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    High Pressure Fuel Pump Remover/ Installer - Ford 2.0D Ecoblue

    Uploaded by

    Facundo Guzman Macedo

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    High Pressure Fuel Pump Remover/ Installer - Ford 2.0D Ecoblue

    Uploaded by

    Facundo Guzman Macedo
    8 views2 pages

    Original Title

    18894

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    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
    8 views2 pages

    High Pressure Fuel Pump Remover/ Installer - Ford 2.0D Ecoblue

    Uploaded by

    Facundo Guzman Macedo

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    High Pressure Fuel Pump Remover/

    Installer - Ford 2.0D EcoBlue


    Model no: VSE6541

    Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
    instructions, and properly maintained, give you years of trouble free performance.

    IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
    THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
    PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

    Refer to Wear eye


    instructions protection

    1. Safety
    ‰‰ WARNING! Wear approved eye protection. Wear appropriate Personal Protective Equipment. A full range of Personal Protective
    Equipment is available from your Sealey Stockist.
    ‰‰ WARNING! Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to
    when using tools.
    88 DO NOT use tools if damaged.
    99 Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.
    99 Ensure that a vehicle that has been raised by a jack is adequately supported. Use axle stands.
    99 Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.
    99 Account for all tools, parts and components being used. DO NOT leave these in or near the engine. Return tools to suitable storage
    after use.
    IMPORTANT! These Instructions are provided as a guide only. Always refer to the vehicle manufactures’ service instructions or a
    proprietary manual to establish the correct procedure and data.
    ‰‰ WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator/
    user must apply caution and common sense (good practical sense).
    99 When timing an engine, always prevent the engine from being turned over. Use a notice and/or inhibit the engine.
    ‰‰ WARNING! Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown. This will
    cause damage to the engine.

    2. Introduction
    Essential tool for removing/installing the high pressure fuel pump. Time saving tool as the fuel pump drive gear retains its timed position when
    pump is removed. Supplied in a storage case with full instructions.

    3. Contents

    Item Part Number Description


    1 VSE6541.01 Fuel Pump Removal/Installation Plate
    2 VSE6541.02 Plate Bolts 6mm x 30mm (3)
    3 VSE6541.03 Stepped Bolts (3)
    4 VSE6541.04 Nuts 6mm (3)
    5 VSE6541.05 Forcing Screw
    6 VSE6541.06 Cover
    7 VSE6541.07 Installation Bolt

    4. Applications

    Make Model Engine Code(s):


    Ford: Transit (17-18) 2.0D EcoBlue: YFMS, YNFS, YLF6, YMF6, TNF6, YLR6, YMR6, YNR6
    Tourneo Custom (16-18)
    Transit Custom (16-18)

    © Jack Sealey Limited Original Language Version VSE6541 Issue 1 02/10/19


    5. Operation
    5.1. This kit has been designed for the removal and replacement of the high pressure fuel pump from the drive gear for the applications
    listed. The gear will be maintained in its correctly timed position so that no adjustments to the timing are required when the pump is
    refitted.
    Note: The forcing screw threads must be kept clean and lubricated with a high quality grease.
    5.2. Removal
    5.2.1. Remove the inspection cover from the timing cover and remove the fixing bolt from the injection pump drive gear.
    5.2.2. Fit the short end of the VSE6541.03 Stepped Bolts into the pump drive gear, fit the VSE6541.01 Fuel Pump Removal/Installation
    Plate and secure the Pump Plate to the cylinder block using the bolts provided. Secure the Pump Plate to the stepped bolts using
    the nuts provided.
    5.2.3. After disconnecting the high pressure fuel pump connections, insert the lubricated VSE6541.05 Forcing Screw into the Pump Plate
    and turn in a clockwise direction to push the fuel pump out of the drive gear. (fig.1)

    fig.1
    5.3. Installation
    5.3.1. Remove the Force Screw and fit the high pressure fuel pump into position.
    5.3.2. Slide the VSE6541.07 Installation Bolt through the VSE6541.06 Cover and Pump Plate and screw into the high pressure fuel pump.
    Note: Apply a small amount of high quality grease to the VSE6541.06 Cover outer face.
    5.3.3. Turn the Installation Bolt in a clockwise direction to pull the injection pump into the drive gear and back into position. (fig.2)

    fig.2

    Environment Protection
    Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
    a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
    unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
    according to local regulations.

    Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
    notice.
    Important: No Liability is accepted for incorrect use of this product.
    Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

    Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
    01284 757500 01284 703534 [email protected] www.sealey.co.uk

    © Jack Sealey Limited Original Language Version VSE6541 Issue 02/10/19

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