.38-16 x 1.25 SS
at the next top end overhaul, or at any sign of
154813T 2 U-Bolt, 0.312-18 x 5.00 x 6.00
cracking and/or deterioration.
B277 4 Flat Washer, 0.3125
G-962-1241 for Series Four (S4) engines 21051 4 Lock Washer, 0.312 & M8
G-962-1234 for Series Five (S5) engines
21181 4 Hex Nut, 0.312-18 UNC
* Trademark of INNIO’S Waukesha Engine

All other trademarks are the property of their respective owners.
08/25/2023
Copyright © 2023, INNIO’S Waukesha Engine Page 1 of 3
Service Bulletin No. 8-4041C
Table 3: G-962-1234 for Series Five (S5) Engines

ITEM QTY DESCRIPTION
! WARNING
207824Y 1 Exhaust Outlet Tee Exhaust leaks contain carbon
239005B 2 Turbine Outlet Adapter monoxide. Never inhale engine
exhaust gases. This could lead
168334S 2 V-Band Clamp
to serious injury or death.
21052 4 Medium Lock Washer, 0.375
21189 4 Hex Nut, 0.375-16 UNC
Hex-Head Capscrew, 0.375-16 x Running the engine with
21354 4 damaged exhaust components
1.38 LG
207828C 2 Exhaust Bypass Flange could generate and release
projectiles. Inspect and replace
207825C 1 Exhaust Bypass Tee
any damaged exhaust
207829C 1 Exhaust Bypass Sleeve components. Projectiles can
Stainless Steel Washer, result in serious injury or death.
28357 8
0.39 x 0.69 x 0.12
209424 2 Exhaust Gasket
Always follow recommended
procedures when performing
28799 8 Flange Screw, 12 PT, 0.38-16 x 1.25 SS
work on the exhaust system.
154813T 2 U-Bolt, 0.312-18 x 5.00 x 6.00
B277 4 Flat Washer, 0.3125
21051 4 Lock Washer, 0.312 & M8
21181 4 Hex Nut, 0.312-18 UNC Customers have reported cracked and
deteriorated exhaust piping components as a
NOTE: Due to thermal aging of components, it result of using insulation wraps or blankets and/
may be necessary to replace components in or improper exhaust installation. As a guideline,
sets rather than individually. reference latest edition of INNIO’s Waukesha
Inspect all VHP 12-cylinder engines for cracking Engine & Enginator Systems Installation Manual,
and/or deterioration of exhaust piping Form 1091, for proper site exhaust system
components. If any exhaust piping components installation. Make sure the exhaust piping is
are found to be cracked or leaking, replace supported properly to eliminate any weight or
them at the first opportunity (the next shutdown force on the engine. Improper exhaust
or sooner). If an engine continues to run with installation could create undue stress on
cracked and/or deteriorated exhaust piping exhaust components mounted on the engine,
components, the potential hazards are release leading to cracked or broken components.
of hazardous levels of carbon monoxide and/or
projectiles, which could result in serious injury or
death.
Figure 1
08/25/2023
Service Bulletin No. 8-4041C
As always:
• Ensure that the engine room ventilation
system and all safety systems are working
properly.
• Do not enter the engine room of a running
engine unless it is necessary.
• Follow all INNIO and site-specific safety
precautions including using proper personal
protection equipment.
08/25/2023

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8 4041C 08 28 23

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TOPIC: Exhaust System

IDENT NO: 8-4041C

MODELS AFFECTED: VHP 12-Cylinder Engines

* Trademark of INNIO’S Waukesha Engine

Table 3: G-962-1234 for Series Five (S5) Engines

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