Abf RFW Civ MST 000008 - 01
Abf RFW Civ MST 000008 - 01
Abf RFW Civ MST 000008 - 01
Approval
DOCUMENT
DOCUMENT TITLE REV Status(for
NUMBER
Consultant use)
ABF-RFW-CIV-MST-000008 Method Statement for Concrete Jacketing 01
CONTRACTOR ISSUED
NAME: POSITION: SIGNED: DATE:
We certify that the documents contained in this submission are in accordance with the Contract Documents.
CONSULTANT RECEIVAL
ANT REVIEWER
NAME: POSITION: SIGNED: DATE:
Ghulam Haider RESIDENT ENGINEER 15-06-2024
REVIEW STATUS
APPROVED WITH REVISE AND
APPROVED REJECTED
COMMENTS RESUMBMIT
CONSULTANT COMMENTS
Method statement for Concrete Jacketing must include-
1.Soil excavation- All arrangement of temporary support to (earth retention and substructure concrete elements) be made prior to
start excavation
2.Initial level of foundation top to be marked, concrete chipping to be done, final level after chipping to be marked.
3.Any deviation of site condition from design drawing/shop drawing must be immediately brought in notice to the Engineer prior to
proceed further.
4.Mark the location of shear studs as per design drawing/shop drawing.
5.Complete procedure for Installation of shear studs shall also be included.
6.Detailed Procedure for bonding agent application to be included.
7.Reinstating Water proofing for substructure concrete, compaction and backfill procedure to be included.
8.Designer’s method statement to be referred to and all steps (whether being part of concrete jacketing or not) to be included in this
method statement.
CLIENT
COMMENTS: SIGNATURE:
METHOD STATEMENT
CONCRETE JACKETING
Project
HATCHERY STRUCTURAL RETROFIT WORKS
14-Outer Region, NOEM, Kingdom of Saudi Arabia
PMC: CONCESSIONNAIRE:
Revision Status of the Document:
Nafees Ahmed
METHOD STATEMENT FOR CONCRETE
01 20.05.2024 ahmad Hasan Mosad
JACKETING
Submission Details
Page 2 of 11
Table of Contents
1 Introduction ......................................................................................... 4
2 Scope of Work ...................................................................................... 4
3 References ........................................................................................... 4
4 Key Personnel....................................................................................... 4
5 Roles and Responsibilities....................................................................... 5
5.1 Project Manager ................................................................................... 5
5.2 Construction Manager ............................................................................ 5
5.3 QAQC Engineer ..................................................................................... 6
5.4 Site Engineer ....................................................................................... 6
5.5 HSE Engineer / Officer ........................................................................... 7
6 Material and equipment ......................................................................... 8
6.1 Material ............................................................................................... 8
6.2 Equipment ........................................................................................... 8
7 Specific Training and Communication Requirements ................................... 8
8 METHODOLOGY .................................................................................... 9
9 Quality control ...................................................................................... 9
10 Safety precautions ...............................................................................10
11 Monitoring and Compliance ....................................................................10
12 Access and Egress................................................................................10
13 Fall Protection Measure .........................................................................10
14 Special Identified Hazards .....................................................................10
15 Safe Work Loads ..................................................................................10
16 Required Personal Protective Equipment (PPE) ..........................................11
17 Emergency Procedures and Arrangements ...............................................11
18 First Aid Facilities .................................................................................11
19 Non-Conformance & Defects Control .......................................................11
20 Attachments: ......................................................................................11
Page 3 of 11
1 Introduction
The objective of this Method Statement is to outline the efficient and safe method of
work to follow in order to safely and efficiently conduct the concrete jacketing works at
the project for structural retrofit works. Concrete jacketing will be conducted in
compliance with relevant safety regulations, local codes, and industry best
practices to ensure the protection of personnel, property, and the
environment.
2 Scope of Work
The purpose of this method statement is to describe the detailed procedure for the safe and
efficient methodology of concrete jacketing for structural retrofit works.
3 References
• Project Specification
• Approved Project Health and Safety Plan
• Electrical safety management plan
• Fall prevention plan
• Training plan
• Lifting operations management plan
• Injury/illness management plan
• Approved Project Construction Environmental Management Plan
• Approved Project Emergency Response Plan
4 Key Personnel
Position Number
Project Manager 1
Construction Manager 1
QAQC Engineer 1
Site Engineer 1
Page 4 of 11
5 Roles and Responsibilities
5.1 Project Manager
• Ensure and facilitate the effective implementation of the Project Health, Safety and
Environmental Management Plan and approved RAMS.
• Ensure that site activities take place in accordance to Project Health, Safety and
Environmental Management Plan and approved RAMS.
• Ensure that incidents, accidents and near miss incidents are recorded, reported and
investigated and that the necessary corrective actions are taken and implemented.
• Ensure that all incidents and accidents are timeously reported to the Client and HSE
Director.
• Ensure that all HSE Observations and NCR’s are closed out within the specified time
period.
Page 5 of 11
5.3 QAQC Engineer
• QA/QC Engineer will manage and coordinate the Inspection and Testing in accordance
with the requirement of the Inspection & Test Plan and responsible for ensuring all the
activities are carried out as per the approved method statement, project specification
and approved quality control procedures.
• He shall ensure the approved & controlled copies of the drawings only using at site,
which are issued to the site supervising team.
• He is responsible for reviewing IRs for all the related day to day activities at site as per
the approved ITP and attending all the required day to day inspection along with Site
Engineer and the Consultant for approvals.
• Conduct surveillance & monitoring activity from time to time on a daily basis while work
is in progress as per approved drawings and project specification.
• Setting out inspection: Obtain approval from Engineer for setting out prior to commence
with installation
• QC inspector will ensure the material shall conform to project specification and
approved samples.
• Work should be carried out as per latest approved drawings.
• QC inspector will confirm the storage and place of the material on site as per project
requirements.
• Ensure MEP clearance & signed off by concerned site engineer (if any) prior to proceed
with installation.
• Prior to final inspection request for consultant, check and ensure required work is
completed.
• He will keep records of all inspections and testing related to the activities.
Page 6 of 11
• Ensure that all “No Objection” Certificates and Work Permits are obtained and all
preventive measures mentioned in the permits have been taken prior to
commencement of the work.
• Ensure that required work permits are issued to the Foreman / Site Supervisor before
allowing them to proceed with any related works
• Ensure that all your personnel have received HSE orientation training about site HSE
requirement and other related HSE training before assigning them to work
• Ensure that good housekeeping is maintained at your work site at all times
• Responsible to co-ordinate with sub-contractors (if any) and other contractors in the
work area to avoid any confusion about areas of responsibility.
• Ensure that equipment, both power and hand tools are safe and maintained in good
operating condition and is suitable and safe to do the assigned job;
• Ensure that his Personnel does not leave their work area unless permitted by you in
writing;
• To ensure that all visitors visiting your area of responsibility, comply to the set HSE
requirements and standards as specified in the minimum requirements;
• Assign a competent guide to assist drivers delivering materials to the site and lay down
areas;
• Ensure that NO work requiring permit approval is permitted, unless proper permit
approval is obtained.
• Raising the IR/MIR according to nature of job or specific site requirements
Page 7 of 11
• Be proactive in addressing operational HSE issues to ensure that the risk to workers
and others are managed, minimized and prevented as well as the potential
environmental impact prevented / mitigated.
• Ensure and facilitate communication and coordination between the company and
subcontractors with respect to health & safety requirements.
• Establishing a list of hazardous tasks, requiring safe work permits, implement and
maintain the required permit systems.
6.2 Equipment
➢ Concrete mixer
➢ Vibrators
➢ Trowels and floats
➢ Measuring tools (tape measure, calipers)
➢ Personal protective equipment (PPE)
➢ Scaffolding and ladders
➢ Water supply and hose
Page 8 of 11
8 METHODOLOGY
➢ Prepare the surface of existing RCC member to receive the structural connection
using chipping hammer.
➢ Mark the new reinforcing bar locations on the prepared surface so we can start
drilling.
➢ Drill holes of specified diameter and depth in concrete at locations marked as per
approved design.
➢ Clean the drilled holes in dry state through brushes or by blowing air through a
tube inserted in the hole.
➢ Inject epoxy with the help of epoxy dispenser, epoxy cartridge holder, and
disposable PVC mixing nozzle inserted inside the drilled hole to fill it from ends.
➢ Fix the longitudinal and transverse reinforcement around the existing RCC
member as per structural drawing.
➢ Install and fix the formwork. The formwork must be erected in a way to fit
tightly against the existing RCC member
➢ .Apply the Sika-approved bonding agent to the surfaces of the existing concrete
elements as per the manufacturer’s instructions.
➢ Prepare the premix grout from SIKA as per the manufacturer’s guidelines.
➢ Pour the grout into the formwork continuously to avoid cold joints.
➢ Use vibrators to compact the grout and eliminate air pockets, ensuring a dense
and homogeneous concrete jacket.
➢ Smooth the surface of the grout using trowels and floats to achieve the desired
finish
➢ Remove the formwork carefully after the grout has gained sufficient strength,
typically after 7 days.
➢ Inspect the concrete surface for any defects or honeycombing and repair as
necessary.
9 Quality control
➢ Conduct a thorough inspection of the reinforcement placement before concreting.
Page 9 of 11
➢ Ensure the correct mixing and application of grout.
➢ Test the concrete jacket for compressive strength as per relevant standards.
➢ Keep detailed records of material batches, mixing ratios, and curing conditions.
10 Safety precautions
➢ Ensure all workers wear appropriate PPE, including helmets, gloves, safety
glasses, and boots.
➢ Maintain proper ventilation when using bonding agents and other chemicals.
➢ Implement fall protection measures when working at heights.
➢ Provide adequate training for workers on the safe use of equipment and
materials.
Page 10 of 11
16 Required Personal Protective Equipment (PPE)
➢ The following Personal Protective Equipment (PPE) will be used during the
activities
• Head Protection (Hard hat)
• Hand protection (Hand gloves)
• Foot protection (Safety Shoes)
• High visibility Vest
• Safety Harness
• Lanyard.
• Face Mask.
20 Attachments:
20.1 Risk Assessment:
Page 11 of 11
Risk Assessment
Contractor: AQUA BRIDGE GROUP Persons Carrying Out Assessment
Activity: CONCRETE JACKETING Name
Revision: 01
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 1 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Site survey -Un-authored -security breach, 5 4 20 H • All Personnel and CVMPE to have -Security 5 2 10 L
access -minor or major injury valid NEOM QR Code -Managers
-Site vehicle -Risk of getting hit by vehicles • Obtain Permission from relevant -Supervisor
movement authorities
• Site induction to be given to all
-falling objects Human error resulting into injury and personnel which will include
-slip trip and damage emergency exit route, assembly point
fall and emergency services etc.
Slip /Trip/ Fall • Demark designated access point /
New walk ways.
employees & • Adequate PPE should be worn at all-
Young Bites or stings time includes hard hat, reflective
employees jacket, safety goggles, safety
boots/shoes & face mask.
Poor Lighting / • Personnel should be adequately
Excessive trained for the task and aware of
lighting onsite hazard present and
appropriate controls to be
Presence of implemented.
Fauna & Flora • Adequate lighting as per the
NEOM SOP requirements (Section 3.8
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-001-OCT-2022 - ABG Form 01 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 2 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
N E O M - N P R - S O P - 00 8 ) shall
be provided.
• Lux levels at the working area
especially during night shall be
monitored and recorded.
• Maintenance and replacement of
faulty lighting fixtures to be provided.
• Pest Control to be done at all
areas of the site, as rodents attracts
Snakes.
• Food Waste to be disposes on
time as open food waste attracts
rodents.
• Remove unwanted bushes and
close all visible burrows inorder to
reduce the hiding places for
venomous Reptiles and Scorpions.
• Consider that snakes & scorpions
may be at site.
• Wear gloves during manual
handling
• Do not place hands etc. under
rocks without checking first
• Report and highlight visibility of
any of the above
• Conduct awareness TBT and do
not touch or engage any of the
above.
• Should a bite or sting – provide
immediate first aid and seek medical
help.
• Try to take a photograph of
animal for hospital reference – DO
NOT attempt to catch the animal.
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 3 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 4 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 6 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Scaffold Erection Falling of Severe Personal injuries/ Fatality 5 5 25 H • A competent temporary works Temporary 5 2 10 L
materials Property Damage coordinator is to be appointed. work
Falling of • All temporary works must have a coordinator
personnel design and load calculation Supervisor,
prepared by competent structural Operator,
engineer Project
• All access equipment must be manager,
stable with sound footings, wheels Engineer
locked (where fitted) and tied into
the structure where specification
or design requires.
• General and emergency access
routes must be clearly defined,
signed, barricaded, and lit paying
particular attention to emergency
routes.
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 7 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 9 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 10 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Use of Skin burns, Exposure to chemical 5 4 20 H • Store the chemical in a cool, dry, Temporary 5 2 10 L
chemical/hazardous and well-ventilated area away works
material eye irritation, Improper handling and storage from direct sunlight and ignition coordinator
Supervisor,
sources.
Inhalation of fumes released during the Operator,
respiratory • Ensure containers are tightly
mixing and application. Project
issues due to sealed and clearly labelled manager,
contact with Splashing of chemical • Have spill containment kits Engineer
or inhalation
readily available on-site
of chemicals. Accidental ingestion • Follow the manufacturer’s
Chemical Working in poor ventilated areas.
instructions for handling, mixing,
spill, leaks or
and applying the chemicals.
other
environmental • Use dispensing tools designed for
contamination the chemical to minimize direct
contact.
Respiratory • Ensure adequate ventilation in
irritation.
the work area to dissipate fumes.
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 11 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Allergic
reactions
Use of MEWP Operating Personal serious Injuries 5 4 20 H • All MEWP must be undergone for Manager 5 2 10 L
whilst Falling /suspension injury NEOM inspection and certified by Site Engineer
travelling Personnel Injury NEOM/AECOM team. Supervisor
Property Damage HSE Officer
Operative Fall • All operators required to be use
from height PFAS.
Drop Objects
(Tools and • Training to all operators on use of
materials) MEWP
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 12 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 13 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Working in Extreme Heat, Rain, Personnel Injury 4 4 16 M • Weather to be monitored on Site Engineer 4 2 8 L
weather condition Strong wind Ill-health daily basis. Supervisor
and other • During summer or extreme heat, HSSE Officer
inclement frequent breaks to be
weather implemented.
• Provide cool shaded rest area.
• Provide continuous supply of cool
drinking water,
• Heat stress training to be given to
all.
• Rehydration drink to be provided.
• Work schedule and timings to
adopt the condition.
• Heavy and tiring activity to be
done on early part of the day.
• Implement work rotation, if
necessary, during hot condition.
• Follow mid-day break work rules.
• No external works to be done
during rain and strong winds.
• Make sure all materials and
structure are secured properly to
prevent being blown away.
• All FOD and waste to be
controlled and removed on daily
basis.
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 14 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Exposure to dust / Dust Ill-health 3 4 12 M • Daily dust and noise monitoring Site Engineer 3 2 6 L
noise Noise NIHL (Noise induced Hearing loss) to be implemented. Supervisor
Asthma • Appropriate dust control HSSE Officer
Lung disorders measures to be implemented
(e.g. dust suppression by making
the work area dampened down
with water)
• Appropriate noise protection to
be implemented.
• Provide appropriate PPE e.g. dust
mask & hearing protection/ear
plugs.
• All sources of noise and dust to
be contained at its source..
• Replace all noisy equipment with
less noise producing
equipment/tools.
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 15 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
Mediu
High Medium Low High Low
m
Mediu
High Medium Low High Low
m
Total Number of Initial Risks per level Total Number Final Risks per level recorded
Risk Assessment Level Summary: 9 6 0 0 0 15
recorded before controls - after controls -
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment
Assessment Number: ABG-HSE-RA-061 Assessment Date: 19-05-2024 Revision Date: 20-05-2024 Page Number: 16 of 16
RISK INITIAL RISK FINAL
TASK STEP HAZARDS RISKS RATING RISK CONTROL MEASURES CONTROLLER RATING RISK
S L RR LEVEL S L RR LEVEL
RR3 = 15-18 = further assessment may be necessary to establish more precisely the
3 6 9 12 15 18 SUBSTANTIAL
Substantial likelihood of harm as a basis for determining the need for improved control
MEDIUM measures. A permit to work may have to be applied to achieve this.
Efforts should be made to reduce the risk, but the cost of prevention should
RR4 = 12 =
4 8 12 16 20 24 MODERATE be carefully measured and limited. Risk reduction measures should be
Moderate
implemented within a defined time period.
No additional control required. Consideration may be given to a more cost-
RR5 = 8-10 =
5 10 15 20 25 30 TOLERABLE effective solution or improvement that imposes no additional cost burden.
Tolerable
LOW Monitoring is required to ensure that the controls are maintained.
RR6 = 1-6 =
6 12 18 24 30 36 TRIVIAL No action is required and no documentary records needs to be kept.
Trivial
Notes : S=Severity of injury L= Likelihood of occurrence Risk Rating score (RR) = S x L RISK LEVEL = Resultant Risk Level being either High, Medium or Low.
HSSEF-018-REV-007-OCT-2021 - ABG Form 061 - Risk Assessment