ThyssenKrupp Elevator Korea

ELEVATOR DOOR CONTROLLER

CONTROL SYSTEM
INSTALLATION MANUAL

DCU-2C
Elevator Door Drive Operator

Product by BLUETEM
Product by ThyssenKrupp Elevator Korea

March 2009
 ThyssenKrupp Elevator Korea

This installation manual and products are protected from copyright law.
No part of this manual and products may be copied, reproduced, or translated, or transmitted in
any form or by any means, electronic or mechanical, without prior written permission from
ThyssenKrupp
The information contained herein is subject to change without notice. BLUETEM shall not be liable
for technical or editorial errors or omissions contained herein
herein.
------------------------------------------------------------------------------------------------------
ThyssenKrupp, and logo are the registered trademarks of ThyssenKrupp.
------------------------------------------------------------------------------------------------------
COPYRIGHT 2009 ThyssenKrupp

This product is for industrial use and passes fast transient immunity test, surge immunity test, and
withstanding voltage test. It can be used in all areas as well as industrial field.
 ThyssenKrupp Elevator Korea

Checkpoints for Safe Installation

1. Read the installation manual before handling this product.

2. Check if input power is single-phase AC220V.

3. Check if insulation is disconnected from neutral line.

4. If the power is turned on, do not change connector, etc.

5. If the power is turned on, do not change “DIP SW.” and “JUMPER “ etc.

6. If the power is turned on, do not attach or detach controller

7. If the car door or elevator is working, do not attach or detach controller(pcb)

8 When the problem occurs

8. occurs, Does not separate BOLTS where fixes Controller

9. When the product shifting, Shift with Base Steel Plate together

※ We are not responsible for the problems and accidents that occur

because you do not comply with the checkpoints mentioned above or

installation manual.
 ThyssenKrupp Elevator Korea

Contents

Checkpoints for Safe Installation ------------------------------------------------------------- 3

1.Installation
1.1 Door Controller Block diagram ---------------------------------------------------------- 5
1.2 Strip Specification ------------------------------------------------------------------------- 6
1.3 Door Button Flowchart --------------------------------------------------------------------- 7
1.4 Power on ------------------------------------------------------------------------------------ 8
2. Default Setting
2.1 Door Width Measurement --------------------------------------------------------------- 9
2.2 Default Setting ----------------------------------------------------------------------------- 10
2.3 Adjustment Mode Setting Change ---------------------------------------------------- 15
2.4 Initializes ------------------------------------------------------------------------------------ 16
2.5 Parameter Table -------------------------------------------------------------------------- 17
2.6 Operation Pattern -------------------------------------------------------------------------- 18
3. Advanced Function Setting
3.1 Can Communication Vertical Resistances -------------------------------------------- 19
3 2 Door Type Setting -------------------------------------------------------------------------- 19
3.2
3.3 Test Mode Setting ------------------------------------------------------------------------- 20
3.4 Black Box Check --------------------------------------------------------------------------- 20
4. Error Code / Trouble Shooting
5. Other Information
5.1 System Spec. ------------------------------------------------------------------------------- 22
5 2 IInputt / Output
5.2 O t t Spec.
S ----------------------------------------------------------------------- 22
6. A/S
6.1 For Service ---------------------------------------------------------------------------------- 23
6.2 Warranty with Free ------------------------------------------------------------------------ 23
6.3 Warranty with Charge -------------------------------------------------------------------- 23
 ThyssenKrupp Elevator Korea

1 Installation
1. I ll i
1. 1 Door Controller Block diagram

⑧
①

② ⑨

⑩
⑤

⑦
⑪⑫⑬⑭ ⑮
NO. NAME Description
① FND Controller Condition Indication

② Switch AUTO/HAND/OPEN/CLOSE/STOP/PARA/UP/DOWN Operation

③ Connector(CN1) CAN Communication

④ Connector(CN2) EE/SE P24, G24 Connection

⑤ Connector(CN5) 18DS, 23DS – Limit Sensor Connection

⑥ Connector(CN7) Encoder Connection

⑦ Dip Switch DOOR TYPE Selection /FRONT,REAR Selection

⑧ Connector(CN6) Controller Power-up Connector

⑨ Toggle
gg Switch Controller Power-up
p Switch

⑩ Connector(CN4) Motor U, V, W Connection

⑪ Led(23DS) 23DS(When perceiving the sensor, comes to light)

⑫ Led(18DS) 18DS(When perceiving the sensor, comes to light)

⑬ Led(EE) Photo Beam(When perceiving the sensor, comes to light)

⑭ Led(SE) Safety Shoe(When perceiving the sensor, comes to light)

CAN LED(The Left – Transmission The Right – Reception), When becom

⑮ Led(RX,TX)
es the communication, The Led came to light repetitively, went out
5
 Thyssenkrupp Elevator Korea

1. 2 Strip Specification

OPEN BUTTON STOP BUTTON

AUTO BUTTON UP BUTTON

HAND BUTTON DOWN BUTTON

CLOSE BUTTON PARA BUTTON

명 칭 설 명

HAND MODE change to AUTO Mode..

AUTO BUTTON
After PARAMETER set completing, Change to Auto mode

HAND BUTTON AUTO MODE change

h tto HAND mode..
d

OPEN BUTTON Does to make the door open from HAND MODE(Does not operate from AUTO MODE.)

CLOSE BUTTON Does to make the door close from HAND MODE(Does not operate from AUTO MODE.)

STOP BUTTON Does to make an operation stop

PARA BUTTON AUTO/HAND MODE change to Parameter adjustment mode

UP BUTTON Increases parameter value or an order.

DOWN BUTTON Decreases parameter value or an order.

6
 Thyssenkrupp Elevator Korea

1. 3 Door Button Flowchart

AUTO MODE

AUTO
HAND AUTO OPEN
Door Open

STOP
HAND MODE Door Stop

CLOSE
PARA Door Close

PARA
PARA SELECT MODE DATA ADJ. MODE

UP DOWN UP DOWN

Increase of Decrease of Data Increase Data Decrease

PARAMETER No. PARAMETER No.

1. Does not operate from AUTO MODE.

2. When from AUTO/HAND MODE converting with Para Select Mode, Para Button
only once to be pushed
3. To after set completing Auto button to be pushed from Para Select Mode
4. Before Setting PARAMETER Value, Regulate certainly dip sw. rightly in dsl/dll type
- Refer to 8 page

7
 ThyssenKrupp Elevator Korea

1.4 Power on
① DOOR TYPE Check ③ Initially power-up at the time of
According to a refer to the lower part photograph check list
and regulate

<< FRONT/DSL >>

초기화면

<< REAR/DSL >>

<< FND When Initial Product is Turned On >>

VERSION
<< FRONT/DLL >>

<< REAR/DLL
/ >>

<< AUTO MODE >>

Check List
※ To after Dip SW. regulating
initialize certainly 1. S/W Version

② CONTROLLER Power on
With like the photograph raises Switch and
power on
<< OFF >>

<< ON >>

8
 ThyssenKrupp Elevator Korea

2. Default Setting
2.1 Door Width Measurement 4. Press the Up button to change “0” to “1”.

1. Once to be pushed converts PARA

button with Parameter Adjustment Mode.

5. Presses and PARA Button again Door is

opened with automatic and 0 is indicated in
<< PARAMETER Adjustment Mode >> 18DS perception points of view,

2. Press the Up/Down button to change to the

Parameter 31 Door Width Measurement mode.

<< Start Point of Door Width Measurement >>

From 18DS when perception points of view 23DS

is perceived until, the number rises in the lower
part and is shut.

3. Press the PARA button to take down the dot.

<<door size follows and the number which is indicated

is different >>

6. When 23DS is perceived until, the number

rises in the lower part and the door makes be
shut
dot

※ When error occurring, refer

to ERROR CODE PAGE 21 page
9
 ThyssenKrupp Elevator Korea

2.2 Default Setting

① AUTO BUTTON

AUTO 2 After PARAMETER set completing

2.
, Save parameter value which is
changed.

dot

<< Parameter Adjustment Mode >>

dot locations
Pressing, upper side
1. From HAND MODE converts with
AUTO button
AUTO MODE

<<While parameter storing which are changed>>

<< HAND MODE >>

Pressing,
Pressing Timely lapse
AUTO button

<< AUTO MODE >>

<< AUTO MODE >>
10
 ThyssenKrupp Elevator Korea

2.2 Default Setting

① AUTO BUTTON ③ OPEN BUTTON

OPEN

HAND

1. From AUTO MODE converts with

1.Does to make the door open
MODE

<< AUTO MODE >> << HAND MODE >>

Pressing
Pressing, Pressing,
P i
HAND button OPEN button

DOOR does OPEN

☞ Does not operate from AUTO MODE.

<< AUTO MODE >>

11
 ThyssenKrupp Elevator Korea

④ CLOSE BUTTON ⑤ STOP BUTTON

STOP

CLOSE

1. Does to make the door close 1. Does to make an operation stop.

<< HAND MODE >> << HAND MODE >>

Pressing,
g,
Pressing,
Pressing
CLOSE button
CLOSE button

DOOR does CLOSE

☞Does not operate from AUTO MODE.

<< Does to make an operation stop >>

12
 ThyssenKrupp Elevator Korea

⑥ PARA BUTTON

PARA

1. AUTO/HAND MODE change to

2. From PARA SELECT MODE is converted
Parameter adjustment mode with DATA ADJ. MODE
.

dot

Pressing, Pressing,
g
PARA button PARA button

dot
13
 ThyssenKrupp Elevator Korea

⑦ UP/DOWN BUTTON

2. Increase/decrease to make parameter

value one by one

<< PARAMETER 8>>

UP
Pressing,
UP button

DOWN
<< PARAMETER 8>>
1. PARANMETER NO. Change

Pressing,
DOWN button

Pressing, Pressing,
DOWN button UP button << PARAAMETER 8>>

14
 ThyssenKrupp Elevator Korea

2.3 Adjustment Mode Setting Change

PARAMETER MODE work own house will be ④ Press the UP/DOWN button to change

able to set detailedly in order from site, The parameter to the desired value.

are MODE.
① This mode is changed
g from the
AUTO/HAND mode by pressing the
PARA button.
.

<< Open Accel(10 → 20) >>

⑤ Press the PARA button again to take up

the dot.

<< Initial Screen of Adjustment Mode >>

EXAMPLE

② Move to the parameter desired by pressing

the UP or DOWN button.

Different PARAMETER price the fringe land at

the time of again uses UP/DOWN Button
and with PARAMETER NO. where the
regulation is necessary and moves from 2
processes repeats
.
<< Open accel.>>
Any more with Save” indications together at
possibility second later AUTO Mode presses
③ Press the PARA button to take down the dot. the case AUTO Button which and will not be
the fringe land “is converted.

15
 ThyssenKrupp Elevator Korea

2.4 Initializes
Will change a work own PARAMETER value
initially by mistake from site and is a work whic ⑤ Presses Para Button again and Changes at
h changes at PARAMETER price at that time of Parameter value of initial state
case initial shipping where the problem will
occur in site.

① Press the PARA button to change to the

Parameter Adjustment mode.

<Middle of Initializing>

After saving is a again being changed with

Auto Mode
.

<PARAMETER 조정 MODE>

② Move to the parameter 33 by pressing the

UP/DOWN button.

③ Press the PARA button to take down the

dot.

④ Press the UP button to change the

parameter to 1.

16
 ThyssenKrupp Elevator Korea

2.5 PARAMETER Table

Range Range
Para Description Para Description
(Default) (Default)

0 ～ 20 0 ～ 20
P1 (Open Soft Start Time) P18 Closing Torque
(10) (10)

0 ～ 20
P2 (Open Soft Speed) 0 ～ 20 Open, Close Stop Decel
(10) P20
(10) Rate
0 ～ 20
P3 (Open Accel Rate)
(10)
0 ～ 20
0 ～ 20 P21 Re-Open Accel Rate
P4 Open High Speed (10)
(10)

0 ～ 20 0 ～ 20
P5 Open Decel Rate P22 Jog speed
(10) (10)

0 ～ 20
0 ～ 20 P23 CLS on Stop Torque
P6 Open Creeping Distance (10)
(10)
0 ～ 20
0 ～ 20 P24 DCL6 POINT
P7 Open Creeping Speed (10)
(10)
0 ～ 20 DOOR reversal pprohibition
P25 signals (70% OPEN SET)
0 ～ 20 (10)
P8 OLS on Stop Decel Rate
(10)
0 ～ 20
P26 REOPEN Creeeping Speed
(10)
0 ～ 20
P9 Open Torque
(10) 0 ~ 20
P27 When the Elevator operating
(10)
0 ～ 20
P10 OLS on Stop Torque
(10) P28 - ERROR DISPLAY

0 ～ 20 100～ 2500
P11 Close Accel Rate P29 PPR
(10) (200)

0 ～ 20
P12 Close High Speed P30 47 Distance / Motor rev.
(10)

0 ～ 20
P13 Close Decel Rate P31 - Auto Calibration
(10)

0 ～ 20
P14 Close Creeping Distance P32 - Door Panel Stroke
(10)

0 ～ 20
P15 Close Creeping Speed
P33 - System Data initial
(10)

0 ～ 20
P16 CLS on Running Time 0 : Signal from the CP
(10) 0~2
P34 1 : Encoder Pulse
(0) 2 : rpm
0 ～ 20
P17 CLS on Running
R i time
ti
(10)

17
 ThyssenKrupp Elevator Korea

2.6 Operation Pattern

(18DS)

(23DS)

18
 ThyssenKrupp Elevator Korea

3. Advanced Function Setting

3.1 CAN, is set in the place whose communication 3.2 Door Type Setting
verticals are different Removes a case DCU-2C
You can use various functions by using the Mode
vertical resistance JUMPER.
① First removes CONTROL B'D switch on the main board.
.

② jumper pin remove (2)

1. Front/Rear selects
Select rightly in situation
2. DSL/DLL selects
Select rightly in situation
Is selected now with Front/Dsl
③To after work completing combine
CONTROL PCB

Attention Attention
While turning on electricity does not
Consider to a assembly directions
fabricate
While tturning
rning on electricit
electricity does not After amending initialize certainly
fabricate
19
 ThyssenKrupp Elevator Korea

3.3 Test Mode Setting

You can use the Test mode function to check if
the door is smoothly operated after door
installation. In the Test mode, the system does
not receive sensor input signal.
.
<< Error Code Check >>

To move to the Test mode, press the PARA

Press the PARA button to check the error code. If
button to move to the PARA mode and press
there is no error code saved, the following screen is
the OPEN button for about 3 seconds.
displayed.

<< No Error Occurrence >>

<< Test Mode >>

If errors occurred in the past, an error code saved

3.4 Black Box Check
is displayed as follows:
This function is to save the situation of stopping
a door to know which reason causes the
problem during door operation. A user can
accurately identify the reason of a problem that
occurs in the field.

To check the black box, change the mode to

E
Error Occurrence
O Count
C t Error
E Error
E Type
T
the Factory Parameter mode and move to Error
You can check the errors in order by pressing the
Code Check (FP25).
UP/DOWN button.
You can delete the code of an error that occurs
during system initialization.
※ For information on error code, see page 21

20
 ThyssenKrupp Elevator Korea

4. Error Code / Trouble Shooting

Error Code Meaning / Fault Remedy

• Check if motor wire is damaged.

• Overcurrent is transmitted to
SRT • Check if the phase-to-phase resistance values of motors are
motor.
the same.

• The 18DS recognition is • 18DS should have been perceived, be confirmed

E-oS
defective • BOARD 18DS LED confirm inside

•The
The 23DS recognition is • 23DS should have been perceived, be confirmed
E CS
E-CS
defective • BOARD 23DS LED confirm inside

• Door width value saved is

Er-r • Measure the door width again.
abnormal.

• In 18DS/23DS same time

Er-S • Confirm 18DS/23DS where is established
recognition

- • Position error occurs. • Check Encoder and V belt SLIP

•DIP SW. are regulated rightly in FRONT/REAR TYPE, Proba

• The communication does bly is, confirm confirm the set presence of vertical resistance
-
not become CN1 CONNECTOR should have been connected, CN2 CONN
ECTOR should have been connected,

• CLOSE does not become Confirm EE/SE sensors confirm CONTROLLER EE/SE LED c
-
onditions

21
 ThyssenKrupp Elevator Korea

5 Other Information
5.
5.1 System Specifications 5.2 Input/Output Specifications

Item Specifications Item Specifications

Rotary 300 pulse / DC24V,

Control Type CV
Encoder Phase A, B

M t Capacity
Motor C it 50W ~ 200W G
Geared
d motor
t Sensor
Limit
Signal Contact switch
Switch
Voltage 1Φ AC220V ± 10%
Input Safety DC24V
Power Frequency 60Hz SW. #1 AUTO button

SW. #2 HAND button

Voltage 3Φ AC220V ± 10%
SW. #3 STOP button
Current 1A
SW #4
SW. PARA button
Switch
Output Peak Current 3A SW. #5 OPEN button
Rating
SW. #6 CLOSE button
Frequency
0 ~ 60Hz
Range SW. #7 UP button
Frequency SW. #8 DOWN button
0.01Hz
Accuracy
R AC220V R phase
P Abnormal Overcurrent, overload, short-
R
O Power circuit, ground fault, etc. Power S AC220V S phase
T
E Overheating Over 100℃ FG. Frame Ground
C
T
I Item Specifications
o Momentary
100mSec
N Power Failure 7-Seg × 4 (FND Up)

T 7-Seg × 4 (FND Down)

During
e -10℃ ~ 50℃
Operation
m LED #1 (CHARGE)
p
LED #2 (POWER)
e
r LED #3 (18DS)
E a During Display
N t -40℃ ~ 70℃
Storage LED #4 (23DS)
V u
I r LED #5 (EE)
R e
O LED #6 (SE)
N Humidity Below 90% RH
LED #7 (TX)
M
E Altitude Below 1,000m above the sea LED #8 (RX)
N
T Product should not be exposed U phase
Installation to corrosive and inflammable
Motor Drive V phase
Place materials, gas, oil, dust, and
water.
W phase
Cooling should be available
Ventilation
through natural convection.
convection

21
 ThyssenKrupp Elevator Korea

6. Customer Service ◦ Motor or sensor fails. Or, setting/installation

6.1 For Service for better performance fails.

Contact BLUETEM customer service center

(82-31-425-2392).
(8 3 5 39 ) ◦ Product is used in an unstable place or

improper maintenance is performed.

6.2 Warranty with Free

We back our products warranty from the date ◦ Unstable voltage that cannot handle impulse

of p
purchase. voltage is used.

The warranty covers the product failures that

occur during manufacturing process or under ◦ User disassembles or assembles a product

normal use condition. arbitrarily.

6.3 Warranty with Charge ◦ A control board or an interface is used other

We do not offer an one-year warranty on the than the control board or interface provided with

product failures and damages caused by the a product.

following reasons:
◦ User modifies a product arbitrarily or uses it in

◦ Product is not used under the environment we a wrong way.

recommend.
◦ Software version upgrade is requested for

◦ Abnormal parts, consumables that are not for improved performance.

BLUETEM controllers, or recycled

consumables are used. ◦ Foreign substances (metal remnants, wire,

etc.) exist in a product.

21