Active Flux Based Advanced Encoderless Ac Drives A Tutorial Review
Active Flux Based Advanced Encoderless Ac Drives A Tutorial Review
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content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2024.3405073
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C
ONVENTIONALLY signal injection or (and)
axis for induction machines (IMs), “active flux” is a
physical/technical concept that turns all travelling field physically fundamental model based encoderless control systems
salient electric a.c. machines into a functionally nonsalient model. for a.c. drives-field oriented control (FOC) [1-2], direct
As its position is independent of load torque (for known machine torque and flux control (DTFC) [3], feedback linearization
parameters) it leads to notable simplifications in encoderless control (FL) [4] and model (or model-free) predictive control
advanced control of a.c. drives. This tutorial review summarizes (MPC) [5] – process current vector or inductance or emf in
the fundamentals of the “active flux” concept as applied to observers to detect simultaneously rotor (or rotor flux for IM)
practically all a.c. machines and the progress from 2008 to today position and rotor speed, from zero to maximum speed, but
with sample literature results. It also introduces in draft the theory
strong filtering introduces delays. These delays have been
of applying “active flux” to MTPA, MaxCosFi, MTPF
alleviated in many ways, but the control became inevitably
integrated into smooth control of a.c. drives, for constant
more complicated, especially by introducing operation modes
and variable magnetic saturation, with promising recent
such as maximum torque per Ampere (MTPA),
results for a reluctance synchronous motor drive.
MaximumCosFi and maximum torque per flux (MTPF), to
Weighting “active flux” merits and demerits and offering
increase performance and torque–speed range within limited
new workfronts in its application the paper is hoped to
d.c. input voltage of the inverter that feeds the a.c.
assist in producing even better a.c. motor/generator drives
motor/generators.
in the future.
The alternative would be to “observe” the “flux” and to
process it directly to yield/estimate rotor position and speed.
Index Terms—"Active flux”, encoderless control systems,
maximum torque per Ampere, MaximumCosFi, maximum torque But this approach was considered problematic until the offset
per flux, a.c. drives. related to integrals etc. was alleviated by the introduction of
second order generalized integrals (SOGI or reduced order
Nomenclature generalized differentiators (ROGD)) etc. [6].
E – extended emf As the stator flux with respect to rotor (or rotor flux) axis
Ld, Lq – dq inductances of synchronous motors
vector position varies with load (even with constant machine
ΨPM – PM flux linkage
TePMSM, TeEESM, TeRMS, TeIM – electromagnetic torque of Permanent parameters), and thus its speed s is equal to rotor speed (for
Magnet Synchronous Motor (PMSM), Electrically Excited SMs) only during steady state, other candidates were looked
Synchronous Motor (EESM), Reluctance Synchronous Motor (RSM), for, in order to simplify the combined rotor position and speed
Induction Motor (IM). observer in advanced encoderless a.c. drives.
𝑑𝑃𝑀𝑆𝑀
𝑎
, 𝑑𝐸𝐸𝑆𝑀
𝑎
, 𝑑𝑅𝑆𝑀
𝑎
, 𝑑𝐼𝑀
𝑎
– active flux linkage vectors One of the first attempts was made with “extended emf” [1]
of respective motors defined above. of interior permanent magnet synchronous machine (IPMSM):
Ls, Lsc – no load and shortcircuit inductance of IM
rIM – electric angular rotor speed of IM 𝑑𝑖
𝐸̅ = ((𝐿𝑑 − 𝐿𝑞 )𝑖𝑑 + 𝑃𝑀 ) 1 + 𝑗1 𝐿𝑞 𝑞 (1)
𝑑𝑡
𝑆1 – slip angular frequency of IM
𝑅𝑠 , 𝑉̅𝑠 , I𝑠̅ – stator phase resistance, stator voltage and current which managed to somewhat reduce the complexity of rotor and
space vectors speed observation. Next step was to use the first term in (1) but
s – Laplace operator only as a virtual flux of IPMSM [7]:
̅ 𝑠 – stator flux linkage space vector
PLL – phase locked-loop 𝑣𝑖𝑟𝑡𝑢𝑎𝑙 = (𝐿𝑑 − 𝐿𝑞 )𝑖𝑑 + 𝑃𝑀 (2)
𝜃𝑒𝑟 – rotor d axis position with respect to stator phase “a” - where Ld, Lq are the dq axes inductances
𝑖𝑑 , 𝑖𝑞 – dq stator currents The “virtual flux” concept in [7] for IPMSM was generalized
ALA rotor – axially laminated anisotropic rotor (Ld>>Lq) ̅ 𝑑𝑎 (it is called
for all a.c. machine drives as “active flux”
𝐹0 – electric excitation flux linkage amplitude
“active flux” as it contributes to the total torque of all a.c.
(traveling field) motor/generator drives), starting from torque
expression scrutiny [8]:
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3 for IPMSM This vector equation (8) reflects the presumption that, in
𝑇𝑒𝑃𝑀𝑆𝑀 = 𝑝1 ((𝐿𝑑 − 𝐿𝑞 )𝑖𝑑 + 𝑃𝑀 ) 𝑖𝑞
2 in rotor “active flux” terms, the a.c. machines manifest themselves as
3 coordinates nonsalient machines in the dq-model, with a single inductance,
= 𝑝1 𝑑𝑃𝑀𝑆𝑀 𝑖𝑞 ;
𝑎
2 𝐿𝑞 , while “active flux” position is rotor position (axis d here)
3 for EESM in for synchronous and flux-modulation machines and it is rotor
𝑇𝑒𝐸𝐸𝑆𝑀 = 𝑝1 ((𝐿𝑑 − 𝐿𝑞 )𝑖𝑑 + 𝐿𝑑𝑚 𝑖𝐹 ) 𝑖𝑞
2 rotor flux position in IMs, indifferent of torque (load) value, in any
3 coordinates
= 𝑝1 𝑑𝐸𝐸𝑆𝑀
𝑎
𝑖𝑞 ; coordinate system and at any speed; for injection signal or for
2 (3) fundamental model.
3 for RSM in
𝑇𝑒𝑅𝑆𝑀 = 𝑝1 (𝐿𝑑 − 𝐿𝑞 )𝑖𝑑 × 𝑖𝑞
2 rotor Note. On Fig. 1c related to PM assisted reluctance
3 coordinates synchronous machines (RSM) – the PM axis is still kept in axis
= 𝑝1 𝑑𝑅𝑆𝑀 𝑖𝑞 ;
𝑎
2 d (Ld<Lq), but we could simply apply the “active flux” concept
3 3 for IM in swapping the d-q axis as for the RSM (no PMs) in Fig. 3d.
𝑇𝑒𝐼𝑀 = 𝑝1 (𝐿𝑠 − 𝐿𝑠𝑐 )𝑖𝑑 𝑖𝑞 = 𝑝1 𝑑𝐼𝑀 𝑎
𝑖𝑞 ;
2 2 rotor flux
coordinates Based on equation (8) we may simply state that the “active
- where 𝐿𝑠 , 𝐿𝑠𝑐 – no load and shortcircuit induction machine flux model” with axis d along rotor axis (in synchronous
(IM) inductances; 𝑖𝐹 – field current machines and in rotor flux axis in induction machines)
As noticed in (3) the “active flux” is aligned to axis d (of dq represents phenomenologically the respective machines.
model) if the machine parameters are known, indifferent of The “active flux” is thus a technical not only a mathematical
torque (load) – and thus the speed of the “active flux” is rotor concept.
speed in synchronous (and flux-modulation) machine drives
and it is the rotor-flux speed for the IM, r . Note. It goes without saying that inverter nonlinearities,
magnetic saturation and parameters detuning causes a departure
Thus, for IMs the rotor speed rIM is:
of “active flux” axis (position) estimation from reality, as it did
rIM = 𝑑𝐼𝑀
𝑎 − 𝑆1 , where 𝑆1 − slip frequency (4) in the stator (rotor) flux observers and, consequently, should be
corrected.
For synchronous and flux – modulation – machine drives:
r = 𝑑𝑎 (5)
𝑎
̅𝑑 =
̅ 𝑆 − I𝑠̅ 𝐿𝑞 (7)
we obtain:
𝑑 𝑑𝑎 𝑎 𝑑𝐼𝑠̅
I𝑠̅ 𝑅𝑠 − 𝑉̅𝑠 = − − 𝑗𝑟 (𝑜𝑟 𝑟𝐼𝑀 )𝑑 − 𝐿𝑞 − 𝑗𝑟 𝐿𝑞 I𝑠̅
𝑑𝑡 𝑑𝑡
= −(𝑗𝑟 + 𝑠)𝐿𝑞 I𝑠̅ − (𝑗𝑟 + 𝑠)̅ 𝑑𝑎 (8)
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subtracted 𝐿𝑞 𝐼𝑠 followed by a PLL to improve its precision on The “active flux” observer may simply be included in FOC,
both estimated angle 𝜃̂𝑑𝑎 and estimated speed ̂ 𝑟 (Fig. 2). The DTFC, feedback linearization, MPC encoderless controls [11]
PI closed loop controllers in the observers may be with added disturbance observers for more robust control
complemented for robustness, by sliding mode components. responses.
The PLL may include the motion equation, to secure good Subsequently, numerous papers have improved/developed/
precision for speed estimation under load torque fast implemented [17-21] concepts of similar or equivalent “active
perturbations during speed transients (Fig. 2b, c [12]). flux” under the “name” of “virtual flux”, “extended flux”,
“equivalent flux” [13], “rotor flux model” [14], “fictitious flux”
Note. The amplitude of ̂ 𝑑𝑎 estimation, which is available as
[15], “auxiliary flux” [16], many inspired from the extended
a bonus, may be “exploited” to correct online one machine emf concept [1].
parameter (Ld or Ldm or ΨPM) which varies most due to magnetic
saturation or/and temperature.
a)
b)
c)
Fig. 2. Control systems: a) Generic encoderless DTFC control system for PMSM, b) and c) typical voltage plus current model close loop active flux observer
with PLL for PMSMs, IMs and RSMs [12].
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Fig. 4. DTFC: steady state encoderless operation at lowest speed of 2 rpm (0.1
Fig. 3. Vector control: steady state encoderless operation at lowest speed of 2
Hz) and 50% rated torque: a) Actual speed, b) Estimated speed, c) Measured
rpm (0.1 Hz) and 50% rated torque: a) Actual speed, b) Estimated speed, c)
currents, d) Estimated torque, e) Active flux, f) Actual and estimated rotor
Measured currents, d) Estimated torque, e) Active flux, f) Actual and estimated
position, g) Rotor position error [11].
rotor position, g) Rotor position error [11].
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c)
a)
d)
Fig. 6. Encoderless V/f control with stabilizing loops versus FOC at ±200 rpm
reference speed under load torque transients: a) reference and estimated speed,
b) estimated d current, c) estimated q current, d) estimated torque [46].
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c)
Fig. 8. Complete “active flux” plus cross-coupling saturation flux model of
d.c. excited SM, for encoderless control: a) complete active flux observer, b)
cross-coupling saturation flux model marked in a), c) experimental on-line
equivalent unique magnetization curves 𝑑∗ (𝐼𝑚), 𝑞∗ (𝐼𝑚), 𝐼𝑚 =
√(𝑖𝑑 + 𝑖𝐹 ) + 𝑖𝑞 , [50].
2 2
Fig. 7. Electrically excited SM, initial rotor position searching and start to
80 rpm, 100% load: (1) estimated and (2) measured speed (10 rad/s/div), (3)
stator phase current (100 A/div), (4) rotor (d.c. excitation) current (10A/div);
time scale 500 ms/div [50].
8a
Fig. 9. Encoderless d.c. excited SM FOC with active flux observer, [53].
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Control
MTPA
Maxcos𝜑 NA [45] NA NA NA
MTPF
TABLE II
“ACTIVE FLUX” CONCEPT: SIGNAL INJECTION (SI) PLUS INTEGRATED
SIGNAL INJECTION AND FUNDAMENTAL MODEL (SI+FM)
DC
Machine F-M
IPMSM RSM IM Excited
type Machines
SM
First [ 53-55],
NA NA NA NA
proposals [67]
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value available from the inverter, with, in general, a smooth b. Proposed MTPF
passing to MTPF (is required).
As long as overmodulation is available and then for six pulse This time simply we express 𝑠2 as a function of 𝑑𝑎 :
operation, rather reconfigurable control is required especially 2
𝐿𝑑 (𝑑𝑎 −𝐹 ) 2𝑇𝑒∗ 𝐿𝑞 2
for wide CPSR as in electric power trains. 𝑠2 (𝑑𝑎 ) = (𝐹 + 𝐿𝑑 −𝐿𝑞
) +(
3𝑝1 𝑑𝑎
2
) < 𝑉𝑠𝑚𝑎𝑥 /2𝑟 (12)
While widely accepted in theory, a full torque – speed
envelope control for low losses in the electric machine drives Making the derivative of (12) with respect to 𝑑𝑎 zero we
observing both stator current and voltage limitations is still due. obtain:
Here, aiming at such a goal, we first describe as an alternative (𝐿𝑑 − 𝐿𝑞 )
the use of “active flux” for integrated MTPA, MaxCosFi, (𝑑𝑎 )4 − (𝑑𝑎 )3 (1 − ) 𝐹 −
𝐿𝑑
MTPF control in a.c. machine drives, first considering a 2𝑇𝑒∗ 𝐿 2
constant magnetic saturation in the machine. −( (𝐿𝑑 − 𝐿𝑞 ) 𝑞 ) = 0 (13)
3𝑝1 𝐿𝑑
Note. In general, MTPA and MTPF are used in the literature
as fused operation modes to optimize the entire torque-speed An iterative solution of (13) may be obtained similarly as
range in a.c. drives. Here we add in between (especially for done in (11).
RSM, IM and wide CPSR IPMSM drives) the max ideal power c. Proposed MaxCosFi
factor mode because it leads to higher torque (for same stator
flux) and given speed and voltage and because it is also weakly Here we use 𝑡𝑎𝑛𝜑 (𝜑 − power factor angle):
dependent on speed. In contrast to efficiency, though losses
𝑑 𝑖𝑞 − 𝑞 𝑖𝑑
increase actual power factor in motoring and reduce it in 𝑡𝑎𝑛𝜑(𝑑𝑎 ) = =
generating mode. 𝑑 𝑖𝑑 + 𝑞 𝑖𝑞
It should be mentioned that MTPA for IPMSMs may be used 2
up to full (max.) torque and up to base speed, while for RSMs 𝑇𝑒∗
3𝑝1
(or IMs) going towards MaxCosFi will produce more torque for 2 (14)
a given voltage with high saliency: 𝐿𝑑 /𝐿𝑞 (RSM) or 𝐿𝑠 /𝐿𝑠𝑐 (𝑑𝑎 − 𝐹 ) ( 𝑎 − 𝐹 ) 2𝑇𝑒∗ 2
𝑑𝑎 + 𝐿𝑑 ( 𝑑 ) +( )
(IM). 𝐿𝑑 − 𝐿𝑞 𝐿𝑑 − 𝐿𝑞 3𝑝1 𝑑𝑎
In what follows we will derive the conditions for MTPA,
Zeroing the derivative of (14) with respect to 𝑑𝑎 we
MaxCosFi, MTPF directly for IPMSM; RSM and IM are
obtain:
particular cases with 𝐹0 = 0; magnetic saturation is still
considered constant. (𝐿𝑑 − 𝐿𝑞 )
(𝑑𝑎 )4 − (𝑑𝑎 )3 𝐹 (1 − )
a. Existing MTPA [44] 2𝐿𝑑
2
For a given torque, based on the active flux expression (3) 3𝑇𝑒∗ 𝐿𝑞
−( (𝐿𝑑 − 𝐿𝑞 )) =0 (15)
the stator current of IPMSM 𝑖𝑠 (peak phase value) is: 3𝑝1 𝐿𝑑
2 2
(𝑑𝑎 −𝐹 ) 2𝑇𝑒∗ Note. It could be simply proven that for given torque the
𝑖𝑠2 (𝑑𝑎 ) = ( ) +( 2
) < 𝑖𝑠𝑚𝑎𝑥 (9)
𝐿𝑑 −𝐿𝑞 3𝑝1 𝑑𝑎 minimum stator flux 𝑠 (12) (minimum stator voltage for given
speed) is obtained for MTPF, then for MaxCosFi and, then max
By making the derivative of (9) with respect to 𝑑𝑎 (active
𝑠 for MTPA:
flux) zero, for given reference torque 𝑇𝑒∗ , we obtain simply [44]:
2 (𝑠 )𝑀𝑇𝑃𝐴
𝑇𝑒∗ > (𝑠 )MaxCosFi
𝑇𝑒∗ > (𝑠 )𝑀𝑇𝑃𝐹
𝑇𝑒∗ (16)
2𝑇𝑒∗
(𝑑𝑎 )4 − (𝑑𝑎 )3 𝐹 −( (𝐿𝑑 − 𝐿𝑞 )) = 0 (10)
3𝑝1 Consequently, it is sufficient to post calculate the
voltage 𝑉𝑠∗ ≈ 𝜔𝑟 𝑠∗ (with 𝑠∗ from (12) for given 𝑇𝑒∗ and speed
with 𝐹 = 𝐿𝑑𝑚 𝑖𝐹∗ for d.c. excited SM; 𝐹 = 𝑃𝑀𝑑 for IPMSMs
and 𝐹 = 0 for RSM (for IM also, 𝐿𝑑 → 𝐿𝑠 , 𝐿𝑞 → 𝐿𝑠𝑐 ). and 𝑑𝑎 from (10), (13), (15)) and to use the control strategy
that leads to 𝑉𝑠 ≤ 𝑉𝑠∗ . If two of them satisfy the condition the
Equation (10) was solved in [44] in 4-5 iterations (by Newton
– Raphson method) online for IPMSMs: one with minimum total electric losses will be applied:
3 3
𝑑𝑎 (𝑘) = 𝑑𝑎 (𝑘 − 1) − ∑ 𝑝 = 𝑅𝑠 𝑖𝑠2 + 𝑅𝑟 𝑖𝑟2 + 𝑘𝑖𝑟𝑜𝑛 𝑉𝑠2 (17)
2 2
2
4 2𝑇𝑒∗
(𝑑𝑎 (𝑘 − 1)) − (𝑑𝑎 (𝑘 − 1))3 𝑃𝑀𝑑 − ( (𝐿𝑑 − 𝐿𝑞 )) where the core losses are considered simply
3𝑝1
(11) proportional to 𝑉𝑠2 ; which covers approximately for the
4(𝑑𝑎 (𝑘 − 1))3 − 3(𝑑𝑎 (𝑘 − 1))2 𝑃𝑀𝑑 harmonic core losses as it considers all core losses to be eddy
current losses. For a single given 𝑠 and 𝜔1 the core losses have
More than 10% stator current reduction, with respect to to be known, in order to determine approximately the
conventional methodologies has been reported experimentally coefficient 𝑘𝑖𝑟𝑜𝑛 .
[44]. For the RSM equations (10), (13), (15) get simplified (as
𝐹0 = 0):
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2|𝑇𝑒∗ |
(𝑑𝑎 )𝑀𝑇𝑃𝐴 = √ (𝐿𝑑 − 𝐿𝑞 ) ;
3𝑝1
4 𝐿𝑞
(𝑑𝑎 )𝑀𝑎𝑥𝑐𝑜𝑠𝜑 = (𝑑𝑎 )𝑀𝑇𝑃𝐴 √ ; (18)
𝐿𝑑
𝐿𝑞
(𝑑𝑎 )𝑀𝑇𝑃𝐹 = (𝑑𝑎 )𝑀𝑇𝑃𝐴 √
𝐿𝑑
Fig. 12. ALA rotor RSM – MTPA + Maxcos𝜑 + MTPF “active flux” control:
experimental test results at 1000 rpm, [45].
speed range is rather smooth (stable, too) and that the max.
available voltage is observed (Fig. 12). Experiments (Fig. 12)
confirm rather satisfactorily the simulation results.
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