Service Manual: Inverter Pair
Service Manual: Inverter Pair
Service
Manual
Inverter Pair
Wall Mounted Type FTX/ATX-K Series
[Applicable Models]
Inverter Pair: Heat Pump
SiBE041525F
Inverter Pair
Wall Mounted Type
FTX/ATX-K Series
Heat Pump
Indoor Unit
FTX20K(2)V1B FTX50K(M/2)V1B ATX20K(2)V1B
FTX25K(2)V1B FTX60K(M/2)V1B ATX25K(2)V1B
FTX35K(2)V1B FTX71K(M/2)V1B ATX35K(2)V1B
Outdoor Unit
RX20K2/5V1B RX50K(2)V1B ARX20K2V1B
RX25K2/5V1B RX60K(2)V1B ARX25K2V1B
RX35K2/5V1B RX71K(2)V1B ARX35K2V1B
i Table of Contents
SiBE041525F
Version log
Table of Contents ii
SiBE041525F
1. Safety Cautions...................................................................................... vi
1.1 Warnings and Cautions Regarding Safety of Workers............................ vi
1.2 Warnings and Cautions Regarding Safety of Users.............................. viii
2. Icons Used ..............................................................................................x
Part 2 - Specifications.................................................................... 4
1. Specifications ..........................................................................................5
Table of Contents iv
SiBE041525F
v Table of Contents
SiBE041525F Safety Cautions
1. Safety Cautions
Be sure to read the following safety cautions before conducting repair work.
After the repair work is complete, be sure to conduct a test operation to ensure that the
equipment operates normally, and explain the cautions for operating the product to the
customer.
Caution Items The caution items are classified into Warning and Caution. The Warning items are
especially important since death or serious injury can result if they are not followed closely. The
Caution items can also lead to serious accidents under some conditions if they are not
followed. Therefore, be sure to observe all the safety caution items described below.
Pictograms This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown in the illustration or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown in the illustration or near the symbol.
vi
Safety Cautions SiBE041525F
Warning
Do not turn the air conditioner on or off by plugging in or unplugging the
power cable.
Plugging in or unplugging the power cable to operate the equipment may cause
an electrical shock or fire.
Be sure to wear a safety helmet, gloves, and a safety belt when working
in a high place (more than 2 m).
Insufficient safety measures may cause a fall.
Do not mix air or gas other than the specified refrigerant (R-32 / R-410A /
R-22) in the refrigerant system.
If air enters the refrigerant system, an excessively high pressure results,
causing equipment damage and injury.
Caution
Do not repair electrical components with wet hands.
Working on the equipment with wet hands may cause an electrical shock.
Be sure to turn off the power switch and unplug the power cable when
cleaning the equipment.
The internal fan rotates at a high speed, and may cause injury.
Be sure to check that the refrigerating cycle section has cooled down
enough before conducting repair work.
Working on the unit when the refrigerating cycle section is hot may cause
burns.
vii
SiBE041525F Safety Cautions
Caution
Conduct welding work in a well-ventilated place.
Using a welder in an enclosed room may cause oxygen deficiency.
Be sure to use parts listed in the service parts list of the applicable model
and appropriate tools to conduct repair work. Never attempt to modify the
equipment.
The use of inappropriate parts or tools may cause an electrical shock,
excessive heat generation or fire.
If the power cable and lead wires are scratched or have deteriorated, be
sure to replace them.
Damaged cable and wires may cause an electrical shock, excessive heat
generation or fire.
Do not use a joined power cable or extension cable, or share the same
power outlet with other electrical appliances, since it may cause an
electrical shock, excessive heat generation or fire.
Be sure to use an exclusive power circuit for the equipment, and follow
the local technical standards related to the electrical equipment, the
internal wiring regulations, and the instruction manual for installation
when conducting electrical work.
Insufficient power circuit capacity and improper electrical work may cause an
electrical shock or fire.
Be sure to use the specified cable for wiring between the indoor and
outdoor units.
Make the connections securely and route the cable properly so that there is no
force pulling the cable at the connection terminals.
Improper connections may cause excessive heat generation or fire.
When wiring between the indoor and outdoor units, make sure that the
terminal cover does not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section may cause
an electrical shock, excessive heat generation or fire.
viii
Safety Cautions SiBE041525F
Warning
Do not mix air or gas other than the specified refrigerant (R-32 / R-410A /
R-22) in the refrigerant system.
If air enters the refrigerant system, an excessively high pressure results,
causing equipment damage and injury.
If the refrigerant gas leaks, be sure to locate the leaking point and repair
it before charging the refrigerant. After charging the refrigerant, make
sure that there is no leak.
If the leaking point cannot be located and the repair work must be stopped, be
sure to pump-down, and close the service valve, to prevent refrigerant gas from
leaking into the room. Refrigerant gas itself is harmless, but it may generate
toxic gases when it contacts flames, such as those from fan type and other
heaters, stoves and ranges.
When relocating the equipment, make sure that the new installation site
has sufficient strength to withstand the weight of the equipment.
If the installation site does not have sufficient strength or the installation work
is not conducted securely, the equipment may fall and cause injury.
Check to make sure that the power cable plug is not dirty or loose, then
insert the plug into a power outlet securely.
If the plug is dusty or has a loose connection, it may cause an electrical shock
or fire.
Caution
Installation of a leakage breaker is necessary in some cases depending
on the conditions of the installation site, to prevent electrical shocks.
Check to see if parts and wires are mounted and connected properly, and
if connections at the soldered or crimped terminals are secure.
Improper installation and connections may cause excessive heat generation,
fire or an electrical shock.
ix
SiBE041525F Icons Used
Caution
Check the earth / grounding, and repair it if the equipment is not properly
earthed / grounded.
Improper earth / grounding may cause an electrical shock.
Be sure to measure insulation resistance after the repair, and make sure
that the resistance is 1 MΩ or higher.
Faulty insulation may cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage may cause water to enter the room and wet the furniture and
floor.
2. Icons Used
The following icons are used to attract the attention of the reader to specific information.
Warning
Caution A Caution is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, lose data, get
Caution an unexpected result or have to restart (part of) a procedure.
x
SiBE041525F
Part 1
List of Functions
1. Functions.................................................................................................2
1 List of Functions
SiBE041525F Functions
1. Functions
FTX50/60/71K(M/2)V1B
FTX50/60/71K(M/2)V1B
FTX20/25/35K(2)V1B
FTX20/25/35K(2)V1B
RX20/25/35K2/5V1B
RX20/25/35K2/5V1B
RX50/60/71K(2)V1B
RX50/60/71K(2)V1B
Category Functions Category Functions
Basic Inverter (with inverter power control) Health & Air-purifying filter — —
Functions Cleanliness
Operation limit for cooling (°CDB) –10 –10 Photocatalytic deodorizing filter — —
~ 46 ~ 46
–15 –15 Air-purifying filter with photocatalytic
Operation limit for heating (°CWB) — —
~ 18 ~ 18 deodorizing function
PAM control Titanium apatite photocatalytic
Standby electricity saving air-purifying filter
Compressor Oval scroll compressor — — Air filter (prefilter)
Swing compressor Wipe-clean flat panel
Rotary compressor — — Washable grille — —
Reluctance DC motor MOLD PROOF operation — —
Comfortable Power-airflow flap — Good-sleep cooling operation — —
Airflow
Power-airflow dual flaps — Timer WEEKLY TIMER operation — —
Power-airflow diffuser — — 24-hour ON/OFF TIMER — —
Wide-angle louvers Count up-down ON/OFF timer
Auto-swing (up and down) NIGHT SET mode
Auto-swing (right and left) — — Worry Free Auto-restart (after power failure)
(Reliability &
3-D airflow — — Durability) Self-diagnosis (R/C, LED)
COMFORT AIRFLOW operation Wiring error check function — —
Comfort Anti-corrosion treatment of outdoor
Control Auto fan speed heat exchanger
List of Functions 2
Functions SiBE041525F
ATX20/25/35K(2)V1B
ATX20/25/35K(2)V1B
ARX20/25/35K2V1B
ARX20/25/35K2V1B
Category Functions Category Functions
Basic Inverter (with inverter power control) Health & Air-purifying filter —
Functions Cleanliness
Operation limit for cooling (°CDB) –10 Photocatalytic deodorizing filter —
~ 46
–15 Air-purifying filter with photocatalytic
Operation limit for heating (°CWB) —
~ 18 deodorizing function
PAM control Titanium apatite photocatalytic
Standby electricity saving air-purifying filter
Compressor Oval scroll compressor — Air filter (prefilter)
Swing compressor Wipe-clean flat panel
Rotary compressor — Washable grille —
Reluctance DC motor MOLD PROOF operation —
Comfortable Power-airflow flap Good-sleep cooling operation —
Airflow
Power-airflow dual flaps — Timer WEEKLY TIMER operation —
Power-airflow diffuser — 24-hour ON/OFF TIMER —
Wide-angle louvers Count up-down ON/OFF timer
Auto-swing (up and down) NIGHT SET mode
Auto-swing (right and left) — Worry Free Auto-restart (after power failure)
(Reliability &
3-D airflow — Durability) Self-diagnosis (R/C, LED)
COMFORT AIRFLOW operation Wiring error check function —
Comfort Anti-corrosion treatment of outdoor heat
Control Auto fan speed exchanger
Indoor unit quiet operation Flexibility Multi-split / split type compatible indoor unit
NIGHT QUIET mode (automatic) — H/P, C/O compatible indoor unit —
OUTDOOR UNIT QUIET operation (manual) — Flexible power supply correspondence —
2-area INTELLIGENT EYE operation — Chargeless 10 m
INTELLIGENT EYE operation — Either side drain (right or left)
Quick warming function (preheating control) Power selection —
3 List of Functions
SiBE041525F
Part 2
Specifications
1. Specifications ..........................................................................................5
Specifications 4
Specifications SiBE041525F
1. Specifications
See corresponding databook
5 Specifications
SiBE041525F
Part 3
Printed Circuit Board
Connector Wiring Diagram
1. Indoor Unit...............................................................................................7
1.1 20/25/35 Class .........................................................................................7
1.2 50/60/71 Class .........................................................................................9
2. Outdoor Unit..........................................................................................12
2.1 20/25/35 Class .......................................................................................12
2.2 50/60/71 class ........................................................................................13
1. Indoor Unit
1.1 20/25/35 Class
Control PCB
(PCB1) 1) S6 Connector for swing motor (horizontal blade)
2) S26 Connector for display PCB
3) S32 Connector for indoor heat exchanger thermistor
4) S200 Connector for DC fan motor
5) H1, H2, H3, FG Connector for terminal board
6) FU1 Fuse (3.15 A, 250 V)
7) V2 Varistor
S32
FG
V2 S6
S200
FU1
S26
2P341918-9
H3 H2 H1
Display PCB
(PCB2) 1) S27 Connector for control PCB
2) SW1 (S1W) Forced cooling operation ON/OFF button
* Refer to page 91 for details.
3) LED1 (H1P) LED for operation (green)
4) LED2 (H2P) LED for timer (yellow)
5) RTH1 (R1T) Room temperature thermistor
S27
RTH1
3P185701-4
Note: The symbols in the parenthesis are the names on the appropriate wiring diagram.
Remote Control
PCB (BR069)
S602 S601
To optional wired
remote controller
BRC073 and
BRP069
S21
S26 S6
S32
S200
S900
3P380931-1
Filter PCB
(PCB1) 1) S100 Connector for terminal board
2) S800 Connector for control PCB
3) FG, HE Connector for ground
4) FU1 Fuse (3.15 A, 250 V)
5) V2 Varistor
S800
V2 HE S100
FU1
FG 3P380932-1
Display PCB
(PCB3) 1) S27 Connector for control PCB
2) SW1 (S1W) Forced cooling operation ON/OFF button
* Refer to page 91 for details.
3) LED1 (H1P) LED for operation (green)
4) LED2 (H2P) LED for timer (yellow)
5) RTH1 (R1T) Room temperature thermistor
S27
RTH1
3P185701-4
Note: The symbols in the parenthesis are the names on the appropriate wiring diagram.
Remote Control
PCB (BR069)
S602 S601
To optional wired
remote controller
BRC073 and
BRP069
S21
2. Outdoor Unit
2.1 20/25/35 Class
Main PCB (PCB1)
1) S20 Connector for electronic expansion valve coil
2) S30 Connector for compressor motor
3) S40 Connector for overload protector
4) S71 Connector for DC fan motor
5) S80 Connector for four way valve coil
6) S90 Connector for thermistors
(outdoor temperature, outdoor heat exchanger, discharge pipe)
7) E1, E2 Terminal for earth wire
8) HL1, HN1, S Connector for terminal board
9) HR1, HR2 Connector for reactor
10)FU1, FU2 Fuse (3.15 A, 250 V)
11)FU3 Fuse (20 A, 250 V)
12)LED A LED for service monitor (green)
13)V2, V3, V150 Varistor
HL1, HN1, S
E1, E2
S20
FU1
LED A
S90
HR1
FU2
HR2
S30 S40
2P383853-1
V3
LED A
V2
FU1
V1
U, V, W
FU2
S70
2P382390-12
Part 4
Functions and Control
1. Main Functions......................................................................................15
1.1 Temperature Control ..............................................................................15
1.2 Frequency Principle................................................................................15
1.3 Airflow Direction Control.........................................................................17
1.4 Fan Speed Control for Indoor Unit .........................................................18
1.5 Program Dry Operation ..........................................................................19
1.6 Automatic Operation...............................................................................20
1.7 Thermostat Control.................................................................................21
1.8 NIGHT SET Mode ..................................................................................22
1.9 ECONO Operation .................................................................................22
1.10 Inverter POWERFUL Operation .............................................................23
1.11 Other Functions......................................................................................24
2. Thermistor Functions ............................................................................25
3. Control Specification .............................................................................26
3.1 Mode Hierarchy ......................................................................................26
3.2 Frequency Control..................................................................................27
3.3 Controls at Mode Changing / Start-up....................................................29
3.4 Discharge Pipe Temperature Control.....................................................31
3.5 Input Current Control..............................................................................32
3.6 Freeze-up Protection Control .................................................................33
3.7 Heating Peak-cut Control .......................................................................33
3.8 Outdoor Fan Control...............................................................................34
3.9 Liquid Compression Protection Function................................................34
3.10 Defrost Control .......................................................................................35
3.11 Electronic Expansion Valve Control .......................................................36
3.12 Malfunctions ...........................................................................................39
1. Main Functions
1.1 Temperature Control
Definitions of The definitions of temperatures are classified as following.
Temperatures
Room temperature: temperature of lower part of the room
Set temperature: temperature set by remote controller
Room thermistor temperature: temperature detected by room temperature thermistor
Target temperature: temperature determined by microcomputer
Target temperature
Set temperature
Room temperature
(R12321)
Temperature The temperature of the room is detected by the room temperature thermistor. However, there is
Control a difference between the temperature detected by room temperature thermistor and the
temperature of lower part of the room, depending on the type of the indoor unit or installation
condition. Practically, the temperature control is done by the target temperature appropriately
adjusted for the indoor unit and the temperature detected by room temperature thermistor.
Inverter Principle To regulate the capacity, a frequency control is needed. The inverter makes it possible to
control the rotation speed of the compressor. The following table explains the conversion
principle:
Phase Description
1 The supplied AC power source is converted into the DC power source for the present.
2 The DC power source is reconverted into the three phase AC power source with variable
frequency.
When the frequency increases, the rotation speed of the compressor increases resulting
in an increase of refrigerant circulation. This leads to a larger amount of heat exchange
per unit.
When the frequency decreases, the rotation speed of the compressor decreases
resulting in a decrease of refrigerant circulation. This leads to a smaller amount of heat
exchange per unit.
high speed
Amount of heat Amount of heat
exchanged air (large) high f exchanged air (large)
power
power
DC
AC
Amount of heat low f Amount of heat
exchanged air (small) exchanged air (small)
low speed
freq= 50 Hz capacity=
constant 60 Hz freq=variable variable
Frequency Limits The following functions regulate the minimum and maximum frequency:
Frequency Functions
Low Four way valve operation compensation. Refer to page 30.
High Compressor protection function. Refer to page 30.
Discharge pipe temperature control. Refer to page 31.
Input current control. Refer to page 32.
Freeze-up protection control. Refer to page 33.
Heating peak-cut control. Refer to page 33.
Defrost control. Refer to page 35.
Cooling / Dry
During cooling or dry operation, the flap retracts into the indoor unit. Then, cool air can be blown
far and distributed all over the room.
Heating
During heating operation, the large flap directs airflow downward to spread the warm air to the
entire room.
Wide-Angle The louvers, made of elastic synthetic resin, provide a wide range of airflow that guarantees
Louvers comfortable air distribution.
Auto-Swing The following table explains the auto-swing process for cooling, dry, heating, and fan:
Flap (up and down)
Cooling / Dry Heating Fan
20/25/35 class 5˚
15˚
0˚
15˚ 10˚
50/60/71 class 20˚
30˚ 25˚
35˚
55˚ 70˚ 80˚ 80˚
65˚ 65˚
(R21651) (R21652) (R21653)
COMFORT The flap is controlled not to blow the air directly at the people in the room.
AIRFLOW Cooling Heating
Operation
20/25/35 class
0˚
(R21186)
65˚
(R21187)
50/60/71 class
10˚
(R21861)
Automatic Fan In automatic fan speed control, the step SL is not available.
Speed Control Step Cooling Heating
LLL
LL
L
ML
M
MH
H
HH (POWERFUL) (R11681) (R6834)
= The airflow rate is automatically controlled within this range when the FAN setting
button is set to automatic.
Cooling
The following drawing explains the principle of fan speed control for cooling.
(R14588)
Heating
In heating operation, the fan speed is regulated according to the indoor heat exchanger
temperature and the difference between the room thermistor temperature and the target
temperature.
Detail The microcomputer automatically sets the temperature and airflow rate. The difference between
the room thermistor temperature at start-up and the target temperature is divided into two
zones. Then, the unit operates in an appropriate capacity for each zone to maintain the
temperature and humidity at a comfortable level.
Room temperature Room temperature
Target temperature X
Zone C = Thermostat ON
X – 1.0°C Z = X – 0.5°C
Y = X – 2.5°C
or Zone B
Y = X – 2.0°C
(R22443)
Thermostat ON Conditions
The temperature difference returns to the zone C after being in the zone A.
The system resumes from defrost control in any zones except A.
The operation turns on in any zones except A.
The monitoring time has passed while the temperature difference is in the zone B.
(Cooling: 10 minutes, Dry: 7.5 minutes, Heating: 10 seconds)
Cooling/Dry
Heating
Zone A
2.0˚C
Zone B
1.5˚C
Zone C
0.5˚C
ON (R22129)
Detail NIGHT SET Mode continues operation at the target temperature for the first one hour, then
automatically raises the target temperature slightly in cooling, or lowers it slightly in heating.
This prevents excessive cooling in summer and excessive heating in winter to ensure
comfortable sleeping conditions, and also conserves electricity.
Cooling
0.5˚C
Target temperature
Operation stops
1 hour at the set hours
TIMER operation +0.5˚C
NIGHT SET Mode ON temperature shift
(R22018)
Heating
Target temperature
2˚C
1 hour
Detail When this function is activated, the maximum capacity also decreases.
The remote controller can send the ECONO command when the unit is in cooling, heating,
dry, or automatic operation. This function can only be set when the unit is running. Press the
ON/OFF button on the remote controller to cancel the function.
This function and POWERFUL operation cannot be used at the same time. The latest
command has the priority.
ECONO operation
Time
(R21051)
Detail When the POWERFUL button is pressed, the fan speed and target temperature are converted
to the following states for 20 minutes.
Operation mode Fan speed Target temperature
COOL H tap + A rpm 18°C
DRY Dry rotating speed + A rpm Lowered by 2.5°C
HEAT H tap + A rpm 31°C
FAN H tap + A rpm —
AUTO Same as cooling / heating in The target temperature is
POWERFUL operation kept unchanged.
A = 20/25/35 class: 80 rpm
50/60/71 class: 50 rpm
Ex: POWERFUL operation in cooling.
18˚C
(R19177)
Note: POWERFUL operation cannot be used together with ECONO or COMFORT AIRFLOW
operation.
Note: The cold air blast is prevented using similar control when defrost control starts or when the
thermostat is turned ON.
(R21052)
Note: When the ON/OFF button is pressed for 10 seconds or more, the forced cooling operation is
stopped.
Note: It takes 3 minutes to restart the operation because the 3-minute standby function is activated.
2. Thermistor Functions
Electronic
expansion valve
(1) (3)
(1) Outdoor Heat 1. The outdoor heat exchanger thermistor is used for controlling the target discharge pipe
Exchanger temperature. The system sets the target discharge pipe temperature according to the
Thermistor outdoor and indoor heat exchanger temperature, and controls the electronic expansion valve
opening so that the target discharge pipe temperature can be obtained.
2. In cooling operation, the outdoor heat exchanger thermistor is used for detecting the
disconnection of the discharge pipe thermistor. When the discharge pipe temperature drops
below the outdoor heat exchanger temperature by more than a certain value, the discharge
pipe thermistor is judged as disconnected.
3. In cooling operation, the outdoor heat exchanger thermistor is used for high pressure
protection.
(2) Discharge 1. The discharge pipe thermistor is used for controlling discharge pipe temperature. If the
Pipe Thermistor discharge pipe temperature (used in place of the inner temperature of the compressor) rises
abnormally, the operating frequency becomes lower or the operation halts.
2. The discharge pipe thermistor is used for detecting disconnection of the discharge pipe
thermistor.
(3) Indoor Heat 1. The indoor heat exchanger thermistor is used for controlling the target discharge pipe
Exchanger temperature. The system sets the target discharge pipe temperature according to the
Thermistor outdoor and indoor heat exchanger temperature, and controls the electronic expansion valve
opening so that the target discharge pipe temperature can be obtained.
2. In cooling operation, the indoor heat exchanger thermistor is used for freeze-up protection
control. If the indoor heat exchanger temperature drops abnormally, the operating frequency
becomes lower or the operation halts.
3. In heating operation, the indoor heat exchanger thermistor is used for detecting the
disconnection of the discharge pipe thermistor. When the discharge pipe temperature drops
below the indoor heat exchanger temperature by more than a certain value, the discharge
pipe thermistor is judged as disconnected.
3. Control Specification
3.1 Mode Hierarchy
Outline The air conditioner control has normal operation mode, forced operation mode, and power
transistor test mode for installation and servicing.
Detail
Note: Unless specified otherwise, a dry operation command is regarded as cooling operation.
Dropping function
Input current control, etc.
Initial Frequency When starting the compressor, the frequency is initialized according to the ∆D value of the
indoor unit.
PI Control 1. P control
The ∆D value is calculated in each sampling time (20 seconds), and the frequency is
adjusted according to its difference from the frequency previously calculated.
2. I control
If the operating frequency does not change for more than a certain fixed time, the frequency
is adjusted according to the ∆D value.
When the ∆D value is low, the frequency is lowered.
When the ∆D value is high, the frequency is increased.
Control A
ON condition
Discharge pipe temperature < 0°C
Radiation fin temperature < 85°C
OFF condition
Discharge pipe temperature > 2°C
Radiation fin temperature ≥ 90°C
Control B
ON condition
Discharge pipe temperature < 10°C
Radiation fin temperature < 85°C
OFF condition
Discharge pipe temperature > 12°C
Radiation fin temperature ≥ 90°C
C
B
A
(sec.)
D E F Time
(R13528)
Detail
Stop zone
A˚C
B˚C
Dropping zone
C˚C
Keep zone
D˚C
Up zone
E˚C
Reset zone
Discharge pipe
(R22432)
temperature
Zone Control
Stop zone When the temperature reaches the stop zone, the compressor stops.
Dropping zone The upper limit of frequency decreases.
Keep zone The upper limit of frequency is kept.
Up zone The upper limit of frequency increases.
Reset zone The upper limit of frequency is canceled.
Detail
Compressor Stop
(A)
Stop Zone
A
Dropping Zone
Keep Zone
C
(R14643)
Limitation of current dropping and stop value according to the outdoor temperature
The current drops when outdoor temperature becomes higher than a certain level
(depending on the model).
13˚C
Reset zone
A˚C
Up zone
B˚C
Keep zone
C˚C
Dropping zone
0˚C
Stop zone
(R22433)
Stop zone
A˚C
B˚C
Dropping zone
C˚C
Keep zone
D˚C
Up zone
E˚C
Indoor heat exchanger Reset zone
thermistor temperature
(R22434)
Zone Control
Stop zone When the temperature reaches the stop zone, the compressor stops.
Dropping zone The upper limit of frequency decreases.
Keep zone The upper limit of frequency is kept.
Up zone The upper limit of frequency increases.
Reset zone The upper limit of frequency is canceled.
8. Fan ON/OFF control when operation (cooling, heating, dry) starts / stops
The outdoor fan is turned ON when the operation starts. The outdoor fan is turned OFF when
the operation stops.
ON
Compressor
OFF
ON
Four way valve
OFF
5 sec. J sec.
ON
Fan
OFF
Electronic
expansion valve
opening Normal K pulse L pulse zone M pulse Starting
control zone zone control
(R23076)
Detail The followings are the examples of electronic expansion valve control which function in each
operation mode.
: Available
: Not available
The electronic expansion valve is fully closed when cooling operation stops, and is controlled at
a fixed opening during defrosting.
The electronic expansion valve opening and the target discharge pipe temperature are adjusted
every 20 seconds. The opening degree of the electronic expansion valve is adjusted by the
followings.
Target discharge pipe temperature
Actual discharge pipe temperature
Previous discharge pipe temperature
3.12 Malfunctions
3.12.1 Sensor Malfunction Detection
Sensor malfunction can be detected in the following thermistors:
1. Outdoor heat exchanger thermistor
2. Discharge pipe thermistor
3. Radiation fin thermistor
4. Outdoor temperature thermistor
Detail If the OL (compressor head) temperature exceeds 120 ~130°C (depending on the model),
the system shuts down the compressor.
If the inverter current exceeds 14 ~ 18 A (depending on the model), the system shuts down
the compressor. The upper limit of the current decreases when the outdoor temperature
exceeds a certain level.
Part 5
Remote Controller
1. Remote Controller .................................................................................41
Remote Controller 40
Remote Controller SiBE041525F
1. Remote Controller
Signal transmitter
Display (LCD)
• Displays the current settings.
(In this illustration, each section is
shown with all its displays on for the
Receiver purpose of explanation.)
1
AUTO button
Direct operation buttons
• Automatically selects an appropriate
operation mode (COOL or HEAT) • Starts the COOL, DRY, HEAT or FAN
based on the indoor temperature and ONLY operation.
starts the operation.
(R22988)
ARC480A11
Note: Refer to the operation manual of applicable model for details. You can download operation
manuals from Daikin Business Portal:
Daikin Business Portal → Document Search → Item Category → Installation/Operation Manual
(URL: https://global1d.daikin.com/business_portal/login/)
41 Remote Controller
SiBE041525F Remote Controller
: AUTO 18 ~ 30˚C
: DRY Not available Airflow rate 1-5 (Low to High)
: COOL 18 ~ 32 ˚C • In indoor unit quiet operation,
: HEAT 10 ~ 30 ˚C operation sound becomes weak.
(The airflow rate also decreases.)
: FAN Not available • In DRY operation, the airflow rate
setting is not available.
SWING5 button
POWERFUL3 button • Adjusts the airflow direction.
• Starts POWERFUL operation. • When you press the SWING button,
the flap moves up and down. The flap
stops when you press the SWING
OFF TIMER button button again.
ON TIMER button • Adjusts the OFF TIMER
• Adjusts the ON TIMER setting. setting.
• The timer can be set 1 ~ 12 hours. • The timer can be set 1 ~ 12 TIMER CANCEL button
hours. • Cancels the timer setting.
(R22989)
Note: Refer to the operation manual of applicable model for details. You can download operation
manuals from Daikin Business Portal:
Daikin Business Portal → Document Search → Item Category → Installation/Operation Manual
(URL: https://global1d.daikin.com/business_portal/login/)
Remote Controller 42
SiBE041525F
Part 6
Service Diagnosis
1. General Problem Symptoms and Check Items .....................................44
2. Troubleshooting with LED .....................................................................45
2.1 Indoor Unit..............................................................................................45
2.2 Outdoor Unit ...........................................................................................45
3. Service Diagnosis .................................................................................46
4. Troubleshooting ....................................................................................49
4.1 Error Codes and Descriptions ................................................................49
4.2 Indoor Unit PCB Abnormality .................................................................50
4.3 Freeze-up Protection Control / Heating Peak-cut Control ......................51
4.4 Fan Motor (DC Motor) or Related Abnormality.......................................52
4.5 Thermistor or Related Abnormality (Indoor Unit)....................................54
4.6 Low-voltage Detection or Over-voltage Detection..................................55
4.7 Signal Transmission Error (Between Indoor Unit and Outdoor Unit)......57
4.8 Unspecified Voltage (Between Indoor Unit and Outdoor Unit) ...............59
4.9 Outdoor Unit PCB Abnormality...............................................................60
4.10 OL Activation (Compressor Overload) ...................................................61
4.11 Compressor Lock ...................................................................................63
4.12 DC Fan Lock ..........................................................................................64
4.13 Input Overcurrent Detection ...................................................................65
4.14 Four Way Valve Abnormality..................................................................66
4.15 Discharge Pipe Temperature Control.....................................................68
4.16 High Pressure Control in Cooling ...........................................................69
4.17 Compressor System Sensor Abnormality ..............................................70
4.18 Position Sensor Abnormality ..................................................................71
4.19 Thermistor or Related Abnormality (Outdoor Unit).................................73
4.20 Electrical Box Temperature Rise............................................................75
4.21 Radiation Fin Temperature Rise ............................................................76
4.22 Output Overcurrent Detection ................................................................77
5. Check ....................................................................................................79
5.1 Thermistor Resistance Check ................................................................79
5.2 Indoor Fan Motor Connector Output Check ...........................................80
5.3 Power Supply Waveforms Check...........................................................81
5.4 Electronic Expansion Valve Check.........................................................81
5.5 Four Way Valve Performance Check .....................................................82
5.6 Inverter Unit Refrigerant System Check.................................................82
5.7 Inverter Analyzer Check .........................................................................83
5.8 Rotation Pulse Check on the Outdoor Unit PCB ....................................85
5.9 Installation Condition Check...................................................................86
5.10 Discharge Pressure Check.....................................................................86
5.11 Outdoor Fan System Check ...................................................................87
5.12 Main Circuit Short Check........................................................................87
5.13 Power Module Check .............................................................................88
43 Service Diagnosis
SiBE041525F General Problem Symptoms and Check Items
Service Diagnosis 44
Troubleshooting with LED SiBE041525F
Operation lamp
(green)
ON/OFF
(R23077)
45 Service Diagnosis
SiBE041525F Service Diagnosis
3. Service Diagnosis
Method 1 1. When the TIMER CANCEL button is held down for 5 seconds, 00 is displayed on the
temperature display screen.
<ARC480 Series>
(R21665)
2. Press the TIMER CANCEL button repeatedly until a long beep sounds.
The code indication changes in the sequence shown below.
No. Code No. Code No. Code
1 00 16 A3 31 UF
2 A5 17 H8 32 UH
3 E7 18 H9 33 P4
4 F3 19 C9 34 H7
5 F6 20 CC 35 U2
6 L3 21 C4 36 EA
7 L4 22 C5 37 AH
8 L5 23 J3 38 FA
9 U4 24 J6 39 E8
10 E6 25 J8 40 CH
11 H6 26 E5 41 J9
12 H0 27 A1 42 E3
13 A6 28 E1 43 H3
14 U0 29 UA
15 C7 30 U3
Note: 1. A short beep and two consecutive beeps indicate non-corresponding codes.
2. To return to the normal mode, hold the TIMER CANCEL button down for 5 seconds. When
the remote controller is left untouched for 60 seconds, it also returns to the normal mode.
3. Not all the error codes are displayed. When you cannot find the error code, try method 2.
(→ Refer to page 47.)
Service Diagnosis 46
Service Diagnosis SiBE041525F
Method 2
1. Press the center of the TEMP button and the OFF button at the same time.
(R21666)
(R21059)
(R21667)
(R21061)
4. Press the TEMP or TEMP button and change the number until you hear the two
consecutive beeps or the long beep.
(R21668)
47 Service Diagnosis
SiBE041525F Service Diagnosis
(R21667)
The right-side number blinks.
(R21063)
7. Press the TEMP or TEMP buttonand change the number until you hear the long beep.
(R21668)
10. Press the FAN button for 5 seconds to exit from the service check mode.
(When the remote controller is left untouched for 60 seconds, it returns to the normal mode
also.)
(R21667)
Service Diagnosis 48
Troubleshooting SiBE041525F
4. Troubleshooting
4.1 Error Codes and Descriptions
Reference
Error Codes Description Page
System 00 Normal —
U2 Low-voltage detection or over-voltage detection 55
U4 Signal transmission error (between indoor unit and outdoor unit) 57
UA Unspecified voltage (between indoor unit and outdoor unit) 59
Indoor A1 Indoor unit PCB abnormality 50
Unit
A5 Freeze-up protection control / heating peak-cut control 51
A6 Fan motor (DC motor) or related abnormality 52
C4 Indoor heat exchanger thermistor or related abnormality 54
C9 Room temperature thermistor or related abnormality 54
Outdoor E1 Outdoor unit PCB abnormality 60
Unit
E5 OL activation (compressor overload) 61
E6 Compressor lock 63
E7 DC fan lock 64
E8 Input overcurrent detection 65
EA Four way valve abnormality 66
F3 Discharge pipe temperature control 68
F6 High pressure control in cooling 69
H0 Compressor system sensor abnormality 70
H6 Position sensor abnormality 71
H9 Outdoor temperature thermistor or related abnormality 73
J3 Discharge pipe thermistor or related abnormality 73
J6 Outdoor heat exchanger thermistor or related abnormality 73
L3 Electrical box temperature rise 75
L4 Radiation fin temperature rise 76
L5 Output overcurrent detection 77
P4 Radiation fin thermistor or related abnormality 73
: Displayed only when system-down occurs.
49 Service Diagnosis
SiBE041525F Troubleshooting
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Combination of NO
the indoor and outdoor Match the compatible
unit matched? models.
YES
Check the connection of ∗ To secure the connection,
connectors (See Note.). once disconnect the connector
and then reconnect it.
NO NO
Voltage as rated? Correct the power
supply.
YES
Start operation.
Correct the connection.
YES
Error repeats? Replace the indoor unit
PCB (control PCB).
NO
Completed.
YES Check the power supply
Error repeats? voltage.
NO NO
Voltage as rated? Correct the power
supply.
YES
Start operation.
YES
Error repeats? Replace the indoor unit
PCB (control PCB).
NO
Completed.
Completed.
(R20486)
Service Diagnosis 50
Troubleshooting SiBE041525F
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Refer to P.79 Check the air passage.
YES
Is there any short circuit? Provide sufficient air passage.
NO
Check the air filter.
YES
Dirty? Clean the air filter.
NO
Check the dust accumulation on
the indoor heat exchanger.
YES
Dirty? Clean the indoor heat
exchanger.
NO
Check No. 01
Check the indoor heat exchanger
thermistor.
As
described in the NO
thermistor characteristic Replace the indoor heat
chart? exchanger thermistor.
YES
Replace the indoor unit PCB
(control PCB).
(R21064)
51 Service Diagnosis
SiBE041525F Troubleshooting
Error Decision The detected rotation speed does not reach the demanded rotation speed of the target tap, and
Conditions is less than 50% of the maximum fan motor rotation speed.
Service Diagnosis 52
Troubleshooting SiBE041525F
Troubleshooting Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Note: The motor may break when the
Turn off the power supply. motor connector is disconnected
Check No.03 (Unplug the power cable or turn with the power supply on.
Refer to P.80 the breaker off.) (Turn off the power supply before
connecting the connector also.)
Check the connector for ∗ To secure the connection,
connection. once disconnect the connector
and then reconnect it.
NO
OK? Correct the connection.
YES
YES
Foreign matters in or Remove the foreign matters.
around the fan?
NO
Rotate the fan by hand.
NO Abnormal NO
Fan rotates smoothly? sound occurs?
YES YES
Check No. 03
Check the fan motor for
breakdown or short circuit. Rubber
cushion
Bearing
rubber
cushion
YES
Turn the power on again.
Check No. 03
Check the motor control voltage.
YES
Replace the indoor unit PCB
(control PCB). (R20165)
53 Service Diagnosis
SiBE041525F Troubleshooting
Error Decision The voltage between the both ends of the thermistor is 4.96 V and more or 0.04 V and less
Conditions during compressor operation.
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Refer to P.79 Check the connection of
connectors.
NO
Normal? Correct the connection.
YES
Check No. 01
Check the thermistor resistance
value.
NO
Normal? Replace the defective
thermistor.
YES
Replace the indoor unit PCB
(control PCB).
(R21870)
Service Diagnosis 54
Troubleshooting SiBE041525F
Over-voltage detection:
An abnormal voltage rise is detected by the over-voltage detection circuit.
Over-voltage detection:
An over-voltage signal is fed from the over-voltage detection circuit to the microcomputer
(over 458 ~ 500 V, depending on the model).
The compressor stops if the error occurs, and restarts automatically after 3-minute standby.
55 Service Diagnosis
SiBE041525F Troubleshooting
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Is the
voltage fluctuation NO
within ±10% from the Correct the power supply.
rated value?
YES
Check the connection of the
compressor harness.
Loose or YES
disconnected? Reconnect the harness.
NO
Does the
NO
outdoor fan rotate Replace the outdoor fan motor
smoothly? and the outdoor unit PCB
(main PCB).
YES
(Precaution before turning on the power again)
Make sure the power has been off for at
least 30 seconds.
Turn on
the power. System YES Disturbance factors
restarted? (Repeat a few ∗ Noise Check for such factors for a
times.) ∗ Power supply distortion long term.
NO
Replace the outdoor
unit PCB (main PCB).
(R22990)
Service Diagnosis 56
Troubleshooting SiBE041525F
Error Decision The data sent from the outdoor unit cannot be received normally, or the content of the data is
Conditions abnormal.
57 Service Diagnosis
SiBE041525F Troubleshooting
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Is the
voltage fluctuation NO
within ±10% from the Correct the power supply.
rated value?
YES
Check the indoor unit - outdoor
unit connection wires.
YES
Is there any wiring error? Correct the indoor unit -
outdoor unit connection wires.
NO
NO
Properly insulated? Replace the connection wires
between the indoor unit and
outdoor unit.
YES
Rotate the
outdoor fan by hand. NO
Does the outdoor fan rotate Replace the outdoor fan motor
smoothly? and the outdoor unit PCB
(main PCB).
YES
Check No.11
Check the power supply
waveform.
NO
Is there any disturbance? Replace the indoor unit PCB
(control PCB).
YES
Locate the cause of the
disturbance of the power
supply waveform, and correct
it.
(R22043)
Service Diagnosis 58
Troubleshooting SiBE041525F
Error Decision The pair type and multi type are interconnected.
Conditions
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check the combination of the
indoor and outdoor unit.
NO
OK? Match the compatible models.
YES
Are the NO
connecting wires connected Correct the connection.
property?
YES
Check the code numbers
(2P012345, for example) of the
indoor and outdoor unit PCB
with the Parts List.
If not matched, change for the
correct PCB.
(R20435)
59 Service Diagnosis
SiBE041525F Troubleshooting
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
NO
Normal? Replace the connection wires
∗ Before you check the LED A, between the indoor unit and
cancel the standby electricity outdoor unit.
YES
saving function by starting fan
operation with the remote
controller.
∗ Wait at least for 7 sec. after
turning on the power.
Continuously ON or OFF
Is LED A blinking? Replace the outdoor unit
PCB (main PCB).
Blink
Check if the outdoor unit is
grounded.
NO
Grounded? Ground the system.
YES
Zero-cross signal
abnormality.
Replace the outdoor unit
PCB (main PCB).
(R22771)
Service Diagnosis 60
Troubleshooting SiBE041525F
61 Service Diagnosis
SiBE041525F Troubleshooting
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Refer to P.79
Discharge YES
pipe thermistor Insert the thermistor in
disconnected? position.
Check No.12
NO
Refer to P.81
Check No. 01 NG
Check the discharge pipe Replace the discharge pipe
thermistor. thermistor.
Check No.13
Refer to P.82 OK
Is the NO
connector S40 properly Connect the connector S40
Check No.14 connected? properly.
Refer to P.82
YES
Disconnect the connector S40
from the PCB.
Check Resistance
the resistance ∞
between the 2 terminals on Disconnect the 2 terminals of
connector S40. the OL (Q1L).
Check No. 12 NG
Check the electronic Replace the electronic
expansion valve. expansion valve or the coil.
OK
Check No. 13 NG
Check the four way Replace the four way valve
valve. or the coil.
Replace the outdoor unit
OK PCB (main PCB).
Check No. 14 NG
Check the refrigerant ∗ Refrigerant shortage Refer to the refrigerant line
line. ∗ Water mixed check procedure.
∗ Stop valve
OK
Replace the outdoor unit
PCB (main PCB).
(R22976)
Service Diagnosis 62
Troubleshooting SiBE041525F
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.12 (Precaution before turning on the power again)
Refer to P.81 Make sure the power has been off for at least 30 seconds.
YES
Check No.15 Stop valve closed? Open the stop valve.
Refer to P.83
NO
Turn off the power. Disconnect the
harnesses U, V, and W.
NO
Any LED off? Correct the power supply or
replace the outdoor unit
PCB (main PCB).
YES
Turn off the power and reconnect
the harnesses. Turn on the power
again and restart the system.
Emergency YES
stop without compressor Replace the compressor.
running?
NO
System shut NO
down after errors repeated Check the electronic
several times? expansion valve coil.
Go to Check No. 12.
YES
Replace the compressor.
(R21067)
63 Service Diagnosis
SiBE041525F Troubleshooting
Error Decision The fan does not start in 15 ~ 30 seconds (depending on the model) even when the fan
Conditions motor is running.
If the error repeats, the system is shut down.
Reset condition: Continuous run for about 11 minutes without any other error
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.16
Refer to P.85 Fan motor connector YES
disconnected? Turn off the power and
reconnect the connector.
NO
NO
Fan rotates NO
smoothly? Replace the outdoor fan
motor.
YES
Check No. 16
Check the rotation pulse input on
the outdoor unit PCB (main PCB).
YES YES
Replace the fuse.
FU2
Service Diagnosis 64
Troubleshooting SiBE041525F
Error Decision The current exceeds about 14 ~ 18 A (depending on the model and operation mode) for 2.5
Conditions seconds with the compressor running.
(The upper limit of the current decreases when the outdoor temperature exceeds a certain
level.)
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.15 ∗ An input overcurrent may result from wrong internal wiring. If the system is interrupted by an input
Refer to P.83 overcurrent after the wires have been disconnected and reconnected for part replacement, check the
wiring again.
Check No. 17
Check No.17 Check the installation condition.
Refer to P.86
Start operation and measure the
input current.
Check No.18
Refer to P.86
Input current flowing NO
above its stop level? Replace the outdoor unit
PCB (main PCB).
YES
Turn off the power and disconnect
the harnesses U, V, and W.
YES
Any LED off? Correct the power supply or
replace the outdoor unit
PCB (main PCB).
NO
Turn off the power, and reconnect
the harnesses. Turn on the power
again and start operation.
Check No. 18
Check the discharge pressure.
(R21863)
65 Service Diagnosis
SiBE041525F Troubleshooting
Error Decision A following condition continues over 10 minute after operating for 5 minutes.
Conditions
Cooling / Dry
A – B < –5°C
Heating
B – A < –5°C
Service Diagnosis 66
Troubleshooting SiBE041525F
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Four way valve coil YES
Refer to P.79 disconnected (loose)? Correct the four way valve
coil.
NO
Check No.13
YES
Refer to P.82 Harness disconnected? Reconnect the harness.
NO
Check No.14 Check the continuity of the four way
Refer to P.82 valve coil and harness.
Resistance NO
between harnesses about Replace the four way
1000 ~ 2000 Ω? valve coil.
YES
Check No. 13 NG
Check the four way valve Replace the outdoor
switching output. unit PCB (main PCB).
OK
Check No. 01 NG
Check the thermistors. Replace the defective
thermistor(s).
OK
Check No. 14 NG
Check the refrigerant Refer to the refrigerant line
line. ∗ Refrigerant shortage check procedure.
∗ Water mixed
OK ∗ Stop valve
67 Service Diagnosis
SiBE041525F Troubleshooting
Error Decision If the temperature detected by the discharge pipe thermistor rises above A°C, the
Conditions compressor stops.
The error is cleared when the discharge pipe temperature has dropped below B°C.
A (°C) B (°C)
20/25/35 class 110 88
50/60/71 class 110 95
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Refer to P.79 Check No. 01 NG
Check the thermistors. Replace the defective
∗ Discharge pipe thermistor thermistor(s).
∗ Outdoor heat exchanger thermistor
OK ∗ Outdoor temperature thermistor
Check No.12
Refer to P.81 Check No. 12 NG
Check the electronic Replace the electronic
expansion valve. expansion valve or the coil.
Check No.14 OK
Refer to P.82 Check No. 14 NG
Check the refrigerant line. Refer to the refrigerant line
∗ Refrigerant shortage check procedure.
∗ Four way valve
OK ∗ Water mixed
∗ Stop valve
Replace the outdoor unit
PCB (main PCB).
(R20417)
Service Diagnosis 68
Troubleshooting SiBE041525F
Error Decision The temperature sensed by the outdoor heat exchanger thermistor rise above 61°C
Conditions (depending on the model).
The error is cleared when the temperature drops below 51 ~ 52°C (depending on the
model).
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.01
Check the installation space.
Refer to P.79
Check No.17
Check No. 19 NG
Refer to P.86 Check the outdoor fan. Replace the outdoor fan
motor.
Reconnect the connector or
OK fan motor lead wires.
Check No.18
Check No. 18 NG
Refer to P.86 Check the discharge Replace the stop valve.
pressure.
OK
Check No.19
Check No. 12
Refer to P.87 Check the electronic
NG
Replace the electronic
expansion valve. expansion valve or the coil.
Replace the outdoor unit
OK PCB (main PCB).
Check No. 01
Check the outdoor heat NG
Replace the outdoor heat
exchanger thermistor. exchanger thermistor.
OK
69 Service Diagnosis
SiBE041525F Troubleshooting
Error Decision The voltage converted from the DC current before compressor start-up is out of the range
Conditions 0.5 ~ 4.5 V.
The DC voltage before compressor start-up is below 50 V.
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
YES
Is the harness broken? Replace the harness.
NO
Restart operation NO
and error displayed Not a malfunction.
again? Continue use.
YES
Replace the outdoor unit
PCB (main PCB).
(R22772)
Service Diagnosis 70
Troubleshooting SiBE041525F
71 Service Diagnosis
SiBE041525F Troubleshooting
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.15
Refer to P.83 Turn off the power.
Is the
power supply NO
Check No.20 voltage fluctuation within Correct the power supply.
±10% from the rated
Refer to P.87 value?
YES
Check No. 18
Check the discharge pressure.
NO
OK? Replace the stop valve.
YES
Check No. 20
Check the short circuit of the diode
bridge.
NO
Normal? Replace the outdoor unit
PCB (main PCB).
YES
Electrical
components or NO
compressor harnesses Reconnect the electrical
connected as components or compressor
specified? harnesses as specified.
YES
Turn on the power. Check the
electrolytic capacitor voltage.
+ 100 NO
Within 320– 50 VDC? Replace the outdoor unit
PCB (main PCB).
YES
Turn off the power. Disconnect the
harnesses U, V, and W.
NO
Any LED Off? Replace the compressor.
YES
Correct the power supply or
replace the outdoor unit
PCB (main PCB).
(R22764)
Service Diagnosis 72
Troubleshooting SiBE041525F
Error Decision The voltage between the both ends of the thermistor is above 4.96 V or below 0.04 V with
Conditions the power on.
J3 error is judged if the discharge pipe temperature is lower than the heat exchanger
temperature.
Troubleshooting In case of P4
73 Service Diagnosis
SiBE041525F Troubleshooting
Error displayed NO
again on remote Reconnect the connectors
controller? or thermistors.
YES
Check No. 01
Check the thermistor resistance
value.
NO
Normal? Replace the defective
thermistor(s) of the following
J3 error: the discharge thermistors.
pipe temperature is YES ∗ Outdoor temperature
lower than the heat thermistor
exchanger temperature. ∗ Discharge pipe thermistor
Cooling: Outdoor heat ∗ Outdoor heat exchanger
exchanger thermistor
temperature
Heating: Indoor heat
exchanger
temperature
Check No. 01
Check the indoor heat exchanger
thermistor resistance value in the
heating operation.
Indoor heat NO
exchanger thermistor Replace the indoor heat
functioning? exchanger thermistor.
YES
Replace the outdoor unit
PCB (main PCB).
(R20406)
Service Diagnosis 74
Troubleshooting SiBE041525F
Error Decision With the compressor off, the radiation fin temperature is above A°C.
Conditions The error is cleared when the radiation fin temperature drops below B°C.
To cool the electrical components, the outdoor fan starts when the radiation fin temperature
rises above C°C and stops when the radiation fin temperature drops below B°C.
A (°C) B (°C) C (°C)
20/25/35 class 93 70 78
50/60/71 class 90 64 81
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.17 Turn off the power. Then, turn on WARNING
Refer to P.86 the power to restart the system. To cool the electrical components, the
outdoor fan starts when the radiation
fin temperature rises above C ˚C. The
outdoor fan stops when the radiation
Check No.19 fin temperature drops below B ˚C.
Refer to P.87 Error again or outdoor YES
fan activated?
NO
Check the radiation fin
temperature.
NO
Above A˚C? Replace the outdoor unit
PCB (main PCB).
YES
Check No. 19 NG
Check the outdoor fan. Replace the outdoor fan
motor.
Correct the connectors
OK and fan motor lead wire.
Replace the outdoor unit
PCB (main PCB).
NO
Radiation fin dirty? Check the installation
condition.
Go to Check No. 17.
YES
Clean up the radiation fin.
(R21436)
75 Service Diagnosis
SiBE041525F Troubleshooting
Error Decision If the radiation fin temperature with the compressor on is above A°C.
Conditions The error is cleared when the radiation fin temperature drops below B°C.
If the error repeats, the system is shut down.
Reset condition: Continuous run for about 60 minutes without any other error
A (°C) B (°C)
20/25/35 class 93 78
50/60/71 class 100 57
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
NO
Above A ˚C? Replace the outdoor unit
PCB (main PCB).
YES
Check No. 19 NG
Check the outdoor fan. Replace the outdoor fan
motor.
Correct the connectors and
OK fan motor leads.
Replace the outdoor unit
PCB (main PCB).
NO
Radiation fin dirty? Check the installation
condition.
Go to Check No. 17.
YES
Clean up the radiation fin.
(R22540)
Note: Refer to Silicone Grease on Power Transistor / Diode Bridge on page 94 for details.
Service Diagnosis 76
Troubleshooting SiBE041525F
Error Decision A position signal error occurs while the compressor is running.
Conditions A rotation speed error occurs while the compressor is running.
An output overcurrent signal is fed from the output overcurrent detection circuit to the
microcomputer.
If the error repeats, the system is shut down.
Reset condition: Continuous run for about 11 minutes without any other error
77 Service Diagnosis
SiBE041525F Troubleshooting
Troubleshooting
Be sure to turn off the power switch before connecting or disconnecting
Caution connectors, or parts may be damaged.
Check No.15 ∗ An output overcurrent may result from wrong internal wiring. If the system is interrupted by an output
Refer to P.83 overcurrent after the wires have been disconnected and reconnected for part replacement, check the
wiring again.
Check No. 17
Check No.17 Check the installation condition.
Refer to P.86
NO
Stop valve fully open? Fully open the stop valve.
Check No.18
Refer to P.86 YES
Turn off the power. Then, turn on
the power to restart the system.
Check No.22 See if the same error occurs.
Refer to P.88
NO Monitor the power supply voltage,
Error again? discharge and suction pressures,
and other factors for a long term.
YES Possible causes
∗ Momentary drop of power supply
Turn off the power and disconnect voltage Not a malfunction.
the harnesses U, V, and W. ∗ Compressor overload Keep observing.
∗ Short circuit Check the connectors and
other components.
YES
Any LED off? Correct the power supply
or replace the outdoor unit
PCB (main PCB).
NO
Check No. 22
Check the power module.
NO
Normal? Replace the outdoor unit
PCB (main PCB).
YES
Turn off the power, and reconnect
the harnesses. Turn on the power
again and start operation.
Is the
power supply NO
voltage fluctuation within Correct the power supply.
±10% from the rated
value?
YES
Short circuit or NO
wire breakage between Check the discharge
compressor's coil pressure.
phases? Go to Check No. 18.
YES
Replace the compressor.
(R22765)
Service Diagnosis 78
Check SiBE041525F
5. Check
5.1 Thermistor Resistance Check
Check No.01 Disconnect the connectors of the thermistors from the PCB, and measure the resistance of
each thermistor using a multimeter.
100
25
50
0
–15 0 15 30 45 (˚C) –15 0 15 30 45 (˚C) (R11952)
Room temperature
thermistor
Multimeter
Resistance range
Multimeter
(R19751) (R20505)
When the room temperature thermistor is soldered on a PCB, remove the PCB from the
control PCB to measure the resistance.
When the connector of indoor heat exchanger thermistor is soldered on a PCB, remove the
thermistor and measure the resistance.
79 Service Diagnosis
SiBE041525F Check
S200
12 Phase U
11 Free pin
10 Free pin
9 Phase V
8 Free pin
7 Free pin
6 Phase W
5 Free pin
4 Free pin
3 GND
Service Diagnosis 80
Check SiBE041525F
(R1444)
(R1736)
1-5
1-6 2-5
(5) S20 Check
2-6 5P Connector 3-5
S20 6P Connector Check
3-6 4-5
4-6 1 2 3 4 5
1 2 3 4 5 6 (R20506)
(R16386)
81 Service Diagnosis
SiBE041525F Check
S80
voltage at 220 - 240 NO
VAC with compressor Replace the outdoor unit
on? (Fig. 1) PCB (main PCB).
YES
Disconnect the four way valve coil
from the connector and check the
continuity.
Four way NO
valve coil resistance at Replace the four way valve
1000 ~ 2000 Ω? coil.
YES
Replace the four way valve.
(R21439)
(Fig. 1)
Voltage at S80
Time
Compressor
ON
(R11904)
Is the
discharge pipe YES
thermistor disconnected Reconnect the discharge
from the holder? pipe thermistor.
NO
Check for refrigerant leakage.
See the service diagnosis on
refrigerant shortage (U0).
(R22766)
Service Diagnosis 82
Check SiBE041525F
If an abnormal stop occurs due to compressor startup failure or overcurrent output when using
an inverter unit, it is difficult to judge whether the stop is caused by the compressor failure or
some other failure (main PCB, power module, etc.). The inverter analyzer makes it possible to
judge the cause of trouble easily and securely. (Connect an inverter analyzer as a quasi-
compressor instead of compressor and check the output of the inverter)
Operation Method
Step 1
Be sure to turn the power off.
Step 2
Install an inverter analyzer instead of a compressor.
Note:
Make sure the charged voltage of the built-in smoothing electrolytic capacitor drops to 10
VDC or below before carrying out the service work.
Compressor Compressor
Inverter analyzer
Reference:
If the terminals of the compressor are not FASTON terminals (difficult to remove the wire on
the terminals), it is possible to connect wires available on site to the outdoor unit from output
side of PCB. (Do not connect them to the compressor at the same time, otherwise it may
result in incorrect detection.)
83 Service Diagnosis
SiBE041525F Check
Step 3
Activate power transistor test operation from the indoor unit.
(3)
(2)
(5)
(4)
(2) (3)
(R22990)
Caution
(1) When the output frequency is low, the LEDs blink slowly. As the output frequency increases,
the LEDs blink quicker. (The LEDs look like they are lit.)
(2) On completion of the inverter analyzer diagnosis, be sure to re-crimp the FASTON terminals.
Otherwise, the terminals may be burned due to loosening.
Direction of crimp
FASTON terminal
(R19646)
Service Diagnosis 84
Check SiBE041525F
When the fuse is melted, check the outdoor fan motor for proper function.
If NG in step 2 → Defective PCB → Replace the outdoor unit PCB (main PCB).
If NG in step 4 → Defective Hall IC → Replace the outdoor fan motor.
If OK in both steps 2 and 4 → Replace the outdoor unit PCB (main PCB).
PCB
S70 or S71
1 Actual rotation pulse input (0 ~ 15 VDC)
2 Rotation command voltage (0 ~ 6.5 VDC)
3 Control voltage 15 VDC
4
5
6
7 320 VDC
(R20507)
85 Service Diagnosis
SiBE041525F Check
OK
NO
NO
(R19401)
NO
High? Replace the compressor.
YES
NO
Is the stop valve open? Open the stop valve.
YES
NO
Is the air
filter or indoor / outdoor NO
heat exchanger Replace the compressor.
dirty?
YES
Clean the dirty air filter or
indoor / outdoor heat
exchanger.
(R19385)
Service Diagnosis 86
Check SiBE041525F
YES YES
Measure the resistance between the pins of the DB1 referring to the table below.
If the resistance is ∞ or less than 1 kΩ, short circuit occurs on the main circuit.
Positive terminal (+) of
digital multimeter ~ (2, 3) + (4) ~ (2, 3) – (1)
Negative terminal (–) of
digital multimeter + (4) ~ (2, 3) – (1) ~ (2, 3)
Resistance is OK. several kΩ ~ several MΩ
Resistance is NG. 0 Ω or ∞
20/25/35 class
– ~ ~ +
2
– +
Multimeter
1
(R20698)
87 Service Diagnosis
SiBE041525F Check
50/60/71 class
– ~ ~ +
2
– +
Multimeter
1
(R20701)
Disconnect the compressor harness connector from the outdoor unit PCB. To disengage the
connector, press the protrusion on the connector.
Follow the procedure below to measure resistance between the terminals of the power
module and the terminals of the compressor with a multimeter. Evaluate the measurement
results referring to the following table.
Service Diagnosis 88
Check SiBE041525F
20/25/35 class
Pin 24: +
Pin 23: U
Pin 22: V
Pin 21: W
Pin 20: –
(R20703)
50/60/71 class
W
V
U
DC_P1: +
DC_N1: – (R20704)
89 Service Diagnosis
SiBE041525F
Part 7
Trial Operation and
Field Settings
1. Tips for Servicing ..................................................................................91
1.1 Pump Down Operation ...........................................................................91
1.2 Forced Cooling Operation ......................................................................91
2. Trial Operation ......................................................................................92
3. Field Settings ........................................................................................93
3.1 Temperature Display Switch ..................................................................93
3.2 When 2 Units are installed in 1 Room ....................................................93
4. Silicone Grease on Power Transistor / Diode Bridge............................94
Detail 1) Remove the valve caps from the liquid stop valve and the gas stop valve.
2) Carry out forced cooling operation.
3) After 5 ~ 10 minutes, close the liquid stop valve with a hexagonal wrench.
4) After 2 ~ 3 minutes, close the gas stop valve and stop the forced cooling operation.
Hexagonal
wrench
Close
1) The outdoor unit is not abnormal and not in the 3-minute standby mode.
2) The outdoor unit is not operating.
Start Press the forced cooling operation ON/OFF button (SW1) on the indoor unit
for 5 seconds.
Command 20/25/35 class: 58 Hz
frequency 50/60/71 class: 30 Hz
End The forced cooling operation ends when any of the following conditions is
fulfilled.
Indoor Unit
(R21069)
2. Trial Operation
Outline Carry out the trial operation in accordance with the operation manual to ensure that all functions
and parts, such as flap movement, are working properly.
Trial operation should be carried out in either cooling or heating operation.
Detail 1. Measure the power supply voltage and make sure that it falls within the specified range.
2. In cooling operation, select the lowest programmable temperature (18°C); in heating
operation, select the highest programmable temperature (30°C).
Trial operation may be disabled in either operation mode depending on the room
temperature.
After trial operation is complete, set the temperature to a normal level (26°C ~ 28°C in
cooling, 20°C ~ 24°C in heating operation).
For protection, the system does not start for 3 minutes after it is turned off.
ARC480 Series
(1) Press the center of the TEMP button and the OFF button on the remote controller at the
same time.
(2) Select T (trial operation) with the TEMP or TEMP button.
(3) Press the FAN button to enter the trial operation mode.
(4) Press the COOL or HEAT button to start trial operation.
(5) Trial operation terminates in approximately 30 minutes and switches into the normal mode.
To quit trial operation, press the OFF button.
(2)
(1) (5)
(4)
(4)
(3)
(1) (2)
(R22991)
3. Field Settings
3.1 Temperature Display Switch
ARC466A6 You can select Celsius or Fahrenheit for temperature display.
Press the TEMP and ON TIMERbuttons at the same time for 5 seconds to change the unit
of temperature display.
You can also change the unit of temperature display by pressing the TEMP and buttons
at the same time for 5 seconds.
(R14477)
Procedure (1) Remove the battery cover of the remote controller and cut the address jumper.
(2) Press the center of the TEMP button and the OFF button on the remote controller at the
same time.
(3) Select A (address setting) with the TEMP or TEMP button.
(4) Press the FAN button to enter the address setting mode.
→ The indoor unit operation lamp blinks for 1 minute.
(5) Press the indoor unit ON/OFF button while the operation lamp is blinking.
(6) Press the FAN button on the remote controller for 5 seconds to return to the normal mode.
Jumper Address
EXIST 1
CUT 2
(1) Jumper
(R21071)
(3)
(2)
(4) Operation lamp
ON/OFF (5) Indoor unit ON/OFF
(4) (6) button
(2) (3)
(R21822) (R22992)
Note: Smoke emission may be caused by bad heat radiation when the silicone grease is not
appropriately applied.
Power transistor
(or diode bridge)
PCB
Radiation
fin
(R21866)
Part 8
Appendix
1. Piping Diagrams....................................................................................96
1.1 Indoor Unit..............................................................................................96
1.2 Outdoor Unit ...........................................................................................97
2. Wiring Diagrams....................................................................................99
2.1 Indoor Unit..............................................................................................99
2.2 Outdoor Unit .........................................................................................101
95 Appendix
SiBE041525F Piping Diagrams
1. Piping Diagrams
1.1 Indoor Unit
FTX20/25/35K(2)V1B, ATX20/25/35K(2)V1B
Indoor unit
Crossflow fan
Fan motor
Field piping
Thermistor (heat exchanger)
6.4 CuT
Field piping
9.5 CuT 9.5 CuT
Refrigerant flow
Cooling
Heating
4D0094181
FTX50/60/71K(M/2)V1B
Indoor unit
6.4 CuT
Distributor
Heat exchanger
Thermistor
Crossflow fan (heat exchanger)
Field piping
6.4 CuT
Fan motor
Field piping
12.7 CuT 12.7 CuT
Refrigerant flow
Cooling
Heating
4D094179A
Appendix 96
Piping Diagrams SiBE041525F
7.0 CuT
6.4 CuT
Propeller fan
9.5 CuT
9.5 CuT
Muffler with filter
4.8 CuT
4-way valve
ON: heating Field piping
Liquid stop valve (6.4 CuT)
9.5 CuT
3D090673B
RX35K2/5V1B, ARX35K2V1B
Outdoor unit
Heat exchanger
7.0 CuT Outdoor air temperature thermistor
9.5 CuT
7.0 CuT
Propeller fan
9.5 CuT
9.5 CuT
Muffler with filter
4.8 CuT
4-way valve
ON: heating Field piping
(6.4 CuT)
9.5 CuT
Refrigerant flow
Cooling
3D090674B
Heating
97 Appendix
SiBE041525F Piping Diagrams
RX50K(2)V1B
6.4 CuT
12.7 CuT
4-way valve
ON: heating
12.7 CuT 12.7 CuT
Liquid receiver
Muffler
6.4 CuT Field piping
6.4 CuT
Muffler Liquid stop valve
Accumulator
12.7 CuT Field piping
7.9 CuT
12.7 CuT
Gas stop valve with service port
Compressor
3D094281
RX60/71K(2)V1B
7.0 CuT
7.0 CuT
Capillary tube 2
7.0 CuT 4.0 CuT 6.4 CuT
7.0 CuT 6.4 CuT
Capillary tube 3
4.0 CuT Muffler with filter
12.7 CuT
4-way valve
ON: heating
12.7 CuT 12.7 CuT
Liquid receiver
Muffler
6.4 CuT Field piping
6.4 CuT
Muffler Liquid stop valve
Accumulator
12.7 CuT Field piping
7.9 CuT
12.7 CuT
Gas stop valve with service port
Compressor
3D094282A
Appendix 98
Wiring Diagrams SiBE041525F
2. Wiring Diagrams
2.1 Indoor Unit
FTX20/25/35K(2)V1B, ATX20/25/35K(2)V1B
99 Appendix
SiBE041525F Wiring Diagrams
FTX50/60/71K(M/2)V1B
Appendix 100
Wiring Diagrams SiBE041525F
Field wiring
PS
Z2C PCB1 MRCW
E2 S20 S40 S90
GRN
N=2
1 5 2 1 1 6 1 3 1 S71 7 3 1
S80 S30
GRN
WHT
RED
ORG
Outdoor
WHT
ORG
BRN
YLW
RED
BLU
BLK
BLK
BLK
BLK
BLU
BLU
BLK
BLK
BLU
BLK
BLK
Z1C
t˚ t˚ t˚
FU1, FU2, FU3 :Fuse N=2
V
L1 :Coil Y1R W U
L1R :Reactor M M MS
R1T R2T R3T
HL1, HN1, E1, E2, HR1, HR2, S :Connection Q1L 3~
Outdoor Condenser
R1T, R2T, R3T :Thermistor Y1E
Discharge M1F
N :Neutral M1C
S20, S30, S40, S71, S80, S90 :Connector
V2, V3, V150 :Varistor DB1 : Diode bridge BLK : Black
C400, C405 :Capacitor X1M : Terminal strip WHT : White
L :Live PCB1 : Printed circuit board BRN : Brown
MRCW, MR30, MRM10 :Magnetic relay M1C : Compressor motor RED : Red
Z1C, Z2C, Z3C :Ferrite core Q1L : Overload protector GRN : Green
PS :Power supply IPM1 : Intelligent power module YLW : Yellow
M1F :Fan motor SA1 : Surge arrestor ORG : Orange
:Protective earth Y1R : Reversing solenoid valve coil BLU : Blue
:Earth Y1E : Electronic expansion valve coil
For the power requirements, refer to the nameplate.
4D090152
101 Appendix
SiBE041525F Wiring Diagrams
RX50/60/71K(2)V1B
WIRING DIAGRAM
FIELD WIRING
INDOOR
n=5 MRM20
FU3 IPM1
X1M Z3C DB1
TO INDOOR UNIT HL1 30A
1 L 1 BLK ~+ +
HN1 MRM10
2 N 2 WHT V2 ZF +
S PAM C7
3 3 RED ~- -
V3 FU1 V1 -
GRN/YLW
3.15A
L
FU2
N MR30 D1 D2
3.15A W V U
n=4
SA1
Z2C PS Z1C
E1 n=4
POWER SUPPLY
MRCW
RED
YLW
BLU
E2
GRN
PCB
OUTDOOR
WHT
ORG
WHT
ORG
RED
RED
BRN
RED
RED
YLW
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLU
BLU
NOTE
1. REFER TO THE NAMEPLATE FOR THE POWER REQUIREMENTS. V
W U
C7 : CAPACITOR t˚ t˚ t˚ MS MS
Y1S M Q1L
DB1 : DIODE BRIDGE R1T R2T R3T 3~
IN CASE OF
FU1, FU2, FU3 : FUSE (OUTDOOR) (DISCHARGE) M1F M1C
HEAT PUMP TYPE Y1E
IPM1 : INTELLIGENT POWER MODULE (CONDENSER)
L : LIVE
N : NEUTRAL PCB : PRINTED CIRCUIT BOARD V1, V2, V3 : VARISTOR E1, E2, S,
M1C (MS 3~) : COMPRESSOR MOTOR PS : SWITCHING POWER SUPPLY X1M : TERMINAL BLOCK HL1, HN1,
M1F (MS) : FAN MOTOR Q1L : OVERLOAD PROTECTOR Y1E (M) : ELECTRONIC EXPANSION VALVE COIL W, V, U : CONNECTION
MRM10, MRM20, R1T, R2T, R3T : THERMISTOR Y1S : REVERSING SOLENOID VALVE COIL : PROTECTIVE EARTH
MR30, MRCW : MAGNETIC RELAY S20, S40, S70, Z1C, Z2C, Z3C : FERRITE CORE : EARTH
PAM : PULSE AMPLITUDE MODULATION S80, S90, X11A : CONNECTOR n=4, n=5 : No. OF PASSES THROUGH FERRITE CORE
3D093353C
ZF : NOISE FILTER SA1 : SURGE ABSORBER D1, D2 : DIODE
Appendix 102
Warning Daikin products are manufactured for export to numerous countries throughout the world. Prior to
purchase, please confirm with your local authorised importer, distributor and/or retailer whether this
product conforms to the applicable standards, and is suitable for use, in the region where the product
will be used. This statement does not purport to exclude, restrict or modify the application of any local
legislation.
Ask a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorised parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
Read the user's manual carefully before using this product. The user's manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.
Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 2-18-1, Konan,
Minato-ku, Tokyo, 108-0075 Japan
http://www.daikin.com/products/ac/
c All rights reserved
Specifications, designs and other content appearing in this brochure are current as of February 2016 but subject to change without notice.
SiBE041525F
02/2016 AK.B