Wireless I/O

Solutions

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Wireless I/O Solutions Network Topologies
Cable Replacement: Tank Level Monitoring Example Point to Point
Up to 3 km
Topology
Standard Cable
Installation • Direct I/O mapping; no software required
Wireless Communication • Digital and analogue I/O available on each device
ADVANTAGES • Up to 32 pairs in the same location
• Compatible with all sensors • Integrated LEDs provide real-time RF link indication
• Quick and easy installation • 10-30 VDC
• Cost effective
• Perfect for renovation

Up to 3 km Up to 3 km

Up to 47 tanks/
nodes
Star Topology
• Gateways offer I/O and serial communication output (Modbus
RTU or Ethernet available)
max
level meter • Free software offers simple user configuration and I/O
45 M3
ON/OFF Mix of 12 I/O per tank/node mapping
In this case:
min
• Digital, analogue, temperature and counter inputs available at
ON/OFF Pump: digital output
pump
the Node
ON/OFF Level meter: analogue input
valve
• Up to 47 Nodes per Network/Gateway
ON/OFF
Max.-Min. Level: 2x digital inputs • Multiple networks in the same location Modbus RTU,
RS485
Valve: digital output • 10-30 VDC, solar panel or battery option
PLC

Key Features

Reliable Secure Flexible Industrial Tree Topology

• Host Controlled network with repeater architecture built-in
• Every radio can be set up as a master, repeater or slave
through integrated DIP switches
• Digital, analogue, temperature, counter and more I/O options
available on each device
• Up to 50 slaves per network master
Frequency Proprietary Bidirectional Multiple Signals • Unlimited networks in the same location
Hopping Protocol Communication Digital and Analogue Extend the range by
• 10-30 VDC, solar panel or battery option adding repeaters

Choose your wireless device

Functionality Topology I/O and Communications Board
Network
Premapped Point to Modbus Level
Repeater Network Link Loss Output Configurable and Serial & Ethernet Architecture Star Tree I/O RS232 RS485 Ethernet
(PM) Point RTU Available
Fall Back Condition Mapped I/O Protocols
Wireless Q45     
DX80PM     Gateway

DX80    Gateway 
Data Radio        
Serial Radio     
Built-in Signal strength for Multiple Various Power Industrial IP67
Site Survey Network ID Possibilities Housing Ethernet Radio      

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 Wireless I/O
DX80PM Data Radio
Premapped Modbus Data Radio without & with I/O

DX80PM Premapped 2.4 GHz Gateway and Node, 10-30 VDC Data Radio MultiHop 2.4 GHz with Modbus, can be set up as Master, Slave or Repeater

Discrete I/O Analogue I/O Discrete I/O Analogue I/O Serial

Mixed discrete and analogue I/O Model Power
IN OUT IN OUT IN OUT IN OUT Interface

DX80G2M6S-PM2 Gateway DX80DR2M-H FlexPower Modbus RS485 / RS232 (no I/O)

4x PNP-NPN 4x PNP 2x 0-20 mA 2x 0-20 mA
DX80N2X6S-PM2 Node 2x 0-20 mA, 1x Thermistor,
DX80DR2M-H1 FlexPower 4x NPN 2x NMOS / RS485
1x Counter
Discrete I/O only IN OUT IN OUT
DX80DR2M-H2 10-30 VDC 4x PNP 4x PNP 2x 0-20 mA 2x 0-20 mA RS485
DX80G2M6S-PM8 Gateway
6x PNP-NPN 6x PNP / / DX80DR2M-H3 FlexPower 2x NPN 2x NMOS 4x Thermocouple, 1x Thermistor / RS232
DX80N2X6S-PM8* Node
DX80DR2M-H4 FlexPower / / 4x 3-wire PT100 RTD / RS232
* Models ending in "L" have no LCD, e.g. DX80N2X6S-PM8L
DX80DR2M-H5 FlexPower 4x NPN 2x NMOS 4x 0-20 mA / RS485

2x 0-20 mA, 1x Thermistor,

DX80DR2M-H12 FlexPower 2x NPN 2x NMOS / RS485
2x SDI-12 or 1x Counter

DX80DR2M-HB1 FlexPower PCB 2x NPN 2x NMOS 2x 0-20 mA / RS485

DX80DR2M-HB2 10-30 VDC PCB 2x PNP 2x PNP 2x 0-20 mA 2x 0-20 mA RS485

DX80
FlexPower = 10-30 VDC or 3.6-5.5 VDC for battery
Star Topology

DX80 2.4 GHz Gateways with Modbus RTU (RS485) communication, and Nodes

Discrete I/O Analogue I/O

Gateway Power
IN OUT IN OUT

DX80G2M6S-PB2 10-30 VDC PCB 2x PNP 2x PNP 2x 0-20 mA 2x 0-20 mA

DX80G2M6S-P8 10-30 VDC 12x PNP (I+O = 12 max) 12x PNP (I+O = 12 max) / /

DX80G2M6S-P2 10-30 VDC 4x PNP-NPN 4x PNP 2x 0-20 mA or 0-10 VDC 2x 0-20 mA Ethernet Data Radio
DX80G2M6S0P0M4M4 10-30 VDC / / 4x 0-20 mA 4x 0-20 mA To create wireless Ethernet networks
DX80G2M2S-P FlexPower / / / /
Data Radio MultiHop 2.4 GHz with Ethernet, can be set up as Master, Slave or Repeater
DX80P2T6S-P 10-30 VDC GatewayPro with Modbus TCP & Ethernet IP communication (no I/O)
Discrete I/O Analogue I/O
Discrete I/O Analogue I/O Model Power
Node Power IN OUT IN OUT
IN OUT IN OUT
DX80ER2M-H FlexPower 10/100 base-T Ethernet RJ45 connection
DX80N2X6S-PB2 10-30 VDC PCB 2x PNP 2x PNP 2x 0-20 mA 2x 0-20 mA
FlexPower = 10-30 VDC or 3.6-5.5 VDC for battery
DX80N2X2S-P7 FlexPower 12x NPN (I+O = 12 max) 12x NMOS (I+O = 12 max) / /

DX80N2X6S-P8 10-30 VDC 12x PNP (I+O = 12 max) 12x PNP (I+O = 12 max) / /

DX80N2X6S-P2 10-30 VDC 4x PNP-NPN 4x PNP 2x 0-20 mA or 0-10 VDC 2x 0-20 mA

DX80N2X6S0P0M4M4 10-30 VDC / / 4x 0-20 mA 4x 0-20 mA

DX80N2X2S-P5 FlexPower 2x NPN 2x NMOS 4x 0-20 mA or 0-10 VDC /

4x Thermocouple
DX80N2X2S-P3 FlexPower 2x PNP-NPN 1x NMOS /
1x Thermistor
Serial Data Radio
DX80N2X2S4A2 FlexPower 2x PNP-NPN 2x NMOS 2x Selectable counter /
To extend the range of a serial communication network

DX80N2X1S2A1 Internal Battery 1x PNP-NPN 1x NMOS 1x Selectable counter / Data Radio 2.4 GHz with serial communication (RS232 or RS485), can be set up as Master, Slave or Repeater

DX80N2X2S2S FlexPower Serial interface for up to 2 serial sensing devices Discrete I/O Analogue I/O
Model Power
DX80N2X1S1S Internal Battery Serial interface for 1 serial sensing device IN OUT IN OUT

FlexPower = 10-30 VDC or 3.6-5.5 VDC for battery DX80SR2M-H 10-30 VDC Serial communication RS232 or RS485 (no I/O)

4 Banner Engineering EMEA | www.bannerengineering.com/eu 5

 Accessories
DX99
Intrinsically Safe Nodes Antenna Cables Antennas – Indoor
RP-SMA to RP-SMAF Bulkhead Model Type Description
DX99 2.4 GHz Nodes for Hazardous Locations, ATEX Zone 0 & 20, compatible with DX80 Gateways out of Ex Area (RG58 cable loss: 1.05 dB/m)
BWA-2O2-C RP-SMA Male 2 dBi antenna indoor
BWC-1MRSFRSB0.2 0.2 m cable
Model Discrete IN Modbus IN Analogue IN Power (18 V boost) Housing
BWA-2O5-C RP-SMA Male 5 dBi antenna indoor
DX99N2X1S2N0M2X0D2 2x PNP-NPN / 2x 0-20 mA Internal Battery Metal BWC-1MRSFRSB1 1 m cable
BWA-2O7-C RP-SMA Male 7 dBi antenna indoor
DX99N2X2S2N0M2X0A2 2x PNP-NPN / 2x 0-20 mA DX81H battery box Polycarbonate BWC-1MRSFRSB2 2 m cable
DX99N2X1S2N0T4X0D0 2x PNP-NPN / 3x Thermocouple, 1x Thermistor Internal Battery Metal
BWC-1MRSFRSB4 4 m cable
DX99N2X2S2N0T4X0A0 2x PNP-NPN / 3x Thermocouple, 1x Thermistor DX81H battery box Polycarbonate
RP-SMA to N Male Antennas – Outdoor
DX99N2X1S0N0R4X0D0 / / 4x 3-wire PT100 RTD Internal Battery Metal (LMR200 cable loss: 0.56 dB/m)
Model Type Description
DX99N2X2S0N0R4X0A0 / / 4x 3-wire PT100 RTD DX81H battery box Polycarbonate BWC-1MRSMN05 0.5 m cable
BWA-2O6-A N Female 6 dBi antenna outdoor
DX99N2X1S1S0V2X0D4 1x NPN 1x RS485 1x 0-5 VDC or 1x 0-10 VDC Internal Battery Metal BWC-1MRSMN2 2 m cable

N Male to N Female BWA-2O8-A N Female 8.5 dBi antenna outdoor

1x 0-20 mA (29 s warm-up time) or 2x 0-20 (LMR400 coaxial, cable loss: 0.22 dB/m)
DX99N2X1S1N0M3X0D5 1x NPN / Internal Battery Metal
mA, 1x 3-wire RTD (standard warm-up) Model Description
BWC-4MNFN3 3 m cable
BWC-LFNBMN-DC Bulkhead, N Type – Surge Suppressor
DX85 BWC-4MNFN6 6 m cable

Extension I/O BWC-4MNFN15 15 m cable

BWC-4MNFN30 30 m cable
DX85 Remote I/O Extension Unit (only for Gateways with Modbus RTU Communication)

Discrete I/O Analogue I/O

Model
IN OUT IN OUT

DX85M-P8 12x PNP (I+O = 12 max) 12x PNP (I+O = 12 max) / / Connectors for DX80PM Top & Bottom Convertor cable for User Configuration Tool
DX85M4P4M2M2 4x PNP 4x PNP 2x 0-20 mA 2x 0-20 mA
1/2-inch NPT Hub Entrance Model Description
DX85M0P0M4M4 / / 4x 0-20 mA 4x 0-20 mA
Model Description BWA-HW-006 RS-485 to USB adapter, 1 m for DX80 IP67

BWA-QD5.5 M12 connector 5-pin MQDMC-401 RS-485 to USB adapter, 0.5 m for DX80 IP20

The User Configuration Tool uses a USB to

BWA-QD8.5 M12 connector 8-pin
FlexPower Sensors RS-485 converter to connect a standard Gateway
or Data Radio Master to a USB connection on a
BWA-QD12.5 M12 connector 12-pin computer.
FlexPower sensors for use with FlexPower Nodes or FlexPower Nodes with Serial Interface

Model Description Model Description

M12FTH4Q Serial Temperature / RH sensor calibrated ± 2%

Low power MINI-BEAM, 5 V,

BWA-ACC-SEN-SDI Acclima SDI-12 soil moisture transducer SM312LPQD-78447
polarised retroreflective, 3 m range Power options
Low power QS30 emitter, 3.6-5.5 VDC, Low power MINI-BEAM, 5 V, diffuse,
QS30WEQ SM312DQD-78419
30 m maximum range 38 cm range
Power Supply, Battery Box, Solar Panel
Low QS30 power receiver, 3.6-5.5 VDC,
QS30WRQ QT50ULBQ6-75390 Low power QT50U, ultrasonic, 8 m range
30 m maximum range
Model Description

PSDINM-24-10 DIN-mountable Power Supply, input 85…264 VAC; output 24 VDC, 1 A

More Housing options Solutions available
for ATEX Zone 1
with 24 VDC and PSB4MK-24-10 Power Supply, input 85…264 VAC; output 24 VDC, 1 A; IP66 enclosure
L model without Ex d enclosure
LCD IP20 housing with DX81 1 Battery
external terminal
blocks DX81P6 6 Batteries
ATEX Zone 2
DX81H 1 Battery for DX99 – ATEX
certification IP54 housing
with internal BWA-SOLAR-001 Solar Panel Kit
battery

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Wireless Q45 Sensors User Interface
The free User Configuration Tool uses a USB to RS-485 User Configuration Tool (UCT)
Q45 converter to connect a standard SureCross DX80 Gateway
Wireless Sensors or Data Radio Master to a USB connection on a computer.
Once connected, the User Configuration Tool will define the one
Wireless Q45 Sensors to one I/O linking and setup parameters of the wireless system.
It is the perfect tool to test applications and check installations.
Model Sensing Mode Model Sensing Mode

DX80N2Q45LP Polarized Retroreflective (range up to 6 m) DX80N2Q45D Diffuse (300 mm sensing range)

DX80N2Q45CV Convergent (1.5" focal point) DX80N2Q45RD Remote Device Interface (two discrete IN)

Fibre Optic (1.3 m in opposed mode with IP23S

Button / Light with 2-colour LED indicator (red
DX80N2Q45F fibres or 100 mm in diffuse mode with BT23S DX80N2Q45BL-RG
and green)
fibres)

Two Point
System
Site Survey
• True self-contained wireless sensors without cables nor Up to 1 km Up to 1 km
Use the Site Survey screen to conduct a Site Survey between
external power and with a built-in antenna
the Gateway and a selected Node.
• Board Gateway supports one or two sensors

Six Point
System
• DX80 Gateway: wireless network master manages wireless Green
communication and provides electrical outputs for attached Packets received at a strong signal strength.
wireless sensors Up to 1 km Up to 1 km
• Gateway supports up to 6 sensors via pre-mapped Yellow
configuration Packets received at a good signal strength.
• Multiple I/O: supports a wireless network of up to 47 wireless
Q45 sensors per Gateway Red
Packets received at a weak signal strength.

Missed
Packets not received on the first transmission
and requiring a retry.

DX80 Network View of the Data

Pre-mapped Gateway for Wireless Q45 Sensors Device Configuration Radio Tree Organisation

DX80 Pre-mapped Gateway for wireless Q45 sensors

Sensor
Model Topology Housing Style Rating
Inputs

DX80G2M6-B2Q 2 Two point system Board Mount /

DX80G2M6-QC 6* Six point system External Terminal Blocks IP20

DX80G2M6-Q 6* Six point system Sealed Enclosure IP67

* Up to 47 sensors possible using Modbus Host System

Wireless sensors can also be connected to all 2.4 GHz DX80 Gateways

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Applications by Industry Applications by Industry
Factory Automation Environmental

Material Handling Call for Parts Production Efficiency Water Treatment Landfill Compost
Using a wireless sensor network to detect Production operators need a way to easily Notification system with wireless Q45 Monitor multiple data points such as Gather leachate levels and monitor Monitor internal windrow temperature to
the presence of product makes data gath- call the forklift drivers to deliver additional sensors and EZ-LIGHTs. When a techni- pH, conductivity, level and temperature pump status with total count of extracted optimise compost production process
ering and network maintenance easier parts or to remove completed assemblies cian is needed on the production line, the with a single Wireless Node with up to 4 volume using a single Wireless Node with a probe including the Wireless Node
and loss costly. from the work stations. button is pushed. analogue inputs. optimised for battery-power. and Thermocouples.

Process Automation Agriculture

Tank Level Monitoring Flow Control Gas Analysis Greenhouse Irrigation Soil Moisture
Measure liquid level and activate a pump Collect Flow Data with intrinsically safe Continuous emission monitoring of Control climate variables in a commercial Control system pressure, solenoid valve Continuously monitor and control
or open a valve with a Wireless FlexPower Wireless Nodes that provide battery chimney output variables with a Wireless greenhouse with a Wireless Temp and activation and counter input on a Wireless soil moisture with a Wireless Network
Node. power to the radio and transmitter (ATEX). data network. Humidity Node optimised for battery- Node optimised for battery-power. for gathering data from the field and
power. activating pumps in remote locations.

Building Automation Transportation & Logistics

Storage Control Energy Management HVAC Management Cranes Manage AGV Routing Loading Dock Notification
Control ambient Temperature and A wireless monitoring system offers Control energy costs with a wireless Control position and status, coordination Use a Wireless Network to schedule AGV Automatically alert operators that a truck
Humidity in high value storage areas with facilities a simple solution to increase network that automatically controls HVAC for anti-collision of cranes with a Wireless routes to improve efficiency and eliminate has arrived at a loading dock with a
a battery-powered Node and integrated efficiency by saving energy and systems based on real-time data. I/O network. long wiring runs. Wireless M-GAGE Node embedded in the
sensor. conserving plant resources. ground.

10 Banner Engineering EMEA | www.bannerengineering.com/eu 11

 Lighting &
Sensors Vision Wireless I/O Machine Safety
Indicators
• Presence/Absence • Vision Sensors with • Slip Ring Replacement • Bin & Part Picking • Safety Light Screens
Detection Onboard User Interface • Tank Farm Monitoring • Error/Mistake Proofing • Ergonomic Two-Hand
• Foreground & • Pattern Recognition • Livestock Environmental • Pick-to-Light & Put-to- Control Devices
Background Suppression • Traceability (Barcode, Monitoring Light • Safety Modules
• GO/NO GO Inspection Datamatrix and Text • Water and Wastewater • Operator Guidance • Emergency Stop Devices
• Gating and Triggering Reading) Treatment • Call for Parts • Safety Interlocking
• Parts Counting • OCR/OCV • HVAC Remote Monitoring • Incorrect Pick Signal • Laser Scanners for Safety
• Level and Distance • Complex Part Inspection • Traffic Monitoring & Applications
• Remote Start/Stop
Measurement • Part Orientation Control Indication • Programmable Safety
• Positioning • Assembly Verification • Remote Sensing in • Work Station Lighting Controllers
• Contrast and Colour • Colour Inspections Process Automation • Enabling Devices
• Mobile Equipment Work
Sensing • Cable Replacement Lights
• Vehicle Detection (Radar, • ATEX Approved Solutions • Production Machine and
Ultrasonic & Magnetic Cabinet Lighting
Technology)

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