RM KR 8800 RM
RM KR 8800 RM
RM KR 8800 RM
2004
REVISED ............
AUTO KERATO-REFRACTOMETER
KR-8800
AUTO REFRACTOMETER
RM-8800
TOPCON CORPORATION
R-RMKR8800-0-0406-28
INTRODUCTION
• The KR-8800 has not only the basic functions of the auto keratometer/refractometer but also the automatic
start function so that anyone can use the instrument easily.
• The RM-8800 has only the basic functions of the auto refractometer.
• Unitization, addition of the removal cover, etc. have been done to respond to the changeable software and
the like. This aims to improve repairability.
• Unit replacement is the principle for repair (especially, for electric system).
* Since the CCD CAMERA is used as the display sensor and the measurement sensor, be quite careful
when replacing it and do not adjust any of the adjusted points unnecessarily.
• Read this manual carefully before undertaking any repairs of this instrument.
R-RMKR8800-0-0406-28
CONTENTS
Page
INTRODUCTION
1. OUTLINE .................................................................................................................................................1
1-1 How to use this manual ...........................................................................................................................1
R-RMKR8800-0-0406-28
1. OUTLINE
1-1 How to use this manual
When inspecting or adjusting this instrument or repairing any problems that arise, use this manual according
to the flow chart below.
Manual
Operations procedure
Applicable item Page
OK Inspection adjustment
Inspection P. 26~P. 35
procedures
NO
Trouble location
check
⎧
⎪ Disassembly/assembly P. 36~P. 47
Searching for the ⎨ procedures
cause ⎪ Trouble shooting P. 48~P. 58
⎩
⎧
⎪ Disassembly/assembly P. 36~P. 47
⎨ procedures
Repair operations
⎪ Assembly adjustment P. 59~P. 99
⎩ procedures
NO
Normal
YES
End
P. 10~P. 18
Measurement principles
Basic autorefractometer
materials P. 103~P. 105
Technical materials
-1- R-RMKR8800-0-0406-28
2. PRODUCT OUTLINE
2-1 Nomenclature
Measuring head
Monitor
.88
00 AUTO
KER
ATO
Measurement switch
REFRA -
CTO
METER
Control lever
Clamping knob
Power lamp
Control panel
Clamping knob
External I/O terminal (for movement)
Forehead rest
Examination window
Chin rest
-2- R-RMKR8800-0-0406-28
• Control panel components (KR-8800)
Target image
IOL switch switch
Fixation target
brightness
switch
CYL (cylinder)
display selection
switch
Measurement
mode switch Cornea diameter
switch
When the control panel is closed When the control panel is opened
Target image
IOL switch switch
Fixation target
brightness
switch
CYL (cylinder)
display selection
switch
When the control panel is closed When the control panel is opened
-3- R-RMKR8800-0-0406-28
Color
compensation Tungsten
filter lamp
Condenser 1/3" CCD
lens TV lens CAMERA
Fixation
target Half
Fixation target mirror 5
2-2 Optical system
relay lens B
Alignment
relay lens B
2-2-1 Measurement system
Fixation
target relay
lens A SPOT LED
940nm Measurement
LED 860nm
Condenser lens
Reflective Alignment relay Condenser
mirror 3 lens A lens Reflective
Half mirror mirror 2
2 Measurement
target
-4-
Half mirror
3 Measurement relay Movement lens
Anterior eye section Half mirror lens A
illumination 1
LED×4 950nm
Rotary Ring iris
prism
R-RMKR8800-0-0406-28
Color
compensation Tungsten
filter lamp
Condenser 1/3" CCD
lens TV lens CAMERA
Fixation
target Half
Fixation target mirror 5
relay lens B
Alignment
relay lens B
2-2-2 Fixation target system
Fixation
target relay
lens A SPOT LED
940nm Measurement
LED 860nm
Condenser lens
Reflective Alignment relay Condenser
mirror 3 lens A lens Reflective
Half mirror mirror 2
2 Measurement
target
-5-
Half mirror
3 Measurement relay Movement lens
Anterior eye section Half mirror lens A
illumination 1
LED×4 950nm
Rotary Ring iris
prism
R-RMKR8800-0-0406-28
Color
compensation Tungsten
filter lamp
Condenser 1/3" CCD
lens TV lens CAMERA
Fixation
target Half
Fixation target mirror 5
relay lens B
Alignment
2-2-3 Alignment system
relay lens B
Fixation
target relay
lens A SPOT LED
940nm Measurement
LED 860nm
Condenser lens
Reflective Alignment relay Condenser
mirror 3 lens A lens Reflective
Half mirror mirror 2
2 Measurement
target
-6-
Half mirror
3 Measurement relay Movement lens
Anterior eye section Half mirror lens A
illumination 1
LED×4 950nm
Rotary Ring iris
prism
R-RMKR8800-0-0406-28
+24V +24V
Commercial Switching
Power plug Fuse
power supply power supply
Voltage +3.3V Voltage +1.5V
+5V conversion circuit conversion circuit
250V 3A
(Common to 100V system Voltage
and 200V system.) conversion -5V
circuit
2-3 Electric system
+12V LCD
SDRAM
-7-
CPU
E2ROM SDRAM
(for initial setting) R/L sensor
RTC
KR-8800 only
R-RMKR8800-0-0406-28
2-3-2 Electric wiring
KR-8800 only
― 8 ―
R-RMKR8800-0-0406-28
2-4 Mode setting switches
The mode setting switch is only SW1 on the FROM PCB.
Refer to the following details.
No. ON OFF
1 Model setting (*) Model setting (*)
2 None None
3 Self-check mode Normal mode
4 None None
5 0.01D step (for adjustment) Normal mode
6 Initial setting serviceman mode Normal mode
7 Initial value writing mode Normal mode
8 Compensation mode Normal mode
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2-5 Principles of measurement
2-5-1 Target image projection to eyeground (ref function)
The fundamental principle is the same as for previous models: the measurement target is projected from the
iris image of the pupil section and the light reflected from the eyeground is detected.
The following figure is a general diagram of this method.
Ring iris
Eyeground
As the figure shows, the ring pattern is used as the measurement target, the image is projected onto the eye-
ground from the pupil ring iris and the image reflected from the eyeground is detected with the CCD CAM-
ERA. The detected image is image processed and the way in which the circle is converted shows the
refraction of the eye.
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Measuring principle (kerato function) (KR-8800 only)
Kerato ring
As shown in the figure, the kerato ring is projected on the cornea and the reflected image is detected with a
CCD CAMERA. The reflected image detected here undergoes image processing to compute the radius of
curvature and the refracting power of the cornea.
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2-5-2 Functional block diagram
Image processing.
Measurement of the center of
the reflected image
Image processing.
Measurement of the center of
the reflected image
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Here is a more detailed flow chart for the same process.
Image processing.
Measurement of the center of
the reflected image
Focus
NO
Calculation of the reflected
image OK?
YES
Image processing.
Measurement of the center of
the reflected image
Calculation
- 13 - R-RMKR8800-0-0406-28
In the case of R/K mode (KR-8800 only)
Rough
Image processing. Measurement of the measurement
center of the reflected image of refractometer
Focus
NO
Calculation of the reflected
image OK?
YES
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In the case of KRT mode (KR-8800 only)
Rough measurement
of refractometer
Image processing.
Measurement of the center of
the reflected image
Focus
NO of the reflected
Calculation
image OK?
YES
Image processing.
Measurement of the center of
the reflected image
Calculation
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2-5-3 Image processing
1. Objective
To find the centers of the inner diameter and outer diameter of the ring image reflected back from the eye-
ground.
2. Method
1 As shown in the figure below, the image is divided up like a checker board. The right and left lines are at
regular intervals and parallel to the Y axis and the up and down lines are at regular intervals and parallel to
the X axis.
The axes are set up so that the intersection of the X-axis and Y-axis is the center of the ring.
2 Suppose that the difference of the coordinates for the inner diameter and the outer diameter of the ring is
only 7 units, as in the figure below. In this case, if the smallest unit that can be resolved is 1 unit, the center
between the outer diameter and the inner diameter is either Circle A or B. In other words, if the difference
between the inner diameter and the outer diameter is an even multiple of the minimum resolution, then the
center can be measured accurately, but if the difference is an odd multiple, then the center cannot be mea-
sured accurately.
3 If the reference units are made smaller than the measurement precision, an error of one reference unit
could be ignored.
Y axis
X axis
A
B
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The CCD CAMERA is a collection of extremely small such checker board squares. Normally, a CCD CAM-
ERA comprises hundreds of thousands of squares.
In summary:
1 The reflected image detected with the CCD CAMERA is stored into memory with one data bit for each
checker board square.
2 The coordinates are calculated from the stored data and the center of the inner diameter and the outer
diameter of the ring image is found.
3 The pattern for the figure found in 2 is identified to obtain the change in the image.
A
0D
S
TF MOTOR
movement distance C
(S.E.=Spherical
Equivalent)
S: Spherical
S : Spherical
C: Cylinder
Deformation C : Cylindrical
A: Axis
A : Axis
Measuring the change in the distance of the ring image from the origin of the coordinates (center of the ring
image) over a certain angle gives the S.C.A. data.
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2-5-4 Rotary prism method
There is fluctuation between the measured values because the eyeground condition is not always even due to a
disease, blood vessles, etc. Place a prism in front of the ring iris and rotate it during measurement. In a wider
area than the usual eyeground, the eyeground information is averaged to reduce the above fluctuation.
Ring iris
Eyeground
Ring iris
d Approx.
1.4d
- 18 - R-RMKR8800-0-0406-28
2-6 Operation principles of automatic start (KR-8800 only)
For vertical or horizontal directions (X and Y axes), check the alignment by using the positional relation
between the alignment spot and alignment mark of the reflected image as the conventional RM/KR-8000
series. For the focus direction (Z axis), check the alignment by using the relation between the parallel pro-
jected spot and placido ring.
Horizontal direction
(X axis)
Focus direction Vertical direction
(Z axis) (Y axis)
Alignment mark
XY direction judgment
Alignment spot
Alignment mark
NG OK OK
(Overlaps with the (Not in contact with (In contact with the
alignment mark.) the alignment mark.) alignment mark.)
+
Z direction judgment
Within ±0.75mm against the reference position
- 19 - R-RMKR8800-0-0406-28
2-7 Layout diagrams for PCB
2-7-1 CONTROL PCB (41840 71010)
TP16
J15
J18 J11 J9
VC1 J5
To F ROM PCB
J1
To CCD CAMERA J701
J19 AG
CN5
IC5
OFF
SW1 For writing the
SW3
compensation value
ON
TP12 TP11 TP13
-5V +24V +3.3V
J2
To CONTROL
J17 SW PCB
TP9 TP7 J404 (16PIN)
DG VCC J16 J4 J10 J7 J8 J13
- 20 - R-RMKR8800-0-0406-28
2-7-2 DC POWER PCB (41840 72000)
J203
12V LED4
To LCD unit 12V TP3
5V LED5
GND
-5V TP5
J205
TP7
J201
To power
supply unit
(2PIN)
- 21 - R-RMKR8800-0-0406-28
2-7-3 LZM DRIVER PCB (41840 73000)
* To S RING 1
LED (2PIN) J309 J304 J312 J302 J310 J307 J305 J308
J306
* To S RING 2
LED (2PIN) VR4 VR6 VR2 VR3 VR1
J303
VR5 J301
J311
* : KR-8800 only
- 22 - R-RMKR8800-0-0406-28
2-7-4 CONTROL SW PCB (41820 74010)
To measurement SW
(4 pins)
KR-8800
When the selector cover is closed: When opened:
SW1 : ⎫
PRINT SW GRAPH PRINT SW
SW4 : ⎬⎭
SW2 : MENU SW AS/M SW
SW3 : IOL SW Target image SW
SW5 : No function No function
SW6 : No function Fixation target brightness SW
SW7 : Measurement mode SW Cornea diameter SW
SW9 : No function CYL display selection SW
RM-8800
When the selector cover is closed: When opened:
SW1 : ⎫
PRINT SW GRAPH PRINT SW
SW4 : ⎬⎭
SW2 : MENU SW No function
SW3 : IOL SW Target image SW
SW5 : No function No function
SW6 : No function Fixation target brightness SW
SW7 : No function No function
SW9 : No function CYL display selection SW
- 23 - R-RMKR8800-0-0406-28
2-7-5 F ROM PCB (41840 77000)
J701
SW1
To CONTROL PCB
To PRINTER
UNIT
J604
To DC POWER
PCB J205 (2PIN)
J602
J601 To CONTROL
PCB J13
(14PIN)
J603
To PRINTER
UNIT
- 24 - R-RMKR8800-0-0406-28
2-7-7 CCD camera unit (41820 62000)
To DC POWER PCB
CN1 J204 (4 PIN)
- 25 - R-RMKR8800-0-0406-28
3. REPAIR WORK
3-1 Inspection adjustment procedures
These are the procedures for the adjustment carried out when the customer purchases a new auto refractome-
ter or before returning one to the customer after repairs. Of particular importance is the need to check after
repairs that new problems have not developed in areas other than that just repaired.
Procedure J701
Self-check
SW1
Measurement
accuracy check
Operations check
Timer check
Appearance check
⎧ Initial Set position ⎫
⎪ SW1 No.3 [ON] ⎪⎭
⎩
3-1-1 Self-check
【Procedure】
(1) Set the SW1 on F ROM PCB to the initial condition shown in the above figure, then switch on the power
to reset the auto refractometer.
(2) The results and states are displayed on the monitor, so check each indicator.
When “NO GOOD” is displayed, or there is a malfunction, carry out the following procedure and repair in
accordance with “3-3 Trouble shooting” (page 48).
- 26 - R-RMKR8800-0-0406-28
Self-check initial image
1: F ROM TEST The F ROM PCB and the CONTROL PCB address data bus line are checked.
Required time: approx. 1 second
* Chek sum
•Ver.1.10 = CB30
•Ver.1.22 = 5462
- 27 - R-RMKR8800-0-0406-28
3: EEROM USER E2PROM for initial setting in the CONTROL PCB is checked.
Required time: approx. 20 seconds
4: EEROM PRTCT E2PROM for compensation value in the CONTROL PCB is checked.
Required time: approx. 20 seconds
Caution: The slide switch for writing a compensation value must be OFF.
(If check is performed when it is ON, the compensation value is
cleared.)
- 28 - R-RMKR8800-0-0406-28
5: CAPTURE TV Accumulation of the anterior eye section observed images (including the
kerato image) is checked. (8 images)
Required time: approx. 15 seconds
7: SWITCH TEST The CONTROL SW PCB and CONTROL PCB SW control circuit are
checked.
- 29 - R-RMKR8800-0-0406-28
8: TIME SET The TIMER control circuit in the CONTROL PCB is checked.
9: RS232C TEST The input/output terminal of RS232C, cable and the RS232C control circuit
in the CONTROL PCB are checked.
Required time: approx. 5 seconds
10: PD TEST The PD sensor and the PD control circuit in the CONTROL PCB are checked.
- 30 - R-RMKR8800-0-0406-28
11: PRINTER TEST The PRINTER UNIT and the PRINTER control circuit in the CONTROL
PCB are checked.
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12: ROTARY TEST The operation of the open air motor is checked.
13: SENSOR TEST The zero detection position of the measurement movement plate is adjusted
and checked.
14: TARGET CHECK The target image is checked. (The rotary speed of the open air motor can
be changed.)
15: USB TEST The USB communication function is checked by using the special software.
- 32 - R-RMKR8800-0-0406-28
3-1-2 Measurement accuracy check
(1) Secure the test eye for tools to the chin rest and measure in order, confirming that the values are within the
limits listed below.
(However, when the measurement values exceed the accuracy limits, re-correct the settings. → P. 65~)
(2) Also check the diopter value of the accessory test eye at this time.
Method of appraisal:
a. The representative values should be obtained after measuring the number of degrees and the axial
degree five times.
b. The fluctuation is the fluctuation width found after measuring five times.
c. Measure in 0.12 steps.
Unit: diopter
Number of Residual
Test eye Fluctuation Fluctuation
spherical degrees astigmatism
± 15 ~ ± 22
25 ± 0.50 0.12 0.25 0.12
Note: Use care concerning alignment for the number of spherical degrees.
Unit: diopter
Number of
Test eye astigmatism degrees Fluctuation Axial angle Fluctuation
1 ~3 ± 0.25 0.12 ± 5° 3°
3 ~8 ± 0.37 0.12 ± 5° 3°
- 33 - R-RMKR8800-0-0406-28
3-1-3 Checking accuracy of kerato-use measurement (KR-8800 only)
(1) Secure the test eye for kerato to the chin rest and measure in order, confirming that the values are within
the limits listed below.
(However, when the measurement values exceed the accuracy limits, re-correct the settings. → P. 84~)
(2) Also check the radius of curvature of the accessory test eye at this time.
Method of appraisal:
a. The representative values should be obtained after measuring the radius of curvature and the difference
between H. and V. five times.
b. The fluctuation is the fluctuation width found after measuring five times.
(However, there should be a separate judgment for H and V.)
Unit: mm
Test eye Radius of curvature Fluctuation Difference between H and V
Radius of curvature
± 0.05mm ± 0.03mm ± 2° ± 2°
0.5mm or more
- 34 - R-RMKR8800-0-0406-28
3-1-4 Operations check
1 <R> +10D measurement (5 times)
<L> -10D measurement (Once)
Check that “AGAIN” is displayed.
2 <L> -10D measurement (5 times)
Press the PRINT switch once.
Check the measurement data are printed.
3 Raise the printer head.
<R> +10D measurement (once)
Remove the printer paper, then press the PRINT switch and check that “PRINTER HEAD
UP” is displayed.
Lower the printer head and check that
“PUSH PRINT SWITCH” is displayed.
Press the PRINT switch once and check that “PAPER END” is displayed.
4 Load the printer paper.
Check that “PUSH PRINT SWITCH” is displayed.
5 Press the PRINT switch and check the printout.
6 Check the PD value.
Maximum 86 mm or more
7 Check the automatic shaft off function.
Leave the system alone for 10 minutes and check that the TV screen goes off.
Then, press the measurement switch once and check that the TV screen is turned on again.
8 Check the movement of the base.
Move the instrument with the joystick.
Check that it moves smoothly back and forth, left and right, up and down.
9 Check that the base is securely mounted.
Tighten the fixation knob.
Movement forward and backward, left and right must be stopped by the joystick.
- 35 - R-RMKR8800-0-0406-28
3-2 Disassembly and assembly procedures
3-2-1 Removing the chin rest
1
Illustration
3
5
4
1 Removal of chin rest 1 • Remove the two screws 3 and the one
screw 4 and then remove the cover
2 .
• Remove the four screws 5 and then
remove the chin rest 1 .
- 36 - R-RMKR8800-0-0406-28
3-2-2 Removing the covers (1)
7
Illustration
1 3
2
1 Removal of monitor • Remove the two caps 2 and the two Install the cover 1 as
cover 1 mounting screws 3 . Then remove the pushing it up.
cover 1 as pushing it down.
2 Removal of head rear • Remove the two screws 5 . Remove Install the cover 4 as
cover 4 the cover 4 as pushing it down. pushing it up.
3 Removal of head front • Remove the two screws 7 . Remove Install the cover 6 as
cover 6 the cover 6 as pushing it down. pushing it up.
- 37 - R-RMKR8800-0-0406-28
3-2-2 Removing the covers (2)
2
7
Illustration
9 6
3 Removal of frame left • Remove the one screw 7 and the one
cover 5 screw 9 . Remove the cover claw as
opening the cover 5 right and left.
4 Removal of frame right • Remove the one screw 8 and the one
cover 6 screw 9 .
- 38 - R-RMKR8800-0-0406-28
3-2-3 Removing the base cover
2
1
10 5 6
Illustration
8
9
2 Removal of fixation
knob 5
5 Removal of base cover • Remove the two screws 7 . Remove Install the base cover 6
6 the base cover 6 as pulling it to your from your side.
side.
- 39 - R-RMKR8800-0-0406-28
3-2-4 Removing the DC POWER PCB
Illustration
3
2
- 40 - R-RMKR8800-0-0406-28
3-2-5 Removing the CONTROL PCB
Illustration
- 41 - R-RMKR8800-0-0406-28
3-2-6 Removing the monitor
Illustration
- 42 - R-RMKR8800-0-0406-28
3-2-7 Removing the printer PCB (1)
Illustration
- 43 - R-RMKR8800-0-0406-28
3-2-7 Removing the printer PCB (2)
Illustration
5
4
- 44 - R-RMKR8800-0-0406-28
3-2-8 Removing the power supply unit (1)
1
Illustration
- 45 - R-RMKR8800-0-0406-28
3-2-8 Removing the power supply unit (2)
9
Illustration
10
1
5
2 3 6
8
- 46 - R-RMKR8800-0-0406-28
3-2-9 Removing the slide rail
3 2
1
5 4
Illustration
- 47 - R-RMKR8800-0-0406-28
3-3 Trouble shooting
1. Troubles related with the power supply
• The pilot lamp does not light up.
• The LCD is not bright enough.
5. Others
• The fixation target is not visible.
• The PD value is not printed (or is not correct).
- 48 - R-RMKR8800-0-0406-28
3-3-1 Troubles related with the power supply
• The pilot lamp does not light up. +5V is not outputted.
J201 6 6
+24V
1
2 LED2
GND
CHECK POINT
• Check if LED5 of DC When it is OK: Replace DC POWER PCB or check the
POWERPCB lights up and voltage wiring to CONTROL SW PCB.
(TP4: +5V). When it is NG: Check the wiring or check the voltage of
the switching power supply (+24V).
- 49 - R-RMKR8800-0-0406-28
• The LCD is not bright enough. There is not the power supply (+12V) to the LCD.
DC POWER PCB
TP3
(+12V)
LED4
J203
(+12V) +12V
1 TO LCD
+12V
2
GND
3
GND
4
DC-DC
CONVERTER J202
1
J201 M POWER TO CONTROL PCB
+24V 6
1
2 LED2
GND (+24V)
CHECK POINT
1 Check the voltage (+24V ±3%) When it is NG: Check the wiring or replace the
between J201 No. 1 and 2. Check switching power supply.
if LED4 lights up and voltage
(TP3: +12V).
2 Make sure that J202 No. 6 When it is NG: Check the wiring of CTLPOWER
M POWER is LOW CABLE and replace CONTROL PCB.
(approx. 0V). When it is OK: Replace the LCD.
- 50 - R-RMKR8800-0-0406-28
3-3-2 Troubles related with the LCD
• Nothing is displayed. There is not the power supply (+15V) to the CCD camera.
DC POWER PCB
TP6
J204
LED5 +15V
1 TO CCD CAMERA
GND
2
J202
DC-DC
CONVERTER 1
CHECK POINT
Nothing is displayed.
1 Check the voltage between J201 When it is NG: Check the wiring or replace the
No. 1 and 2 and if LED2 lights up switching power supply.
(+24V ±3%).
2 Make sure that J202 No. 6 When it is NG: Check the wiring of CTLPOWER
M POWER is LOW (approx. 0V). CABLE and replace CONTROL PCB.
- 51 - R-RMKR8800-0-0406-28
• The anterior eye section observed LZM PCB is faulty or the CCD camera operation is
image is not displayed. faulty.
LZM PCB
OPTICAL UNIT
J304 SP LED PCB IRIS
1
ROTARY SOLENOID
2
CCD
J311 ZENGAN LED PCB CAMERA
1
2
J305
1
2
* LEDs and solenoids are controlled by SOFTWARE and are turned ON/OFF by LZM
PCB.
* The rotary solenoid closes the light path (iris) only at the moment of measurement.
(Normally, the light path is opened.)
CHECK POINT
- 52 - R-RMKR8800-0-0406-28
3-3-3 Troubles related with measurement
• “NO TARGET” is displayed. The objective lens in the optical head is dirty.
The measurement LED does not light up.
The control of the CCD camera unit is faulty.
The image processing circuit is faulty.
CONTROL
J701 J1 J9 SIGNAL J301
1 1 1 1
ROM
100 100 30 30
IMAGE PROCESSING
CIRCUIT
J12
D/A
CONVERSION LCD
CONTROL
J15 SIGNAL CN2
1 1
GATE ARRAY
15 15
CCD
CAMERA
IMAGE
J5 SIGNAL CN5
A/D
SDRAM CONVERSION
- 53 - R-RMKR8800-0-0406-28
CHECK POINT
“NO TARGET” is displayed.
1 Check if the objective lens in the optical head is dirty.
2 Check MLED PCB with the LED When it is lit, LZM PCB is faulty. Replace it.
lighting tool. When it is not lit, MLED PCB is faulty.
Return the optical head to the maker for repair.
3 Self-check CAPTURE (VI mode). When it is OK: The image processing circuit and
CONTROL PCB are faulty.
Replace CONTROL PCB.
When it is NG: The contact of DM EMC CABLE is
faulty or the CCD camera is faulty.
“OVER-SPH” is displayed.
1 Check if the objective lens in the optical head is dirty.
2 Check the operation of the moving section in the optical head.
3 Self-check FROM, RAM CHECK When it is OK: Adjust the REF accuracy.
When it is NG: CONTROL PCB is faulty. Replace it.
4 Replace LZM PCB.
“OVER-CYL” is displayed.
1 Check if the objective lens in the optical head is dirty.
2 Self-check FROM, RAM CHECK When it is OK: Carry out ASTIGMATISM ADJUST.
When it is NG: CONTROL PCB is faulty. Replace it.
“ERROR” is displayed.
1 Check if the objective lens in the optical head is dirty.
2 Check MLED PCB with the LED If there is unevenness in the light intensity, the optical
lighting tool. (Check if the head is faulty. Return it to the maker for repair.
measured target image has
unevenness in the light intensity.)
3 Self-check FROM, RAM CHECK When it is NG: CONTROL PCB is faulty. Replace it.
4 Self-check CAPTURE (VI mode) When it is OK: The image processing circuit and
CONTROL PCB are faulty. Replace
CONTROL PCB.
When it is NG: The contact of DM EMC CABLE is
faulty or the CCD camera is faulty.
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3-3-4 Troubles related with printer
• No printing The PRINTER unit is faulty.
CONTROL PCB is faulty.
20 20
PRINTER
J604
HS
12 1 1
PS
13 4
14 14 9 9
CHECK POINT
No printing.
1 Replace the PRINTER unit.
2 Replace CONTROL PCB.
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“PRINTER HEAD UP” is kept displayed.
• Check J604 connector No. 1. When the HS output is normal, CONTROL PCB is faulty.
*HS(HEAD UP sensor output) Replace it.
• Head down = “Low” When the HS output is not normal, the PRINTER unit is faulty.
• Head up = “High” Replace it.
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3-3-5 Others
• The fixation target is not visible. KOSHI PCB is faulty.
LZM CABLE or CONTROL PCB is faulty.
LZM PCB
CHECK POINT
1 Check KOSHI PCB with the LED When it is OK: LZM CABLE or CONTROL PCB is
lighting tool. faulty.
When it is NG: KOSHI PCB is faulty.
2 Adjust and check the light intensity of the fixation target.
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• The PD value is not printed The operation of the PD mechanism unit is faulty.
(or is not correct). PD SENSOR is faulty.
CONTROL PCB is faulty.
CONTROL PCB
IC56
COUNTER IC
PD SENSOR
J16
+5V
1
7 A PHASE
TO 2
6 B PHASE
MEMORY 3
4
GND
A PHASE 5V
B PHASE
CHECK POINT
1 Check the operation of the PD mechanism unit.
2 Self-check PD check When it is OK: Check if R/L SW operates normally.
When it is NG: Replace the PD sensor.
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3-4 Assembly and adjustment procedures
3-4-1 Adjustments and cautions for unit replacements
The following table shows the necessary adjustments and cautions when replacing an electric unit in trouble
shooting, self-check or others.
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3-4-2 Alignment spot focus • position adjustment
Illustration Procedure
“0D”
test eye
3. Remove the inner cover.
Optical head
VM CABLE Ass’y
DC POWER PCB 4. Connect the LCD TO CONTROL CABLE
Ass’y (41840 61700) to the CCD camera.
(Remove the VM CABLE Ass’y.)
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Illustration Procedure
A B Focus adjustment
11. Loosen the screw at “A” of the lens unit.
Best focus
Position adjustment
14. Loosen the three fixing screws of the CCD cam-
era unit.
LZM PCB
CCD camera unit 17. Make sure that the alignment spot position is
correct. If it is deviated, repeat Procedure 14
Fixing screw and after.
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3-4-3 Alignment spot light intensity adjustment
Illustration Procedure
J11 TP6
LC5
VR2
5. Adjust the light intensity with VR2 of LZM
PCB.
Standard: 0.6 ± 0.04V
(Standard of spot size: Approx. 2mm diameter
on the LCD panel)
LZM PCB
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3-4-4 Anterior eye section light intensity adjustment
Illustration Procedure
Protective cover
2. Set the anterior eye section illumination adjust-
ing tool to the protective cover.
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3-4-5 Fixation target light intensity adjustment
Illustration Procedure
Slightly dark light-blue 2. Watch the fixaton target from the objective side
and make sure that the focus is fit roughly.
(If the focus is not fit, measure your eyes once.)
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3-4-6 Accuracy adjustment
The accuracy of RM/KR-8800 can be adjusted with the test eyes for tools, tool holder and the test eyes of
“0D” and “±10D” as the conventional series.
Accuracy adjustment is necessary when a measurement accuracy is out of the limit.
Perform the operations indicated by asterisks (*) in the table below.
*2
.
When
When auto.
When SPH. When CYL. When AXS. When KRT cornea
start
Menu value is out value is out value is out value is out diameter
operation is
of the limit. of the limit. of the limit. of the limit. measure-
NG.
ment is NG.
GRAPHIC ADJUST
CENTER ADJUST
ZERO ADJUST ∗
REF ADJUSTMENT
GET S0
∗
GET P2D ∗
GET SPD ∗
SPH LINEARITY ∗
CYL LINEARITY ∗
AXIS ADJUST ∗
KRT ADJUSTMENT
PARALLEL LEVEL
∗ ∗
PARALLEL BEND ∗ ∗
ALPHA
CALCULATE
∗ ∗
*1 Z ALIGNMENT ∗ ∗
CURVATURE
ADJUST
∗
AXIS ADJUST ∗
CORNEA LENGTH
ADJUST
∗
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1. Checking the value before compensation
Illustration Procedure
Optical head
4. Switch on the power.
Spot
Alignment mark 6. Press the measurement switch once.
Dust Shadow
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2. Writing the initial values
The compensation value data are stored in E2PROM on the CONTROL PCB. When replacing the PCB, if
you change this E2PROM, adjustment is not necessary. Write the initial values onto E2PROM when you use
any compensation value which is not written yet.
Illustration Procedure
SW1
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3. GRAPHIC ADJUST
Illustration Procedure
IOL switch
Control panel
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Illustration Procedure
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4. CENTER ADJUST
Illustration Procedure
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5. ZERO ADJUST
Illustration Procedure
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6. REF ADJUSTMENT (REF accuracy adjustment)
6-1 Accumulation of S0 DATA
Illustration Procedure
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Illustration Procedure
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6-2 Accumulation of P2D DATA
Illustration Procedure
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Illustration Procedure
10. Set the “-10D” test eye (align the marking line)
and press the measurement switch once.
12. Set the “+10D” test eye (align the marking line)
and press the measurement switch once.
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6-3 Accumulation of SPD DATA
Illustration Procedure
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Illustration Procedure
10. Set the “0D” test eye (align the marking line)
and press the measurement switch once.
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6-4 SPH LINEARITY
Illustration Procedure
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Illustration Procedure
10. Set the “-20D” test eye (align the marking line)
and press the measurement switch once.
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6-5 CYL LINEARITY
Illustration Procedure
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Illustration Procedure
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6-6 AXIS ADJUST
Illustration Procedure
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Illustration Procedure
Adjustment is ended.
OFF SW1
8 OFF
WRITE switch
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7. KRT ADJUSTMENT (KRT accuracy adjustment) (KR-8800 only)
7-1 PARALLEL LEVEL
Illustration Procedure
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Illustration Procedure
LZM PCB
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7-2 PARALLEL BEND
Illustration Procedure
10. Make sure that the right and left spots are set
between the two upper and lower lines (without
touching).
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Illustration Procedure
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7-3 ALPHA CALCULATE
Illustration Procedure
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Illustration Procedure
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7-4 ZERO SEARCH
Illustration Procedure
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7-5 Z ALIGNMENT
Illustration Procedure
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Illustration Procedure
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7-6 CURVATURE ADJUST
Illustration Procedure
10. Measure the “R8” and “R9” test eyes in the same
way.
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Illustration Procedure
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7-7 AXIS ADJUST
Illustration Procedure
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Illustration Procedure
Adjustment is ended.
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7-8 CORNEA LENGTH ADJUST
Illustration Procedure
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Illustration Procedure
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Illustration Procedure
“EXIT” blinks.
Adjustment is ended.
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3-5 Tool list
3-5-1 Special repair tools
Usage rank A: Tools necessary to verify during assembly inspection
Usage rank B: Tools necessary for repair
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Tool No. Usage Tool Illustration Application
rank
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Usage
Tool No. Tool Illustration Application
rank
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4. TECHNICAL MATERIALS
4-1 Alignment difference in Z direction during auto. start
TARGET image
The diopter value recognized by this instrument is obtained by the following formula.
D = 1000
l
If the ∆Z offset occurs in the positional relation between the reference value of the instrument optical system
and the test eye (or the eye being measured), the difference ∆D occurs as follows.
D' = 1000
l+∆Z
1000 − 1000
∆D = D'−D =
l+∆Z l
≒ -∆Z • D2
1000
When these formulas are applied to each diopter, the following table is obtained.
D
-20 -15 -10 -5 0 5 10 15 20
∆Z
0.5mm 0.20 0.11 0.05 0.01 0 0.01 0.05 0.11 0.20
1 0.41 0.23 0.10 0.03 0 0.02 0.10 0.22 0.39
2 0.83 0.46 0.20 0.05 0 0.05 0.20 0.44 0.77
The auto. start operation range is set to approx. ±1mm against the reference position. For example, if the ref-
erence value is -15.00D, measurement can be performed at the three steps, -14.75, -15.00 and -15.25D accord-
ing to the above table.
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Color
compensation Tungsten
filter lamp
Condenser 1/3" CCD
0D lens TV lens CAMERA
Fixation
target Half
Fixation target mirror 5
relay lens B
Alignment
relay lens B
Fixation
target relay
lens A SPOT LED
940nm Measurement
LED 860nm
Condenser lens
Reflective Alignment relay Condenser
mirror 3 lens A lens Reflective
Half mirror 2 mirror 2
Approx. 9.5D Measurement
target
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Half mirror
3 Measurement relay Movement lens
Anterior eye section Half mirror 1 lens A
illumination Approx. -4D
LED 4 950nm -13.5D
-15D
Rotary Ring iris
prism
R-RMKR8800-0-0406-28
4-3 Graphic pattern printing
Note 1) : S > | C | → 7
S=|C |→ 4
S<|C |→ 8
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TOPCON MEDICAL SYSTEMS, INC
37 West Century Road,Paramus,New Jersey 07652,U.S.A. Phone:201-261-9450 Fax:201-387-2710 www.topcon.com
TOPCON S.A.R.L.
89, rue de Paris 92585 Clichy, Cedex,FRANCE Phone:01-4106-9494 Fax:01-4739-0251