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Service Manual: Inverter Pair

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0% found this document useful (0 votes)
52 views114 pages

Service Manual: Inverter Pair

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 114

SiBE041525F

Service
Manual

Inverter Pair
Wall Mounted Type FTX/ATX-K Series

[Applicable Models]
 Inverter Pair: Heat Pump
SiBE041525F

Inverter Pair
Wall Mounted Type
FTX/ATX-K Series
Heat Pump

Indoor Unit
FTX20K(2)V1B FTX50K(M/2)V1B ATX20K(2)V1B
FTX25K(2)V1B FTX60K(M/2)V1B ATX25K(2)V1B
FTX35K(2)V1B FTX71K(M/2)V1B ATX35K(2)V1B

Outdoor Unit
RX20K2/5V1B RX50K(2)V1B ARX20K2V1B
RX25K2/5V1B RX60K(2)V1B ARX25K2V1B
RX35K2/5V1B RX71K(2)V1B ARX35K2V1B

i Table of Contents
SiBE041525F

Version log

Month / Year Version Revised contents

01 / 2016 SiBE041525E (A)RX20~35K2

02 / 2016 SiBE041525F Include RX71K & FTX71KM


+ standard S21 connection

Table of Contents ii
SiBE041525F

1. Safety Cautions...................................................................................... vi
1.1 Warnings and Cautions Regarding Safety of Workers............................ vi
1.2 Warnings and Cautions Regarding Safety of Users.............................. viii
2. Icons Used ..............................................................................................x

Part 1 - List of Functions................................................................ 1


1. Functions.................................................................................................2

Part 2 - Specifications.................................................................... 4
1. Specifications ..........................................................................................5

Part 3 - Printed Circuit Board Connector Wiring Diagram............. 6


1. Indoor Unit...............................................................................................7
1.1 20/25/35 Class .........................................................................................7
1.2 50/60/71 Class .........................................................................................9
2. Outdoor Unit..........................................................................................12
2.1 20/25/35 Class .......................................................................................12
2.2 50/60/71 class ........................................................................................13

Part 4 - Functions and Control ..................................................... 14


1. Main Functions......................................................................................15
1.1 Temperature Control ..............................................................................15
1.2 Frequency Principle................................................................................15
1.3 Airflow Direction Control.........................................................................17
1.4 Fan Speed Control for Indoor Unit .........................................................18
1.5 Program Dry Operation ..........................................................................19
1.6 Automatic Operation...............................................................................20
1.7 Thermostat Control.................................................................................21
1.8 NIGHT SET Mode ..................................................................................22
1.9 ECONO Operation .................................................................................22
1.10 Inverter POWERFUL Operation .............................................................23
1.11 Other Functions......................................................................................24
2. Thermistor Functions ............................................................................25
3. Control Specification .............................................................................26
3.1 Mode Hierarchy ......................................................................................26
3.2 Frequency Control..................................................................................27
3.3 Controls at Mode Changing / Start-up....................................................29
3.4 Discharge Pipe Temperature Control.....................................................31
3.5 Input Current Control..............................................................................32
3.6 Freeze-up Protection Control .................................................................33
3.7 Heating Peak-cut Control .......................................................................33
3.8 Outdoor Fan Control...............................................................................34
3.9 Liquid Compression Protection Function................................................34
3.10 Defrost Control .......................................................................................35
3.11 Electronic Expansion Valve Control .......................................................36
3.12 Malfunctions ...........................................................................................39

iii Table of Contents


SiBE041525F

Part 5 - Remote Controller ........................................................... 40


1. Remote Controller .................................................................................41

Part 6 - Service Diagnosis ............................................................ 43


1. General Problem Symptoms and Check Items .....................................44
2. Troubleshooting with LED .....................................................................45
2.1 Indoor Unit..............................................................................................45
2.2 Outdoor Unit ...........................................................................................45
3. Service Diagnosis .................................................................................46
4. Troubleshooting ....................................................................................49
4.1 Error Codes and Descriptions ................................................................49
4.2 Indoor Unit PCB Abnormality .................................................................50
4.3 Freeze-up Protection Control / Heating Peak-cut Control ......................51
4.4 Fan Motor (DC Motor) or Related Abnormality.......................................52
4.5 Thermistor or Related Abnormality (Indoor Unit)....................................54
4.6 Low-voltage Detection or Over-voltage Detection..................................55
4.7 Signal Transmission Error (Between Indoor Unit and Outdoor Unit)......57
4.8 Unspecified Voltage (Between Indoor Unit and Outdoor Unit) ...............59
4.9 Outdoor Unit PCB Abnormality...............................................................60
4.10 OL Activation (Compressor Overload) ...................................................61
4.11 Compressor Lock ...................................................................................63
4.12 DC Fan Lock ..........................................................................................64
4.13 Input Overcurrent Detection ...................................................................65
4.14 Four Way Valve Abnormality..................................................................66
4.15 Discharge Pipe Temperature Control.....................................................68
4.16 High Pressure Control in Cooling ...........................................................69
4.17 Compressor System Sensor Abnormality ..............................................70
4.18 Position Sensor Abnormality ..................................................................71
4.19 Thermistor or Related Abnormality (Outdoor Unit).................................73
4.20 Electrical Box Temperature Rise............................................................75
4.21 Radiation Fin Temperature Rise ............................................................76
4.22 Output Overcurrent Detection ................................................................77
5. Check ....................................................................................................79
5.1 Thermistor Resistance Check ................................................................79
5.2 Indoor Fan Motor Connector Output Check ...........................................80
5.3 Power Supply Waveforms Check...........................................................81
5.4 Electronic Expansion Valve Check.........................................................81
5.5 Four Way Valve Performance Check .....................................................82
5.6 Inverter Unit Refrigerant System Check.................................................82
5.7 Inverter Analyzer Check .........................................................................83
5.8 Rotation Pulse Check on the Outdoor Unit PCB ....................................85
5.9 Installation Condition Check...................................................................86
5.10 Discharge Pressure Check.....................................................................86
5.11 Outdoor Fan System Check ...................................................................87
5.12 Main Circuit Short Check........................................................................87
5.13 Power Module Check .............................................................................88

Table of Contents iv
SiBE041525F

Part 7 - Trial Operation and Field Settings .................................. 90


1. Tips for Servicing ..................................................................................91
1.1 Pump Down Operation ...........................................................................91
1.2 Forced Cooling Operation ......................................................................91
2. Trial Operation ......................................................................................92
3. Field Settings ........................................................................................93
3.1 Temperature Display Switch ..................................................................93
3.2 When 2 Units are installed in 1 Room ....................................................93
4. Silicone Grease on Power Transistor / Diode Bridge............................94

Part 8 - Appendix .......................................................................... 95


1. Piping Diagrams....................................................................................96
1.1 Indoor Unit..............................................................................................96
1.2 Outdoor Unit ...........................................................................................97
2. Wiring Diagrams....................................................................................99
2.1 Indoor Unit..............................................................................................99
2.2 Outdoor Unit .........................................................................................101

v Table of Contents
SiBE041525F Safety Cautions

1. Safety Cautions
Be sure to read the following safety cautions before conducting repair work.
After the repair work is complete, be sure to conduct a test operation to ensure that the
equipment operates normally, and explain the cautions for operating the product to the
customer.

Caution Items The caution items are classified into Warning and Caution. The Warning items are
especially important since death or serious injury can result if they are not followed closely. The
Caution items can also lead to serious accidents under some conditions if they are not
followed. Therefore, be sure to observe all the safety caution items described below.

Pictograms This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown in the illustration or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown in the illustration or near the symbol.

1.1 Warnings and Cautions Regarding Safety of Workers


Warning
Do not store equipment in a room with fire sources (e.g., naked flames,
gas appliances, electric heaters).

Be sure to disconnect the power cable from the socket before


disassembling equipment for repair.
Working on equipment that is connected to the power supply may cause an
electrical shock.
If it is necessary to supply power to the equipment to conduct the repair or
inspect the circuits, do not touch any electrically charged sections of the
equipment.
If refrigerant gas is discharged during repair work, do not touch the
discharged refrigerant gas.
Refrigerant gas may cause frostbite.

When disconnecting the suction or discharge pipe of the compressor at


the welded section, evacuate the refrigerant gas completely at a well-
ventilated place first.
If there is gas remaining inside the compressor, the refrigerant gas or
refrigerating machine oil discharges when the pipe is disconnected, and it may
cause injury.

If refrigerant gas leaks during repair work, ventilate the area.


Refrigerant gas may generate toxic gases when it contacts flames.

Be sure to discharge the capacitor completely before conducting repair


work.
The step-up capacitor supplies high-voltage electricity to the electrical
components of the outdoor unit.
A charged capacitor may cause an electrical shock.

vi
Safety Cautions SiBE041525F

Warning
Do not turn the air conditioner on or off by plugging in or unplugging the
power cable.
Plugging in or unplugging the power cable to operate the equipment may cause
an electrical shock or fire.

Be sure to wear a safety helmet, gloves, and a safety belt when working
in a high place (more than 2 m).
Insufficient safety measures may cause a fall.

In case of R-32 / R-410A refrigerant models, be sure to use pipes, flare


nuts and tools intended for the exclusive use with the R-32 / R-410A
refrigerant.
The use of materials for R-22 refrigerant models may cause a serious accident,
such as a damage of refrigerant cycle or equipment failure.

Do not mix air or gas other than the specified refrigerant (R-32 / R-410A /
R-22) in the refrigerant system.
If air enters the refrigerant system, an excessively high pressure results,
causing equipment damage and injury.

Caution
Do not repair electrical components with wet hands.
Working on the equipment with wet hands may cause an electrical shock.

Do not clean the air conditioner with water.


Washing the unit with water may cause an electrical shock.

Be sure to provide an earth / grounding when repairing the equipment in


a humid or wet place, to avoid electrical shocks.

Be sure to turn off the power switch and unplug the power cable when
cleaning the equipment.
The internal fan rotates at a high speed, and may cause injury.

Be sure to conduct repair work with appropriate tools.


The use of inappropriate tools may cause injury.

Be sure to check that the refrigerating cycle section has cooled down
enough before conducting repair work.
Working on the unit when the refrigerating cycle section is hot may cause
burns.

vii
SiBE041525F Safety Cautions

Caution
Conduct welding work in a well-ventilated place.
Using a welder in an enclosed room may cause oxygen deficiency.

1.2 Warnings and Cautions Regarding Safety of Users


Warning
Do not store the equipment in a room with fire sources (e.g., naked
flames, gas appliances, electric heaters).

Be sure to use parts listed in the service parts list of the applicable model
and appropriate tools to conduct repair work. Never attempt to modify the
equipment.
The use of inappropriate parts or tools may cause an electrical shock,
excessive heat generation or fire.

If the power cable and lead wires are scratched or have deteriorated, be
sure to replace them.
Damaged cable and wires may cause an electrical shock, excessive heat
generation or fire.

Do not use a joined power cable or extension cable, or share the same
power outlet with other electrical appliances, since it may cause an
electrical shock, excessive heat generation or fire.

Be sure to use an exclusive power circuit for the equipment, and follow
the local technical standards related to the electrical equipment, the
internal wiring regulations, and the instruction manual for installation
when conducting electrical work.
Insufficient power circuit capacity and improper electrical work may cause an
electrical shock or fire.

Be sure to use the specified cable for wiring between the indoor and
outdoor units.
Make the connections securely and route the cable properly so that there is no
force pulling the cable at the connection terminals.
Improper connections may cause excessive heat generation or fire.

When wiring between the indoor and outdoor units, make sure that the
terminal cover does not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section may cause
an electrical shock, excessive heat generation or fire.

Do not damage or modify the power cable.


Damaged or modified power cables may cause an electrical shock or fire.
Placing heavy items on the power cable, or heating or pulling the power cable
may damage it.

viii
Safety Cautions SiBE041525F

Warning
Do not mix air or gas other than the specified refrigerant (R-32 / R-410A /
R-22) in the refrigerant system.
If air enters the refrigerant system, an excessively high pressure results,
causing equipment damage and injury.

If the refrigerant gas leaks, be sure to locate the leaking point and repair
it before charging the refrigerant. After charging the refrigerant, make
sure that there is no leak.
If the leaking point cannot be located and the repair work must be stopped, be
sure to pump-down, and close the service valve, to prevent refrigerant gas from
leaking into the room. Refrigerant gas itself is harmless, but it may generate
toxic gases when it contacts flames, such as those from fan type and other
heaters, stoves and ranges.
When relocating the equipment, make sure that the new installation site
has sufficient strength to withstand the weight of the equipment.
If the installation site does not have sufficient strength or the installation work
is not conducted securely, the equipment may fall and cause injury.

Check to make sure that the power cable plug is not dirty or loose, then
insert the plug into a power outlet securely.
If the plug is dusty or has a loose connection, it may cause an electrical shock
or fire.

When replacing the coin battery in the remote controller, be sure to


dispose of the old battery to prevent children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.

Caution
Installation of a leakage breaker is necessary in some cases depending
on the conditions of the installation site, to prevent electrical shocks.

Do not install the equipment in a place where there is a possibility of


combustible gas leaks.
If combustible gas leaks and remains around the unit, it may cause a fire.

Check to see if parts and wires are mounted and connected properly, and
if connections at the soldered or crimped terminals are secure.
Improper installation and connections may cause excessive heat generation,
fire or an electrical shock.

If the installation platform or frame has corroded, replace it.


A corroded installation platform or frame may cause the unit to fall, resulting in
injury.

ix
SiBE041525F Icons Used

Caution
Check the earth / grounding, and repair it if the equipment is not properly
earthed / grounded.
Improper earth / grounding may cause an electrical shock.

Be sure to measure insulation resistance after the repair, and make sure
that the resistance is 1 MΩ or higher.
Faulty insulation may cause an electrical shock.

Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage may cause water to enter the room and wet the furniture and
floor.

Do not tilt the unit when removing it.


The water inside the unit may spill and wet the furniture and floor.

2. Icons Used
The following icons are used to attract the attention of the reader to specific information.

Icon Type of Description


Information
Warning A Warning is used when there is danger of personal injury.

Warning

Caution A Caution is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, lose data, get
Caution an unexpected result or have to restart (part of) a procedure.

Note A Note provides information that is not indispensable, but may


nevertheless be valuable to the reader, such as tips and tricks.
Note:

Reference A Reference guides the reader to other places in this binder or


in this manual, where he/she will find additional information on a
specific topic.

x
SiBE041525F

Part 1
List of Functions
1. Functions.................................................................................................2

1 List of Functions
SiBE041525F Functions

1. Functions

FTX50/60/71K(M/2)V1B

FTX50/60/71K(M/2)V1B
FTX20/25/35K(2)V1B

FTX20/25/35K(2)V1B
RX20/25/35K2/5V1B

RX20/25/35K2/5V1B
RX50/60/71K(2)V1B

RX50/60/71K(2)V1B
Category Functions Category Functions

Basic Inverter (with inverter power control)   Health & Air-purifying filter — —
Functions Cleanliness
Operation limit for cooling (°CDB) –10 –10 Photocatalytic deodorizing filter — —
~ 46 ~ 46
–15 –15 Air-purifying filter with photocatalytic
Operation limit for heating (°CWB) — —
~ 18 ~ 18 deodorizing function
PAM control   Titanium apatite photocatalytic  
Standby electricity saving   air-purifying filter
Compressor Oval scroll compressor — — Air filter (prefilter)  
Swing compressor   Wipe-clean flat panel  
Rotary compressor — — Washable grille — —
Reluctance DC motor   MOLD PROOF operation — —
Comfortable Power-airflow flap  — Good-sleep cooling operation — —
Airflow
Power-airflow dual flaps —  Timer WEEKLY TIMER operation — —
Power-airflow diffuser — — 24-hour ON/OFF TIMER — —
Wide-angle louvers   Count up-down ON/OFF timer  
Auto-swing (up and down)   NIGHT SET mode  
Auto-swing (right and left) — — Worry Free Auto-restart (after power failure)  
(Reliability &
3-D airflow — — Durability) Self-diagnosis (R/C, LED)  
COMFORT AIRFLOW operation   Wiring error check function — —
Comfort Anti-corrosion treatment of outdoor
Control Auto fan speed   heat exchanger  

Indoor unit quiet operation   Flexibility Multi-split / split type compatible  


indoor unit
NIGHT QUIET mode (automatic) — — H/P, C/O compatible indoor unit — —
OUTDOOR UNIT QUIET operation — — Flexible power supply — —
(manual) correspondence
2-area INTELLIGENT EYE operation — — Chargeless 10 m 10 m
INTELLIGENT EYE operation — — Either side drain (right or left)  
Quick warming function
(preheating control)   Power selection — —

Hot-start function   °C/°F changeover R/C temperature  


display (factory setting: °C)
Automatic defrosting   Remote 5-room centralized controller (option)  
Control
Operation Automatic operation   Remote control adaptor
 
Program dry operation   (normal open pulse contact) (option)
Remote control adaptor
Fan only    
(normal open contact) (option)
Lifestyle New POWERFUL operation DIII-NET compatible (adaptor)
Convenience (non-inverter) — — (option)  

Inverter POWERFUL operation   Remote Wireless  


Controller
Priority-room setting — — Wired (option)  
COOL/HEAT mode lock — —
HOME LEAVE operation — —
ECONO operation  
Indoor unit ON/OFF button  
Signal receiving sign  
R/C with back light — —
Temperature display — —
Note:  : Available
— : Not available

List of Functions 2
Functions SiBE041525F

ATX20/25/35K(2)V1B

ATX20/25/35K(2)V1B
ARX20/25/35K2V1B

ARX20/25/35K2V1B
Category Functions Category Functions

Basic Inverter (with inverter power control)  Health & Air-purifying filter —
Functions Cleanliness
Operation limit for cooling (°CDB) –10 Photocatalytic deodorizing filter —
~ 46
–15 Air-purifying filter with photocatalytic
Operation limit for heating (°CWB) —
~ 18 deodorizing function
PAM control  Titanium apatite photocatalytic 
Standby electricity saving  air-purifying filter
Compressor Oval scroll compressor — Air filter (prefilter) 
Swing compressor  Wipe-clean flat panel 
Rotary compressor — Washable grille —
Reluctance DC motor  MOLD PROOF operation —
Comfortable Power-airflow flap  Good-sleep cooling operation —
Airflow
Power-airflow dual flaps — Timer WEEKLY TIMER operation —
Power-airflow diffuser — 24-hour ON/OFF TIMER —
Wide-angle louvers  Count up-down ON/OFF timer 
Auto-swing (up and down)  NIGHT SET mode 
Auto-swing (right and left) — Worry Free Auto-restart (after power failure) 
(Reliability &
3-D airflow — Durability) Self-diagnosis (R/C, LED) 
COMFORT AIRFLOW operation  Wiring error check function —
Comfort Anti-corrosion treatment of outdoor heat
Control Auto fan speed  exchanger 

Indoor unit quiet operation  Flexibility Multi-split / split type compatible indoor unit 
NIGHT QUIET mode (automatic) — H/P, C/O compatible indoor unit —
OUTDOOR UNIT QUIET operation (manual) — Flexible power supply correspondence —
2-area INTELLIGENT EYE operation — Chargeless 10 m
INTELLIGENT EYE operation — Either side drain (right or left) 
Quick warming function (preheating control)  Power selection —

Hot-start function  °C/°F changeover R/C temperature display 


(factory setting: °C)
Automatic defrosting  Remote 5-room centralized controller (option) 
Control
Operation Automatic operation  Remote control adaptor 
(normal open pulse contact) (option)
Remote control adaptor
Program dry operation  
(normal open contact) (option)
Fan only  DIII-NET compatible (adaptor) (option) 
Lifestyle New POWERFUL operation Remote
— Wireless 
Convenience (non-inverter) Controller
Inverter POWERFUL operation  Wired (option) 
Priority-room setting —
COOL/HEAT mode lock —
HOME LEAVE operation —
ECONO operation 
Indoor unit ON/OFF button 
Signal receiving sign 
R/C with back light —
Temperature display —
Note:  : Available
— : Not available

3 List of Functions
SiBE041525F

Part 2
Specifications
1. Specifications ..........................................................................................5

Specifications 4
Specifications SiBE041525F

1. Specifications
See corresponding databook

5 Specifications
SiBE041525F

Part 3
Printed Circuit Board
Connector Wiring Diagram
1. Indoor Unit...............................................................................................7
1.1 20/25/35 Class .........................................................................................7
1.2 50/60/71 Class .........................................................................................9
2. Outdoor Unit..........................................................................................12
2.1 20/25/35 Class .......................................................................................12
2.2 50/60/71 class ........................................................................................13

Printed Circuit Board Connector Wiring Diagram 6


Indoor Unit SiBE041525F

1. Indoor Unit
1.1 20/25/35 Class
Control PCB
(PCB1) 1) S6 Connector for swing motor (horizontal blade)
2) S26 Connector for display PCB
3) S32 Connector for indoor heat exchanger thermistor
4) S200 Connector for DC fan motor
5) H1, H2, H3, FG Connector for terminal board
6) FU1 Fuse (3.15 A, 250 V)
7) V2 Varistor

S32

FG

V2 S6

S200
FU1

S26
2P341918-9

H3 H2 H1

7 Printed Circuit Board Connector Wiring Diagram


SiBE041525F Indoor Unit

Display PCB
(PCB2) 1) S27 Connector for control PCB
2) SW1 (S1W) Forced cooling operation ON/OFF button
* Refer to page 91 for details.
3) LED1 (H1P) LED for operation (green)
4) LED2 (H2P) LED for timer (yellow)
5) RTH1 (R1T) Room temperature thermistor

S27

SW1 LED2 LED1


 LED3 is not mounted.
(Solder side)

RTH1
3P185701-4

Note: The symbols in the parenthesis are the names on the appropriate wiring diagram.

Remote Control
PCB (BR069)

S602 S601

To optional wired
remote controller
BRC073 and
BRP069
S21

To connector S403 of control PCB (PCB1)

Printed Circuit Board Connector Wiring Diagram 8


Indoor Unit SiBE041525F

1.2 50/60/71 Class


Control PCB
(PCB2) 1) S6 Connector for swing motor (horizontal blade)
2) S26 Connector for display PCB
3) S32 Connector for indoor heat exchanger thermistor
4) S200 Connector for DC fan motor
5) S900 Connector for filter PCB

S26 S6

S32

S200

S900
3P380931-1

9 Printed Circuit Board Connector Wiring Diagram


SiBE041525F Indoor Unit

Filter PCB
(PCB1) 1) S100 Connector for terminal board
2) S800 Connector for control PCB
3) FG, HE Connector for ground
4) FU1 Fuse (3.15 A, 250 V)
5) V2 Varistor

S800

V2 HE S100

FU1

FG 3P380932-1

Display PCB
(PCB3) 1) S27 Connector for control PCB
2) SW1 (S1W) Forced cooling operation ON/OFF button
* Refer to page 91 for details.
3) LED1 (H1P) LED for operation (green)
4) LED2 (H2P) LED for timer (yellow)
5) RTH1 (R1T) Room temperature thermistor

S27

SW1 LED2 LED1


 LED3 is not mounted.
(Solder side)

RTH1
3P185701-4

Note: The symbols in the parenthesis are the names on the appropriate wiring diagram.

Printed Circuit Board Connector Wiring Diagram 10


Indoor Unit SiBE041525F

Remote Control
PCB (BR069)

S602 S601

To optional wired
remote controller
BRC073 and
BRP069
S21

To connector S403 of control PCB (PCB1)

11 Printed Circuit Board Connector Wiring Diagram


SiBE041525F Outdoor Unit

2. Outdoor Unit
2.1 20/25/35 Class
Main PCB (PCB1)
1) S20 Connector for electronic expansion valve coil
2) S30 Connector for compressor motor
3) S40 Connector for overload protector
4) S71 Connector for DC fan motor
5) S80 Connector for four way valve coil
6) S90 Connector for thermistors
(outdoor temperature, outdoor heat exchanger, discharge pipe)
7) E1, E2 Terminal for earth wire
8) HL1, HN1, S Connector for terminal board
9) HR1, HR2 Connector for reactor
10)FU1, FU2 Fuse (3.15 A, 250 V)
11)FU3 Fuse (20 A, 250 V)
12)LED A LED for service monitor (green)
13)V2, V3, V150 Varistor

HL1, HN1, S

S80 S71 V150 FU3 V2 V3

E1, E2

S20
FU1

LED A

S90
HR1

FU2

HR2

S30 S40
2P383853-1

Printed Circuit Board Connector Wiring Diagram 12


Outdoor Unit SiBE041525F

2.2 50/60/71 class


Main PCB
1) S20 Connector for electronic expansion valve coil
2) S40 Connector for overload protector
3) S70 Connector for DC fan motor
4) S80 Connector for four way valve coil (heat pump model only)
5) S90 Connector for thermistors
(outdoor temperature, outdoor heat exchanger, discharge pipe)
6) HL1, HN1, S Connector for terminal board
7) E1, E2 Terminal for ground
8) U, V, W Connector for compressor
9) FU1, FU2 Fuse (3.15 A, 250 V)
10)FU3 Fuse (30 A, 250 V)
11)LED A LED for service monitor (green)
12)V1, V2, V3 Varistor

FU3 HL1, HN1, S


E1, E2

S80 S20 S40 S90

V3

LED A
V2

FU1

V1
U, V, W

FU2

S70
2P382390-12

13 Printed Circuit Board Connector Wiring Diagram


SiBE041525F

Part 4
Functions and Control
1. Main Functions......................................................................................15
1.1 Temperature Control ..............................................................................15
1.2 Frequency Principle................................................................................15
1.3 Airflow Direction Control.........................................................................17
1.4 Fan Speed Control for Indoor Unit .........................................................18
1.5 Program Dry Operation ..........................................................................19
1.6 Automatic Operation...............................................................................20
1.7 Thermostat Control.................................................................................21
1.8 NIGHT SET Mode ..................................................................................22
1.9 ECONO Operation .................................................................................22
1.10 Inverter POWERFUL Operation .............................................................23
1.11 Other Functions......................................................................................24
2. Thermistor Functions ............................................................................25
3. Control Specification .............................................................................26
3.1 Mode Hierarchy ......................................................................................26
3.2 Frequency Control..................................................................................27
3.3 Controls at Mode Changing / Start-up....................................................29
3.4 Discharge Pipe Temperature Control.....................................................31
3.5 Input Current Control..............................................................................32
3.6 Freeze-up Protection Control .................................................................33
3.7 Heating Peak-cut Control .......................................................................33
3.8 Outdoor Fan Control...............................................................................34
3.9 Liquid Compression Protection Function................................................34
3.10 Defrost Control .......................................................................................35
3.11 Electronic Expansion Valve Control .......................................................36
3.12 Malfunctions ...........................................................................................39

Functions and Control 14


Main Functions SiBE041525F

1. Main Functions
1.1 Temperature Control
Definitions of The definitions of temperatures are classified as following.
Temperatures
 Room temperature: temperature of lower part of the room
 Set temperature: temperature set by remote controller
 Room thermistor temperature: temperature detected by room temperature thermistor
 Target temperature: temperature determined by microcomputer

Target temperature

Room thermistor temperature

Set temperature
Room temperature

(R12321)

Temperature The temperature of the room is detected by the room temperature thermistor. However, there is
Control a difference between the temperature detected by room temperature thermistor and the
temperature of lower part of the room, depending on the type of the indoor unit or installation
condition. Practically, the temperature control is done by the target temperature appropriately
adjusted for the indoor unit and the temperature detected by room temperature thermistor.

1.2 Frequency Principle


Control The frequency of the compressor is controlled by the following 2 parameters:
Parameters  The load condition of the operating indoor unit
 The difference between the room thermistor temperature and the target temperature

The target frequency is adapted by additional parameters in the following cases:


 Frequency restrictions
 Initial settings
 Forced cooling operation

Inverter Principle To regulate the capacity, a frequency control is needed. The inverter makes it possible to
control the rotation speed of the compressor. The following table explains the conversion
principle:
Phase Description
1 The supplied AC power source is converted into the DC power source for the present.
2 The DC power source is reconverted into the three phase AC power source with variable
frequency.
 When the frequency increases, the rotation speed of the compressor increases resulting
in an increase of refrigerant circulation. This leads to a larger amount of heat exchange
per unit.
 When the frequency decreases, the rotation speed of the compressor decreases
resulting in a decrease of refrigerant circulation. This leads to a smaller amount of heat
exchange per unit.

15 Functions and Control


SiBE041525F Main Functions

The following drawing shows a schematic view of the inverter principle:

Refrigerant circulation rate (high)

high speed
Amount of heat Amount of heat
exchanged air (large) high f exchanged air (large)

power

power
DC
AC
Amount of heat low f Amount of heat
exchanged air (small) exchanged air (small)
low speed

freq= 50 Hz capacity=
constant 60 Hz freq=variable variable

Refrigerant circulation rate (low) (R2812)

Inverter Features The inverter provides the following features:


 The regulating capacity can be changed according to the changes in the outdoor
temperature and cooling / heating load.
 Quick heating and quick cooling
The rotation speed of the compressor is increased when starting the heating (or cooling).
This enables to reach the set temperature quickly.
 Even during extreme cold weather, high capacity is achieved. It is maintained even when the
outdoor temperature is 2°C.
 Comfortable air conditioning
A fine adjustment is integrated to keep the room temperature constant.
 Energy saving heating and cooling
Once the set temperature is reached, the energy saving operation enables to maintain the
room temperature at low power.

Frequency Limits The following functions regulate the minimum and maximum frequency:
Frequency Functions
Low  Four way valve operation compensation. Refer to page 30.
High  Compressor protection function. Refer to page 30.
 Discharge pipe temperature control. Refer to page 31.
 Input current control. Refer to page 32.
 Freeze-up protection control. Refer to page 33.
 Heating peak-cut control. Refer to page 33.
 Defrost control. Refer to page 35.

Forced Cooling Refer to page 91 for details.


Operation

Functions and Control 16


Main Functions SiBE041525F

1.3 Airflow Direction Control


Power-Airflow The large flap sends a large volume of air downward to the floor and provides an optimum
Flap control in cooling, dry, and heating operation.

Cooling / Dry
During cooling or dry operation, the flap retracts into the indoor unit. Then, cool air can be blown
far and distributed all over the room.

Heating
During heating operation, the large flap directs airflow downward to spread the warm air to the
entire room.

Wide-Angle The louvers, made of elastic synthetic resin, provide a wide range of airflow that guarantees
Louvers comfortable air distribution.

Auto-Swing The following table explains the auto-swing process for cooling, dry, heating, and fan:
Flap (up and down)
Cooling / Dry Heating Fan

20/25/35 class 5˚
15˚

50˚ 65˚ 65˚


(R21048) (R21049) (R21050)

15˚ 10˚
50/60/71 class 20˚
30˚ 25˚
35˚
55˚ 70˚ 80˚ 80˚
65˚ 65˚
(R21651) (R21652) (R21653)

COMFORT The flap is controlled not to blow the air directly at the people in the room.
AIRFLOW Cooling Heating
Operation

20/25/35 class

(R21186)

65˚
(R21187)
50/60/71 class
10˚

(R21861)

17 Functions and Control


SiBE041525F Main Functions

1.4 Fan Speed Control for Indoor Unit


Outline Phase control and fan speed control contains 9 steps: LLL, LL, SL, L, ML, M, MH, H, and HH.
The airflow rate can be automatically controlled depending on the difference between the room
thermistor temperature and the target temperature.

Automatic Fan In automatic fan speed control, the step SL is not available.
Speed Control Step Cooling Heating
LLL
LL
L
ML
M
MH
H
HH (POWERFUL) (R11681) (R6834)

= The airflow rate is automatically controlled within this range when the FAN setting
button is set to automatic.

Cooling
The following drawing explains the principle of fan speed control for cooling.

Room thermistor temperature – target temperature


Fan speed MH*
+3°C
+2.5°C M
+2°C
+1.5°C ML
+1°C
+0.5°C L

(R14588)

*The upper limit is M tap in 30 minutes from the operation start.

Heating
In heating operation, the fan speed is regulated according to the indoor heat exchanger
temperature and the difference between the room thermistor temperature and the target
temperature.

COMFORT  The fan speed is controlled automatically.


AIRFLOW  The latest command has the priority between POWERFUL and COMFORT AIRFLOW.
Operation

Functions and Control 18


Main Functions SiBE041525F

1.5 Program Dry Operation


Outline Program dry operation removes humidity while preventing the room temperature from lowering.
Since the microcomputer controls both the temperature and airflow rate, the temperature
adjustment and FAN setting buttons are inoperable.

Detail The microcomputer automatically sets the temperature and airflow rate. The difference between
the room thermistor temperature at start-up and the target temperature is divided into two
zones. Then, the unit operates in an appropriate capacity for each zone to maintain the
temperature and humidity at a comfortable level.
Room temperature Room temperature

Target temperature X
Zone C = Thermostat ON

X – 1.0°C Z = X – 0.5°C

Y = X – 2.5°C
or Zone B
Y = X – 2.0°C

Zone A = Thermostat OFF

(R22443)

Room thermistor Target temperature Thermostat OFF point Thermostat ON point


temperature at start-up X Y Z

24°C or more X – 2.5°C X – 0.5°C


Room thermistor
temperature at start-up
18 ~ 23.5°C X – 2.0°C X – 0.5°C

17.5°C or less 18°C X – 2.0°C = 16°C X – 0.5°C = 17.5°C


Thermostat turns on also when the room temperature is in the zone B for 10 minutes.

19 Functions and Control


SiBE041525F Main Functions

1.6 Automatic Operation


Outline Automatic Cooling / Heating Function
When the automatic operation is selected with the remote controller, the microcomputer
automatically determines the operation mode as cooling or heating according to the room
temperature and the set temperature at start-up.
The unit automatically switches the operation mode to maintain the room temperature at the set
temperature.

Detail Ts: set temperature (set by remote controller)


Tt: target temperature (determined by microcomputer)
Tr: room thermistor temperature (detected by room temperature thermistor)
C: correction value

1. The set temperature (Ts) determines the target temperature (Tt).


(Ts = 18 ~ 30°C).
2. The target temperature (Tt) is calculated as;
Tt = Ts + C
where C is the correction value.
C = 0°C
3. Thermostat ON/OFF point and operation mode switching point are as follows.
Tr means the room thermistor temperature.
(1) Heating → Cooling switching point:
Tr ≥ Tt + 3.0°C
(2) Cooling → Heating switching point:
Tr < Tt – 3.0°C
(3) Thermostat ON/OFF point is the same as the ON/OFF point of cooling or heating
operation.
4. During initial operation
Tr ≥ Ts : Cooling operation
Tr < Ts : Heating operation

Cooling Operation Target temperature + 3.0˚C


Target temperature – 2.0˚C Target temperature + 2.0˚C
= Thermostat OFF = Thermostat OFF

Target temperature – 3.0˚C

Heating Operation (R22027)

Ex: When the target temperature is 25°C


Cooling → 23°C: Thermostat OFF → 22°C: Switch to heating
Heating → 27°C: Thermostat OFF → 28°C: Switch to cooling

Functions and Control 20


Main Functions SiBE041525F

1.7 Thermostat Control


Outline Thermostat control is based on the difference between the room thermistor temperature and the
target temperature.

Detail Thermostat OFF Condition


 The temperature difference is in the zone A.

Thermostat ON Conditions
 The temperature difference returns to the zone C after being in the zone A.
 The system resumes from defrost control in any zones except A.
 The operation turns on in any zones except A.
 The monitoring time has passed while the temperature difference is in the zone B.
(Cooling: 10 minutes, Dry: 7.5 minutes, Heating: 10 seconds)

Cooling/Dry

Room thermistor temperature – target temperature


ON
Cooling : –0.5˚C
Dry : –0.5˚C
Zone C
–1.5˚C
Zone B
Cooling : –2.0˚C
Dry : –2.5 ~ –2.0˚C
Zone A
OFF
(R22110)

Heating

Room thermistor temperature – target temperature


OFF

Zone A
2.0˚C
Zone B
1.5˚C
Zone C
0.5˚C

ON (R22129)

Refer to Temperature Control on page 15 for details.

21 Functions and Control


SiBE041525F Main Functions

1.8 NIGHT SET Mode


Outline When the OFF TIMER is set, NIGHT SET Mode is automatically activated. NIGHT SET Mode
keeps the airflow rate setting.

Detail NIGHT SET Mode continues operation at the target temperature for the first one hour, then
automatically raises the target temperature slightly in cooling, or lowers it slightly in heating.
This prevents excessive cooling in summer and excessive heating in winter to ensure
comfortable sleeping conditions, and also conserves electricity.

Cooling

0.5˚C
Target temperature
Operation stops
1 hour at the set hours
TIMER operation +0.5˚C
NIGHT SET Mode ON temperature shift
(R22018)

Heating
Target temperature

2˚C

1 hour

TIMER operation –2˚C temperature


NIGHT SET Mode ON shift (R22029)

1.9 ECONO Operation


Outline ECONO operation reduces the maximum power consumption. This operation is particularly
convenient for energy-saving. It is also a major bonus when breaker capacity does not allow the
use of multiple electrical devices and air conditioners. It can be easily activated by pushing the
ECONO button on the wireless remote controller.

Detail  When this function is activated, the maximum capacity also decreases.
 The remote controller can send the ECONO command when the unit is in cooling, heating,
dry, or automatic operation. This function can only be set when the unit is running. Press the
ON/OFF button on the remote controller to cancel the function.
 This function and POWERFUL operation cannot be used at the same time. The latest
command has the priority.

Maximum during normal operation


Power
consumption
Normal operation
Maximum during ECONO operation

ECONO operation

Time
(R21051)

Functions and Control 22


Main Functions SiBE041525F

1.10 Inverter POWERFUL Operation


Outline In order to exploit the cooling and heating capacity to full extent, the air conditioner can be
operated by increasing the indoor fan rotating speed and the compressor frequency.

Detail When the POWERFUL button is pressed, the fan speed and target temperature are converted
to the following states for 20 minutes.
Operation mode Fan speed Target temperature
COOL H tap + A rpm 18°C
DRY Dry rotating speed + A rpm Lowered by 2.5°C
HEAT H tap + A rpm 31°C
FAN H tap + A rpm —
AUTO Same as cooling / heating in The target temperature is
POWERFUL operation kept unchanged.
A = 20/25/35 class: 80 rpm
50/60/71 class: 50 rpm
Ex: POWERFUL operation in cooling.

Target temp. It should be the lower limit of


cooling temperature.

18˚C

POWERFUL It counts 20 minutes also


ON in the remote controller.
POWERFUL
OFF
Fan Ending condition:
A rpm 1. After the lapse of 20 minutes.
H tap 2. Operation OFF
20 minutes 3. POWERFUL operation is OFF.
Set tap

(R19177)

Note: POWERFUL operation cannot be used together with ECONO or COMFORT AIRFLOW
operation.

23 Functions and Control


SiBE041525F Main Functions

1.11 Other Functions


1.11.1 Hot-Start Function
In order to prevent the cold air blast that normally occurs when heating operation is started, the
temperature of the indoor heat exchanger is detected, and the airflow is either stopped or
significantly weakened resulting in comfortable heating.

Note: The cold air blast is prevented using similar control when defrost control starts or when the
thermostat is turned ON.

1.11.2 Signal Receiving Sign


When the indoor unit receives a signal from the remote controller, the unit emits a signal
receiving sound.

1.11.3 Indoor Unit ON/OFF Button


An ON/OFF button is provided on the display of the unit.
 Press the ON/OFF button once to start operation. Press once again to stop it.
 The ON/OFF button is useful when the remote controller is missing or the battery has run
out.
Operation mode Temperature setting Airflow rate
AUTO 25ºC Automatic

ON/OFF ON/OFF button

(R21052)

Forced cooling operation


Forced cooling operation can be started by pressing the ON/OFF button for 5 ~ 9 seconds while
the unit is not operating.
Refer to page 91 for details.

Note: When the ON/OFF button is pressed for 10 seconds or more, the forced cooling operation is
stopped.

1.11.4 Auto-restart Function


If a power failure (including one for just a moment) occurs during the operation, the operation
restarts automatically when the power is restored in the same condition as before the power
failure.

Note: It takes 3 minutes to restart the operation because the 3-minute standby function is activated.

Functions and Control 24


Thermistor Functions SiBE041525F

2. Thermistor Functions
Electronic
expansion valve

(1) (3)

Four way valve

(2) Compressor (R14247)

(1) Outdoor Heat 1. The outdoor heat exchanger thermistor is used for controlling the target discharge pipe
Exchanger temperature. The system sets the target discharge pipe temperature according to the
Thermistor outdoor and indoor heat exchanger temperature, and controls the electronic expansion valve
opening so that the target discharge pipe temperature can be obtained.
2. In cooling operation, the outdoor heat exchanger thermistor is used for detecting the
disconnection of the discharge pipe thermistor. When the discharge pipe temperature drops
below the outdoor heat exchanger temperature by more than a certain value, the discharge
pipe thermistor is judged as disconnected.
3. In cooling operation, the outdoor heat exchanger thermistor is used for high pressure
protection.

(2) Discharge 1. The discharge pipe thermistor is used for controlling discharge pipe temperature. If the
Pipe Thermistor discharge pipe temperature (used in place of the inner temperature of the compressor) rises
abnormally, the operating frequency becomes lower or the operation halts.
2. The discharge pipe thermistor is used for detecting disconnection of the discharge pipe
thermistor.

(3) Indoor Heat 1. The indoor heat exchanger thermistor is used for controlling the target discharge pipe
Exchanger temperature. The system sets the target discharge pipe temperature according to the
Thermistor outdoor and indoor heat exchanger temperature, and controls the electronic expansion valve
opening so that the target discharge pipe temperature can be obtained.
2. In cooling operation, the indoor heat exchanger thermistor is used for freeze-up protection
control. If the indoor heat exchanger temperature drops abnormally, the operating frequency
becomes lower or the operation halts.
3. In heating operation, the indoor heat exchanger thermistor is used for detecting the
disconnection of the discharge pipe thermistor. When the discharge pipe temperature drops
below the indoor heat exchanger temperature by more than a certain value, the discharge
pipe thermistor is judged as disconnected.

25 Functions and Control


SiBE041525F Control Specification

3. Control Specification
3.1 Mode Hierarchy
Outline The air conditioner control has normal operation mode, forced operation mode, and power
transistor test mode for installation and servicing.

Detail

Air conditioner control mode


Forced operation mode
Forced cooling operation (for pump down operation)
Power transistor test mode
Normal operation mode
Fan
Cooling (includes drying)
Heating
Heating
Defrosting
Stop (indoor unit: OFF)
Preheating operation
Discharging from capacitor
Stop
(R19522)

Note: Unless specified otherwise, a dry operation command is regarded as cooling operation.

Functions and Control 26


Control Specification SiBE041525F

3.2 Frequency Control


Outline The compressor frequency is determined according to the difference between the room
thermistor temperature and the target temperature.
When the shift of the frequency is less than zero (ΔF<0) by PI control,
the target frequency is used as the command frequency.

Dropping function
Input current control, etc.

Upper limit frequency Upper limit function


FMAX Compressor protection function

Command frequency Limit frequency Skip control Target frequency

Initial frequency Lower limit frequency Lower limit function


PI control FMIN Four way valve operation compensation, etc.
Defrost control
(R18023)

Detail 1. Determine command frequency


Command frequency is determined in the following order of priority.
1. Limiting defrost control time
2. Forced cooling
3. Indoor frequency command

2. Determine upper limit frequency


The minimum value is set as an upper limit frequency among the frequency upper limits of
the following functions:
Compressor protection, input current, discharge pipe temperature, heating peak-cut, freeze-
up protection, defrost.

3. Determine lower limit frequency


The maximum value is set as a lower limit frequency among the frequency lower limits of the
following functions:
Four way valve operation compensation, draft prevention, pressure difference upkeep.

4. Determine prohibited frequency


There is a certain prohibited frequency such as a power supply frequency.

27 Functions and Control


SiBE041525F Control Specification

Initial Frequency When starting the compressor, the frequency is initialized according to the ∆D value of the
indoor unit.

∆D signal: Indoor Frequency Command


The difference between the room thermistor temperature and the target temperature is taken as
the ∆D value and is used for ∆D signal of frequency command.
Temperature ∆D Temperature ∆D Temperature ∆D Temperature ∆D
difference signal difference signal difference signal difference signal
–2.0 *OFF 0 4 2.0 8 4.0 C
–1.5 1 0.5 5 2.5 9 4.5 D
–1.0 2 1.0 6 3.0 A 5.0 E
–0.5 3 1.5 7 3.5 B 5.5 F
*OFF = Thermostat OFF

PI Control 1. P control
The ∆D value is calculated in each sampling time (20 seconds), and the frequency is
adjusted according to its difference from the frequency previously calculated.

2. I control
If the operating frequency does not change for more than a certain fixed time, the frequency
is adjusted according to the ∆D value.
When the ∆D value is low, the frequency is lowered.
When the ∆D value is high, the frequency is increased.

3. Frequency control when other controls are functioning


 When frequency is dropping;
Frequency control is carried out only when the frequency drops.
 For controlling lower limit;
Frequency control is carried out only when the frequency rises.

4. Upper and lower limit of frequency by PI control


The frequency upper and lower limits are set according to the command of the indoor unit.
When the indoor or outdoor unit quiet operation command comes from the indoor unit, the
upper limit frequency is lower than the usual setting.

Functions and Control 28


Control Specification SiBE041525F

3.3 Controls at Mode Changing / Start-up


3.3.1 Preheating Control
Outline The inverter operation in open phase starts with the conditions of the outdoor temperature, the
discharge pipe temperature, the radiation fin temperature, and the preheating command from
the indoor unit.

Detail Outdoor temperature ≥ –2.5°C → Control A (preheating for normal state)


Outdoor temperature < –2.5°C → Control B (preheating of increased capacity)

Control A
 ON condition
Discharge pipe temperature < 0°C
Radiation fin temperature < 85°C
 OFF condition
Discharge pipe temperature > 2°C
Radiation fin temperature ≥ 90°C

Control B
 ON condition
Discharge pipe temperature < 10°C
Radiation fin temperature < 85°C
 OFF condition
Discharge pipe temperature > 12°C
Radiation fin temperature ≥ 90°C

3.3.2 Four Way Valve Switching


Outline The four way valve coil is energized / not energized depending on the operation mode.
(Heating: ON, Cooling / Dry / Defrost: OFF) In order to eliminate the switching sound as the four
way valve coil switches from ON to OFF when the heating is stopped, the OFF delay switch of
the four way valve is carried out.

Detail OFF delay switch of four way valve


The four way valve coil is energized for 160 seconds after the operation is stopped.

29 Functions and Control


SiBE041525F Control Specification

3.3.3 Four Way Valve Operation Compensation


Outline At the beginning of operation as the four way valve is switched, the pressure difference to
activate the four way valve is acquired when the output frequency is higher than a certain fixed
frequency, for a certain fixed time.

Detail Starting Conditions


1. When the compressor starts and the four way valve switches from OFF to ON
2. When the four way valve switches from ON to OFF during operation
3. When the compressor starts after resetting
4. When the compressor starts after the fault of four way valve switching
The lower limit of frequency keeps A Hz for B seconds with any conditions 1 through 4 above.
When the outdoor temperature is above C °C in heating, the frequency decreases depending on
the outdoor temperature.
20/25/35 class 50/60/71 class
Cooling Heating Cooling Heating
A (Hz) 62 48
B (seconds) 50 70
C (°C) 50 15

3.3.4 3-Minute Standby


Turning on the compressor is prohibited for 3 minutes after turning it off.
(The function is not activated when defrosting.)

3.3.5 Compressor Protection Function


When turning the compressor from OFF to ON, the upper limit of frequency is set as follows.
(The function is not activated when defrosting.)
(Hz)
Frequency

C
B
A

(sec.)
D E F Time
(R13528)

20/25/35 class 50/60/71 class


A (Hz) 40 52
B (Hz) 54 68
C (Hz) 72 80
D (seconds) 180 300
E (seconds) 420 200
F (seconds) 180 460

Functions and Control 30


Control Specification SiBE041525F

3.4 Discharge Pipe Temperature Control


Outline The discharge pipe temperature is used as the internal temperature of the compressor. If the
discharge pipe temperature rises above a certain level, the upper limit of frequency is set to
keep the discharge pipe temperature from rising further.

Detail

Stop zone
A˚C

B˚C
Dropping zone
C˚C
Keep zone
D˚C
Up zone
E˚C
Reset zone
Discharge pipe
(R22432)
temperature

20/25/35 class 50/60/71 class


A (°C) 110 110
B (°C) 103 103
C (°C) 98 101.5
D (°C) 93 100
E (°C) 88 95

Zone Control
Stop zone When the temperature reaches the stop zone, the compressor stops.
Dropping zone The upper limit of frequency decreases.
Keep zone The upper limit of frequency is kept.
Up zone The upper limit of frequency increases.
Reset zone The upper limit of frequency is canceled.

31 Functions and Control


SiBE041525F Control Specification

3.5 Input Current Control


Outline The microcomputer calculates the input current while the compressor is running, and sets the
frequency upper limit based on the input current.
In case of heat pump models, this control is the upper limit control of frequency and takes
priority over the lower limit control of four way valve operation compensation.

Detail
Compressor Stop
(A)
Stop Zone
A
Dropping Zone

Keep Zone
C

Input current Reset Zone

(R14643)

Frequency control in each zone


Stop zone
 After the input current remains in the stop zone for 2.5 seconds, the compressor is stopped.
Dropping zone
 The upper limit of the compressor frequency is defined as operation frequency – 2 Hz.
 After this, the output frequency is lowered by 2 Hz every second until it reaches the keep
zone.
Keep zone
 The present maximum frequency goes on.
Reset zone
 Limit of the frequency is canceled.

20/25 class 35 class 50 class 60/71 class


Cooling Heating Cooling Heating Cooling Heating Cooling Heating
A (A) 14.0 14.0 18 18
B (A) 6.0 6.75 6.5 7.75 10 10.75 12 11.5
C (A) 5.25 6.0 5.75 7.0 9 9.75 11 10.5

Limitation of current dropping and stop value according to the outdoor temperature
 The current drops when outdoor temperature becomes higher than a certain level
(depending on the model).

Functions and Control 32


Control Specification SiBE041525F

3.6 Freeze-up Protection Control


During cooling operation, the signal sent from the indoor unit determines the frequency upper
limit and prevents freezing of the indoor heat exchanger. (The signal from the indoor unit is
divided into zones.)
The operating frequency limitation is judged with the indoor heat exchanger temperature.
Indoor heat exchanger
thermistor temperature

13˚C
Reset zone
A˚C
Up zone
B˚C
Keep zone
C˚C
Dropping zone
0˚C
Stop zone
(R22433)

A (°C) B (°C) C (°C)


7 5 3

3.7 Heating Peak-cut Control


During heating operation, the indoor heat exchanger temperature determines the frequency
upper limit to prevent abnormal high pressure.
The operating frequency limitation is judged with the indoor heat exchanger temperature.

Stop zone
A˚C

B˚C
Dropping zone
C˚C
Keep zone
D˚C
Up zone
E˚C
Indoor heat exchanger Reset zone
thermistor temperature
(R22434)

20/25/35 class 50/60/71 class


A (°C) 65 60
B (°C) 55 54
C (°C) 52 51
D (°C) 50 49
E (°C) 45 44

Zone Control
Stop zone When the temperature reaches the stop zone, the compressor stops.
Dropping zone The upper limit of frequency decreases.
Keep zone The upper limit of frequency is kept.
Up zone The upper limit of frequency increases.
Reset zone The upper limit of frequency is canceled.

33 Functions and Control


SiBE041525F Control Specification

3.8 Outdoor Fan Control


1. Fan ON control to cool down the electrical box
The outdoor fan is turned ON when the electrical box temperature is high while the compressor
is OFF.

2. Fan OFF control during defrosting


The outdoor fan is turned OFF during defrosting.

3. Fan OFF delay when stopped


The outdoor fan is turned OFF 60-70 seconds after the compressor stops.

4. Fan speed control for pressure difference upkeep


The rotation speed of the outdoor fan is controlled for keeping the pressure difference during
cooling operation with low outdoor temperature.
 When the pressure difference is low, the rotation speed of the outdoor fan is reduced.
 When the pressure difference is high, the rotation speed of the outdoor fan is controlled as
well as normal operation.

5. Fan speed control during forced cooling operation


The outdoor fan is controlled as well as normal operation during forced cooling operation.

6. Fan speed control during POWERFUL operation


The rotation speed of the outdoor fan is increased during POWERFUL operation.

7. Fan speed control during indoor unit quiet operation


The rotation speed of the outdoor fan is reduced by the command of the indoor unit quiet
operation.

8. Fan ON/OFF control when operation (cooling, heating, dry) starts / stops
The outdoor fan is turned ON when the operation starts. The outdoor fan is turned OFF when
the operation stops.

3.9 Liquid Compression Protection Function


Outline In order to increase the dependability of the compressor, the compressor is stopped according
to the outdoor temperature.

Detail Operation stops depending on the outdoor temperature.


Compressor turns off under the conditions that the system is in cooling operation and outdoor
temperature is below –12-0°C (depending on the model).

Functions and Control 34


Control Specification SiBE041525F

3.10 Defrost Control


Outline Defrosting is carried out by the cooling cycle (reverse cycle). The defrosting time or outdoor
heat exchanger temperature must be more than a certain value to finish defrosting.

Detail Conditions for Starting Defrost


 The starting conditions are determined with the outdoor temperature and the outdoor heat
exchanger temperature.
 The system is in heating operation.
 The compressor operates for 6 minutes.
 More than A minutes of accumulated time have passed since the start of the operation, or
ending the previous defrosting.

Conditions for Canceling Defrost


The judgment is made with the outdoor heat exchanger temperature. (B°C)
.
D Hz
C Hz
PI control
Frequency
0 Hz 0 Hz
F sec.
E sec. G sec. H sec.

ON
Compressor
OFF

ON
Four way valve
OFF
5 sec. J sec.
ON
Fan
OFF

Electronic
expansion valve
opening Normal K pulse L pulse zone M pulse Starting
control zone zone control

(R23076)

20/25 class 35 class 50 class 60/71 class


A (minute) 28 28 25 25
B (°C) 4-22 4-22 6-30 6-30
C (Hz) 74 74 48 48
D (Hz) 74 74 42 42
E (seconds) 80 80 60 60
F (seconds) 60 60 60 60
G (seconds) 630 630 460 460
H (seconds) 100 70 60 90
J (seconds) 5 5 8 8
K (pulse) 450 450 450 450
L (pulse) 280-380 280-380 300-450 300-450
M (pulse) 450 450 200 200
: The same value continues.

35 Functions and Control


SiBE041525F Control Specification

3.11 Electronic Expansion Valve Control


Outline The following items are included in the electronic expansion valve control.
Electronic expansion valve is fully closed
1. Electronic expansion valve is fully closed when turning on the power.
2. Pressure equalizing control
Open Control
1. Electronic expansion valve control when starting operation
2. Electronic expansion valve control when the frequency changes
3. Electronic expansion valve control for defrosting
4. Electronic expansion valve control when the discharge pipe temperature is abnormally high
5. Electronic expansion valve control when the discharge pipe thermistor is disconnected
Feedback Control
Target discharge pipe temperature control

Detail The followings are the examples of electronic expansion valve control which function in each
operation mode.

Frequency change under discharge pipe thermistor


During target discharge pipe temperature control

Frequency change under target discharge pipe


Frequency change under starting control

Discharge pipe thermistor disconnection


Status
Power on ; Compressor stop

During defrost control


disconnection control
temperature control
Control
Operation start

Starting operation control

Control when the frequency changes

Target discharge pipe temperature control

Discharge pipe thermistor disconnection control

High discharge pipe temperature control

Defrost control (heating only)

Pressure equalizing control

Opening limit control

: Available
: Not available

Functions and Control 36


Control Specification SiBE041525F

3.11.1 Fully Closing with Power ON


The electronic expansion valve is initialized when turning on the power. The opening position is
set and the pressure is equalized.

3.11.2 Pressure Equalizing Control


When the compressor is stopped, the pressure equalizing control is activated. The electronic
expansion valve opens and the pressure is equalized.

3.11.3 Opening Limit Control


The maximum and minimum opening of the electronic expansion valve are limited.
20/25/35 class 50/60/71 class
Maximum opening (pulse) 470 480
Minimum opening (pulse) 52 52

The electronic expansion valve is fully closed when cooling operation stops, and is controlled at
a fixed opening during defrosting.

3.11.4 Starting Operation Control


The electronic expansion valve opening is controlled when the operation starts, thus preventing
superheating or liquid compression.

3.11.5 Control when the Frequency Changes


When the target discharge pipe temperature control is active, if the target frequency changes to
a specified value in a certain time period, the target discharge pipe temperature control is
canceled and the target opening of the electronic expansion valve is changed according to the
frequency shift.

3.11.6 High Discharge Pipe Temperature Control


When the compressor is operating, if the discharge pipe temperature exceeds a certain value,
the electronic expansion valve opens and the refrigerant runs to the low pressure side. This
procedure lowers the discharge pipe temperature.

37 Functions and Control


SiBE041525F Control Specification

3.11.7 Discharge Pipe Thermistor Disconnection Control


Outline The disconnection of the discharge pipe thermistor is detected by comparing the discharge pipe
temperature with the condensation temperature. If the discharge pipe thermistor is
disconnected, the electronic expansion valve opens according to the outdoor temperature and
the operation frequency, operates for a specified time, and then stops.
After 3 minutes, the operation restarts and checks if the discharge pipe thermistor is
disconnected. If the discharge pipe thermistor is disconnected, the system stops after operating
for a specified time.
If the disconnection is detected repeatedly, the system is shut down. When the compressor runs
for 60 minutes without any error, the error counter is reset.

Detail Determining thermistor disconnection


When the starting control finishes, the detection timer for disconnection of the discharge pipe
thermistor (A seconds) starts. When the timer is over, the following adjustment is made.
1. When the operation mode is cooling
When the following condition is fulfilled, the discharge pipe thermistor disconnection is
ascertained.
Discharge pipe temperature + 6°C < outdoor heat exchanger temperature
2. When the operation mode is heating
When the following condition is fulfilled, the discharge pipe thermistor disconnection is
ascertained.
Discharge pipe temperature + 6°C < indoor heat exchanger temperature

20/25/35 class 50/60/71 class


A (seconds) 720 540

When the thermistor is disconnected


When the disconnection is ascertained, the compressor continues operation for 9 minutes and
then stops.
If the compressor stops repeatedly, the system is shut down.

3.11.8 Target Discharge Pipe Temperature Control


The target discharge pipe temperature is obtained from the indoor and outdoor heat exchanger
temperature, and the electronic expansion valve opening is adjusted so that the actual
discharge pipe temperature becomes close to the target discharge pipe temperature. (Indirect
SH (superheating) control using the discharge pipe temperature)

The target discharge pipe


SC temperature is set as to become
(Subcool)
the target SH.
The inclination does not change
depending on the operating condition.
SH
(Superheat)
(R22539)

The electronic expansion valve opening and the target discharge pipe temperature are adjusted
every 20 seconds. The opening degree of the electronic expansion valve is adjusted by the
followings.
 Target discharge pipe temperature
 Actual discharge pipe temperature
 Previous discharge pipe temperature

Functions and Control 38


Control Specification SiBE041525F

3.12 Malfunctions
3.12.1 Sensor Malfunction Detection
Sensor malfunction can be detected in the following thermistors:
1. Outdoor heat exchanger thermistor
2. Discharge pipe thermistor
3. Radiation fin thermistor
4. Outdoor temperature thermistor

3.12.2 Detection of Overcurrent and Overload


Outline An excessive output current is detected and the OL temperature is observed to protect the
compressor.

Detail  If the OL (compressor head) temperature exceeds 120 ~130°C (depending on the model),
the system shuts down the compressor.
 If the inverter current exceeds 14 ~ 18 A (depending on the model), the system shuts down
the compressor. The upper limit of the current decreases when the outdoor temperature
exceeds a certain level.

39 Functions and Control


SiBE041525F

Part 5
Remote Controller
1. Remote Controller .................................................................................41

Remote Controller 40
Remote Controller SiBE041525F

1. Remote Controller
Signal transmitter

Display (LCD)
• Displays the current settings.
(In this illustration, each section is
shown with all its displays on for the
Receiver purpose of explanation.)

• To use the remote controller, aim the


transmitter at the indoor unit. If there is
anything blocking the signals between
the unit and the remote controller, such OFF button
as a curtain, the unit may not operate. • Press this button to stop the operation.
• The maximum transmission distance is
about 7 m.

1
AUTO button
Direct operation buttons
• Automatically selects an appropriate
operation mode (COOL or HEAT) • Starts the COOL, DRY, HEAT or FAN
based on the indoor temperature and ONLY operation.
starts the operation.

(R22988)
ARC480A11

Reference Refer to the following pages for details.


1 Automatic operation P.20

Note: Refer to the operation manual of applicable model for details. You can download operation
manuals from Daikin Business Portal:
Daikin Business Portal → Document Search → Item Category → Installation/Operation Manual
(URL: https://global1d.daikin.com/business_portal/login/)

41 Remote Controller
SiBE041525F Remote Controller

FAN setting button


• Selects the airflow rate setting.
every time you press this button.
TEMPERATURE
adjustment button
AUTO Indoor unit quiet
• Changes the temperature setting.

: AUTO 18 ~ 30˚C
: DRY Not available Airflow rate 1-5 (Low to High)
: COOL 18 ~ 32 ˚C • In indoor unit quiet operation,
: HEAT 10 ~ 30 ˚C operation sound becomes weak.
(The airflow rate also decreases.)
: FAN Not available • In DRY operation, the airflow rate
setting is not available.

COMFORT2 button ECONO4 button


• Starts COMFORT AIRFLOW • Starts ECONO operation.
operation.

SWING5 button
POWERFUL3 button • Adjusts the airflow direction.
• Starts POWERFUL operation. • When you press the SWING button,
the flap moves up and down. The flap
stops when you press the SWING
OFF TIMER button button again.
ON TIMER button • Adjusts the OFF TIMER
• Adjusts the ON TIMER setting. setting.
• The timer can be set 1 ~ 12 hours. • The timer can be set 1 ~ 12 TIMER CANCEL button
hours. • Cancels the timer setting.

(R22989)

Reference Refer to the following pages for details.


P.17
2 COMFORT AIRFLOW operation 4 ECONO operation P.22
P.18
3 Inverter POWERFUL operation P.23 5 Auto-swing P.17

Note: Refer to the operation manual of applicable model for details. You can download operation
manuals from Daikin Business Portal:
Daikin Business Portal → Document Search → Item Category → Installation/Operation Manual
(URL: https://global1d.daikin.com/business_portal/login/)

Remote Controller 42
SiBE041525F

Part 6
Service Diagnosis
1. General Problem Symptoms and Check Items .....................................44
2. Troubleshooting with LED .....................................................................45
2.1 Indoor Unit..............................................................................................45
2.2 Outdoor Unit ...........................................................................................45
3. Service Diagnosis .................................................................................46
4. Troubleshooting ....................................................................................49
4.1 Error Codes and Descriptions ................................................................49
4.2 Indoor Unit PCB Abnormality .................................................................50
4.3 Freeze-up Protection Control / Heating Peak-cut Control ......................51
4.4 Fan Motor (DC Motor) or Related Abnormality.......................................52
4.5 Thermistor or Related Abnormality (Indoor Unit)....................................54
4.6 Low-voltage Detection or Over-voltage Detection..................................55
4.7 Signal Transmission Error (Between Indoor Unit and Outdoor Unit)......57
4.8 Unspecified Voltage (Between Indoor Unit and Outdoor Unit) ...............59
4.9 Outdoor Unit PCB Abnormality...............................................................60
4.10 OL Activation (Compressor Overload) ...................................................61
4.11 Compressor Lock ...................................................................................63
4.12 DC Fan Lock ..........................................................................................64
4.13 Input Overcurrent Detection ...................................................................65
4.14 Four Way Valve Abnormality..................................................................66
4.15 Discharge Pipe Temperature Control.....................................................68
4.16 High Pressure Control in Cooling ...........................................................69
4.17 Compressor System Sensor Abnormality ..............................................70
4.18 Position Sensor Abnormality ..................................................................71
4.19 Thermistor or Related Abnormality (Outdoor Unit).................................73
4.20 Electrical Box Temperature Rise............................................................75
4.21 Radiation Fin Temperature Rise ............................................................76
4.22 Output Overcurrent Detection ................................................................77
5. Check ....................................................................................................79
5.1 Thermistor Resistance Check ................................................................79
5.2 Indoor Fan Motor Connector Output Check ...........................................80
5.3 Power Supply Waveforms Check...........................................................81
5.4 Electronic Expansion Valve Check.........................................................81
5.5 Four Way Valve Performance Check .....................................................82
5.6 Inverter Unit Refrigerant System Check.................................................82
5.7 Inverter Analyzer Check .........................................................................83
5.8 Rotation Pulse Check on the Outdoor Unit PCB ....................................85
5.9 Installation Condition Check...................................................................86
5.10 Discharge Pressure Check.....................................................................86
5.11 Outdoor Fan System Check ...................................................................87
5.12 Main Circuit Short Check........................................................................87
5.13 Power Module Check .............................................................................88

43 Service Diagnosis
SiBE041525F General Problem Symptoms and Check Items

1. General Problem Symptoms and Check Items


Symptom Check Item Measures Reference
Page
The unit does not operate. Check the power supply. Check if the rated voltage is supplied. —
Check the type of the indoor unit. Check if the indoor unit type is compatible with —
the outdoor unit.
Check the outdoor temperature. Heating operation is not available when the
outdoor temperature is 18°CWB or higher, and —
cooling operation is not available when the
outdoor temperature is below –10°CDB.
Diagnose with remote controller — 49
indication.
Check the remote controller Check if address settings for the remote 93
addresses. controller and indoor unit are correct.
Operation sometimes Check the power supply. A power failure of 2 to 10 cycles stops air —
stops. conditioner operation. (Operation lamp OFF)
Check the outdoor temperature. Heating operation is not available when the
outdoor temperature is 18°CWB or higher, and —
cooling operation is not available when the
outdoor temperature is below –10°CDB.
Diagnose with remote controller — 49
indication.
The unit operates but does Check for wiring and piping errors in
not cool, or does not heat. the connection between the indoor — —
unit and outdoor unit.
Check for thermistor detection errors. Check if the thermistor is mounted securely. —
Check for faulty operation of the Set the unit to cooling operation, and check the
electronic expansion valve. temperature of the liquid pipe to see if the —
electronic expansion valve works.
Diagnose with remote controller — 49
indication.
Diagnose by service port pressure Check for refrigerant shortage. —
and operating current.
Large operating noise and Check the output voltage of the — 88
vibrations power module.
Check the power module. — —
Check the installation condition. Check if the required spaces for installation
(specified in the installation manual) are —
provided.

Service Diagnosis 44
Troubleshooting with LED SiBE041525F

2. Troubleshooting with LED


2.1 Indoor Unit
Operation Lamp The operation lamp blinks when any of the following errors is detected.
1. When a protection device of the indoor or outdoor unit is activated, or when the thermistor
malfunctions.
2. When a signal transmission error occurs between the indoor and outdoor units.
In either case, conduct the diagnostic procedure described in the following pages.

Operation lamp
(green)
ON/OFF

(R23077)

2.2 Outdoor Unit


The outdoor unit has a green LED (LED A) on the PCB. When the microcomputer works in
order, the LED A blinks. However, the LED A turns OFF while the standby electricity saving
function is activated and the power supply is OFF. (Refer to page 12, 13 for the location of LED
A.)

45 Service Diagnosis
SiBE041525F Service Diagnosis

3. Service Diagnosis
Method 1 1. When the TIMER CANCEL button is held down for 5 seconds, 00 is displayed on the
temperature display screen.

TIMER CANCEL button

<ARC480 Series>
(R21665)

2. Press the TIMER CANCEL button repeatedly until a long beep sounds.
 The code indication changes in the sequence shown below.
No. Code No. Code No. Code
1 00 16 A3 31 UF
2 A5 17 H8 32 UH
3 E7 18 H9 33 P4
4 F3 19 C9 34 H7
5 F6 20 CC 35 U2
6 L3 21 C4 36 EA
7 L4 22 C5 37 AH
8 L5 23 J3 38 FA
9 U4 24 J6 39 E8
10 E6 25 J8 40 CH
11 H6 26 E5 41 J9
12 H0 27 A1 42 E3
13 A6 28 E1 43 H3
14 U0 29 UA
15 C7 30 U3

Note: 1. A short beep and two consecutive beeps indicate non-corresponding codes.
2. To return to the normal mode, hold the TIMER CANCEL button down for 5 seconds. When
the remote controller is left untouched for 60 seconds, it also returns to the normal mode.
3. Not all the error codes are displayed. When you cannot find the error code, try method 2.
(→ Refer to page 47.)

Service Diagnosis 46
Service Diagnosis SiBE041525F

Method 2
1. Press the center of the TEMP button and the OFF button at the same time.

(R21666)

5C is displayed on the LCD.

(R21059)

2. Select 5C (service check) with the TEMP or TEMP button.


3. Press the FAN button to enter the service check mode.

(R21667)

00 is displayed and the left-side number blinks.

(R21061)

4. Press the TEMP or TEMP button and change the number until you hear the two
consecutive beeps or the long beep.

(R21668)

47 Service Diagnosis
SiBE041525F Service Diagnosis

5. Diagnose by the sound.


beep: The left-side number does not correspond with the error code.
two consecutive beeps: The left-side number corresponds with the error code but the
right-side number does not.
long beep: Both the left-side and right-side numbers correspond with the error code.
(The numbers indicated when you hear the long beep are the error code.
→ Refer to page 49.)

6. Press the FAN button.

(R21667)
The right-side number blinks.

(R21063)
7. Press the TEMP or TEMP buttonand change the number until you hear the long beep.

(R21668)

8. Diagnose by the sound.


beep: The left-side number does not correspond with the error code.
 two consecutive beeps: The left-side number corresponds with the error code but the
right-side number does not.
long beep: Both the left-side and right-side numbers correspond with the error code.

9. Determine the error code.


The numbers indicated when you hear the long beep are the error code.
Error codes and description → Refer to page 49.

10. Press the FAN button for 5 seconds to exit from the service check mode.
(When the remote controller is left untouched for 60 seconds, it returns to the normal mode
also.)

(R21667)

Service Diagnosis 48
Troubleshooting SiBE041525F

4. Troubleshooting
4.1 Error Codes and Descriptions
Reference
Error Codes Description Page
System 00 Normal —
U2 Low-voltage detection or over-voltage detection 55
U4 Signal transmission error (between indoor unit and outdoor unit) 57
UA Unspecified voltage (between indoor unit and outdoor unit) 59
Indoor A1 Indoor unit PCB abnormality 50
Unit
A5 Freeze-up protection control / heating peak-cut control 51
A6 Fan motor (DC motor) or related abnormality 52
C4 Indoor heat exchanger thermistor or related abnormality 54
C9 Room temperature thermistor or related abnormality 54
Outdoor E1 Outdoor unit PCB abnormality 60
Unit
E5 OL activation (compressor overload) 61
E6 Compressor lock 63
E7 DC fan lock 64
E8 Input overcurrent detection 65
EA Four way valve abnormality 66
F3 Discharge pipe temperature control 68
F6 High pressure control in cooling 69
H0 Compressor system sensor abnormality 70
H6 Position sensor abnormality 71
H9 Outdoor temperature thermistor or related abnormality 73
J3 Discharge pipe thermistor or related abnormality 73
J6 Outdoor heat exchanger thermistor or related abnormality 73
L3 Electrical box temperature rise 75
L4 Radiation fin temperature rise 76
L5 Output overcurrent detection 77
P4 Radiation fin thermistor or related abnormality 73
: Displayed only when system-down occurs.

49 Service Diagnosis
SiBE041525F Troubleshooting

4.2 Indoor Unit PCB Abnormality


Error Code A1
Method of Error The system checks if the circuit works properly within the microcomputer of the indoor unit.
Detection

Error Decision The system cannot set the internal settings.


Conditions

Supposed  Wrong models interconnected


Causes  Defective indoor unit PCB
 Disconnection of connector
 Reduction of power supply voltage

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.

Combination of NO
the indoor and outdoor Match the compatible
unit matched? models.

YES
Check the connection of ∗ To secure the connection,
connectors (See Note.). once disconnect the connector
and then reconnect it.

YES Check the power supply


OK?
voltage.

NO NO
Voltage as rated? Correct the power
supply.
YES
Start operation.
Correct the connection.
YES
Error repeats? Replace the indoor unit
PCB (control PCB).
NO
Completed.
YES Check the power supply
Error repeats? voltage.

NO NO
Voltage as rated? Correct the power
supply.
YES
Start operation.

YES
Error repeats? Replace the indoor unit
PCB (control PCB).
NO
Completed.
Completed.
(R20486)

Note: Check the following connector.


Model Type Connector
20/25/35 class Terminal board ~ Control PCB (H1, H2, H3)
50/60/71 class Terminal board ~ Filter PCB (S100)

Service Diagnosis 50
Troubleshooting SiBE041525F

4.3 Freeze-up Protection Control / Heating Peak-cut Control


Error Code A5
Method of Error  Freeze-up protection control
Detection During cooling operation, the freeze-up protection control (operation halt) is activated
according to the temperature detected by the indoor heat exchanger thermistor.
 Heating peak-cut control
During heating operation, the temperature detected by the indoor heat exchanger thermistor
is used for the heating peak-cut control (operation halt, outdoor fan stop, etc.)

Error Decision  Freeze-up protection control


Conditions During cooling operation, the indoor heat exchanger temperature is below 0°C.
 Heating peak-cut control
During heating operation, the indoor heat exchanger temperature is above about 60°C.

Supposed  Short-circuited air


Causes  Clogged air filter of the indoor unit
 Dust accumulation on the indoor heat exchanger
 Defective indoor heat exchanger thermistor
 Defective indoor unit PCB

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Refer to P.79 Check the air passage.

YES
Is there any short circuit? Provide sufficient air passage.

NO
Check the air filter.

YES
Dirty? Clean the air filter.

NO
Check the dust accumulation on
the indoor heat exchanger.

YES
Dirty? Clean the indoor heat
exchanger.
NO
Check No. 01
Check the indoor heat exchanger
thermistor.

As
described in the NO
thermistor characteristic Replace the indoor heat
chart? exchanger thermistor.

YES
Replace the indoor unit PCB
(control PCB).
(R21064)

51 Service Diagnosis
SiBE041525F Troubleshooting

4.4 Fan Motor (DC Motor) or Related Abnormality


Error Code A6
Method of Error The rotation speed detected by the Hall IC during fan motor operation is used to determine
Detection abnormal fan motor operation.

Error Decision The detected rotation speed does not reach the demanded rotation speed of the target tap, and
Conditions is less than 50% of the maximum fan motor rotation speed.

Supposed  Disconnection of connector


Causes  Foreign matter stuck in the fan
 Layer short inside the fan motor winding
 Breaking of wire inside the fan motor
 Breaking of the fan motor lead wires
 Defective capacitor of the fan motor
 Defective indoor unit PCB

Service Diagnosis 52
Troubleshooting SiBE041525F

Troubleshooting Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Note: The motor may break when the
Turn off the power supply. motor connector is disconnected
Check No.03 (Unplug the power cable or turn with the power supply on.
Refer to P.80 the breaker off.) (Turn off the power supply before
connecting the connector also.)
Check the connector for ∗ To secure the connection,
connection. once disconnect the connector
and then reconnect it.
NO
OK? Correct the connection.
YES
YES
Foreign matters in or Remove the foreign matters.
around the fan?
NO
Rotate the fan by hand.

NO Abnormal NO
Fan rotates smoothly? sound occurs?
YES YES
Check No. 03
Check the fan motor for
breakdown or short circuit. Rubber
cushion

Bearing
rubber
cushion

Is the rubber cushion YES


Replace the bearing rubber
properly fitted? cushion.
NO
Correct the position of
rubber cushion or replace
the rubber cushion.
NO
Resistance OK? Replace the indoor fan motor.

YES
Turn the power on again.

Check No. 03
Check the motor control voltage.

Is the motor control NO


voltage 15 VDC Replace the indoor unit PCB
generated? (control PCB).
YES
Check No. 03
Check the indoor unit PCB for
rotation pulse.

Is the rotation pulse NO


Replace the indoor fan motor.
generated?

YES
Replace the indoor unit PCB
(control PCB). (R20165)

53 Service Diagnosis
SiBE041525F Troubleshooting

4.5 Thermistor or Related Abnormality (Indoor Unit)


Error Code C4, C9
Method of Error The temperatures detected by the thermistors determine thermistor errors.
Detection

Error Decision The voltage between the both ends of the thermistor is 4.96 V and more or 0.04 V and less
Conditions during compressor operation.

Supposed  Disconnection of connector


Causes  Thermistor corresponding to the error code is defective.
 Defective indoor unit PCB

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Refer to P.79 Check the connection of
connectors.

NO
Normal? Correct the connection.

YES
Check No. 01
Check the thermistor resistance
value.

NO
Normal? Replace the defective
thermistor.
YES
Replace the indoor unit PCB
(control PCB).
(R21870)

C4 : Indoor heat exchanger thermistor


C9 : Room temperature thermistor

Service Diagnosis 54
Troubleshooting SiBE041525F

4.6 Low-voltage Detection or Over-voltage Detection


Error Code U2
Method of Error Low-voltage detection:
Detection An abnormal voltage drop is detected by the DC voltage detection circuit.

Over-voltage detection:
An abnormal voltage rise is detected by the over-voltage detection circuit.

Error Decision Low-voltage detection:


Conditions  The voltage detected by the DC voltage detection circuit is below 180 ~ 196 V (depending on
the model).
 The compressor stops if the error occurs, and restarts automatically after 3-minute standby.

Over-voltage detection:
 An over-voltage signal is fed from the over-voltage detection circuit to the microcomputer
(over 458 ~ 500 V, depending on the model).
 The compressor stops if the error occurs, and restarts automatically after 3-minute standby.

Supposed  Power supply voltage is not as specified.


Causes  Defective DC voltage detection circuit
 Defective over-voltage detection circuit
 Defective PAM control part
 Disconnection of compressor harness
 Short circuit inside the fan motor winding
 Noise
 Momentary drop of voltage
 Momentary power failure
 Defective outdoor unit PCB

55 Service Diagnosis
SiBE041525F Troubleshooting

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.

Check the power supply voltage.

Is the
voltage fluctuation NO
within ±10% from the Correct the power supply.
rated value?

YES
Check the connection of the
compressor harness.

Loose or YES
disconnected? Reconnect the harness.

NO

Does the
NO
outdoor fan rotate Replace the outdoor fan motor
smoothly? and the outdoor unit PCB
(main PCB).
YES
(Precaution before turning on the power again)
Make sure the power has been off for at
least 30 seconds.

Turn on
the power. System YES Disturbance factors
restarted? (Repeat a few ∗ Noise Check for such factors for a
times.) ∗ Power supply distortion long term.

NO
Replace the outdoor
unit PCB (main PCB).
(R22990)

Service Diagnosis 56
Troubleshooting SiBE041525F

4.7 Signal Transmission Error (Between Indoor Unit and


Outdoor Unit)
Error Code U4
Method of Error The data received from the outdoor unit in signal transmission is checked whether it is normal.
Detection

Error Decision The data sent from the outdoor unit cannot be received normally, or the content of the data is
Conditions abnormal.

Supposed  Power supply voltage is not as specified.


Causes  Reduction of power supply voltage
 Wiring error
 Breaking of the connecting wires between the indoor and outdoor units (wire No. 3)
 Defective outdoor unit PCB
 Short circuit inside the fan motor winding
 Defective indoor unit PCB
 Disturbed power supply waveform

57 Service Diagnosis
SiBE041525F Troubleshooting

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.

Check No.11 Check the power supply voltage.


Refer to P.81

Is the
voltage fluctuation NO
within ±10% from the Correct the power supply.
rated value?

YES
Check the indoor unit - outdoor
unit connection wires.

YES
Is there any wiring error? Correct the indoor unit -
outdoor unit connection wires.
NO

Check the voltage of the


connection wires on the indoor
terminal board between No. 1
and No. 3, and between No. 2
and No. 3.

NO
Properly insulated? Replace the connection wires
between the indoor unit and
outdoor unit.
YES

∗ Before you check the LED A, cancel


Check the LED A on the outdoor the standby electricity saving
unit PCB. function by starting fan operation
with the remote controller.
∗ Wait at least for 7 sec. after turning
on the power.
Continuously ON or OFF
Is LED A blinking? Replace the outdoor unit PCB
(main PCB).
Blink

Rotate the
outdoor fan by hand. NO
Does the outdoor fan rotate Replace the outdoor fan motor
smoothly? and the outdoor unit PCB
(main PCB).
YES

Check No.11
Check the power supply
waveform.

NO
Is there any disturbance? Replace the indoor unit PCB
(control PCB).
YES
Locate the cause of the
disturbance of the power
supply waveform, and correct
it.
(R22043)

Service Diagnosis 58
Troubleshooting SiBE041525F

4.8 Unspecified Voltage (Between Indoor Unit and Outdoor


Unit)
Error Code UA
Method of Error The supply power is detected for its requirements (pair type is different from multi type) by the
Detection indoor / outdoor transmission signal.

Error Decision The pair type and multi type are interconnected.
Conditions

Supposed  Wrong models interconnected


Causes  Wrong wiring of connecting wires
 Wrong indoor unit PCB or outdoor unit PCB mounted
 Defective indoor unit PCB
 Defective outdoor unit PCB

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check the combination of the
indoor and outdoor unit.

NO
OK? Match the compatible models.

YES

Are the NO
connecting wires connected Correct the connection.
property?

YES
Check the code numbers
(2P012345, for example) of the
indoor and outdoor unit PCB
with the Parts List.
If not matched, change for the
correct PCB.
(R20435)

59 Service Diagnosis
SiBE041525F Troubleshooting

4.9 Outdoor Unit PCB Abnormality


Error Code E1
Method of Error  The system checks if the microprocessor is working in order.
Detection  The system checks if the zero-cross signal comes in properly.

Error Decision  The microprocessor program runs out of control.


Conditions  The zero-cross signal is not detected.

Supposed  Defective outdoor unit PCB


Causes  Noise
 Momentary drop of voltage
 Momentary power failure

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.

Turn on the power again.

Check the voltage of the


connection wires on the indoor
terminal board between No. 1
and No. 2.

NO
Normal? Replace the connection wires
∗ Before you check the LED A, between the indoor unit and
cancel the standby electricity outdoor unit.
YES
saving function by starting fan
operation with the remote
controller.
∗ Wait at least for 7 sec. after
turning on the power.

Continuously ON or OFF
Is LED A blinking? Replace the outdoor unit
PCB (main PCB).
Blink
Check if the outdoor unit is
grounded.

NO
Grounded? Ground the system.

YES
Zero-cross signal
abnormality.
Replace the outdoor unit
PCB (main PCB).
(R22771)

Service Diagnosis 60
Troubleshooting SiBE041525F

4.10 OL Activation (Compressor Overload)


Error Code E5
Method of Error A compressor overload is detected through compressor OL.
Detection

Error Decision  If the error repeats, the system is shut down.


Conditions  Reset condition: Continuous run for about 60 minutes without any other error

Supposed  Disconnection of discharge pipe thermistor


Causes  Defective discharge pipe thermistor
 Disconnection of connector S40
 Disconnection of 2 terminals of OL (Q1L)
 Defective OL (Q1L)
 Broken OL harness
 Defective electronic expansion valve or coil
 Defective four way valve or coil
 Defective outdoor unit PCB
 Refrigerant shortage
 Water mixed in refrigerant
 Defective stop valve

61 Service Diagnosis
SiBE041525F Troubleshooting

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Refer to P.79
Discharge YES
pipe thermistor Insert the thermistor in
disconnected? position.
Check No.12
NO
Refer to P.81
Check No. 01 NG
Check the discharge pipe Replace the discharge pipe
thermistor. thermistor.
Check No.13
Refer to P.82 OK

Is the NO
connector S40 properly Connect the connector S40
Check No.14 connected? properly.
Refer to P.82
YES
Disconnect the connector S40
from the PCB.

Check Resistance
the resistance ∞
between the 2 terminals on Disconnect the 2 terminals of
connector S40. the OL (Q1L).

Nearly 0 Ω Check the Resistance


resistance between the ∞
2 terminals of the OL Replace the OL (Q1L).
(Q1L).
Nearly 0 Ω
Replace the OL harness.

Check No. 12 NG
Check the electronic Replace the electronic
expansion valve. expansion valve or the coil.

OK

Check No. 13 NG
Check the four way Replace the four way valve
valve. or the coil.
Replace the outdoor unit
OK PCB (main PCB).

Check No. 14 NG
Check the refrigerant ∗ Refrigerant shortage Refer to the refrigerant line
line. ∗ Water mixed check procedure.
∗ Stop valve
OK
Replace the outdoor unit
PCB (main PCB).
(R22976)

Note: OL (Q1L) activating temperature: 120~130°C


OL (Q1L) recovery temperature: 95°C

Service Diagnosis 62
Troubleshooting SiBE041525F

4.11 Compressor Lock


Error Code E6
Method of Error A compressor lock is detected by the current waveform generated when applying high-
Detection frequency voltage to the motor.

Error Decision  If the error repeats, the system is shut down.


Conditions  Reset condition: Continuous run for about 11 minutes without any other error

Supposed  Closed stop valve


Causes  Compressor locked
 Disconnection of compressor harness

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.12 (Precaution before turning on the power again)
Refer to P.81 Make sure the power has been off for at least 30 seconds.

YES
Check No.15 Stop valve closed? Open the stop valve.
Refer to P.83
NO
Turn off the power. Disconnect the
harnesses U, V, and W.

Check No.15 ∗ Inverter analyzer:


Check with the inverter analyzer. RSUK0917C

NO
Any LED off? Correct the power supply or
replace the outdoor unit
PCB (main PCB).
YES
Turn off the power and reconnect
the harnesses. Turn on the power
again and restart the system.

Emergency YES
stop without compressor Replace the compressor.
running?

NO

System shut NO
down after errors repeated Check the electronic
several times? expansion valve coil.
Go to Check No. 12.
YES
Replace the compressor.
(R21067)

63 Service Diagnosis
SiBE041525F Troubleshooting

4.12 DC Fan Lock


Error Code E7
Method of Error An error is determined with the high-voltage fan motor rotation speed detected by the Hall IC.
Detection

Error Decision  The fan does not start in 15 ~ 30 seconds (depending on the model) even when the fan
Conditions motor is running.
 If the error repeats, the system is shut down.
 Reset condition: Continuous run for about 11 minutes without any other error

Supposed  Disconnection of the fan motor


Causes  Foreign matter stuck in the fan
 Defective fan motor
 Defective outdoor unit PCB

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.16
Refer to P.85 Fan motor connector YES
disconnected? Turn off the power and
reconnect the connector.

NO

Foreign matter in or YES


around the fan? Remove the foreign matter.

NO

Turn on the power.

Rotate the fan.

Fan rotates NO
smoothly? Replace the outdoor fan
motor.

YES
Check No. 16
Check the rotation pulse input on
the outdoor unit PCB (main PCB).

NO Is the fuse () for the NO


Pulse signal generated? Replace the outdoor fan
fan motor blown? motor.

YES YES
Replace the fuse.

Replace the outdoor unit


PCB (main PCB).
(R21669)

 FU2

Service Diagnosis 64
Troubleshooting SiBE041525F

4.13 Input Overcurrent Detection


Error Code E8
Method of Error An input overcurrent is detected by checking the input current value with the compressor
Detection running.

Error Decision The current exceeds about 14 ~ 18 A (depending on the model and operation mode) for 2.5
Conditions seconds with the compressor running.
(The upper limit of the current decreases when the outdoor temperature exceeds a certain
level.)

Supposed  Outdoor temperature is out of operation range.


Causes  Defective compressor
 Defective power module
 Defective outdoor unit PCB
 Short circuit

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.15 ∗ An input overcurrent may result from wrong internal wiring. If the system is interrupted by an input
Refer to P.83 overcurrent after the wires have been disconnected and reconnected for part replacement, check the
wiring again.

Check No. 17
Check No.17 Check the installation condition.
Refer to P.86
Start operation and measure the
input current.
Check No.18
Refer to P.86
Input current flowing NO
above its stop level? Replace the outdoor unit
PCB (main PCB).

YES
Turn off the power and disconnect
the harnesses U, V, and W.

Check No.15 ∗ Inverter analyzer:


Check with the inverter analyzer. RSUK0917C

YES
Any LED off? Correct the power supply or
replace the outdoor unit
PCB (main PCB).
NO
Turn off the power, and reconnect
the harnesses. Turn on the power
again and start operation.

Check No. 18
Check the discharge pressure.
(R21863)

65 Service Diagnosis
SiBE041525F Troubleshooting

4.14 Four Way Valve Abnormality


Error Code EA
Method of Error The room temperature thermistor and the indoor heat exchanger thermistor are checked if they
Detection function within their normal ranges in each operation mode.

Error Decision A following condition continues over 10 minute after operating for 5 minutes.
Conditions
Cooling / Dry
A – B < –5°C

Heating
B – A < –5°C

A: Room thermistor temperature


B: Indoor heat exchanger temperature

 If the error repeats, the system is shut down.


 Reset condition: Continuous run for about 60 minutes without any other error

Supposed  Disconnection of four way valve coil


Causes  Defective four way valve, coil, or harness
 Defective outdoor unit PCB
 Defective thermistor
 Refrigerant shortage
 Water mixed in refrigerant
 Defective stop valve

Service Diagnosis 66
Troubleshooting SiBE041525F

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.

Check No.01
Four way valve coil YES
Refer to P.79 disconnected (loose)? Correct the four way valve
coil.

NO
Check No.13
YES
Refer to P.82 Harness disconnected? Reconnect the harness.

NO
Check No.14 Check the continuity of the four way
Refer to P.82 valve coil and harness.

Disconnect the harness from the


connector.

Resistance NO
between harnesses about Replace the four way
1000 ~ 2000 Ω? valve coil.

YES

Check No. 13 NG
Check the four way valve Replace the outdoor
switching output. unit PCB (main PCB).

OK

Any thermistor YES


disconnected? Reconnect the
thermistor(s).
NO

Check No. 01 NG
Check the thermistors. Replace the defective
thermistor(s).
OK

Check No. 14 NG
Check the refrigerant Refer to the refrigerant line
line. ∗ Refrigerant shortage check procedure.
∗ Water mixed
OK ∗ Stop valve

Replace the four way valve


(defective or dust-clogged).
(R20405)

67 Service Diagnosis
SiBE041525F Troubleshooting

4.15 Discharge Pipe Temperature Control


Error Code F3
Method of Error An error is determined with the temperature detected by the discharge pipe thermistor.
Detection

Error Decision  If the temperature detected by the discharge pipe thermistor rises above A°C, the
Conditions compressor stops.
 The error is cleared when the discharge pipe temperature has dropped below B°C.

A (°C) B (°C)
20/25/35 class 110 88
50/60/71 class 110 95

 If the error repeats, the system is shut down.


 Reset condition: Continuous run for about 60 minutes without any other error

Supposed  Defective discharge pipe thermistor


Causes (Defective outdoor heat exchanger thermistor or outdoor temperature thermistor)
 Defective electronic expansion valve or coil
 Refrigerant shortage
 Defective four way valve
 Water mixed in refrigerant
 Defective stop valve
 Defective outdoor unit PCB

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Refer to P.79 Check No. 01 NG
Check the thermistors. Replace the defective
∗ Discharge pipe thermistor thermistor(s).
∗ Outdoor heat exchanger thermistor
OK ∗ Outdoor temperature thermistor
Check No.12
Refer to P.81 Check No. 12 NG
Check the electronic Replace the electronic
expansion valve. expansion valve or the coil.

Check No.14 OK
Refer to P.82 Check No. 14 NG
Check the refrigerant line. Refer to the refrigerant line
∗ Refrigerant shortage check procedure.
∗ Four way valve
OK ∗ Water mixed
∗ Stop valve
Replace the outdoor unit
PCB (main PCB).
(R20417)

Service Diagnosis 68
Troubleshooting SiBE041525F

4.16 High Pressure Control in Cooling


Error Code F6
Method of Error High-pressure control (operation halt, frequency drop, etc.) is activated in cooling operation if
Detection the temperature sensed by the outdoor heat exchanger thermistor exceeds the limit.

Error Decision  The temperature sensed by the outdoor heat exchanger thermistor rise above 61°C
Conditions (depending on the model).
 The error is cleared when the temperature drops below 51 ~ 52°C (depending on the
model).

Supposed  The installation space is not large enough.


Causes  Dirty outdoor heat exchanger
 Defective outdoor fan motor
 Defective stop valve
 Defective electronic expansion valve or coil
 Defective outdoor heat exchanger thermistor
 Defective outdoor unit PCB

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Check the installation space.
Refer to P.79

Check No.12 Check No. 17 NG


Check the installation Change the installation
Refer to P.81 condition. location or direction.
Clean the outdoor heat
OK exchanger.

Check No.17
Check No. 19 NG
Refer to P.86 Check the outdoor fan. Replace the outdoor fan
motor.
Reconnect the connector or
OK fan motor lead wires.
Check No.18
Check No. 18 NG
Refer to P.86 Check the discharge Replace the stop valve.
pressure.
OK
Check No.19
Check No. 12
Refer to P.87 Check the electronic
NG
Replace the electronic
expansion valve. expansion valve or the coil.
Replace the outdoor unit
OK PCB (main PCB).

Check No. 01
Check the outdoor heat NG
Replace the outdoor heat
exchanger thermistor. exchanger thermistor.

OK

Replace the outdoor unit


PCB (main PCB).
(R20418)

69 Service Diagnosis
SiBE041525F Troubleshooting

4.17 Compressor System Sensor Abnormality


Error Code H0
Method of Error The system checks the DC current before the compressor starts.
Detection

Error Decision  The voltage converted from the DC current before compressor start-up is out of the range
Conditions 0.5 ~ 4.5 V.
 The DC voltage before compressor start-up is below 50 V.

Supposed  Broken or disconnected harness


Causes  Defective outdoor unit PCB

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.

Check the harness for the


compressor.

YES
Is the harness broken? Replace the harness.

NO

Turn off the power. Then, turn on


the power to restart the system.

Restart operation NO
and error displayed Not a malfunction.
again? Continue use.

YES
Replace the outdoor unit
PCB (main PCB).
(R22772)

Service Diagnosis 70
Troubleshooting SiBE041525F

4.18 Position Sensor Abnormality


Error Code H6
Method of Error A compressor start-up failure is detected by checking the compressor running condition through
Detection the position detection circuit.

Error Decision  If the error repeats, the system is shut down.


Conditions  Reset condition: Continuous run for about 11 minutes without any other error

Supposed  Power supply voltage is not as specified.


Causes  Disconnection of the compressor harness
 Defective compressor
 Defective outdoor unit PCB
 Start-up failure caused by the closed stop valve
 Input voltage is outside the specified range.

71 Service Diagnosis
SiBE041525F Troubleshooting

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.15
Refer to P.83 Turn off the power.

Check No.18 Check the power supply voltage.


Refer to P.86

Is the
power supply NO
Check No.20 voltage fluctuation within Correct the power supply.
±10% from the rated
Refer to P.87 value?

YES
Check No. 18
Check the discharge pressure.

NO
OK? Replace the stop valve.

YES

Check No. 20
Check the short circuit of the diode
bridge.

NO
Normal? Replace the outdoor unit
PCB (main PCB).
YES

Check the connection.

Electrical
components or NO
compressor harnesses Reconnect the electrical
connected as components or compressor
specified? harnesses as specified.

YES
Turn on the power. Check the
electrolytic capacitor voltage.

+ 100 NO
Within 320– 50 VDC? Replace the outdoor unit
PCB (main PCB).
YES
Turn off the power. Disconnect the
harnesses U, V, and W.

Check No.15 ∗ Inverter analyzer:


Check with the inverter analyzer. RSUK0917C

NO
Any LED Off? Replace the compressor.

YES
Correct the power supply or
replace the outdoor unit
PCB (main PCB).
(R22764)

Service Diagnosis 72
Troubleshooting SiBE041525F

4.19 Thermistor or Related Abnormality (Outdoor Unit)


Error Code H9, J3, J6, P4
Method of Error This fault is identified based on the thermistor input voltage to the microcomputer.
Detection A thermistor fault is identified based on the temperature sensed by each thermistor.

Error Decision  The voltage between the both ends of the thermistor is above 4.96 V or below 0.04 V with
Conditions the power on.
 J3 error is judged if the discharge pipe temperature is lower than the heat exchanger
temperature.

Supposed  Disconnection of the connector for the thermistor


Causes  Thermistor corresponding to the error code is defective.
 Defective heat exchanger thermistor in the case of J3 error (outdoor heat exchanger
thermistor in cooling operation, or indoor heat exchanger thermistor in heating operation)
 Defective outdoor unit PCB

Troubleshooting In case of P4

Be sure to turn off the power switch before connecting or disconnecting


Caution connectors, or parts may be damaged.

Replace the outdoor unit PCB (main PCB).

P4 : Radiation fin thermistor

73 Service Diagnosis
SiBE041525F Troubleshooting

Troubleshooting In case of H9, J3, J6


Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Refer to P.79 Turn on the power again.

Error displayed NO
again on remote Reconnect the connectors
controller? or thermistors.

YES
Check No. 01
Check the thermistor resistance
value.

NO
Normal? Replace the defective
thermistor(s) of the following
J3 error: the discharge thermistors.
pipe temperature is YES ∗ Outdoor temperature
lower than the heat thermistor
exchanger temperature. ∗ Discharge pipe thermistor
Cooling: Outdoor heat ∗ Outdoor heat exchanger
exchanger thermistor
temperature
Heating: Indoor heat
exchanger
temperature
Check No. 01
Check the indoor heat exchanger
thermistor resistance value in the
heating operation.

Indoor heat NO
exchanger thermistor Replace the indoor heat
functioning? exchanger thermistor.

YES
Replace the outdoor unit
PCB (main PCB).
(R20406)

H9 : Outdoor temperature thermistor


J3 : Discharge pipe thermistor
J6 : Outdoor heat exchanger thermistor

Service Diagnosis 74
Troubleshooting SiBE041525F

4.20 Electrical Box Temperature Rise


Error Code L3
Method of Error An electrical box temperature rise is detected by checking the radiation fin thermistor with the
Detection compressor off.

Error Decision  With the compressor off, the radiation fin temperature is above A°C.
Conditions  The error is cleared when the radiation fin temperature drops below B°C.
 To cool the electrical components, the outdoor fan starts when the radiation fin temperature
rises above C°C and stops when the radiation fin temperature drops below B°C.
A (°C) B (°C) C (°C)
20/25/35 class 93 70 78
50/60/71 class 90 64 81

Supposed  Defective outdoor fan motor


Causes  Short circuit
 Defective radiation fin thermistor
 Disconnection of connector
 Defective outdoor unit PCB

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.17 Turn off the power. Then, turn on WARNING
Refer to P.86 the power to restart the system. To cool the electrical components, the
outdoor fan starts when the radiation
fin temperature rises above C ˚C. The
outdoor fan stops when the radiation
Check No.19 fin temperature drops below B ˚C.
Refer to P.87 Error again or outdoor YES
fan activated?

NO
Check the radiation fin
temperature.

NO
Above A˚C? Replace the outdoor unit
PCB (main PCB).

YES

Check No. 19 NG
Check the outdoor fan. Replace the outdoor fan
motor.
Correct the connectors
OK and fan motor lead wire.
Replace the outdoor unit
PCB (main PCB).
NO
Radiation fin dirty? Check the installation
condition.
Go to Check No. 17.
YES
Clean up the radiation fin.
(R21436)

75 Service Diagnosis
SiBE041525F Troubleshooting

4.21 Radiation Fin Temperature Rise


Error Code L4
Method of Error A radiation fin temperature rise is detected by checking the radiation fin thermistor with the
Detection compressor on.

Error Decision  If the radiation fin temperature with the compressor on is above A°C.
Conditions  The error is cleared when the radiation fin temperature drops below B°C.
 If the error repeats, the system is shut down.
 Reset condition: Continuous run for about 60 minutes without any other error
A (°C) B (°C)
20/25/35 class 93 78
50/60/71 class 100 57

Supposed  Defective outdoor fan motor


Causes  Short circuit
 Defective radiation fin thermistor
 Disconnection of connector
 Defective outdoor unit PCB
 Silicone grease is not applied properly on the radiation fin after replacing the outdoor unit
PCB.

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.

Check No.17 Turn off the power. Then, turn on


Refer to P.86 the power to restart the system.

YES Has the PCB been YES


Check No.19 Error displayed again? Check if silicone grease is
replaced? applied properly on the
Refer to P.87
radiation fin. If not, apply
NO NO the silicone grease.
Check the radiation fin
temperature.

NO
Above A ˚C? Replace the outdoor unit
PCB (main PCB).
YES

Check No. 19 NG
Check the outdoor fan. Replace the outdoor fan
motor.
Correct the connectors and
OK fan motor leads.
Replace the outdoor unit
PCB (main PCB).
NO
Radiation fin dirty? Check the installation
condition.
Go to Check No. 17.
YES
Clean up the radiation fin.
(R22540)

Note: Refer to Silicone Grease on Power Transistor / Diode Bridge on page 94 for details.

Service Diagnosis 76
Troubleshooting SiBE041525F

4.22 Output Overcurrent Detection


Error Code L5
Method of Error An output overcurrent is detected by checking the current that flows in the inverter DC section.
Detection

Error Decision  A position signal error occurs while the compressor is running.
Conditions  A rotation speed error occurs while the compressor is running.
 An output overcurrent signal is fed from the output overcurrent detection circuit to the
microcomputer.
 If the error repeats, the system is shut down.
 Reset condition: Continuous run for about 11 minutes without any other error

Supposed  Poor installation condition


Causes  Closed stop valve
 Defective power module
 Wrong internal wiring
 Abnormal power supply voltage
 Defective outdoor unit PCB
 Power supply voltage is not as specified.
 Defective compressor

77 Service Diagnosis
SiBE041525F Troubleshooting

Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.15 ∗ An output overcurrent may result from wrong internal wiring. If the system is interrupted by an output
Refer to P.83 overcurrent after the wires have been disconnected and reconnected for part replacement, check the
wiring again.

Check No. 17
Check No.17 Check the installation condition.
Refer to P.86

NO
Stop valve fully open? Fully open the stop valve.
Check No.18
Refer to P.86 YES
Turn off the power. Then, turn on
the power to restart the system.
Check No.22 See if the same error occurs.

Refer to P.88
NO Monitor the power supply voltage,
Error again? discharge and suction pressures,
and other factors for a long term.
YES Possible causes
∗ Momentary drop of power supply
Turn off the power and disconnect voltage Not a malfunction.
the harnesses U, V, and W. ∗ Compressor overload Keep observing.
∗ Short circuit Check the connectors and
other components.

Check No.15 ∗ Inverter analyzer:


Check with the inverter analyzer. RSUK0917C

YES
Any LED off? Correct the power supply
or replace the outdoor unit
PCB (main PCB).
NO

Check No. 22
Check the power module.

NO
Normal? Replace the outdoor unit
PCB (main PCB).
YES
Turn off the power, and reconnect
the harnesses. Turn on the power
again and start operation.

Check the power supply voltage.

Is the
power supply NO
voltage fluctuation within Correct the power supply.
±10% from the rated
value?

YES

Short circuit or NO
wire breakage between Check the discharge
compressor's coil pressure.
phases? Go to Check No. 18.
YES
Replace the compressor.
(R22765)

Service Diagnosis 78
Check SiBE041525F

5. Check
5.1 Thermistor Resistance Check
Check No.01 Disconnect the connectors of the thermistors from the PCB, and measure the resistance of
each thermistor using a multimeter.

The data is for reference purpose only.


Resistance (kΩ)
Thermistor temperature (°C)
Room temperature thermistor Other thermistors
–20 73.4 197.8
–15 57.0 148.2
–10 44.7 112.1
–5 35.3 85.60
0 28.2 65.93
5 22.6 51.14
10 18.3 39.99
15 14.8 31.52
20 12.1 25.02
25 10.0 20.00
30 8.2 16.10
35 6.9 13.04
40 5.8 10.62
45 4.9 8.707
50 4.1 7.176
(R25°C = 10 kΩ, B = 3435 K) (R25°C = 20 kΩ, B = 3950 K)

Room temperature thermistor Other thermistors


(kΩ) (kΩ)
50 150

100

25

50

0
–15 0 15 30 45 (˚C) –15 0 15 30 45 (˚C) (R11952)

Room temperature
thermistor
Multimeter

Resistance range

Multimeter
(R19751) (R20505)

 When the room temperature thermistor is soldered on a PCB, remove the PCB from the
control PCB to measure the resistance.

 When the connector of indoor heat exchanger thermistor is soldered on a PCB, remove the
thermistor and measure the resistance.

79 Service Diagnosis
SiBE041525F Check

5.2 Indoor Fan Motor Connector Output Check


Check No.03  Fan motor wire breakdown / short circuit check
1. Check the connector for connection.
2. Turn the power off.
3. Check if each resistance at the phases U - V and V - W is 90 Ω ~ 100 Ω (between the pins
12 - 9, and between 9 - 6).

 Motor control voltage check


1. Check the connector for connection.
2. Check the motor control voltage is generated (between the pins 2 - 3).

 Rotation pulse check


1. Check the connector for connection.
2. Turn the power on and stop the operation.
3. Check if the Hall IC generates the rotation pulse 4 times when the fan motor is manually
rotated once (between the pins 1 - 3).

S200
12 Phase U

11 Free pin

10 Free pin

9 Phase V

8 Free pin

7 Free pin

6 Phase W

5 Free pin

4 Free pin

3 GND

2 Motor control voltage (15 VDC)

1 Rotation pulse (5 VDC)


(R11979)

Service Diagnosis 80
Check SiBE041525F

5.3 Power Supply Waveforms Check


Check No.11 Measure the power supply waveform between No. 1 and No. 2 on the terminal board, and check
the waveform disturbance.
 Check if the power supply waveform is a sine wave (Fig.1).
 Check if there is waveform disturbance near the zero-cross (sections circled in Fig.2).
Fig.1 Fig.2

(R1444)
(R1736)

5.4 Electronic Expansion Valve Check


Check No.12 Conduct the followings to check the electronic expansion valve (EV).
1. Check if the EV connector is correctly connected to the PCB.
2. Turn the power off and on again, and check if the EV generates a latching sound.
3. If the EV does not generate a latching sound in the above step 2, disconnect the connector
and check the continuity using a multimeter.
4. Check the continuity between the pins 1 - 6, 2 - 6, 3 - 6, and 4 - 6 (between the pins 1 - 5, 2 -
5, 3 - 5, 4 - 5 for the 5P connector models). If there is no continuity between the pins, the EV
coil is faulty.
5. If the continuity is confirmed in step 3, the outdoor unit PCB (main PCB) is faulty.
Harness 5P
Harness 5P

1-5
1-6 2-5
(5) S20 Check
2-6 5P Connector 3-5
S20 6P Connector Check
3-6 4-5
4-6 1 2 3 4 5
1 2 3 4 5 6 (R20506)
(R16386)

81 Service Diagnosis
SiBE041525F Check

5.5 Four Way Valve Performance Check


Check No.13

Turn off the power. Then, turn on


the power to restart the system.

∗ Four way valve coil


Start heating operation. Cooling / Dry: Not energized
Heating: Energized

S80
voltage at 220 - 240 NO
VAC with compressor Replace the outdoor unit
on? (Fig. 1) PCB (main PCB).

YES
Disconnect the four way valve coil
from the connector and check the
continuity.

Four way NO
valve coil resistance at Replace the four way valve
1000 ~ 2000 Ω? coil.

YES
Replace the four way valve.
(R21439)

(Fig. 1)
Voltage at S80

220 - 240 VAC

Time
Compressor
ON
(R11904)

5.6 Inverter Unit Refrigerant System Check


Check No.14

Refrigerant system check

Is the
discharge pipe YES
thermistor disconnected Reconnect the discharge
from the holder? pipe thermistor.

NO
Check for refrigerant leakage.
See the service diagnosis on
refrigerant shortage (U0).

Replace the refrigerant.

(R22766)

Service Diagnosis 82
Check SiBE041525F

5.7 Inverter Analyzer Check


Check No.15  Characteristics

Inverter analyzer: RSUK0917C

If an abnormal stop occurs due to compressor startup failure or overcurrent output when using
an inverter unit, it is difficult to judge whether the stop is caused by the compressor failure or
some other failure (main PCB, power module, etc.). The inverter analyzer makes it possible to
judge the cause of trouble easily and securely. (Connect an inverter analyzer as a quasi-
compressor instead of compressor and check the output of the inverter)

 Operation Method

Step 1
Be sure to turn the power off.

Step 2
Install an inverter analyzer instead of a compressor.

Note:
Make sure the charged voltage of the built-in smoothing electrolytic capacitor drops to 10
VDC or below before carrying out the service work.

(2) Connect the terminals to the


(1) Remove the terminals from
terminals of the inverter
the compressor.
analyzer.

Compressor Compressor

Inverter analyzer

Be careful not to let the terminals (U,V,W)


touch each other. Otherwise, high voltage
is applied.
(R22731)

Reference:
If the terminals of the compressor are not FASTON terminals (difficult to remove the wire on
the terminals), it is possible to connect wires available on site to the outdoor unit from output
side of PCB. (Do not connect them to the compressor at the same time, otherwise it may
result in incorrect detection.)

83 Service Diagnosis
SiBE041525F Check

Step 3
Activate power transistor test operation from the indoor unit.

(1) Turn the power on.


(2) Press the center of the TEMP button and the OFF button on the remote controller at the
same time.
(3) Select T with the TEMP or TEMP button.
(4) Press the FAN button.
(5) Press the FAN ONLY button to start the power transistor test operation.

(3)

(2)

(5)

(4)
(2) (3)

(R22990)

 Diagnose method (Diagnose according to 6 LEDs lighting status.)


(1) If all the LEDs are lit uniformly, the compressor is defective.
→ Replace the compressor.
(2) If the LEDs are not lit uniformly, check the power module.
→ Refer to Check No.22.
(3) If NG in Check No.22, replace the power module.
(Replace the main PCB. The power module is united with the main PCB.)
If OK in Check No.22, check if there is any solder cracking on the PCB.
(4) If any solder cracking is found, replace the PCB or repair the soldered section.
If there is no solder cracking, replace the PCB.

Caution
(1) When the output frequency is low, the LEDs blink slowly. As the output frequency increases,
the LEDs blink quicker. (The LEDs look like they are lit.)
(2) On completion of the inverter analyzer diagnosis, be sure to re-crimp the FASTON terminals.
Otherwise, the terminals may be burned due to loosening.
Direction of crimp

This size is shortened


by the crimp.

FASTON terminal
(R19646)

Service Diagnosis 84
Check SiBE041525F

5.8 Rotation Pulse Check on the Outdoor Unit PCB


Check No.16 Make sure that the voltage of 320 + 100 V ~ 320 - 50 V is applied.
1. Set operation off and power off. Disconnect the connector S70 or S71.
2. Check that the voltage between the pins 4 - 7 is 320 VDC.
3. Check that the control voltage between the pins 3 - 4 is 15 VDC.
4. Check that the rotation command voltage between the pins 2 - 4 is 0 ~ 6.5 VDC.
5. Keep operation off and power off. Connect the connector S70 or S71.
6. Check whether 4 rotation pulses (0 ~ 15 VDC) are input at the pins 1 - 4 when the fan motor
is rotated 1 turn by hand.

When the fuse is melted, check the outdoor fan motor for proper function.
If NG in step 2 → Defective PCB → Replace the outdoor unit PCB (main PCB).
If NG in step 4 → Defective Hall IC → Replace the outdoor fan motor.
If OK in both steps 2 and 4 → Replace the outdoor unit PCB (main PCB).

PCB

S70 or S71
1 Actual rotation pulse input (0 ~ 15 VDC)
2 Rotation command voltage (0 ~ 6.5 VDC)
3 Control voltage 15 VDC
4
5
6
7 320 VDC

(R20507)

85 Service Diagnosis
SiBE041525F Check

5.9 Installation Condition Check


Check No.17

Installation condition check

Check the allowable NG


dimensions of the air Change the installation
suction and location or direction.
discharge area.

OK

Is the discharged air YES


Change the installation
short-circuited? location or direction.

NO

Is the outdoor heat YES


exchanger very dirty? Clean the outdoor heat
exchanger.

NO

Is the airflow blocked by NO


obstacles or winds Check the outdoor
blowing in the opposite temperature. (The outdoor
direction? temperature should be
within the operation range.)
YES
Change the installation location
or direction.

(R19401)

5.10 Discharge Pressure Check


Check No.18

Discharge pressure check

NO
High? Replace the compressor.

YES

NO
Is the stop valve open? Open the stop valve.

YES

Is the connection pipe YES


Replace the pipe installed at
deformed? the site.

NO
Is the air
filter or indoor / outdoor NO
heat exchanger Replace the compressor.
dirty?
YES
Clean the dirty air filter or
indoor / outdoor heat
exchanger.
(R19385)

Service Diagnosis 86
Check SiBE041525F

5.11 Outdoor Fan System Check


Check No.19 DC motor

Check the outdoor fan system.

Is the NO Fan motor NO


outdoor fan running? lead wire connector Go to Check No. 16.
disconnected?

YES YES

Outdoor fan system is functioning. Reconnect the connector.


(R21195)

5.12 Main Circuit Short Check


Check No.20 Check to make sure that the voltage between (+) and (–) of the diode bridge (DB1) is about 0 V
before checking.

 Measure the resistance between the pins of the DB1 referring to the table below.
 If the resistance is ∞ or less than 1 kΩ, short circuit occurs on the main circuit.
Positive terminal (+) of
digital multimeter ~ (2, 3) + (4) ~ (2, 3) – (1)
Negative terminal (–) of
digital multimeter + (4) ~ (2, 3) – (1) ~ (2, 3)
Resistance is OK. several kΩ ~ several MΩ
Resistance is NG. 0 Ω or ∞

20/25/35 class
– ~ ~ +

2
– +

Multimeter
1
(R20698)

87 Service Diagnosis
SiBE041525F Check

50/60/71 class

– ~ ~ +

2
– +

Multimeter
1

(R20701)

5.13 Power Module Check


Check No.22 Check to make sure that the voltage between (+) and (–) of the power module is about 0 V
before checking.

 Disconnect the compressor harness connector from the outdoor unit PCB. To disengage the
connector, press the protrusion on the connector.
 Follow the procedure below to measure resistance between the terminals of the power
module and the terminals of the compressor with a multimeter. Evaluate the measurement
results referring to the following table.

Positive terminal (+) of Power module UVW Power module UVW


digital multimeter (+) (–)
Negative terminal (–) of UVW Power module UVW Power module
digital multimeter (+) (–)
Resistance is OK. several kΩ ~ several MΩ
Resistance is NG. 0 Ω or ∞

Service Diagnosis 88
Check SiBE041525F

20/25/35 class

Pin 24: +

Pin 23: U
Pin 22: V

Pin 21: W
Pin 20: –
(R20703)

50/60/71 class

W
V

U
DC_P1: +

DC_N1: – (R20704)

89 Service Diagnosis
SiBE041525F

Part 7
Trial Operation and
Field Settings
1. Tips for Servicing ..................................................................................91
1.1 Pump Down Operation ...........................................................................91
1.2 Forced Cooling Operation ......................................................................91
2. Trial Operation ......................................................................................92
3. Field Settings ........................................................................................93
3.1 Temperature Display Switch ..................................................................93
3.2 When 2 Units are installed in 1 Room ....................................................93
4. Silicone Grease on Power Transistor / Diode Bridge............................94

Trial Operation and Field Settings 90


Tips for Servicing SiBE041525F

1. Tips for Servicing


1.1 Pump Down Operation
Outline In order to protect the environment, be sure to conduct pump down operation when relocating or
disposing of the unit.

Detail 1) Remove the valve caps from the liquid stop valve and the gas stop valve.
2) Carry out forced cooling operation.
3) After 5 ~ 10 minutes, close the liquid stop valve with a hexagonal wrench.
4) After 2 ~ 3 minutes, close the gas stop valve and stop the forced cooling operation.

Hexagonal
wrench

Close

Liquid stop valve

Gas stop valve Valve cap


Service port (R13628)

Refer to page 91 for forced cooling operation.

1.2 Forced Cooling Operation


Item Forced Cooling
Conditions The forced cooling operation is allowed when both of the following conditions
are met.

1) The outdoor unit is not abnormal and not in the 3-minute standby mode.
2) The outdoor unit is not operating.
Start Press the forced cooling operation ON/OFF button (SW1) on the indoor unit
for 5 seconds.
Command 20/25/35 class: 58 Hz
frequency 50/60/71 class: 30 Hz
End The forced cooling operation ends when any of the following conditions is
fulfilled.

1) The operation ends automatically after 15 minutes.


2) Press the forced cooling operation ON/OFF button (SW1) on the indoor unit
again.
3) Press the ON/OFF button on the remote controller.
Others Protection functions have priority over all other functions during forced cooling
operation.

Indoor Unit

ON/OFF ON/OFF button (SW1)

(R21069)

91 Trial Operation and Field Settings


SiBE041525F Trial Operation

2. Trial Operation
Outline Carry out the trial operation in accordance with the operation manual to ensure that all functions
and parts, such as flap movement, are working properly.
Trial operation should be carried out in either cooling or heating operation.

Detail 1. Measure the power supply voltage and make sure that it falls within the specified range.
2. In cooling operation, select the lowest programmable temperature (18°C); in heating
operation, select the highest programmable temperature (30°C).
 Trial operation may be disabled in either operation mode depending on the room
temperature.
 After trial operation is complete, set the temperature to a normal level (26°C ~ 28°C in
cooling, 20°C ~ 24°C in heating operation).
 For protection, the system does not start for 3 minutes after it is turned off.

ARC480 Series
(1) Press the center of the TEMP button and the OFF button on the remote controller at the
same time.
(2) Select T (trial operation) with the TEMP or TEMP button.
(3) Press the FAN button to enter the trial operation mode.
(4) Press the COOL or HEAT button to start trial operation.
(5) Trial operation terminates in approximately 30 minutes and switches into the normal mode.
To quit trial operation, press the OFF button.

(2)

(1) (5)

(4)
(4)

(3)
(1) (2)

(R22991)

Trial Operation and Field Settings 92


Field Settings SiBE041525F

3. Field Settings
3.1 Temperature Display Switch
ARC466A6  You can select Celsius or Fahrenheit for temperature display.
 Press the TEMP and ON TIMERbuttons at the same time for 5 seconds to change the unit
of temperature display.
 You can also change the unit of temperature display by pressing the TEMP and  buttons
at the same time for 5 seconds.

(R14477)

3.2 When 2 Units are installed in 1 Room


Outline When 2 indoor units are installed in 1 room, 1 of the 2 indoor units and the corresponding
wireless remote controller can be set for different addresses.

Procedure (1) Remove the battery cover of the remote controller and cut the address jumper.
(2) Press the center of the TEMP button and the OFF button on the remote controller at the
same time.
(3) Select A (address setting) with the TEMP or TEMP button.
(4) Press the FAN button to enter the address setting mode.
→ The indoor unit operation lamp blinks for 1 minute.
(5) Press the indoor unit ON/OFF button while the operation lamp is blinking.
(6) Press the FAN button on the remote controller for 5 seconds to return to the normal mode.

Jumper Address
EXIST 1
CUT 2

(1) Jumper
(R21071)

(3)

(2)
(4) Operation lamp
ON/OFF (5) Indoor unit ON/OFF
(4) (6) button
(2) (3)
(R21822) (R22992)

93 Trial Operation and Field Settings


SiBE041525F Silicone Grease on Power Transistor / Diode Bridge

4. Silicone Grease on Power Transistor / Diode


Bridge
Outline Apply the specified silicone grease to the heat radiation part of a power transistor / diode bridge
when you replace an outdoor unit PCB. The silicone grease encourages the heat radiation of a
power transistor / diode bridge.

Detail 1. Wipe off the old silicone grease completely.


2. Apply the silicone grease evenly. See the illustrations below for examples of application.
3. Tighten the screws of the power transistor / diode bridge.
4. Make sure that the heat radiation parts are firmly contacted to the radiation fin.

Note: Smoke emission may be caused by bad heat radiation when the silicone grease is not
appropriately applied.

 OK: Evenly applied

Power transistor
(or diode bridge)

PCB

Radiation
fin

Silicone grease (R22541)

 NG: Not evenly applied

(R21866)

 NG: Foreign matter is stuck.

Foreign matter (R21867)

Trial Operation and Field Settings 94


SiBE041525F

Part 8
Appendix
1. Piping Diagrams....................................................................................96
1.1 Indoor Unit..............................................................................................96
1.2 Outdoor Unit ...........................................................................................97
2. Wiring Diagrams....................................................................................99
2.1 Indoor Unit..............................................................................................99
2.2 Outdoor Unit .........................................................................................101

95 Appendix
SiBE041525F Piping Diagrams

1. Piping Diagrams
1.1 Indoor Unit
FTX20/25/35K(2)V1B, ATX20/25/35K(2)V1B

Indoor unit

6.4 CuT Heat exchanger

Crossflow fan

Fan motor

Field piping
Thermistor (heat exchanger)
6.4 CuT

Field piping
9.5 CuT 9.5 CuT

Refrigerant flow
Cooling
Heating

4D0094181

FTX50/60/71K(M/2)V1B
Indoor unit

6.4 CuT

Distributor

Heat exchanger

Thermistor
Crossflow fan (heat exchanger)

Field piping
6.4 CuT
Fan motor
Field piping
12.7 CuT 12.7 CuT

Refrigerant flow
Cooling
Heating

4D094179A

Appendix 96
Piping Diagrams SiBE041525F

1.2 Outdoor Unit


RX20/25K2/5V1B, ARX20/25K2V1B
Outdoor unit

Heat exchanger Refrigerant flow


7.0 CuT Outdoor air temperature thermistor COOLING
HEATING
9.5 CuT

7.0 CuT

Heat exchanger thermistor


Motor-operated valve
7.0 CuT 6.4 CuT 6.4 CuT
Muffler with filter

6.4 CuT
Propeller fan
9.5 CuT

9.5 CuT
Muffler with filter

4.8 CuT
4-way valve
ON: heating Field piping
Liquid stop valve (6.4 CuT)
9.5 CuT

Discharge pipe thermistor


6.4 CuT

9.5 CuT 9.5 CuT Field piping


Compressor (9.5 CuT)
Accumulator Muffler Gas stop valve

3D090673B

RX35K2/5V1B, ARX35K2V1B
Outdoor unit

Heat exchanger
7.0 CuT Outdoor air temperature thermistor
9.5 CuT

7.0 CuT

Heat exchanger thermistor


7.0 CuT Motor-operated valve
6.4 CuT 6.4 CuT
7.0 CuT Muffler with filter
6.4 CuT

Propeller fan
9.5 CuT

9.5 CuT
Muffler with filter
4.8 CuT

4-way valve
ON: heating Field piping
(6.4 CuT)
9.5 CuT

Liquid stop valve

Discharge pipe thermistor


6.4 CuT

9.5 CuT 9.5 CuT Field piping


Compressor (9.5 CuT)
Accumulator Muffler Gas stop valve

Refrigerant flow
Cooling
3D090674B
Heating

97 Appendix
SiBE041525F Piping Diagrams

RX50K(2)V1B

Outdoor unit Refrigerant flow


Cooling
Heat exchanger
Outdoor temperature
Heating
Thermistor
7.0 CuT
7.0 CuT Heat exchanger thermistor
12.7 CuT

7.0 CuT Capillary tube 1


7.0 CuT 4.0 CuT
6.4 CuT
6.4 CuT
Capillary tube 2 Muffler with filter
4.0 CuT

Electronic expansion valve

Propeller fan Filter

6.4 CuT
12.7 CuT
4-way valve
ON: heating
12.7 CuT 12.7 CuT
Liquid receiver

Discharge pipe thermistor


7.9 CuT

Muffler
6.4 CuT Field piping
6.4 CuT
Muffler Liquid stop valve
Accumulator
12.7 CuT Field piping
7.9 CuT
12.7 CuT
Gas stop valve with service port
Compressor
3D094281

RX60/71K(2)V1B

Outdoor unit Refrigerant flow


Cooling
Heat exchanger
Outdoor temperature
Heating
Thermistor
7.0 CuT
7.0 CuT Heat exchanger thermistor
Capillary tube 1
4.0 CuT
12.7 CuT

7.0 CuT
7.0 CuT
Capillary tube 2
7.0 CuT 4.0 CuT 6.4 CuT
7.0 CuT 6.4 CuT
Capillary tube 3
4.0 CuT Muffler with filter

Electronic expansion valve

Propeller fan Filter


6.4 CuT

12.7 CuT
4-way valve
ON: heating
12.7 CuT 12.7 CuT
Liquid receiver

Discharge pipe thermistor


7.9 CuT

Muffler
6.4 CuT Field piping
6.4 CuT
Muffler Liquid stop valve
Accumulator
12.7 CuT Field piping
7.9 CuT
12.7 CuT
Gas stop valve with service port
Compressor
3D094282A

Appendix 98
Wiring Diagrams SiBE041525F

2. Wiring Diagrams
2.1 Indoor Unit
FTX20/25/35K(2)V1B, ATX20/25/35K(2)V1B

Note: PCB1: Control PCB


PCB2: Display PCB
Refer to Part 3 for Printed Circuit Board Connector Wiring Diagram.
PCB3: Remote Control PCB BR069 (only available on A/FTX20~35K2V1B)

99 Appendix
SiBE041525F Wiring Diagrams

FTX50/60/71K(M/2)V1B

Note: PCB A1P: Filter PCB


PCB A2P: Control PCB
PCB A3P: Display PCB
Refer to Part 3 for Printed Circuit Board Connector Wiring Diagram.
PCB A4P: Remote Control PCB BR069 (only available on FTX50~71KM)

Appendix 100
Wiring Diagrams SiBE041525F

2.2 Outdoor Unit


RX20/25/35K2/5V1B, ARX20/25/35K2V1B

Field wiring

Indoor Z3C IPM1


FU3 ORG DB1
N=2
X1M 20A MRM10 L1R P
HL1 L1
1 L 1 BLK BRN HR2
2 HN1 HR1
N 2 WHT V2
3 S
3 RED
C400
V3
L
C405
N N
MR30 FU2
SA1 FU1
E1 V150 3.15A WVU
3.15A
GRN / YLW

PS
Z2C PCB1 MRCW
E2 S20 S40 S90
GRN

N=2
1 5 2 1 1 6 1 3 1 S71 7 3 1
S80 S30
GRN

WHT

RED
ORG
Outdoor

WHT
ORG
BRN
YLW

RED
BLU

BLK
BLK

BLK
BLK

BLU
BLU
BLK
BLK

BLU
BLK

BLK
Z1C
t˚ t˚ t˚
FU1, FU2, FU3 :Fuse N=2
V
L1 :Coil Y1R W U
L1R :Reactor M M MS
R1T R2T R3T
HL1, HN1, E1, E2, HR1, HR2, S :Connection Q1L 3~
Outdoor Condenser
R1T, R2T, R3T :Thermistor Y1E
Discharge M1F
N :Neutral M1C
S20, S30, S40, S71, S80, S90 :Connector
V2, V3, V150 :Varistor DB1 : Diode bridge BLK : Black
C400, C405 :Capacitor X1M : Terminal strip WHT : White
L :Live PCB1 : Printed circuit board BRN : Brown
MRCW, MR30, MRM10 :Magnetic relay M1C : Compressor motor RED : Red
Z1C, Z2C, Z3C :Ferrite core Q1L : Overload protector GRN : Green
PS :Power supply IPM1 : Intelligent power module YLW : Yellow
M1F :Fan motor SA1 : Surge arrestor ORG : Orange
:Protective earth Y1R : Reversing solenoid valve coil BLU : Blue
:Earth Y1E : Electronic expansion valve coil
For the power requirements, refer to the nameplate.
4D090152

Note: PCB1: Main PCB


Refer to Part 3 for Printed Circuit Board Connector Wiring Diagram.

101 Appendix
SiBE041525F Wiring Diagrams

RX50/60/71K(2)V1B

WIRING DIAGRAM
FIELD WIRING
INDOOR
n=5 MRM20
FU3 IPM1
X1M Z3C DB1
TO INDOOR UNIT HL1 30A
1 L 1 BLK ~+ +
HN1 MRM10
2 N 2 WHT V2 ZF +
S PAM C7
3 3 RED ~- -
V3 FU1 V1 -
GRN/YLW

3.15A
L
FU2
N MR30 D1 D2
3.15A W V U
n=4
SA1
Z2C PS Z1C
E1 n=4
POWER SUPPLY
MRCW

RED
YLW
BLU
E2
GRN

S80 S20 S90 S40 S70 X11A


1 3 1 6 1 6 1 2 1 4 7
GRN

PCB
OUTDOOR

WHT
ORG
WHT
ORG
RED
RED

BRN

RED
RED
YLW

BLK
BLK
BLK
BLK
BLK
BLK

BLK
BLK

BLU
BLU
NOTE
1. REFER TO THE NAMEPLATE FOR THE POWER REQUIREMENTS. V
W U
C7 : CAPACITOR t˚ t˚ t˚ MS MS
Y1S M Q1L
DB1 : DIODE BRIDGE R1T R2T R3T 3~
IN CASE OF
FU1, FU2, FU3 : FUSE (OUTDOOR) (DISCHARGE) M1F M1C
HEAT PUMP TYPE Y1E
IPM1 : INTELLIGENT POWER MODULE (CONDENSER)
L : LIVE
N : NEUTRAL PCB : PRINTED CIRCUIT BOARD V1, V2, V3 : VARISTOR E1, E2, S,
M1C (MS 3~) : COMPRESSOR MOTOR PS : SWITCHING POWER SUPPLY X1M : TERMINAL BLOCK HL1, HN1,
M1F (MS) : FAN MOTOR Q1L : OVERLOAD PROTECTOR Y1E (M) : ELECTRONIC EXPANSION VALVE COIL W, V, U : CONNECTION
MRM10, MRM20, R1T, R2T, R3T : THERMISTOR Y1S : REVERSING SOLENOID VALVE COIL : PROTECTIVE EARTH
MR30, MRCW : MAGNETIC RELAY S20, S40, S70, Z1C, Z2C, Z3C : FERRITE CORE : EARTH
PAM : PULSE AMPLITUDE MODULATION S80, S90, X11A : CONNECTOR n=4, n=5 : No. OF PASSES THROUGH FERRITE CORE
3D093353C
ZF : NOISE FILTER SA1 : SURGE ABSORBER D1, D2 : DIODE

Note: PCB: Main PCB


Refer to Part 3 for Printed Circuit Board Connector Wiring Diagram.

Appendix 102
Warning  Daikin products are manufactured for export to numerous countries throughout the world. Prior to
purchase, please confirm with your local authorised importer, distributor and/or retailer whether this
product conforms to the applicable standards, and is suitable for use, in the region where the product
will be used. This statement does not purport to exclude, restrict or modify the application of any local
legislation.
 Ask a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
 Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorised parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
 Read the user's manual carefully before using this product. The user's manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.

Cautions on product corrosion


1. Air conditioners should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced.
2. If the outdoor unit is to be installed close to the sea shore, direct exposure to the sea breeze should be avoided. If you need to install
the outdoor unit close to the sea shore, contact your local distributor.

Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan

http://www.daikin.com/products/ac/
c All rights reserved

Specifications, designs and other content appearing in this brochure are current as of February 2016 but subject to change without notice.
SiBE041525F
02/2016 AK.B

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