Advanced Structural Design
Advanced Structural Design
Advanced Structural Design
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This report outlines the final design report of the allocated composite beam and composite
slab section of the proposed shopping mall in Geelong. Also included in this report is a
response to the feedback supplied from the draft report submission. Full detailing of the beam
to column connections have not been included however, a proposed beam to column
connection was submitted in the concept report, this requires further analysis and design.
Beam 1 and composite slab section 1 can be seen in figure 1. The composite slab section has
been designed as a simply supported section and beam 1 has been designed as a simply
supported edge beam.
All clauses referenced in the following report are from AS 2327-2003 part 1 simply
supported beams unless stated otherwise.
Design parameters such as the structural layout, material specifications, design loads and
assumptions set out in the concept report have been adhered to throughout this report.
1
2. Draft Report Feedback
Feedback Resolution
Table 1. Draft report feedback
P3, sec 3.2 overly conservative vertical Initial selection maintained; a summary of
shear capacity. more suitable options presented (sect 2)
P6 sec 3.5 overly conservative nominal . Initial selection maintained; a summary of
moment capacity. more suitable options presented (sect 2)
Vertical shear capacity and nominal moment capacity calculations performed for the initially
selected composite beam comprised of a 150mm thick slab of 32 MPa strength and a steel
beam 530UB92.4, show that the beam is considerably oversized leading to an unnecessarily
conservative design. This overdesign has occurred due to several factors. The first being the
decision made during the design of the structural layout in the concept stage. It was decided in
the concept report that a uniform sizing of all secondary beams would be an advantage during
construction, however, given the edge beams are required to resist approximately half the
loading of the internal beams, it would have been a benefit to select a smaller section for the
edge beams.
Other factors affecting the moment capacity include the concrete depth and strength, it is also
possible that these parameters could have been reduced, leading to a more sensible design. It
should be noted that this report has not covered the option of partial shear connection
between the steel beam and the slab. Given that the strength of a composite beam is
dependent on the level of shear connection achieved, this option could be investigated and a
reduced number of shear connectors installed. Noting that a reduced steel section may result
in a lower Fcc value which as outlined in sec 3.4 of this report would result in fewer shear
connectors required to achieve full shear connection.
The vertical shear capacity as outlined in AS2327 is assumed to be resisted solely by the web
of the steel section, given the large web of the selected beam this resulted in an overly
conservative design, which if one was to also take into account the vertical shear resistance of
the composite slab then this would contribute to even more of an overdesign.
2
Utilizing Excel, a design table has been created by the author of this report to be used as a
3
design aid in the future. Table 2 outlines shear capacity and nominal moment capacities for a
simply supported composite beam given a specified rib height, depth and strength of
concrete, full shear connection, effective width and shear ratio. Table 3 shows the calculated
deflections due to the design loads the edge beam will be subjected too as outlined in section
3.7 of this report.
S
530UB92.4 3199 36 885 3 1157 554 1517.1 1087.8
530UB82 3197 36 833 1 1168 477 1361.5 982.7
460UB82.1 3190 36 732 1 739 372 1101.7 788.4
460UB74.6 2899 32 673 1 678 335 1015.9 733.3
460UB67.1 2612 29 629 1 616 296 925.0 674.0
410UB59.7 2318 26 514 1 515 216 719.3 527.0
410UB53.7 2168 24 500 1 467 188 650.3 481.1
360UB56.7 2194 25 460 1 454 161 575.3 419.8
360UB50.7 1958 22 420 1 408 142 520.5 385.0
360UB44.7 1797 20 397 1 363 121 462.7 346.8
310UB46.2 1784 20 329 1 345 100 398.5 294.9
310UB40.4 1631 19 299 1 305 86.4 354.3 266.5
310UB32 1259 15 268 1 238 63.2 278.6 215.5
250UB37.3 1498 17 259 1 257 55.7 263.8 197.2
250UB31.4 1260 15 247 1 218 44.5 224.1 170.5
4
Table 3. Deflection calculations
Clearly from tables 2 and 3 there is a significant number of more appropriate options than the
selection outlined in this report. 360UB50.7 appears to satisfy the shear, moment and
deflection limits and would be a good selection for further analysis. However, for the
purpose of this report the initial beam selection and concrete parameters have been
maintained, noting that this is not the most appropriate section and that this selection would
add a significant cost increase to the building. Valuable experience has been gained and will
contribute to a better judgement when conducting initial sizing of structural elements.
5
An amendment has been made in section 3.7 as an incorrect value of the depth of elastic
neutral axis (kDb) was presented in the draft report, fortunately this amendment has not
affected the total deflection value calculated significantly.
6
3. Composite Beam Design (Simplified method)
Stage 5 & 6 loading of composite beam example presented in the concept report outlines the
loading for a larger tributary area than will be serviced by beam 1. Beam 1 stage 5 & 6
loading is as follows
7
Design vertical shear at support
25.7× 7.9
V ¿= =101.5 kN
2
Shear Ratio
As mentioned previously beam 1 is located at the edge of the assigned area and therefore will
be designed as an edge beam. Noting CL 3.1.4 the outstand of the concrete slab from vertical
outside of edge of slab to edge of nearest shear connector to be a minimum of 150mm.
Steel decking ribs are perpendicular to the longitudinal axis of the beam therefore only the
portion of the slab above the ribs to be considered effective.
be 1=987.5mm
bcf =987.5+214.3=1201.8 mm
8
Figure 2. Effective cross section
FCC=3204 kN
ϕf vs =0.85 ×93=79.05 kN
9
2720.11 3204
β= ∈1
Say 36 shear connectors
10
0.18
k =1.18− =1.15
n
√36
F c2 =0
Case 3, Plastic neutral axis is located within top flange of steel beam.
d c =D c =150 mm
F CC =F c 1+ F c 2=3203.5 kN
F sc =F st −F cc =3595−3203.5=391.5 kN
t fl+ Fsc 15.6+ 391.5
d =D + =150+ =153 mm
h c 2 Fscf
11
2 ×978.12
ϕ =0.7 (Table 3.1, propped construction) ϕ M bc=0.7 ×1648.7=1154.1 kNm Check CL 6.2.3.1 (b)
12
(i) The beam is prismatic and uniformly loaded. OK
(ii) The mid span cross-section satisfies the requirements for complete shear
connection OK
(iii) Mbc ≤ 2.5Ms
2.5 Ms=1777.5
Mbc ∈2.5 M s OK
Min spacing not less than 5 times the shank diameter = 5 x 19 = 95mm
Max number of shear connectors per cross section (nx)=2 (Table 8.4 )
Transverse spacing of headed studs such that clear distance between heads is not less than
1.5 dbs
1.5 dbs=1.5 ×19=28.5 mm
Minimum clearance between shear connector and nearest part of sheeting rib as per figure
8.4.2(a)
Min = 30 mm
13
Attachment details CL 8.4.3.1
For I section beam, beam flange shall not be less than 0.4 times shank diameter of connector.
Beam flange=15.6 mm
As per figure 8.4.3.1 distance between the edge of the shear connector and adjacent edge of
flange shall not be less than 20mm
Calculation of deflections of the composite beam using the simplified method (Appendix B).
Elastic section properties B3.1 (Short term)
λ=0
Full shear
connection It = Iti
Elastic section properties (Long term) Assume elastic neutral axis in steel beam.
w=Gc 1−3+ G¿
kN
w=6.947+ 6.851=13.798
m
w=ψ s Q
w=0.7 × 11.625=8.138 kN / m
w=G c 1−3 + G ¿ +ψ L Q
w=13.978+0.4 ×11.625=18.448 kN / m
16
Table 3.1.7.2 AS 3600
th=150, Interior environment, f’c=32
ε ¿c =615 ×10−6
s
Total deflection
δtot =δc 1−3 + δ5−6 +δ Q +δcr + δsh
nx=2
f ds=ϕ kn f ds=0.85 ×1.15 ×93=90.9 kN
17
sc=200 mm
Steel decking ribs running perpendicular to beam there for type 3 shear surface not considered
Type 4
Type 2
18
ϕV L =ϕ 0.32 f ' cu
φVL=0.7×0.32×32×150=1075N/mm
¿
φVL>V L
The design shear capacity of concrete for type 2 shear surface
φVL=0.7×0.32×32×361=2588N/mm
¿
φV >VL L tot
800u f yr
Asvmin=
800×361 2
fyr=500MPa(D500N) Asvmin= =578mm /m
Asvmin 2
Aspb>
578 2
Aspb> =289mm /m 2
CL 9.7.1
The reinforcement required on both sides of the connectors of that group within a distance of
sc/2
Sc =200 mm
2
select 1 N 10 a ̄t 200 spacing Aspb =390 mm / m
2
Aspt ≥578−390=188mm /m
2
select 1 N 10 a ̄t 200 spacing Aspt =390 mm / m
AspT to be placed at a depth of 30mm below Concrete face for cover. Development length as
per CL 13.1.2.2 AS 3600
19
k1=1.0
29k1db=290>254mm
As can be seen from figure 9 the available anchorage length is less than Lsyt.
L=140−30mmcover=110mm
20
CL 9.7.3 also states that in no case shall L be less than 15db
15db=150mm
110<150
Therefore, this does not satisfy however, for the purpose of this report it will be assumed to
be ok.
Type 4 shear plane reinforcement detailing as per CL 9.8.2
RequiredAsv=fyr Asv≥20kN
As per figure 9.8.2 the minimum width of slab to be reinforced is 400mm. In this case due to
the placement of the edge beam in proximity to the outstand of the concrete slab this cannot
be satisfied. For the purpose of this report it will be assumed to be satisfactory.
The load bearing structural element has no partitioning function, therefore, only the first
criteria (load bearing criterion) needs to be considered. Fire protection of the shopping mall
needs to be addressed by the relevant authorities, architect, and structural engineers. At the
time of developing this report it was assumed that factors such as minimizing the risk of
ignition sources, volume containment, fire escape routes, detection and suppression have
been addressed by others. Should it be decided by the relevant authorities that the proposed
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beam is not ‘deemed to comply’ a full in-depth investigation into the most appropriate
protective coatings shall be conducted whether that be an insulating encasement material or
intumescent coating.
Fire resistance of connections not considered in this report. Fire limit state
G+ψLQ AS1170.0CL4.2.4
ψ L=0.4
6.851+0.4×11.625=11.5kN/m
T l=905−690 rf
10.6
22
23
4.Design of Composite Slab
w=12.98kNm(Concept Report)
Floor system design based on Eurocode 4 and Australian practice as outlined in ‘Analysis and
design of composite structures’, Qing Quan Liang, 2015.
Profiled Hr Ap Mup
Hm (kPa) Φb Yp (mm)
Sheeting (mm) (mm2) (kNm/m)
88 t f' √bm 1678t 2 21.6βsc-6.1 0.75<
Bondek 52 bm 13.8tbm 1−β
c sc βsc<1
Source: Adapted from Goh,C.C et al Design of composite slabs for strength, composite
structures
24
Assume N12 bars
b=1000 mm
f ct.f=0.6√32=3.39CL3.1.1.3AS3600
As per CL 6.3 cross sectional area of anti-crack reinforcement above the ribs shall be no less
than 0.4% cross sectional area of concrete above ribs for propped construction.
2
0.004×1000×98=392mm /m
Maximum centre to centre spacing CL AS 3600
min(2DC ,300)
Crack control reinforcement will be placed near top face of the slab, therefore, will be
ignored in flexure strength design.
2
Ap=1678mm /m
Yield capacity of steel sheeting
Hm=88√1×32=498kPa
25
Distance from end of sheeting to section with complete shear connection
Fcst=0.85×32×1000(150−52)=2666kN/m
Tpcs=min(Fcst ,Typ)=922.9kNm/m
¿
Tp.l=Hm+μR A
T p.l=498×1.43+0.5×18.5=722<Tpcs ∴Tp=722kN/m
Neutral axis depth
γ=1.05−0.007(f c)=0.826
21.6βsc−6.1(0.75<βsc≤1)Gohletal,1998 yp=21.6×0.78−6.1=10.75mm
26
' Cc=0.85fcbγdn=0.85×32×1000×0.826×32.1=721kN
Mup=13.8×1=13.8kNm/m(Gohletal,1998)
2 2
φ=1−β =1−78 =0.39 b sc
'
Ec=3320√f c=3320√32=18780mPa
Modulus ratio
The height of elastic centroid from sheeting bottom as per Bondek manual = 15.6 mm
1 2 1 2
bd n=nA p (d p−dn) ×1000×d n=10.65×1678(150−15.6−dn)
2 2
27
dn=53.7mm<dc=98mm∴neutralaxisdepthis∈concretecover Second moment of area of
cracked section
Cracking moment
ws=G+ψsQ
G=4.5,Q=5Conceptreport
ws=4.5+0.7×5=8kN/m
Bending moment at the mid span under short term service load
6 4
∴Ief=Ig=281.3×10 mm /m
Deflection of sheeting during construction stages 1-3 not considered as temporary propping
28
ws=G+ψsQ
ws=4.5+0.4×5=6.5kN/m
δl=kcs δsus=2×0.52=1.04mm
δtot=δs+δl=1+1.04=2.04mm
δtot<δlim¿¿
29
Summary
As noted in section 2 draft report feedback a significantly smaller section for the steel beam
30
should be investigated. It also appears as though refinements could be made to the composite
slab section with a possible reduction in both concrete depth and strength, leading to a more
efficient design than the one presented in this report.
31
6. Drafting Outputs
6. Drafting Outputs
** BEAM LONGITUDINAL SHEAR
REINFORCEMENT OMMITTED FOR CLARITY
7. References
Alexander, S, 2003, ‘How Concrete Shrinkage Affects Composite Steel Beams’, New Steel
Construction, Technical, May 1st 2003, pp1-2
Bennetts, I.D, Poh, K.W, Thomas, I.R, 2006, ‘Design of Sprinklered Shopping Centre
Buildings for Fire Safety’, OneSteel, Newcastle NSW
Eurocode 4: Design of composite steel and concrete structures- Part 1-1: General rules and rules
for buildings
Goh, C, Patrick, M, Proe, D, Wilkie, R, 1998, ‘Design of Composite Slabs for Strength:
Composite Structures Design Manual – Design Booklet’, Melbourne Vic Australia
Ling, Q, 2015, ‘Analysis and Design of Steel and Composite Structures’, CRC Press Taylor and
Francis Group, Boca Raton, FL
Standards Australia 2002, Structural Design Actions Part 1: Permanent, imposed and other
actions, AS/NZS 1170.1-2002, Standards Australia Online (SAI Global).
Standards Australia 2003, Composite Structures – Part 1: Simply supported beams, AS/NZS
2327-2017, Standards Australia Online (SAI Global).
Standards Australia 2009, Concrete Structures, AS 3600-2018, Standards Australia Online (SAI
Global).