CPEC Data Sheet 11-99-18-3633 Rev C (Double Block and Bleed Valve Datasheet For Chemical Injection Skids)

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ADNOC Onshore PROJECT NO.

P11570 Purchase Order NO: CPECC PO P-BIFP-MR07-028

Bab Integrated Facilities Project

Vendor Response Sheet To CPECC / ADNOC Onshore Document Review Comments

VENDOR TRANSMITTAL CPECC TRANSMITTAL REVIEW


DATE DOCUMENT No. DOCUMENT TITLE REVISION
NUMBER NUMBER CODE
Double Block and Bleed valve datasheet for Chemical
2 11-99-18-3633 B
Injection Skids
CPECC - REVIEW BY VENDOR – RESPONSE BY
NAME NAME ARUN RAVINDRANATH
POSITION DISCIPLINE ENGINEERING
DATE DATE 14.10.2019

DOCUMENT REVIEW SHEET :


CPECC
Ref / Amended COMMENT
SL # CPECC COMMENTS VENDOR – RESPONSE Status / Remark
Section ON VENDOR
RESPONSE
Pr: General comments for all DBB
Vendor to ensure the size of DBB shall be inline instrument
isolation philosophy for pressure instrument Noted and Confirmed. Noted NOTED.
1
Vendor to ensure the pressure rating of DBB shall be in inline
with piping rating and instrument isolation philosophy
Design Code for Ball valve: ASME B16.34 / BS EN ISO 17292 Noted and Updated. Noted COMPLY.
2
Noted
Pressure rating: 1500# Noted and Updated. COMPLY.
3
Not Applicable as is it an
Instrumentation Valve and
only tubing is required in
BLEED DN15 FLANGED RF WITH BLIND FLANGE .
4 outlet and drain. Drain shall
be FNPT instead of bleed
flange.
SPIRAL WOUND SS 316L, GRAPHITE FILLED CS CENTER RING, SS Noted
Not Applicable.
5 316L INNER RING
Block Valve Primary seal : PTFE LIP SEAL VIRGIN PTFE is complied .
6
Chevron Packing in Gland
Block Valve Gland Stem Packing: PTFE LIP SEAL / GRAPHITE
7 and Wire reinforced graphite

Page 1 of 3
for Fire safe is complied as
per datasheet.
Bleed Valve is a Needle Valve
therefore Virgin PTFE &
Bleed Valve Gland Stem Packing: PTFE LIP SEAL/ GRAPHITE
8 Graphite packing is
provided.
Noted
Dual Certificate for ASTM A182 F316/316L Comply. Please refer notes.
9
3.1 Material Certification as Noted
MATERIAL CRITICALITY RATING PROCEDURE, DOC NO. 11-99-
per Material criticality rating
10 90-2655
procedure offered.
Noted
Marking: MSS SP 25 & MESC SPE 77/170 Complied and Updated.
11
AMENDMENT TO ADNOC SPECIFICATION FOR PIPING VALVES- Noted
Confirmed.
12 ES 30-99-12-3209 (DOC NO. 11-99-12-1607)
MESC SPE 76/212, SPE 77/101, SPE 77/110, SPE 77/130, SPE
77/170, SPE 77/211, SPE 77/302, SPE 77/312, SPE 81/001, SPE Noted
Noted and Updated.
13 81/002, SPE 81/007, SPE 85/103, SPE 85/203, SPE 85/204, SPE
77/300, SPE 77/300A
Not Applicable as is it an
Instrumentation Valve and
ADNOC
only tubing is required in
DDBV
Not Acceptable, Vendor to provide bleed shall be with blind outlet and drain. Drain shall
Datasheet
14 flange, gasket and bolting. be FNPT instead of bleed
Section 3
flange. Flange will add un-
Note-3
necessary weight on the
Instrument valve.
Drawing attached Refer
Note-12 Drawing not received. Vendor shall comply to this requirement
15 revised datasheet.
Vendor to confirm that the seal material is suitable for service
Note-9 Confirmed
16 fluid
As the temperature given in
respective datasheet, none of
Noted, however stem shall have sufficient length for
Note-16 them is a cryogenic valve. .
17 CONTRACTOR to provide insulation as and when required
Therefore extended stem
cannot be provided.
Noted and confirmed for
18 Valve Port with 10mm Bore Applicable only for 1/2" 1/2” DBBV.
Page 2 of 3
As per CPECC email dated
14th May 2019 (Sub:
Approval on DBB Datasheet:
11-99-18-3633 Rev
B(Double Block and Bleed
Valve Datasheet for Chemical
Injection Skids) which states
Quote:
For bleed/ drain connection,
VENDOR shall provide drain
BOLTING (NOTE 27) : Applicable for Bleed flange RF with Blind
19 tubing extended up to grid
Flange
level along with tubing plug)
Unquote:
Therefore Bolting is Not
Applicable for DBBV as is it
an Instrumentation Valve
and only tubing is required
in outlet and drain. Drain
shall be FNPT instead of
bleed flange.
In general compliance as
applicable to ASTEC valves
20 Vendor shall confirm compliance to mentioned Documents and fittings.

Noted and considered.


21 CONTRACTOR's comment shall also be incorporated
(VENDOR)
VENDOR NAME AND ADDRESS CHECKED DATE SIGNATURE
BY

ARUN 14-Oct-2019
TPC FZE, JABEL ALI (VENDOR)
UAE APPROVE DATE SIGNATURE
D BY

PRAKASH 14-Oct-2019

Page 3 of 3
ENGINEERING, PROCUREMENT &CONSTRUCTION FOR BAB
INTEGRATED FACILITIES PROJECT (BIFP)

ADNOC Onshore Contract No.: 16376.01


ADNOC Onshore Project No.: P11570

DOUBLE BLOCK AND BLEED VALVE DATASHEETFOR CHEMICAL


INJECTION SKIDS

C 14-Oct-2019 RH AR PP Issued for Information

B 08-APR-2019 RH AR PP Issued for Information

A 22-NOV-2018 RH AR PP Issued for Information

REV. DATE ORIGINATOR REVIEWED APPROVED DESCRIPTION

THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.

VENDOR EPC CONTRACTOR


China Petroleum Engineering & Construction Corporation
TPC FZE, Jebel Ali Abu Dhabi Branch,
Dubai, UAE P.O. Box 127345 Abu Dhabi UAE

ADNOC Doc Number : 11-99-18-3633 Revision :C


Vendor Doc No. (Optional) : - Revision : -

Purchase Order No. : P-BIFP-MR-07-028 Date : 14-OCT-2019


ADNOC Onshore Project No. : P11570 Page : 1 of 8

Security Code: 5 – Public


Project No.: P11570
Double Block and Bleed Valve Datasheet for ADNOC Onshore Doc. No.: 11-99-18-3633
Chemical Injection Skids Rev.: C Date: 14 -OCT-2019
Page 2 of 8

The table below is a brief summary of the most recent revisions to this document. Details of all
revisions are held on document by the issuing department.

Sr. Rev. Issue


Date of issue Description of revision
No. No. No.
1 A - 22-NOV-2018 Issued for Information

2 B - 08-APR-2019 Issued for Information

3 C - 14-OCT-2019 Issued for Information

Security Code: 5 – Public


Project No. P11570
DOCUMENT NO. REV
DATA SHEET FOR DOUBLE BLOCK AND BLEED
VALVES 11-99-18-3633 C

Page 3 of 8

1 SCOPE

This document covers data sheets of DBB Valves to be used for BAB Integrated Facilities.

This document shall be read in conjunction with Piping Material Specification (Doc.
No. 11-99-12-1601) & Amendment to ADNOC Specification for Piping Valves -ES 30-
99-12-3209 (Doc.No.11-99-12-1607).

2 DATA SHEET NUMBERING PROCEDURE

The following numbering procedure is considered to differentiate the Data Sheets (i.e.
within the same piping class /same type /same rating /size range etc.) for BAB
Integrated Facilities.

The following sequencing is applicable to only for piping valves and does not apply
to data sheets for other items (such as pipeline valves, control valves etc.)

For Example: DATA SHEET NO. DBBT. 011440-X.01

Part 2 Part 3
VB = Ball Valve (RB) PIPING CLASS SERIAL NUMBER
VF = Ball Valve (FB)
VG = Gate Valve
VL = Globe Valve
VC = Check Valve
VN = Needle Valve

DBBF = Double Block and


Bleed Valve (Both ends
flanged)

DBBT= Double Block and


Bleed Valve (One end
flanged other end NPT
threaded)
Project No. P11570
DOCUMENT NO. REV
DATA SHEET FOR DOUBLE BLOCK AND BLEED
VALVES 11-99-18-3633 C

Page 4 of 8

3 IMPORTANT NOTES

1 THIS DATA SHEET SHALL BE COMPLETELY FILLED BY THE VENDOR, STAMPED, SIGNED AND
DEVIATIONS CLEARLY MARKED FOR ACCEPTANCE. QUOTATION WITHOUT THIS
REQUIREMENT WILL NOT BE CONSIDERED FOR TECHNICAL REVIEW AND EVALUATION. Comply

2 THIS DATA SHEET SHALL BE READ IN CONJUNCTION WITH THE PIPING MATERIAL
SPECIFICATION (DOC NO.11-99-12-1601) AND AMENDMENT TO ADNOC SPECIFICATION FOR
PIPING VALVES-ES 30-99-12-3209 (DOC NO.11-99-12-1607). Comply
3 THE DOUBLE BLOCK & BLEED ASSEMBLY SHALL HAVE THREE VALVES- PRIMARY ISOLATION,
SECONDARY ISOLATION & BLEED VALVE. ALL INTEGRATED IN A FORGED SINGLE PIECE. THE
HANDLES / WRENCH POSITION OF PRIMARY ISOLATION & SECONDARY ISOLATION SHALL BE
ON OPPOSITE BODY FACES. THE BLEED SHALL BE PROVIDED WITH BLIND FLANGE, GASKET
AND BOLT. Comply with 1/2" NPT(F) at bleed port.
4 ALL MATERIAL IN SOUR SERVICE SHALL COMPLY WITH THE REQUIREMENTS OF NACE
MR0175/ ISO 15156 LATEST EDITION. Comply

5 GRAPHITE BASED PACKING SHALL CONTAIN CORROSION INHIBITOR TO PREVENT


OXIDATION OF THE STEM. Comply

6 VALVES SHALL HAVE POSITION INDICATOR SHOWING OPEN AND CLOSE POSITIONS. Comply
7 FLANGED ENDS SHALL BE INTEGRALLY FORGED WITH THE BODY. FLANGE BOLT HOLES
SHALL BE SUITABLE FOR STUD BOLTS, i.e. THROUGH BOLT HOLES. Comply

8 WHERE WELD OVERLAY OF SEAT HOUSING AND STEM SEALING AREAS OF DBB VALVE IS NOT
POSSIBLE DUE TO SPACE CONSTRAIN, DBB VALVE SHALL BE SUPPLIED AS A SINGLE SOLID
PIECE WITH MATERIAL SAME AS TRIM OR HIGHER CRA MATERIAL. TWO OR THREE PIECE
WELD OVERLAY DBB VALVE IS NOT ACCEPTABLE. Comply

9 VENDOR TO ADVISE SUITABLE SEAL MATERIAL BASED ON SERVICE FLUIDS AND SERVICE
DESIGN CONDITIONS. VENDOR SHALL SUBMIT P-T RATING CHART OF SELECTED SEATS/
SEALS COMPLYING WITH THE ABOVE AT THE TIME OF BID AS WELL AS POST ORDER.
REQUIREMENT LISTED IN THE DATA SHEET & SPECIFICATION SHALL BE CONSIDERED
AS MINIMUM. Noted

10 HYDROSTATIC TEST TO BE PERFORMED ON BODY AND SEAT AND LOW PRESSURE


PNEUMATIC TEST TO BE PERFORMED ON SEAT AS PER MESC SPE 77/300. Comply
11 REFER ATTACHMENT-1 OF MATERIAL CRITICALITY RATING PROCEDURE, DOC NO. 11-99-90-
2655 FOR MATERIAL CERTIFICATION DETAILS. Comply

12 HANDLES / WRENCH SHALL BE TUBULAR TYPE. Flat Plate Lever.

13 DBB VALVES SHALL BE SUPPLIED IN SINGLE PIECE BODY WITH ONE END FLANGED AND
OTHER END (FEMALE) THREADED INSERT FOR INSTRUMENT CONNECTION. Comply
14 FOR THE GIVEN TEMPERATURE IN THE DATA SHEET, VALVE SEAT INSERT (SOFT) MATERIAL
SHALL BE ABLE TO WITHSTAND THE LIMITING PRESSURE INDICATED IN RATING TABLE OF
ASME B16.34/B16.5. REDUCTION IN LIMITING PRESSURE OF VALVE DUE TO LIMITATION OF
SEAT INSERT MATERIAL IS NOT ACCEPTABLE. Noted.

15 VENDOR SHALL CONFIRM THAT THE CORROSION ALLOWANCE IS CONSIDERED IN THICKNESS


CALCULATION OF CARBON STEEL PARTS IN CONTACT WITH FLUID. Comply

16 VALVE STEM SHALL BE OF SUFFICIENT LENGTH TO ACCOMMODATE A MINIMUM OF 50MM


INSULATION THICKNESS. Comply. Applicable for temp. below -50°C
17 FLANGE SIZES 24" AND SMALLER SHALL BE AS PER ASME B16.5. Noted
Project No. P11570
DOCUMENT NO. REV
DATA SHEET FOR DOUBLE BLOCK AND BLEED
VALVES 11-99-18-3633 C

Page 5 of 8

18 FLANGE GASKET CONTACT SURFACE FINISH IN ACCORDANCE WITH ASME B46.1 SHALL BE 3.2
TO 6.3 µm FOR RAISED FACE FLANGES, UNLESS OTHERWISE SPECIFIED. Comply

19 ALL INTEGRAL DOUBLE BLOCK AND BLEED VALVES SHALL BE IN ACCORDANCE WITH EEMUA
PUPLICATION NUMBER 182. Comply
20 ALL BLOCK VALVES SHALL BE OF BALL TYPE AND BLEED VALVES SHALL BE OF NEEDLE TYPE.
Comply
21 STEM PACKING TYPE SHALL BE GARLOCK/GARPHLOCK STYLE 98 OR EQUIVALENT.Comply

22 AN INTEGRAL BALL /STEM DESIGN FOR FLOATING BALL VALVES IS NOT ACCEPTABLE. Comply

23 IF THE REQUISITION SPECIFIES A BLEED VALVE WITH ANTI-TAMPER FACILITY, THE VALVE
SPINDLE SHALL BE SUPPLIED WITH A (5 mm × 5 mm) SQUARE OPERATING END. THE KEY GUIDE
ON THE VALVE SHALL HAVE AN INTERNAL DIAMETER OF BETWEEN 11.2 mm AND 11.5 mm.
Comply
24 ALL STAINLESS STEEL SS316/316L (ASTM A182 F316 / F316L) SHALL BE DUAL CERTIFIED. Comply

25 MONO FLANGE SLIMLINE VALVES ARE NOT ALLOWED. Noted

26 ALL VALVES SHALL BE FITTED WITH AN ANTI-STATIC DEVICE. Comply

27 VENDER TO ADVISE SUITABLE BOLTING MATERIAL BASED ON DESIGN CONDITIONS (i.e.


PRESSURE/TEMPERATURE). VALVE BOLTING MATERIAL SHALL BE ABLE TO WITHSTAND THE
PRESSURE AS INDICATED IN FULL RATING PRESSURE TABLE OF ASME B16.34. VENDER SHALL
SUBMIT BOLT STRENGTH CALCULATION REPORT FOR THE SAME FOR REVIEW. Noted.

28 MINIMUM THICKNESS OF WELD OVERLAY SHALL BE 3.0MM UNDILUTED THICKNESS AS


PER TRIM MATERIAL IN FINAL MACHINED CONDITION (AS SPECIFIED IN DATA SHEET). CRA
WELD OVERLAY CLADDING SHALL COMPLY WITH THE REQUIREMENTS OF MESC SPE
77/313. IN ADDITION TO DOC NO. 11-99-12-1607, TITLED "AMENDMENT TO ADNOC
SPECIFICATION FOR PIPING VALVES - ES 30-99-12-3209". WHEREVER TRIM MATERIAL
ALLOY 825 IS SPECIFIED, WELDING CONSUMABLE / FILLER SHALL BE USED AS ALLOY 625.
Comply.
Project No. P11570
Document No. Rev.
DATA SHEET FOR DOUBLE BLOCK AND BLEED VALVES
11-99-18-3633 C
Page 8 of 8

DATA SHEET NUMBER: DBBT.253411-Z.01


DESCRIPTION SPECIFICATION REQUIREMENT VENDOR'S CONFIRMATION
GENERAL DATA
VALVE TYPE INTEGRAL TYPE, DOUBLE BLOCK AND BLEED VALVE Comply
VALVE SIZE RANGE DN 15 TO DN 50 Comply
VALVE ASME CLASS/RATING 2500# Comply
VALVE PORT MINIMUM BORE 14 MM 10mm bore
VALVE SERVICE NON SOUR SERVICE Comply

ONE PIPING END FLANGED RF, SMOOTH FINISH (Ra 3.2 to 6.3 µm) AND OTHER INSTRUMENT Comply with 1/2"NPT(F) at bleed
VALVE END CONFIGURATION
END THREADED (DN15 NPT-F), BLEED DN15 FLANGED RF WITH BLIND FLANGE connection

PIPING CLASS 253411-Z Comply


CORROSION ALLOWANCE 0.0 mm Comply
DESIGN PRESSURE FULL RATING AS PER ASME B16.34 Comply
DESIGN TEMPERATURE MIN/MAX -29 TO 120OC Comply
DESIGN
BALL VALVE (BI-DIRECTIONAL) FOR PRIMARY AND SECONDARY ISOLATION (BLOCK),
VALVE DESIGN Comply
ANTISTATIC, FIRESAFE DESIGN AND DN15 GLOBE NEEDLE TYPE VALVE FOR BLEED
AS PER TABLE IN SECTION 8.1.41 OF AMENDMENT TO ADNOC SPECIFICATION FOR PIPING
VALVE OPERATION Comply
VALVES-ES 30-99-12-3209 (DOC NO. 11-99-12-1607)
BLOCK VALVES FLOATING BALL, TIGHT SHUT OFF DESIGN & TRUNNION MOUNTED FOR 50MM SIZE Comply
BLEED VALVE ANTI TAMPER TYPE, GLOBE NEEDLE TYPE, OS & Y Comply
STEM ANTI BLOW OUT TYPE (NO CASTING) Comply
SEAT SOFT SEATS Comply
SEALANT INJECTION FACILITY REQUIRED FOR SEAT/STEM ONLY FOR 50MM SIZE N. A.
FUGITIVE EMISSION TIGHTNESS CLASS B (MESC SPE 77/312) Comply
MATERIALS (BLOCK VALVES)
BODY / COVER / BONNET (NOTE 24) ASTM A182 F316 Comply
BALL (SOLID) (NOTE 24) ASTM A182 F316L Comply
STEM / TRIM (NOTE 24) ASTM A182 F316L Comply
SEAT INSERT (NOTE 14) PEEK Comply
PRIMARY / SECONDARY SEALS (NOTE 9) PTFE LIP SEAL/ GRAPHITE PTFE / Graphite
GASKET SPIRAL WOUND SS 316L, GRAPHITE FILLED CS CENTER RING, SS 316L INNER RING N. A.
ASTM A193-GRADE B8M-CLASS 1 / ASTM A194-GRADE 8MA (COATED WITH XYLAN 1070 OR
BOLTING (NOTE 27) Comply 1
TAKECOAT 1000 OR APPROVED EQUIVALENT)
MATERIALS (BLEED VALVE)
BODY / COVER / BONNET (NOTE 24) ASTM A182 F316 Comply
DISC (NOTE 24) ASTM A182 F316L Comply
STEM / TRIM (NOTE 24) ASTM A182 F316L Comply
GLAND / STEM PACKING GRAPHITE Comply
ASTM A193-GRADE B8M-CLASS 1 / ASTM A194-GRADE 8MA (COATED WITH XYLAN 1070 OR
BOLTING (NOTE 27) Comply 1
TAKECOAT 1000 OR APPROVED EQUIVALENT)
CODES AND STANDARDS / TESTING / CERTIFICATION
DESIGN CODE EEMUA 182 / ASME B16.34 / BS EN ISO 17292 / BS EN ISO 15761 AS APPLICABLE Comply
FACE TO FACE DIMENSIONS MANUFACTURER'S STANDARD Comply
END CONFIGURATION / DIMENSIONS ASME B16.5 (FLANGED END) / ASME B1.20.1 (THREADED END) Comply
FIRE SAFE API 6FA / API 607 /BS EN ISO 10497 AS APPLICABLE Comply
APPLICABLE FOR ALL SS / CRA MATERIALS (SPECIFICATION FOR POSITIVE MATERIAL
POSITIVE MATERIAL IDENTIFICATION Comply
IDENTIFICATION, DOC NO. 11-99-37-1607)
HYDROSTATIC & PNEUMATIC TEST (NOTE 10) API 598 / BS EN 12266 - 1 & 2 Comply
AMENDMENT TO ADNOC SPECIFICATION FOR PIPING VALVES-ES 30-99-12-3209 (DOC NO. 11-99-
NDT (MPI/DP/RADIOGRAPHY/ UT ETC.) Comply
12-1607)
MATERIAL CERTIFICATION (NOTE 11) MATERIAL CRITICALITY RATING PROCEDURE, DOC NO. 11-99-90-2655 Comply

PAINTING SPECIFICATION FOR EXTERNAL PAINTING & COATING OF EQUIPMENT,DOC NO.11.99.37.1604 Comply

MARKING MSS SP 25 & MESC SPE 77/170 Comply

PIPING MATERIAL SPECIFICATION (11.99.12.1601), INSPECTION AND TEST PLAN FOR PIPING
OTHER APPLICABLE PROJECT SPEC. VALVES (DOC NO.30.99.12.0030, REV.0) & AMENDMENT TO ADNOC SPECIFICATION FOR Comply
PIPING VALVES-ES 30-99-12-3209 (DOC NO. 11-99-12-1607)

ADDITIONAL REQUIREMENTS MESC VERSION 13D

MESC SPE 76/212, SPE 77/101, SPE 77/110, SPE 77/130, SPE 77/170, SPE 77/211, SPE 77/302, SPE 77/312, SPE 81/001, SPE 81/002, SPE 81/007, SPE 85/103, SPE 85/203, SPE
1
85/204, SPE 77/300, SPE 77/300A

MESC No.
SIZE MESC No. SIZE MESC No. SIZE MESC No.
DN15 7785562539 1
DN20 7785562549 1
DN25 7785562559 1
DN40 7785562579 1
DN50 7785562589 1

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