Minggu 12 - MBD

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MACHINERY BASIC DESIGN

MARINE MACHINERY AND SYSTEM LABORATORY

Dept. of Marine Engineering


Faculty of Marine Technology
Institut Teknologi Sepuluh Nopember
Surabaya 2022
MACHINERY BASIC DESIGN

DIESEL ENGINE
FUEL OIL SYSTEM

Dept. of Marine Engineering - ITS


MACHINERY BASIC DESIGN

• Diesel engine supporting system:

FUEL OIL SYSTEM


COMBUSTION AIR
SYSTEM
LUB. OIL SYSTEM
ENGINE SUPPORTING
SYSTEM EXHAUST GAS SYSTEM

COOLING SYSTEM

AUTOMATION SYSTEM

STARTING SYSTEM
MACHINERY BASIC DESIGN
MACHINERY BASIC DESIGN
FUEL OIL SYSTEM
MACHINERY BASIC DESIGN

Fuel oil system is a system used to supplay the fuel


needed for combustion process by the main engine
and auxiliary engine as internal combustion engine.
Diesel fuel types:
1. HFO/MFO (Heavy Fuel Oil)
2. MDO/MDF (Marine Fuel Oil)
3. HSD (High Speed Diesel)
4. Bio diesel (Alternative Energy)
5. Gas (Dual Fuel)
MACHINERY BASIC DESIGN

PL E
XAM
E
MACHINERY BASIC DESIGN

PL E
XAM
E
MACHINERY BASIC DESIGN

PL E
XAM
E
MACHINERY BASIC DESIGN

PL E
XAM
E
MACHINERY BASIC DESIGN

PL E
XAM
E
MACHINERY BASIC DESIGN

PL E
XAM
E
MACHINERY BASIC DESIGN

Parameter HSD MDO HFO

Stroke engine Low Medium High


RPM engine High Medium Low
Flash Point Low Medium High
Viscosity Low Medium High
Residual Low Medium High
Sulphur Low Medium High
MACHINERY BASIC DESIGN

• Fuel oil system:


TRANSFER SYSTEM

FEED SYSTEM
ENGINE SUPPORTING
SYSTEM
SUPPLY SYSTEM

CIRCULATING SYSTEM
MACHINERY BASIC DESIGN
• Transfer System
From storage tank to settling tank by transfer pump.

• Feed System
From settling tank to service tank/day tank by feed pump.

• Supply System
From service tank/day tank to engine by booster pump.

• Circulating System
To circulate the fuel oil when engine is off or when flushing and
starting.
Fuel oil system component:
MACHINERY BASIC DESIGN

• Storage tank
Ø Is the storage tank of overall fuel required by
ME and AE during the ship to operate. Usually
located in double bottom.
Ø Vol. storage tank = SFOC x P x T (endurance) / ρ
MACHINERY BASIC DESIGN

• Settling tank
Ø Is a tank that is used to precipitate fuel, so that
the sludge (dirty oil) settles. Usually for 24
hours. The number of tank usually 2 units.
Usually located in platform (wing tank).
Ø Vol. settling tank = SFOC x P x T (settling) / ρ
MACHINERY BASIC DESIGN

• Service tank
Ø Is a tank used to supplay fuel to the engine.
Usually for 8 hours operation (according to
engine manual book). Usually located in
platform (wing tank).
Ø Vol. service tank = SFOC x P x T (service) / ρ
MACHINERY BASIC DESIGN

Storage Transfer Settling Feed


Tank Pump Tank pump HFO
Booster Service
Engine
pump Tank

Storage Feed Service


Tank pump Tank
MDO/ HSD
Booster
Engine
pump
MACHINERY BASIC DESIGN

• Others component:
1. Pump (transfer, feed, booster) à Q and H
2. Filter
3. Heater (steam or electric) à Power
4. Separator à Q
5. FO cooler
6. Pipe (carbon steel) à Diameter
7. Valve (butterfly, NRV, safety valve)
8. Flow meter
9. Viscosity meter
10. De-aeration tank, sludge tank, return system, etc.
Drawing : FO system
MACHINERY BASIC DESIGN
THANK YOU

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