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Drilling Machine

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0% found this document useful (0 votes)
32 views28 pages

Drilling Machine

Uploaded by

Long Đỗ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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User’s manual PE22A

USER’S MANUAL

PE 22 A
BENCH DRILLING MACHINE

Original manual

1
User’s manual PE22A

CONTENTS

1. INTRODUCTION ................................................................
................................................................................................
................................................................................................
................................................................................................
................................................................................................
..........................................................................
.......................................... 3
2. WARNING SIGNS ................................................................
................................................................................................
................................................................................................
................................................................................................
................................................................................................
.......................................................................
....................................... 3
2.1. WARNING SIGNS RELATED TO THE SAFETY OF THE MACHINE ............................................................................................................. 3
2.2. WARNING SIGNS USED IN THIS MANUAL....................................................................................................................................................... 3
3. SAFETY ................................................................
................................................................................................
................................................................................................
................................................................................................
................................................................................................
..........................................................................................
.......................................................... 4
3.1. GENERAL SAFETY INSTRUCTIONS....................................................................................................................................................................... 4
3.2. PARTICULAR SAFETY INSTRUCTION .................................................................................................................................................................. 5
3.3. PROTECTION OF THE OPERATOR ......................................................................................................................................................................... 6
4. DESCRIPTION AND OPERATING OPERATING................................
ATING ................................................................
................................................................................................
................................................................................................
................................................................................................
............................................................................
............................................ 6
4.1. PURPOSE OF THE MACHINE .................................................................................................................................................................................. 6
4.2. SPECIFICATIONS .......................................................................................................................................................................................................... 6
4.3. MACHINE OVERVIEW ................................................................................................................................................................................................ 7
5. INSTALLATION ................................................................
................................................................................................
................................................................................................
................................................................................................
................................................................................................
............................................................................
............................................ 8
5.1. PACKING ..................................................................................................................................................................................................... 8
5.2. TRANSPORT AND HANDLING ........................................................................................................................................................... 8
5.3. INSTALLING THE MACHINE................................................................................................................................................................. 8
5.4. ASSEMBLING ............................................................................................................................................................................................ 9
5.5. ELECTRICAL CONNECTION............................................................................................................................................................... 12
5.6. TEST AND INITIAL INSPECTION PRIOR TO USING THE EQUIPMENT FOR THE FIRST TIME ................................... 12
6. OPERATING THE BENCH DRILLING MACHINE................................
MACHINE ................................................................
................................................................................................
................................................................................................
...............................................................................
............................................... 13
6.1. CONTROL PANEL.................................................................................................................................................................................. 13
6.2. RETURN SPRING OF THE SPINDLE............................................................................................................................................... 13
6.3. DRILLING DEPTH .................................................................................................................................................................................. 13
6.4. PROTECTIVE SHIELD ........................................................................................................................................................................... 14
6.5. TABLE........................................................................................................................................................................................................ 15
6.6. ASSEMBLING AND DISMANTLING THE TOOL.......................................................................................................................... 16
6.7. SELECTING ROTATING SPEEDS OF THE SPINDLE................................................................................................................... 17
6.8. LASER DEVICE........................................................................................................................................................................................ 19
6.9. DIGITAL DISPLAY .................................................................................................................................................................................. 19
6.10. DRILLING PROCEDURE ...................................................................................................................................................................... 20
6.11. STORING THE MACHINE WHEN IT IS NOT USED.................................................................................................................... 20
6.12. TROUBLESHOOTING............................................................................................................................................................................ 21
7. MAINTENANCE ................................................................
................................................................................................
................................................................................................
................................................................................................
................................................................................................
........................................................................
........................................ 23
7.1. DAILY MAINTENANCE ........................................................................................................................................................................ 23
7.2. WEEKLY MAINTENANCE .................................................................................................................................................................. 23
7.3. MONTHLY MAINTENANCE............................................................................................................................................................... 23
7.4. 6-MONTH MAINTENANCE................................................................................................................................................................ 23
8. EXPLODED VIEW ................................................................
................................................................................................
................................................................................................
................................................................................................
................................................................................................
.....................................................................
..................................... 24
9. ELECTRICAL CIRCUIT ................................................................
................................................................................................
................................................................................................
................................................................................................
.............................................................................................
............................................................. 26
10. NOISE LEVEL ................................................................
................................................................................................
................................................................................................
................................................................................................
................................................................................................
.............................................................................
............................................. 27
11. VIBRATIONS LEVEL................................
LEVEL ................................................................
................................................................................................
................................................................................................
................................................................................................
................................................................................................
.................................................................
................................. 27
12. PROTECTION OF THE ENVIRONMENTENVIRONMENT ................................................................
................................................................................................
................................................................................................
..............................................................................................
.............................................................. 27
13. GUARANTEE ................................................................
................................................................................................
................................................................................................
................................................................................................
................................................................................................
.............................................................................
............................................. 27
14. DECLARATION OF CONFORMITY
CONFORMITY ................................................................
................................................................................................
................................................................................................
................................................................................................
.......................................................................
....................................... 28

2
User’s manual PE22A

1. INTRODUCTION

For safety reasons, please carefully


carefully read these instructions, prior to using this machine.
Serious injuries to persons or damages to the machine may be caused by the non-non-observance of these instructions.
instructions.

This manual is intended to be used by operators, setters this manual is damaged or lost, please contact us or your
and service engineers. dealer to be provided with a new manual.
Always use genuine SIDAMO parts and components.
This manual is an important part of your equipment. It Replacing SIDAMO parts and components by improper
provides rules and guidance to help you safely operating this parts may damage the machine and cause serious injuries
machine. You must read this manual and make sure of the to operators.
correct procedures and functions before operating the
machine. For your own safety, you must read these This manual describes the safety instructions to be applied
precautions carefully and follow the instructions described by the operator. Both the employer and operators are
below. responsible, according to the article L.4122-1 of Labour
These instructions must be followed anytime when Laws, to take care of their health and safety and of the
operating and servicing the machine. Serious injury and/or health and safety of any other person involved by any action
failure of the machine may occur if operators fail in or omission related to instructions given to them.
observing safety guidance and instructions and operate the The employer is in charge of performing the assessment of
machine in a wrong and different way from the one all particular risks related to the activity of his/her company.
described in this manual. He/she must train workers to operating the machine and
to the prevention of risks and provide with appropriate
Please keep the manual with the machine or in a safe place information and instructions all workers in charge of
to make it available anytime. Make sure any person involved operating or servicing working equipments.
in operating this machine can consult this manual. In case

2. WARNING SIGNS

2.1. WARNING SIGNS RELATED


RELATED TO THE SAFETY OF
OF THE MACHINE
Meaning of the safety signs attached to the machine (They must remain clean. Replace them immediately in case they are peeled
off or illegible) :

Always wear protective goggles Always wear ear protection

Carefully read the User’s Manual Always wear protective shoes

Wear protective gloves Do not wear loose clothes, loose sleeves, jewels,
We do not recommend wearing gloves when bracelets, watches, rings, …
machining. But we recommend wearing gloves Wear a hair covering to protect long hair
when cleaning, the machine being stopped, and
for any operation presenting any risk of cut, burn, Rotation direction of the spindle
pinching …

2.2. WARNING SIGNS USED IN


IN THIS MANUAL

Straight hazard for human persons and the


The machine and its vicinity may be damaged
machine

Minimal number of persons required to perform


some operations Technical ability level : operator, user
Technical ability level : setter, service
Technical ability level : maintenance agent
Note

Only low voltage qualified and authorized workers should be allowed to perform interventions on the electrical
circuit.

3
User’s manual PE22A

3. SAFETY

3.1. GENERAL SAFETY INSTRUCTIONS


INSTRUCTIONS

Always follow the basic safety instructions to reduce risks of fire, electric
electric shock, mechanical crash and injury for any
person using power tools.
tools.

This manual considers only reasonably predictable Keep the main power cable away from heat sources, greasy
behaviours. parts and/or sharp edges.
Never use the power cable in wet conditions and protect it
Our machines are designed keeping first in mind the safety from any damage.
of operators. Regularly check the condition of the power cable. In case it
We accept no responsibility for any damage cause by the is damaged, have it repaired by an authorized repairer. Only
lack of experience, any improper use of the machine and/or an authorized company should replace faulty switches.
the machine being damaged and/or instructions provided Never try to run the machine in case the main switch is out
by this manual not being followed. of work.
Accidents always happen following an improper use or
because the User’s Manual was not read and understood.
We remind you that in case changes are performed on the
Do not overestimate your strength.
machine, we will be freed from our obligations.
Do not overreach. Never lose balance.
Before starting operating the machine, always check that
Always be aware. Use common sense and do not run the
guards are in place and in working condition.
machine when you are tired.
Make sure moving parts run correctly, that no element is
Always use both hands to run the machine.
damaged and that the machine runs correctly when it is
commissioned.
Use only recommended accessories. Using accessories
Only authorized and qualified workers should be allowed to
different from the ones recommended in this manual may
repair or replace faulty parts.
be hazardous.
Keep the vicinity of the machine tidy. Put everything in order.
The user is responsible for the machine and must make
Make sure the operator can see the entire working area
sure that :
from the working station.
Only qualified, authorized and trained workers can
Untidy working areas and benches are hazardous and can
use the drilling machine.
cause serious injuries.
Safety instructions are followed.
Never use the machine outdoor ; never expose it to rain and
Users have read and understood the safety
damp, or to an atmosphere containing flammable fluids.
instructions.
Provide good lighting conditions to the machine.
Users have read and understood the User’s
No worker under the age of eighteen is allowed to operate
Manual.
the machine.
Responsibilities for servicing and possibly repairing
Keep children, animals and unauthorized persons away from
have been correctly assigned and followed.
the working area. They are not allowed to touch either tools
Failures and faults have immediately been
or electric cables.
communicated to an authorized repairer or to your
Never leave a running machine unattended. Always switch
dealer.
the machine off. Never leave the machine until it comes to a
The drilling machine is used for applications
full stop.
described in this manual.
Do not use the machine for any application other
than that it was designed for. Any other use is
Never force a tool. It will do the job better and be hazardous.
safer if it used at the rate it was designed for. Never remove or bypass mechanical and/or
Do not force small tools to perform a machining that should electrical protections.
be done by a larger tool. Never try to modify or retrofit the machine.
Use the right tool and do not use tools for a job they were
not designed for. SIDAMO accepts no responsibility for any damage caused to
persons, animals or objects, and resulting from the non-
observance of the safety instructions described in this
manual.
Never damage electric cables.
Never pull the power cable to unplug the machine.

4
User’s manual PE22A

3.2. PARTICULAR SAFETY INSTRUCTION


INSTRUCTION

Particular safety instructions related to bench drilling machines.

Prior to using this machine, check it has been correctly Prevent coolant from overflowing all around the machine, as
assembled. it is a very slippery product.
Do not connect to power if the drilling machine has not been Prior to changing the workpiece or performing any
installed on a flat and stable place, showing no obstacles positioning or any removal of material wastes, always stop
and where lighting conditions are correct. the machine by using the Emergency Stop Slam button with
Do not use the machine if the protective guard of the belts lock.
is not fitted. To use this Emergency Stop Slam button with lock, simply
Adjust the protective shield to prevent any access to the close the cover of the control box, but do not lock it.
non-working part of the tool. Prior to performing any important operation (maintenance,
Do not use any damaged or warped drill. servicing, …) always unplug the machine from the main
Make sure you have selected the right drill and the right power.
rotating speed, in relation with the material to drill. Do not install additional equipments to perform tasks they
Check whether the tension of belts is correct. were not designed for.
Use only adapted drilling rotating speeds. Always select a Using improper tools is hazardous.
speed when the machine has stopped. Make sure the guard of the fan is clean. Do not cover it.
Make sure the drill is firmly clamped into the chuck. Otherwise the machine could not be correctly operated.
Do not touch the drill when it is rotating. The drill must remain perfectly clean.
Always wear protective goggles. Do not clean the drill when it is rotating.
In any case, always be concentrated on the work. The drill can become very hot during the machining. Before
We do not recommend wearing gloves when machining. replacing the drill, wait until it is cold.
Wear gloves when cleaning. When cleaning, first stop the machine and wear protective
Always stop the machine and wear protective gloves when goggles and gloves to remove chips. Collect them into tanks.
performing hazardous tasks, presenting risks of burn, cut, Do not use an air gun. Prefer using a vacuum cleaner, a
pinching, entanglement, winding, crushing, especially when brush, a painting brush with long handle or a hook.
loading and unloading the tool, when handling the table, the Never wash the machine using water under pressure as
vice, the clamps, the workpiece. water can get into electric parts.
Do not rush as it is very often a waste of time : the tool Never use solvent or aggressive detergents.
heats, it becomes blunted and it requires grinding. The work When moving the machine, stop it and make sure all moving
is not well done. There are more risks of accidents. parts are safely fixed.
Always wear an ear protection. Store the machine in a cool place, out of the reach of
Never hold the workpiece by hand. Always clamp the children.
workpiece using adapted work-holding devices, such as vices
and clamps.
Thin metal sheets are the most hazardous work pieces :
Accidents usually happen because :
- They can cut, as they are very thin.
There are no accessories used to properly hold the
- The drill tends to plunge once it goes through the metal
workpiece.
sheet.
Disorder : accessories, if present, are not set in
- Offset holes increase hazards as the workpiece, when
order, and the operator do not use them, as he
rotating, moves along a circle. Fingers, wrists, forearms
cannot find them.
and event the chest are particularly exposed.
Hazardous or inappropriate operating mode.
Use fixtures and clamps :
Insufficient training, learning and/or experience of
- Support fixture for flexible work pieces and work pieces
operators to use the machine.
with steps.
Lack of protective guards during the operating of
- Guiding bush to drill small holes in a thin sleeve.
the machine.
To not drill the table, adjust the table or the drilling depth.
Loose cloths, no protective goggles when
The working table must remain clean and not populated.
performing some tasks.
Wear a breathing apparatus to reduce the risk of breathing
harmful dusts.

5
User’s manual PE22A

3.3. PROTECTION OF THE OPERATOR


OPERATOR

To ensure operator’s safety, make sure that non-


non-working parts are protected by a guard.

This machine was designed to be operated by only one The operator should wear tight clothes and should wear a
operator. hair covering to protect long hair, if necessary.
The operator should wear adapted Personal Protective For example, the operator should never wear :
Equipments, such as : Loose clothes or sleeves.
Protective goggles. Bracelets, watch, ring, jewels.
Ear protections. Any other object subjected to be caught or
Safety shoes. entangled by moving parts of the machine.
Protective gloves.

4. DESCRIPTION AND OPERATING


OPERATING

4.1. PURPOSE OF THE MACHINE


MACHINE

The bench drilling machine PE22A is designed and When operating and maintenance are correct, the drilling
manufactured only to perform drilling, on a fixed station, machine can provide many years of safe and consistent
using a vertical stroke, on steel, ferrous and non-ferrous, work.
plastic and wooden work pieces. To do so, please thoroughly examine the different functions
of the machine.

4.2. SPECIFICATIONS

Digital display of the drilling depth Ferro steel column


Protective shield of the servo chuck Square table tilting up to 45°, fitted with a coolant
Drilling position laser device collector
LED lighting Rack-drive table
Belt guard fitted with a safety grip micro switch Comes standard with a self-clamping chuck, a
« ON/OFF» switch fitted with an under voltage coil chuck shank, a taper drift, a screw vice and a set of
Emergency Stop Slam button with lock clamps
Transmission using dented belts pulleys
Spindle fitted with ball bearings

Max. drilling Column Spindle Spindle speed Dimensions Motor


Morse Number Weight
capacity Ø stroke range (L x H x D) power Power
taper of gears (kg)
(kg)
(mm) (mm) (mm) (rpm) (mm) (kW)

22 MT2 72 85 16 180 – 2770 430 x 980 x 660 0,55 1-phase 230V 49

Table
d e f
dimensions
(mm) (mm) (mm)
(mm)
160 630 440 286 x 286

6
User’s manual PE22A

4.3. MACHINE OVERVIEW

2 20

3
19
18

4 17
16

5
15
6
14

13

8 12

9 11

10

Figure 1

1. Belt guard 11. Lock lever of table


2. Head of the drilling machine 12. Table
3. Electric motor 13. Vice
4. Laser device 14. Servo polycarbonate shield
5. Rack ring 15. Chuck
6. Light 16. Capstan wheel
7. Column 17. Spindle
8. Support sleeve of the scale table 18. Return spring of spindle
9. Lock lever of the support sleeve of the scale table 19. Control box
10. Base 20. Digital display

7
User’s manual PE22A

5. INSTALLATION

5.1. PACKING

The packing may include a desiccant bag. Discard it and keep out of reach of children.

The drilling machine comes packed in a cardboard packing. Please keep the manual with the machine or in a safe place
To move the drilling machine, use a pallet truck or a forklift to make it available anytime.
truck. Several persons are required to install the machine. In case the product is not in perfect condition or if some
Take out each component of the drilling machine. Check parts are damaged or missing, please contact your dealer.
their condition and then assemble the drilling machine.

5.2. TRANSPORT AND HANDLING


HANDLING

Only qualified and authorized persons can perform below operations.

The mass centre of this machine is very high. Be careful as the machine can tip over.
Control the good tightening of screws that fix the head on the column.

Considering the weight of the machine (49 kg),


several persons, using an adapted lifting device, are
required to install the machine.
To lift the machine, use a slinging system (ex :
polyester cable, with lifting rings and a convenient capacity).
Position the lifting device as shown on next figure.
Make sure all moving parts are securely fixed and be very
careful when lifting the drilling machine. Keep any foreign
person away.

5.3. INSTALLING THE MACHINE


MACHINE

Only qualified and authorized persons can perform below operations.

Vicinity of the equipment :


Main power should comply with the specifications Prior to tightening bolt, make sure the machine is level. To
of the machine. adjust level, use adapted metal sheets (reference shims)
Ambient temperature : between +5°C and +35°C. between the surface of the support and the feet.
Relative Humidity : not over 90%.
To perform machining while respecting ergonomic criteria,
Sufficient ventilation of the workshop.
the vice plane should be ideally positioned at about 90/95
Good lighting conditions in the working area : min.
cm from the floor.
300 lux.
Consider the location of the machine in the room.
Movements and movings should be easy. Respect a
distance of min. 800 mm between the back of the machine
and the wall.
Several persons are required to install the machine.
Position the machine on a flat and horizontal
surface, so that it is level and as stable as possible.
Use a strong enough support base for the machine.
Drill the fixing holes in the support. They must match base 12
holes. Fix the machine.

8
User’s manual PE22A

Cleaning a new machine :


All our machines are supplied with rustproof oil on Once the machine has been cleaned, apply a thin
ground surfaces. Before using the machine, first film of oil onto all non-painted surfaces, using
remove this oil, using a thinner. This is very medium-viscosity oil.
important. Please use extreme care when Clean the inner part of both spindle and chuck,
performing this cleaning : jammings can occur if using a dry cloth and firmly insert the Morse taper
this oil is not totally removed. into the spindle. Then, insert firmly the chuck into
There should be no chips and no oil residues on the the shank of the Morse taper.
surface of the clamping table.

5.4. ASSEMBLING

Only qualified and authorized persons can perform below operations.

Several persons are required to assemble the machine.

Figure 2

1. Install the base (9 fig.2) on a solid and flat surface.


2. Assemble the column (14 fig.2) to the base and fix
it using bolts (8 fig.2).

9
User’s manual PE22A

3. Insert the rack, in the right direction (6 fig.2), into


the support sleeve of the table (12 fig.2).
4. Hold the rack (teeth towards the inner right side of
the support sleeve of the table) and slide the
assembly into the column (14 fig.2).
5. Slide the rack ring (15 fig.2) on the column, the
chamfer being oriented downwards, to make sure
the top side of the rack is locked (value of the
clearance with the rack : 1 mm).
6. Tighten the screw of the ring.
7. Fit the table (10 fig.2) on its support (12 fig.2).

8. Fit the handle (13 fig.2) on the shaft of the support


sleeve of the table and tighten the screw.
9. Check whether you can move the table up and
down.

The ideal height between the table and the floor is


about 90/95 cm.

10. Fit the head (1 fig.2) on the column (at least two
persons are required).
11. Check whether the assembly of the head is correct.
12. To balance correctly the assembly, align the head
with the centreline of the base.
13. Tighten the screws to firmly hold the head in place.

10
User’s manual PE22A

14. Screw the three handles (2 fig.2) on the capstan


wheel, used to move the head down.

15. Connect the lamp to the terminals.


16. Fix it using convenient screws.

17. Connect the body of the protector to the terminals.


18. Fit the protective shield on the shield support, using
two screws.
19. Fit the assembly in the body of the protector.
20. Position the shaft and tighten the screw.

21. Clean the inner side of the chuck (5 fig.2).


22. Fit the chuck on the shank of the chuck (4 fig.2).
23. Clean the inner side of the spindle and the shank of
the chuck.
24. Fit the assembly shank of chuck + chuck into the
spindle.

11
User’s manual PE22A

5.5. ELECTRICAL CONNECTION


CONNECTION

Only low voltage trained and authorized technicians should be allowed to perform interventions on the electric circuit.
circuit.

POWER

Make sure the voltage of the motor matches the voltage of This protection should always be selected according to the
the main power. electrical specifications of the machine, as stated on the
Perform the connection, using the power cable. rate plate :
The power socket must match the plug of the machine. Voltage : one-phase 230 V
The machine is connected to a power system. This system Frequency : 50 Hz
must be connected to earth, according to in-force safety Rating : 2,6 A
regulations. Motor power : 0,55 kW
We remind the user that a magneto thermal breaker must
be installed before the electrical circuit to protect all Power connections and extensions must be protected
conductive devices against short-circuits and overloads. against splashes and should be fitted onto dry surfaces.
Regularly inspect condition of the power cable, of the switch
and of the cable ducting.

Operating the machine, using a damaged power cable, is strictly prohibited.

Always use a cable winder with both section and length adapted to the power of the machine. Unwind completely the
cable.

Never pull the cable to unplug the grinder. Always use the plug.

Please check the spindle rotates clockwise, as shown on sign fixed on the front of the protective shield.
The guarantee does not cover damages
damages resulting from a poor connection.
connection.

5.6. TEST AND INITIAL INSPECTION


INSPECTION PRIOR TO USING
USING THE EQUIPMENT FOR THE FIRST TIME

Make sure all protections are in place and in Make sure the bench drilling machine is located on
working condition. a flat and solid surface.
Make sure moving parts correctly run and that no Perform a dry test : the machine should run
part is damaged. correctly.
Check condition of the drill. Make sure the spindle goes down, the protective
Make sure the head and the table are firmly fixed to shield can be adjusted and the table can go up and
the column. down.

12
User’s manual PE22A

6. OPERATING THE BENCH DRILLING MACHINE

Prior to starting the drilling machine, make sure you are familiar with control devices.
devices.

Prior to any servicing or maintenance,


maintenance, always unplug the machine.

6.1. CONTROL PANEL

Control box :

A. Red Stop button « 0 »


B. Green Run button « I » A
C. Emergency Stop slam button with lock
C
B

6.2. RETURN SPRING OF THE


THE SPINDLE

First switch off the machine prior to performing this operation.


operation.

The drilling machine is supplied with the spindle


counterbalanced by a spiral spring.
When the spindle cannot go up to its higher position,
adjusting the return spring of the spindle is possible :
1. Stop the machine. C
2. Untighten the screw (A).
3. Untighten the screw (B). A
4. Carefully rotate the casing (C) in the right direction
to tension, more or less, the spring (to tighten :
rotate anticlockwise). Be careful as the spring can B
suddenly get out of the casing.
5. Tighten the screws.
6. Test whether the spindle can go up.

Do not move the spindle back too fast as it could be hazardous and could then threaten the lifespan of the spring.

6.3. DRILLING DEPTH

First switch off the machine prior to performing this operation.

Using the drilling depth stop


To stop drilling at the depth required :
1. Make sure the spindle is on its up position and the
depth stop is untightened.
2. Rotate the graduations until matching the drilling
depth required.
3. Tighten the depth stop.
4. Move the spindle down, using the capstan wheel, in
order to check the drilling height.

P = drilling depth

13
User’s manual PE22A

6.4. PROTECTIVE SHIELD

Before starting using the drilling machine, fit the servo


polycarbonate protective shield and adjust it correctly :

1. Check the good tightening of the electrical


connections of the protective shield (A) and of the
electrical connections coming out of the head of the A
drilling machine (B). B
2. Connect the support of the protective shield (A) to
electrical terminals (B) located on the head of the E
drilling machine.
D
3. Set the tightening knob (C), located on the
support of the protective shield (A) by turning it
upwards (see fig.3).
4. Fit the protective shield (D) on the shaft of the shield
support (E) using two screws.
5. Fit the assembly into the support of the protective
shield (A).
6. Position the shaft (E) and tighten the knob (C).
7. To operate the drilling machine, adjust precisely the
protective shield of the chuck, the shaft being in its
closed position (a safety micro switch ensures the
closing) and tighten the knob (C).

To move the protective shield up and down :


1. Untighten the knob (C).
2. Set the protective shield (D) to the height C
required, using the shaft (E).
3. Tighten the knob (C). A

To fix the protective shield :


1. Tighten the knob (C).

Figure 3

14
User’s manual PE22A

6.5. TABLE

Stop the machine before moving the table and the workpiece.

Never hold the workpiece with your hands. Always clamp it using a vice or clamps.

Remove all objects from the table and remove the tool ffrom
rom the chuck, prior to any operation.

Mind the risk of pinching and crushing.

Fix the vice of the workpiece to the table, using a set of clamps.

A. To move the table up and down :


1. Untighten the locking handle of the support
sleeve of the table (2).
2. Rotate the handle to move the table (1) up or
down.
3. Tighten the locking handle of the support
sleeve of the table (2).

B. To tilt the table :


1. Untighten the locking handle of the table (3).
2. Tilt the table.
3. Tighten the locking handle of the table (3).

C. To give an angle to the table :


1. Untighten the pivot bolt located under the
table.
2. Set the table to the angle required, using the
marking.
3. Tighten the pivot bolt.

To ensure a maximal safety when working, always firmly clamp


clamp the workpiece using a convenient clamping tool fixed to
the T slots of the table or into the vice.

15
User’s manual PE22A

6.6. ASSEMBLING AND DISMANTLING


DISMANTLING THE TOOL

Stop the machine before any tool change.

Remove all objects from the table prior to any operation.

Mind the
the risk of punching, pinching, prick, and crushing.

Wear protective gloves.

Use following tools :


CM2 - B18 shank of chuck with a self-clamping
chuck 1 to 16 mm - B18.
taper shank CM2.

I. Assembling the tool :


1. Stop the machine.
2. Degrease the spindle and the shank of the chuck or
the taper part of the tool.
A. 1. Fit the shank of the chuck into the chuck.
2. Fit the assembly into the spindle.
3. Fit the cylindrical-shank tool Ø1 mm to Ø16
mm into the chuck.
B. 1. Directly fit the taper-shank tool into the
spindle (if necessary, adapt the size of the
morse taper, using a convenient adaptor).

II. Dismantling the tool :


1. Stop the machine.
2. Move the table up so it is 250 mm under the
accessory.
3. Move the spindle down, using the capstan wheel, on
about 100 mm.
4. Stop the spindle, so that it cannot move up, using
the drilling depth stop. A
5. Rotate the spindle by hand until you can see the B
shank of the chuck.
6. Fit a taper drift (A) into the port of the spindle (B).
7. Gently tap on the end on the taper drift, using a
mallet, to take the shank of the chuck or the taper
part of the tool out.

16
User’s manual PE22A

6.7. SELECTING ROTATING SPEEDS


SPEEDS OF THE SPINDLE

Stop the machine before selecting a gear.

Mind the risk of entanglement or winding.

A safety grip micro switch prevents the machine from


starting in case the belt cover is opened.

To select a rotating speed for the spindle :


1. Stop the machine.
2. Remove the screw of the belt cover to open it.
3. Unlock the motor by untightening the three
tensioning nuts of the motor (A).
4. Rotate the tension knob of belts (B) to release the
belts and change the position of belts, according to
following table (see next page), to get the speed
required.
5. Tension the belts and lock the motor in this
position, using the three tensioning screws of the
motor.
6. To make sure the tension of the belt is correct, the
deflection must be about 13 mm when a 5 kg
pressure is applied.
7. Close the belt cover.

A B

Perform the change of spindle speed, when the spindle is on its higher position.

17
User’s manual PE22A

To the rotating speed, change the position of the belts on Please refer to the speed table fixed into the belt cover.
the driving pulleys.
SPEEDS IN RPM ACCORDING TO THE TRANSMISSION RATIO
1 2 3 4
180 rpm 270 rpm 310 rpm 420 rpm

BELTS : A–1 . 5–4 BELTS : A–1 . 4–3 BELTS : B–2 . 5–4 BELTS : A–1 . 3–2

5 6 7 8
430 rpm 470 rpm 580 rpm 630 rpm

BELTS : C–3 . 5–4 BELTS : B–2 . 4–3 BELTS : D–4 . 5–4 BELTS : A–1 . 2–1

9 10 11 12
650 rpm 720 rpm 1230 rpm 1320 rpm

BELTS : C–3 . 4–3 BELTS : B–2 . 3–2 BELTS : E–5 . 4–3 BELTS : D–4 . 3–2
13 14 15 16
1460 rpm 1880 rpm 1950 rpm 2770 rpm

BELTS : C–3 . 2–1 BELTS : E–5 . 3–2 BELTS : D–4 . 2–1 BELTS : E–5 . 2–1

TABLE OF RECOMMENDED SPEEDS, IN RELATION WITH MATERIALS AND DRILL DIAMETERS


Steel Steel Steel Allied steel
Diameter 30 to 40 50 to 70 80 to 90 140 to 180 Cast iron Brass Aluminium
Aluminium
kg/mm² kg/mm² kg/mm² kg/mm²
35 248 181 105 76 171 457 1 190
34 255 186 108 78 176 471 1 225
32 271 198 115 83 188 500 1 302
30 289 211 122 89 200 533 1 389
28 310 226 131 95 214 571 1 488
25 347 253 147 107 240 640 1 667
22 394 288 167 121 273 727 1 894
20 433 317 183 133 300 800 2 083
18 481 352 204 148 333 889 2 315
16 542 396 229 167 375 1 000 2 604
14 619 452 262 190 429 1 143 2 976
13 667 487 282 205 462 1 231 3 205
12 722 528 306 222 500 1 333 3 472
11 788 576 333 242 545 1 455 3 788
10 867 633 367 267 600 1 600 4 167
9 963 704 407 296 667 1 778 4 630
8 1 083 792 458 333 750 2 000 5 208
7 1 238 905 524 381 857 2 286 5 952
6 1 444 1 056 611 444 1 000 2 667 6 944
5 1 733 1 267 733 533 1 200 3 200 8 333
4 2 167 1 583 917 667 1 500 4 000 10 417
3 2 889 2 111 1 222 889 2 000 5 333 13 889

18
User’s manual PE22A

6.8. LASER DEVICE

Switch off the machine prior to opening the battery housing.

Do not open the battery housing when the machine is running.

The drilling machine PE22A is equipped with a Class 2 laser


device, to position the drilling :

1. Insert two batteries (type AAA R03 1.5V) into the


housing located opposite to the switch. Respect
polarities.
2. Press the « I » position of the switch (A) to start the
laser device.
3. Adjust the laser device, using both knobs (B) to
correctly position the drilling, the table and the
workpiece.
A

4. Do not move the table to not change the B


position of the drilling.

Use only AAA R03 1.5V type batteries.

Do not attempt to charge the batteries supplied with the machine.

Remove batteries from the housing in case they are not used for a long period of time.

Replace all batteries at the same time.

In case batteries are damaged or in case of improper use of batteries, some corrosive liquid can be expelled and some
fumes can come out : avoid any contact with the hands, the skin and the eyes (this liquid can cause irritations or burns
and is poisonous when ingested) and ventilate the working place (the fumes can cause irritations of airways). In case of
accidental contact, wash using water and/or in case of unease, contact a doctor.

Do not dispose of batteries in a fire (risk of explosion) or in a dustbin.


According to the European Directive 2006/66/CE, used or defective batteries must be put apart and recycled,
following a convenient process.

6.9. DIGITAL DISPLAY

The drilling machine PE22A is equipped with a digital display


for the drilling depth, with a tolerance of +/- 5 mm :

There are three keys to operate the display :


A. Switching on the digital display.
B. Selection of the unit, for distances : « inch » and
« mm » (millimetre).
C. Stetting the spindle stroke to zero.

A B C
19
User’s manual PE22A

6.10. DRILLING PROCEDURE

Always wear adapted personal protective equipments.

All operations relating to drilling must be performed when the spindle


spindle is on its up position. The drill must show no
evidence of rotation.

Always keep your hands away from the drilling area when the machine is operated.
chips.
Always switch off the machine prior to performing any positioning of a workpiece or removal of chi ps.

Never hold work pieces with your hands. Carefully clamp them using convenient a tooling, such as a vice or clamps.

Operating cycle

Drilling instructions :
1. The drill should be perfectly sharpened and
clamped. The workpiece should be firmly clamped
on the table or in the vice.
2. Adjust the height of the working table.
3. Properly adjust the protective shield of the chuck,
by positioning the pin (a safety micro switch is used
to closing) and tighten the screw.
4. Make sure the rotating speed of the spindle is in
relation with the type of work to do.
5. Adjust the depth-drilling stop.
6. Adjust the light, is necessary.
7. Switch on the laser device and adjust it, if
necessary.
8. Press the green start button « I » to start the
drilling machine (close the cover of the control box,
but do not lock it).
9. Start drilling. Gently apply a moderate pressure on
the capstan wheel.

Stopping :
1. Press the red stop button « 0 » to stop the drilling
machine.
2. Switch off the laser device.
3. Switch off the light.
4. Open the protective shield of the chuck.

When the drilling is finished, release the capstan wheel and gently move the spindle back (dead centre, upwards).

6.11. STORING THE MACHINE WHEN IT IS NOT USED

If the drilling machine is not used for a long time, please


follow below instructions :
1. Unplug the machine from the main socket.
2. Remove the batteries from the laser device.
3. Remove all objects from the table and remove the
tool from the chuck.
4. Release the return spring.
5. Carefully clean and oil the machine.
6. Cover the machine, if necessary.

20
User’s manual PE22A

6.12. TROUBLESHOOTING

The drill gets blocked into the workpiece

operation..
Always switch off the drilling machine prior to performing this operation

Always wear protective gloves.


gloves.

1. Stop the drilling machine par pressing the


Emergency Stop Slam button with lock.
2. Open the protective shield of the chuck.
3. Carefully unclamp the drill, by rotating the chuck
anticlockwise, while moving the spindle upwards,
using the capstan wheel.
4. Carefully remove the workpiece.
5. Check whether the drill is damaged.
6. Once the drill is unclamped, set the protective
shield of the chuck.
7. Unlock the Emergency Stop Slam button.

Replace the drill in case it is damaged.

Apply a slighter pressure on the handles of the capstan wheels, when drilling.
drilling.

The chip winds around the drill

Do not remove the chip by hand.

If the chip twists around the drill :


1. Move the drill upwards.
2. If the chip does not come out, immediately press
the Emergency Stop Slam button with lock.
3. Remove the chip using a hook.

Starting a new cycle, following an emergency stop

1. Press the Emergency Stop Slam button with lock.


2. Press the green start button « I ».

Power failure

Press the green start button « I ».

The machine is fitted with a safety device (under


(under voltage coil) to prevent any unexpected starting of the motor, following
a power failure.

21
User’s manual PE22A

TROUBLESHOOTING

PROBLEM LIKELY CAUSE SOLUTION

1. Improper tension of belts


Adjust the tension of belts
2. Non-lubricated or dirty spindle
The machine is noisy Clean and lubricate the spindle
3. Poor attachment of the spindle belt
Tighten the nut on top of the belt

1. Wrong speed
Change the speed
2. Chips cannot go away
Frequently take the drill out of the
workpiece and clean the hole
Burn or very hot drill
3. Difficult to drill
Sharpen the drill or replace it

4. No lubrication Lubricate the drill

1. The drill is warped


Use a straight drill
2. Defective spindle bearing
Replace bearings
Excessive vibrations
3. Poor clamping of the drill in the
Correctly clamp the drill
chuck

4. Poor attachment of the chuck Correctly attach the chuck

1. Too much pressure or the workpiece Apply a slighter pressure and clamp
The drill gets stuck into the shrinks around the drill more firmly the workpiece
part
2. Improper tension of belts Adjust the tension of belts

22
User’s manual PE22A

7. MAINTENANCE

Switch off the machine prior to performing any maintenance operation.


operation.
Always wear gloves and protective goggles and always use a brush and a clean and dry cloth to perform cleaning
(particularly when
when removing chips).
chips).

Never use solvent or aggressive detergents.


Never used compressed air to remove chips.
Never immerse the machine into water and never wash it using a water jet.

hands..
Very often, chips are sharp and hot. Do not touch them with bare hands

Please read below the most frequent maintenance Non-observance of instructions leads to an early wear and
interventions : daily, weekly, monthly and 6-month reduces the performances of the machine.
interventions.

7.1. DAILY MAINTENANCE

Perform a usual cleaning of the machine to remove Check whether protective guards, safety and stop
chips and dust that have piled up. devices correctly operate.
Clean the spindle taper.
Control the wear of drills.
Lubricate all sliding and ground parts (particularly
the quill and the column).
Lubricate the mechanism that moves the table up
and down, using the grease nipple located on the
support of the table.

7.2. WEEKLY MAINTENANCE

Perform a full cleaning of the machine to remove all Check whether protective guards and control
chips, for instance. components correctly operate, looking out for
Sharpen the tools. possible defects.

7.3. MONTHLY MAINTENANCE

Tighten all screws. Control the good tightening of the fixing screws of
Inspect the condition of protective guards and all the protective guards and of the motor.
devices. There should be no defect. Inspect the power cable and replace it, if necessary.
Control the good tightening of the screw of the
driving pulley.

7.4. 6-
6-MONTH MAINTENANCE

Continuity test of the equipotential protective


circuit.

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User’s manual PE22A

8. EXPLODED VIEW

EXPLODED VIEW

24
User’s manual PE22A

PART LIST
N° Description Qty N° Description Qty
1 Base 1 78 Clamp 2
2 Column support 1 79 Washer M5 2
3 Bolt M10x25 4 80 Screw M5x20 2
4 Rack 1 81 Rubber washer 9x18x2.5 6
5 Column 1 82 Screw M10x12 3
6 Support sleeve of the table 1 83 Gland M16 1
7 Handle 1 84 Screw M4x10 1
8 Sleeve 1 85 Split washer M4 1
9 Washer M4 1 86 Washer M4 1
10 Screw M4x8 1 87 Earth connection 1
11 Handle 1 88 Teeth packing M4 1
12 Handle 3 89 Connection 2
13 Handle of capstan wheel 3 90 Lamp 1
14 Split washer M4 1 Fixing plate 1
15 Pin 1 Screw M4x8 4
16 Screw M8x10 1 91 Connection 2
17 Circlips Ø14 1 92 Power cable of the drilling machine 1
18 Gear shaft 1 93 Screw M6x12 1
19 Gear 1 94 Nut 1
20 Worm 1 95 Return spring casing 1
21 Butterfly screw » M8x18 1 96 Screw M4x8 1
22 Pin 6x20 1 97 Return spring 1
23 Capstan wheel 1 98 Screw ST2.9x9.5 4
24 Stop hub 1 99 Washer M4 2
25 Rivet 2,5x6 1 100 Screw ST2.9x13 2
26 Drilling-depth mark 1 101 Plate 1
27 Gear shaft 1 102 Screw ST2.9x13 2
28 Screw M6x10 1 103 Nut M10 1
29 Rack ring 1 104 Screw M10x20 1
30 Head 1 105 Electronic board 1
31 Pin 6x20 2 106 Button 1
32 Motor support 1 107 Panel 1
33 Teeth packing M4 1 108 Screw M4x16 2
34 Connection 2 109 Sticker 1
35 Earth connection 1 110 Switch 1
36 Bolt M8x16 4 111 Support of the control box 1
37 Washer M9 4 112 Screw ST2.9x9.5 4
38 Washer M4 1 113 Control box 1
39 Split washer M4 1 114 Screw ST2.9x9.5 2
40 Screw M4x10 1 115 Screw M4x12 2
41 Power cable of the motor 1 116 Bearing 6203 1
42 Motor 1 117 Circlips Ø17 1
43 Screw M8x30 3 118 Rubber ring 1
44 Lock nut M8 1 119 Bolt M4x16 2
45 Plaque 1 120 Screw M4x6 1
46 Split washer M8 1 121 Screw M4x6 4
47 Screw M6x10 2 122 Probe support 1
48 Washer M9 3 123 Knob 1
49 Lock nut M8 3 124 Pin 1
50 Pin 1 125 Screw M4x4 1
51 Tensioning knob 1 126 Bolt M4x10 2
52 Belt cover 1 127 Probe plate 1
53 Washer M6 2 128 Rivet 2,5x6 1
54 Bolt M6x6 2 129 Arrow 1
55 Central pulley support 1 130 Screw M6x18 1
56 Central pulley 1 131 Probe 1
57 Motor side pulley 1 132 Table 1
58 Fixing screw M8x10 1 133 Rivet 2,5x6 2
59 Motor side belt 1 134 Table angle mark 1
60 Spindle side belt 1 135 Rivet 2,5x6 2
61 Bearing 6202 2 136 Arrow 1
62 Grease nipple 1 137 Lock-handle of the table M10x35 1
63 Fixing screw 1 138 Split washer M16 1
64 Spindle side pulley 1 139 Bolt M16x30 1
65 Motor-side support of pulley 1 140 Table support 1
66 Screw M4x10 1 141 Lock-handle of the sleeve M12x45 1
67 Core 1 142 Taper drift 1
68 Ring 1 143 Spindle quill 1
69 Screw 1 144 Bearing 6204 1
70 Spring 1 145 Spindle 1
71 Bearing 6205 2 146 Shank of the chuck 1
72 Bolt M8x12 4 147 Chuck 1
73 Washer M8 4 148 Protective shield assembly 1
74 Rubber ring M22 1 149 Micro switch assembly 1
75 Washer M5 2
76 Nut M5 2
77 Split washer M5 2

25
User’s manual PE22A

9. ELECTRICAL CIRCUIT

ELECTRICAL DIAGRAM

26
User’s manual PE22A

10. NOISE LEVEL

All data related to the noise level of this machine, when The values given are those of emissions and do not
operating, depend on the type of material drilled, on the necessarily mean any safe working values. Although there is
diameter and on the type of tool used. That is why a correlation between levels of emission and levels of
measurement data are only relative. exposure, these values cannot be used with certainty to
The risk of hearing damage, for the operator, is related to determine whether additional measures are necessary.
the noise exposure time. Factors influencing actual levels of exposure are : the
The operator must wear soundproof headphones or any properties of the working area, other noise sources, etc., i.e.
convenient PPE when sound power is over 85 dB(A) at the the number of machines and the type of processes used in
working place. the vicinity of the machine. Also the highest acceptable
Sound pressure level : LpA = 75,2 dB(A) levels of exposure may vary in different countries. However
Sound power level : LwA = 88,2 dB(A) this information should help the machine user evaluating the
Calculating the sound pressure was performed considering risk and the risk rate in a better manner.
factors such as : reverberation of the test place, absorption
of noise at the ground level and other noises that can
interfere with the measures. The result is only estimation :
nevertheless, one may say that, considering the values
obtained, the uncertainty would be about 3 dB(A).

11. VIBRATIONS LEVEL

All data related to vibrations produced by this machine, while Average value of hand/arm vibrations :
machining, depend on the type of material drilled and on the Aw(8) < 2.5 m/s²
type of tool used. That is why measurement data are only
relative.

12. PROTECTION OF THE ENVIRONMENT


ENVIRONMENT

This machine is made from various materials that can be Contact your dealer or your local government office for
recycled. This sign indicates that used equipment should be details of where and how they can take this item for
discarded separately from other types of wastes. environmentally safe recycling.
Recycling these equipments will be best performed, in Thank you for helping us protecting our environment.
compliance with the WEEE Directive 2012/19/EU on
waste electrical and electronic equipment.

13. GUARANTEE

Only authorized After-Sales Services are allowed to carry a The Guarantee will not cover damages caused by :
Guarantee. The Guarantee for this equipment is for 3 years, Abnormal use.
starting from the date of purchase by the user. Inappropriate operating.
As the invoice acts as a proof of valid Guarantee, we Electrical modification.
recommend keeping it. A fault when transporting, handling or servicing.
The purpose of the Guarantee is only to repair or replace, The use of non-genuine parts or accessories.
free of charge, faulty parts, following an expertise performed Interventions performed by non-authorized persons.
by the manufacturer. The absence of any protection or device designed
The Guarantee will not cover any damage caused by the to protect the operator.
user or a repairer non-authorized by the company SIDAMO. The Guarantee of your machine is excluded in case on the
The Guarantee will not cover any consequential or non-observance of above instructions.
subsequent damage, direct or indirect, material or The Buyer is responsible for the Goods during the transport.
immaterial, caused to persons or things and resulting from Therefore the Buyer may exercise all judicial and
a failure or a shutdown of the equipment. administrative remedies against the carrier, in the correct
form and within the legally required time.

27
User’s manual PE22A

14. DECLARATION OF CONFORMITY


CONFORMITY

DECLARATION
DECLARATION OF CONFORMITY

The undersigned (Manufacturer/Importer) :

SIDAMO

Z.I. DES GAILLETROUS – 41260 LA CHAUSSE


CHAUSSEE-SAINT-
SAINT-VICTOR - FRANCE
FRANCE

declares that the new product described hereafter :

Description : BENCH DRILLING MACHINE


Brand : SIDAMO
Type : PE 22 A
Reference : 20502055
Serial N° :

complies with the essential safety requirements that apply to it :

Machinery Directive 2006/42/EC


Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
WEEE Directive 2012/19/EU
RoHS-
RoHS-2 Directive 2011/65/EU
REACH 1907/2006
Noise Directive 2003/10/EC
Vibration Directive 2002/44/EC

La Chaussée-Saint-Victor
Date

PAUL SEIGNOLLE
Executive Officer

Person entitled to create the technical file :

M. SEIGNOLLE – SIDAMO – Z.I. DES GAILLETROUS – 41260 LA CHAUSSÉE-SAINT-VICTOR - FRANCE

Z.I. DES GAILLETROUS – 41260 LA CHAUSSÉ USER SERVICE


CHAUSSÉE-SAINT-
SAINT-VICTOR
Tel : 33 2 54 90 28 28 – Fax : 33 897 656 510 – Mail : [email protected] – www.sidamo.com Tel : 33 2 54 74 02 16
Certified company ISO 9001 – ISO 14001
It is SIDAMO’s policy to continuously develop and improve our products, and therefore we reserve the right to modify or
Edition octobre 2014
change the details at our discretion and without notice. Information, photos, exploded views and diagrams contained in this
User’s Manual PE22A
document are not contractual.

28

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