TABLE OF CONTENTS

SR. NO. DESCRIPTION PAGE NO.

1 DESIGN INPUT DATA 3
2 DESIGN OF SHELL COURSE 4
3 OUTPUT DATA 6
4 DESIGN OF ROOF 7
5 WIND ANALYSIS 10
6 SEISMIC ANALYSIS 13
7 ANCHOR CHAIR ANALYSIS 20
8 FOUNDATION LOAD 22
INPUT DATA :

Equiment no : 8260-VDST-110

Design Code : API 650, 12th edition Appendix S

Type of Roof CONE ROOF

Internal Design Pressure Pi = 0.71 psig 500 mm,WC

2
= 0.0499 kg/cm = 4.895 Kpa
(As per API Spec 12F of TABLE 1 )
External design Pressure Pe= 0 psig 0 mm,WC

2
0.0000 kg/cm = 0.000 Kpa

Test Pressure PT = 7.342919 Kpa Full of water

Design Temperature T = 250 °C
Product Stored Water
Specific Gravity of Stored Product G = 1.842
Tank Inside Diameter D = 7500 mm
Tank Height HT = 12600 mm
Max. Design Liquid Level H = 12300 mm
3
Nominal Capacity = 556.651 m
3
Net. Working Capacity = 500.000 m
Corrosion Allowance of Roof CAr = 0 mm
Corrosion Allowance of Shell CAs = 0 mm
Corrosion Allowance of Bottom CAb = 0 mm
Joint Efficiency E = 0.7

Material of Constriction = A 516 Gr 70

Wind Speed V = 145 km/h (3-SEC GUST)

DESIGN OF SHELL PLATE THICKNESS
Shell Thickness Calculations as per API 650 Appendix A, cl. A.4.1
1)For Design Condition:
a) 1st Shell Course:
Shell Course Width = 1500 mm
t = (4.9 D (H-0.3) G/(E) (145)) + CA
D = 7.5
H = 12.3
G = 1.842
E = 0.7
CA = 0

Shell thickness t = 8.003 mm

As per API Appendix J, clause J.3.3, the minimum shell thickness shall be 4.8mm.
Provided shell thickness = 8 mm Hence OK

b) 2nd Shell Course: (1.5m wide)

Shell Course Width = 1500 mm
t = (4.9 D (H-0.3) G/(E) (145)) + CA
D = 7.5
H = 10.8
G = 1.842
E = 0.7
CA = 0

Shell thickness t = 7.003 mm

As per API Appendix J, clause J.3.3, the minimum shell thickness shall be 4.8mm.
Provided shell thickness = 8 mm Hence OK
c) 3rd Shell Course: (2.5m wide)
Shell Course Width = 2500 mm
t = (4.9 D (H-0.3) G/(E) (145)) + CA
D = 7.5
H = 9.3
G = 1.842
E = 0.7
CA = 0

Shell thickness t = 6.002 mm

As per API Appendix J, clause J.3.3, the minimum shell thickness shall be 4.8mm.
Provided shell thickness = 6 mm Hence OK

d) 4th Shell Course: (2.5m wide)

Shell Course Width = 2500 mm
t = (4.9 D (H-0.3) G/(E) (145)) + CA
D = 7.5
H = 6.8
G = 1.842
E = 0.7
CA = 0

Shell thickness t = 4.335 mm

As per API Appendix J, clause J.3.3, the minimum shell thickness shall be 4.8mm.
Provided shell thickness = 6 mm Hence OK
e) 5th Shell Course: (2.5m wide)
Shell Course Width = 2500 mm
t = (4.9 D (H-0.3) G/(E) (145)) + CA
D = 7.5
H = 4.3
G = 1.842
E = 0.7
CA = 0
Shell thickness t = 2.668 mm
As per API Appendix J, clause J.3.3, the minimum shell thickness shall be 4.8mm.
Provided shell thickness = 6 mm Hence OK

f) 6th Shell Course: (2.1m wide)

Shell Course Width = 2100 mm
t = (4.9 D (H-0.3) G/(E) (145)) + CA
D = 7.5
H = 2.1
G = 1.842
E = 0.7
CA = 0

Shell thickness t = 1.200 mm

As per API Appendix J, clause J.3.3, the minimum shell thickness shall be 4.8mm.
Provided shell thickness = 6 mm Hence OK

2) For Test Condition:

( we have included equivelent static head of air pressure of 10.66 kPa in head of water column )
Air Test pressure (1.5*0.49kPa) = 7.34 kpa
Equivalent static head = 0.250 m WC
G = 1.000 E = 0.700

a) 1st Shell Course: (1.5m wide)

H = Test water filled upto 12600 mm + Equivellent Static head of air pressure= 12.300 m
t = (4.9 D (H-0.3) G/(E) (145)) + CA
Hence, shell thickness t = 4.345 mm

b) 2nd Shell Course: (1.5m wide)

H = Test water filled upto 4750 mm + Equivellent Static head of air pressure= 11.050
t = (4.9 D (H-0.3) G/(E) (145)) + CA
Hence, shell thickness t = 3.892 mm

c) 3rd Shell Course: (2.5m wide)

H = Test water filled upto 4750 mm + Equivellent Static head of air pressure= 9.550 m
t = (4.9 D (H-0.3) G/(E) (145)) + CA
Hence, shell thickness t = 3.349 mm

d) 4th Shell Course: (2.5m wide)

H = Test water filled upto 4750 mm + Equivellent Static head of air pressure= 7.050 m
t = (4.9 D (H-0.3) G/(E) (145)) + CA
Hence, shell thickness t = 2.444 mm

e) 5th Shell Course: (2.5m wide)

H = Test water filled upto 4750 mm + Equivellent Static head of air pressure= 4.550 m
t = (4.9 D (H-0.3) G/(E) (145)) + CA
Hence, shell thickness t = 1.539 mm

f) 5th Shell Course: (2.5m wide)

H = Test water filled upto 4750 mm + Equivellent Static head of air pressure= 2.350 m
t = (4.9 D (H-0.3) G/(E) (145)) + CA
Hence, shell thickness t = 0.120 mm

Maximum thickness required in both conditions are 2.195 mm

We have provided 6 mm and 8 mm thick shell HENCE OK
OUTPUT DATA :
Is Appendix F-7 is applicable No
Shell Thickness Calculation : One-Foot Method-(5.6.3)
(clause - 5.6.4)
Design shell thickness
Hydrostatic test shell thickness
td = Design shell thk (mm),
tt = Hydrostatic test shell thk (mm),
D = Inside tank diameter (corroded) (m),
H = Max. design liquid level (m),(as per 5.6.3.2)
G = Design specific gravity of stored liquid,
CAs = Corrosion allowance (mm)
Sd = Allowable stress in design condition (MPa),
St = Allowable stress in hydrostatic test condition (MPa).

Minimum shell thickness as per 5.6.1.1 = 5 mm

Width of Hyd test

Design shell Required thk Provided thk
Shell course no shell shell thk
thk td(mm) (mm) t(mm)
course(mm) tt(mm)

1st course* 1500 8.003 4.345 8.00 8

2nd course 1500 7.003 3.892 7.00 8
3rd course 2500 6.002 3.349 6.00 6
4th course 2500 4.335 2.444 5.00 6
5th course 2500 2.668 1.539 5.00 6
6th course 2100 1.200 0.120 5.00 6
7th course
12th course
13th course
14th course
15th course
Total height 12600
*-1st shell course is bottom most shell course Min. thk = 8 mm

Bottom Plate Thickness Calculation: (Clause 5.4)

Minimum nominal thk as per 5.4.1 = 6 + CAb = 6 mm
Provided bottom plate thk = 10 mm
As per API spec 12F, section 5.7, the minimum bottom plate thickness shall be 1/4 in.
So provided thickness 8 mm is OK.

Annular Plate Thickness Calculation: (Clause 5.5)

Effective product height,(5.5.3) H x G < 23 m
Actual effective product height, H x G = 22.66 m

Product stress in 1st shell = td*Sd/(as constructed t excl. of CAs)

Product stress in 1st shell = 140.167 MPa
Since the Maximum stress in less than 190 Mpa, Annular plate is not required.

Hydrostatic stress in 1st shell = tt*St/(as constructed t)

Hydrostatic stress in 1st shell = 105.905 MPa

Since the Maximum stress in less than 171 Mpa, Annular plate is not required.

Roof Thickness Calculation :

(as per 5.10.5)

Type of Roof =CONE ROOF

Support type =Self Supported Cone Roof
ROOF SLOPE 1 : 6.00
Angle of cone to horizontal θ = 9.462 deg
Dead load DL = 0.0471 kPa as per 5.2.1.a
External pressure Pe = 0.4900 kPa as per 5.2.1.b
Roof live load Lr = 1.0 kPa as per 5.2.1.f
Snow Load S = 0 kPa as per 5.2.1.h

e1 = DL+(Lr or S)+0.4Pe = 1.2431 kPa as per App R.1.e

e2 = DL+Pe+0.4(Lr or S) = 0.9371 kPa
T = Max(e1,e2) as per 5.10.5 & 5.10.6
T = 1.2431 kPa

Min. thk of roof plates +CA = 5 mm as per 5.10.2.2

Max. thk of roof plates +CA = 13 mm as per 5.10.5.1

Per 5.10.5.1.
Min thk1 = [D/(4.8Sinθ)*sqrt(T/2.2)]+ CAr >= 5mm = 7.145 mm Ok
Provided Thk = 6 mm
Roof Height = 630.48 mm

Participating Area at Roof to Shell junction : as per 5.10.5.2 & 5.10.6.2

Area req. at roof to shell junction = [D^2*T/(8*Fa tanθ)]
2
= 374.32 mm
2
Area available at roof to shell junction = 2033.29 mm (Ref. Appendix-F)
PROVIDED AREA 2033.294 > REQD. AREA 374.32
Provided area is more Hence safe

Shell stability against wind load

Wind Girders: (Clause 5.9)

Top Curb Angle: Min. shell thk = 6 mm
Min. corroded shell thk = 6 mm

Min. req. curb angle @ top as per 5.1.5.9.e 50x50x5thk ( For D<11m)
Curb Angle
Req. section modulus of Top Wind Girder
As per cl. 5.9.7.6

Req. section modulus of Top Wind Girder

2 2
Min. required section modulus, Z = 0.0588D H1(V/190) H1 =Ht
3
Z = 34.65 cm
Provided Curb angle size 75x75x8 Thk
depth 75 mm
thk 8 mm

Distance of Neutral Axis y = 5.33 cm

4
Moment of Inertia I = 321.66 cm
Z = Section modulus of wind girder at that location
3
Z = I / y = 60.35 cm
Provided Section Modulus Z 60.35cm3 > 34.65cm3 Required Section Modulus
Provided section Modulus is safe

Intermediate Wind Girders: (5.9.7)

Consider corroded shell thk for wind girder calc Yes
Internal vacuum Pe = 0.05 kpa = 4.9966084 kg/m2
Design wind speed = 41.6667 m/s
2
Design wind pressure = 136.66 kg/m

2
Total pressure acting on shell PTTL = 141.66 kg/m = 1389.642 N/m2
0.5
Effective wind velocity, V = (PTTL/0.6) **
V = 48.126 m/s
1.5 2
Max. unstiffened height of shell H1 = 9.47t(t/D) (190/V)
H1 = 40.657 m
H1 = 40657 mm

[As per cl. 5.9.7.2 a]

Width of Corr.
Actual thk Corroded thk Transposed
Shell course no shell Transposed
t(mm) (mm) width (mm)
course(mm) width (mm)
1st course 1500 8 8 730.709 730.709
2nd course 1500 8 8 730.709 730.709
3rd course 2500 6 6 2500 2500
4th course 2500 6 6 2500 2500
5th course 2500 6 6 2500 2500
6th course 2100 6 6 2100 2100

Sum of transposed width, Ht = 11061.418 mm

Ht < H1
Intermediate Wind is not Girder required as per 5.9.7.3

As per Cl.5.9.7.3, if the height of the tranformed shell is greater than H1,
an intermediate girder is required
Since Ht<H1
Intermediate stiffener is not required
 Wind girder weight = 0 kg

Calculating the weight of tank:

Uncorroded Corroded
Course 1 2222 kg 2222 kg
Course 2 2222 kg 2222 kg
Course 3 2222 kg 2222 kg
Course 4 2222 kg 2222 kg
Course 5 2777 kg 2777 kg
Total Shell weight = 19550 kg 22327 kg
Ladder weight 200.00 kg 200 kg
weight of shell nozzles 520.00 kg 270 kg
weight of Roof nozzles 275.00 kg 275 kg
Bottom plate weight 620.00 kg 340 kg
Roof weight = 490.0 410
kg kg
kg kg
kg kg
Roof pltfm. & handrail wt.= 150 kg 150 kg
kg kg
kg kg
kg kg
Other dead weights = 200 kg 200 kg

Total 22005 kg 24172 Kg

 Wind girder weight = 0 kg

Calculating the weight of tank:

Uncorroded Corroded
Course 1 2222 kg 2222 kg
Course 2 2222 kg 2222 kg
Course 3 2222 kg 2222 kg
Course 4 2222 kg 2222 kg
Course 5 2777 kg 2777 kg
Total Shell weight = 19550 kg 22327 kg
Ladder weight 200.00 kg 200 kg
weight of shell nozzles 520.00 kg 270 kg
weight of Roof nozzles 275.00 kg 275 kg
Bottom plate weight 620.00 kg 340 kg
Roof weight = 490.0 410
kg kg
kg kg
kg kg
Roof pltfm. & handrail wt.= 150 kg 150 kg
kg kg
kg kg
kg kg
Other dead weights = 200 kg 200 kg

Total 22005 kg 24172 Kg

In uncorroded condition

Weight of shell and appurtenances 20419.90 200252.1 N

Weight of roof and appurtenances 1315.0 12895.82365 N

Weight of Bottom 620.0 6080.1602 N

In corroded condition

Weight of shell and appurtenances 22946.54 225030.0633 N

Weight of roof and appurtenances 1035.0 10149.94485 N

Weight of Bottom 340.0 3334.2814 N

 WIND DESIGN
API 650 / ASCE 7 -05

Basic Wind Speed ( V ) 41.667 m/s

Velo. Press. exposure Coeff. (Kz) 1.04
Topographic factor ( Kzt ) 1
Directional Factor ( Kd ) 0.95
Importance Factor ( I ) 1.5
Gust Factor ( G ) = 0.85

Velocity Pressure (Pz) 0.613Kz.Kzt.Kd.V2.I.G

=
= 1340.62 N/m2
= 136.659 kg/m2

Roof Slope = 1: 6
Theta, q = 9.46 degrees
Roof Height, Hr = 0.6305 m

As per clause 5.11 & 5.2.1.K of API 650

For a wind velocity of 190 km/hr,
The wind pres. acting on vert. projected areas of cylindrical surface = 0.86 kpa
The wind pressure acting on horiz. projected areas of conical surface = 1.44 kpa

2
The modified wind pressure can be calculated by multiplying (V/190) to the wind pressure
The wind pres. acting on vertical projected areas of cylin. surface , P1= 0.50 kpa
The wind pres. acting on horizontal proj. areas of conical surface, P2= 0.84 kpa

Horizontal Wind force on the cylindrical surface = Fs = D x H x P1 = 47.33 KN

2
Vertical Wind force on the conical surface = Fr =Pi()/4* D X P2 = 37.05 KN
Maximum vertial seismic accerleration coefficient ( 0.14*S Ds) Av = 1.26994
The total wind force on shell & Roof F = 84.38 KN
= 8601.8124 Kg

Overturning moment about the shell-to-bottom joint from horizontal

wind pressure, Msw = 0.5FsHT
Msw = 30396.99 kg-m

Overturning moment about the shell-to-bottom joint from horizontal plus vertical
wind pressure, Mw = 0.5FsHT+Fr*D/2
Mw = 44560.34 kg-m
Mw = 437136.94 N-m

Moment about the shell-to-bottom joint from design internal pressure,

MPi = Π/4*D2Pi*D/2
MPi = 82669.29 kg-m

Moment about the shell-to-bottom joint from the nominal weight of the roof plate plus any
attached structural,
MDLR = (Roof plate plus any attached structural wt)x D/2
MDLR = 3431.25 kg-m

Moment about the shell-to-bottom joint from the weight of the shell and roof
supported by the shell, MDL = (Shell weight)x D/2
MDL = 73312.14 kg-m
 0.5
Weight of a band of liquid, wL = min(59tb(FYbH) ,140.8HD) -- as per 5.11.2
wL = 12988.8 N/m
wL = 1324.037 kg/m
Liquid hold down weight, wh = ΠwLD
wh = 31230.164 kg

Moment about the shell-to-bottom joint from liquid weight,

MF = wH*D/2
MF = 117113.115 kg-m

Unanchored tank shall Satisfy the following criteria, -- as per 5.11.2

1 - 0.6Mw + MPi < MDL/1.5
109405.5 > 48874.757
Anchorage is required

2 - Mw + 0.4MPi < (MDL+MF)/2

77628.058 < 95212.626
Anchorage is not required

Max. Shear due to wind load, F shear = Fs -- as per 5.11.4

Fshear = 4824.92 kg
Corroded weight of tank, Wtank = 1085.00 kg
Max. allowable sliding friction = 0.4
( As per clause 5.11.4)

Net resistance to shear = 434 kg

Net shear resisted by anchorage = 4390.919312 kg
Anchorage is required for wind load alone.

Tank Anchorage -- as per 5.12

Anchor Data :
Bolt material = A 307 GR B
Bolt yeild strength FYb = 240 MPa

Shell material yield stress, FY = 260 MPa

Bolt circle dia, d = 7500 mm
No. of bolts, N = 30
Bolt spacing = 0.785 m < lesss than 3m, Hence Ok
Nominal dia. of bolt, db = M42 Tema metric series
Anchor bolt corrosion allowance = 1.5 mm
Root dia of bolt, dbr = 36.006 mm
2
Bolt root area (uncorroded) 1018.215 mm
2
Bolt root area (corroded) Abr = 855.61 mm

Design pressure, Pi = 4.895 kPa

Test pressure, Pt = 6.119 kPa
(full of water + 1.25*Pi kpa)
Failure pressure, Pf = NA kPa
Thickness of roof plate, th = 6 mm
Corroded weight of shell + any load supported by shell other than roof, W 1
W1 = 22996.54 kg
Corroded weight of shell & roof + any load supported by shell & roof, W 2
W2 = 23831.54 kg
Uncorroded weight of shell + any load supported by shell other than roof, W 3
W3 = 20469.90 kg

Uplift Load case as per TABLE 5-21(a):

1) Design pressure:
[(Pi-0.08th)D2 *785]-W1 = -30557.289 N
2) Test pressure:
[(Pt-0.08th)D2*785]-W1 = 23482.008 N
3) Failure pressure:
[(1.5*Pf-0.08th)D2*785]-W3 = NA N
4) Frangibility pressure:
[(3*Pf-0.08th)D2]-W3 = NA N
5) Wind load:
PWR *D2*785 + [4Mw/D]-W2 = 36385.056 N
6) Seismic load:
[4Ms/D]-W2(1-0.4 AV)= 347333.466 N
7) Design pressure + Wind load:
[(0.4*Pi+PWR-0.08th)D2 *785]+[4Mw/D]-W1 = 109841.485 N
8) Design pressure + Seismic load:
[0.4*Pi-0.08th)D2*785]+[4Ms/D]-W1(1-0.4 AV)= 416630.306 N

Allowable Pass /
Uplift Load Case Uplift Load (N) Induced Stress(MPa) % margin
Stress(MPa) Fail
Design pressure -30557.29 -1.190 140.111 PASS 0.85
Test pressure 23482.01 0.915 195 PASS 0.47
Failure pressure NA NA 260 NA NA
Frangibility pressure NA NA NA NA NA
Wind Load 36385.06 1.42 208 PASS 0.68
Seismic Load 347333.47 13.53 208 PASS 6.51
Design pressure+Wind 109841.49 4.28 195 PASS 2.19
Design pressure+Seismic 416630.31 16.23 208 PASS 7.8

The net uplift N = 416630.3 N

[Governed condition-Design +Seismic]
The increased uplift [N/No.of bolts] N = 13887.68 N
Allowable stress [0.8*Fy] As = 208 Mpa
2
The reqd. bolt area [ N/As] Ar = 66.77 mm
2
Available bolt area Abr = 855.61 mm

The available bolt area is more than required bolt area hence safe
 SEISMIC DESIGN AS PER APP E
Design Code: API 650 11th edition addendum 2, November 2009
Type of Roof = cone roof
Support Type = Self Supported Cone Roof
Angle bet. a horizontal & surface of roof plate θ = 9.46 deg
Nominal tank diameter, D = 7.5 m
Shell height, HT = 12.6 m
Max. Design Liquid Level, H = 12.3 m
Max. Design Liquid Level, Ho = 7.75 m
External design pressure,Pe = 0.05 kPa
3
Density of fluid, ρ = 1000 kg/m
Top shell thickness, tu = 8 mm
Modulus of Elasticity of roof material, ER = 192645 MPa
Modulus of Elasticity of shell material, ES = 192645 MPa
Site class = D
Importance Factor, I = 1.5
Seisimic user Group, SUG = III
Yield stress of shell, FY = 260 MPa
Mapped 0.2sec short period acceleration in %g, SS = 8.5
Mapped 1 Sec period acceleration in %g, S1 = 3.1
Tank is mechanically anchored = Yes
Force reduction factor for convective mode, Rwc = 2 as per table E-4
Force reduction factor for impulsive mode, Rwi = 4 as per table E-4
Acceleration based site coeff., Fa = 1.6 @ 0.2sec period, as per table E-1
Velocity based site coeff., Fv = 2.4 @ 1.0sec period, as per table E-2
Regional-dependent transition period, TL = 4 sec
Scaling factor to design level spectral accl., Q = 0.667 Per E.4.6.1

Design 0.2sec short period acceleration in %g, SDS = QFaSS

SDS = 9.071 %g
Design 1-Sec period acceleration in %g, SD1 = QFaS1
SD1 = 3.308 %g

Structural Period of Vibration:

H/D = 1.64
Ci = 7.05 Per Fig. E-1

Impulsive natural period, Ti = CiH(ρ)0.5/(E)0.5

0.5 0.5
(2000) (tu/D)
Ti = 0.135 sec Per Fig. E-1

0.5
Convective(Sloshing) period, Tc = 1.8Ks(D)
Tc = 2.849 sec

Sloshing period coeff, Ks = 0.578/[tanh(3.68H/D)]0.5

Ks = 0.578
 Spectral Acceleration Coefficients:
Impulsive spectral acceleration parameter, Ai = SDS(I/Rwi) > 0.007

For seismic design categories E & F, Ai = 0.5S1(I/Rwi)

Ai = 0.034 g

-1
Convective spectral acceleration parameter, Ac = KSD1(TC) (I/Rwc) Tc < TL
2
Ac = KSD1(TL/TC )(I/Rwc) Tc > TL
Ac = 0.013 g K = 1.5

Design Loads:
Total weight of product based on design specific gravity, Wp
Wp = Design Vol. x Density [ ref: E6.1.1]
Wp = 5328885.929 N

Effective impulsive portion of liquid weight, Wi = tanh(0.866D/H)Wp/[0.866D/H]

Wi = [1.0-0.218D/H]Wp [ ref: E6.1.1-3]
Wi = 4620534.019 N

Effective convective portion of liquid weight, Wc = 0.230D/H x tanh(3.67H/D)Wp

Wc = 747334.914 N

Center of action for Ringwall Overturning Moment:

Xi = 0.375H if,D/H > 1.333
Xi = [0.5-0.094D/H]H if,D/H < 1.333
Xi = 5.445 m [ ref: E6.1.2.1-1]
[ ref: E6.1.2.1-2]
Xc = {1-[cosh(3.67H/D)-1]/[3.67(H/D)sinh(3.67H/D)]}H
Xc = 10.266 m

Center of action for Slab Overturning Moment:

Xis = 0.375{1+1.333[0.866(D/H)/(tanh(0.866(D/H)))-1]}H
if,D/H > 1.333
Xis = [0.5+0.06(D/H)]H if,D/H < 1.333
Xis = 6.6 m

Xcs = {1-[(cos(3.67H/D)-1.937)/(3.67(H/D)sinh(3.67H/D))]}H
Xcs = 10.276 m [ ref: E6.1.2.2-3]

Overturning Moment:(Uncorroded condition)

Weight of tank shell & appurtenances, Ws = 8041.42 N
Weight of tank roof & appurtenances, Wr = 9267.246 N
Weight of tank bottom, Wf = 35069.722 N

2 2 0.5
Ringwall moment, Mrw = {[Ai(WiXi+WsXs+WrXr)] +[Ac(WcXc)] }
Mrw = 867.046 KN-m
2 2 0.5
Slab moment, Ms = {[Ai(WiXis+WsXs+WrXr)] +[Ac(WcXcs)] }
Ms = 1043.555 KN-m
2 2 0.5
Base Shear, V = [(Ai(Ws+Wr+Wf+Wi)) +(AcWc) ]
V = 159175.789 N
V = 159.175789 kN
 Overturning Moment:(Corroded condition)
Weight of tank shell & appurtenances, Ws = 5295.569 N
Weight of tank roof & appurtenances, Wr = 10149.841 N
Weight of tank bottom, Wf = 3846.131 N

2 2 0.5
Ringwall moment, Mrw = {[Ai(WiXi+WsXs+WrXr)] +[Ac(WcXc)] }
Mrw = 866.856 KN-m
2 2 0.5
Slab moment, Ms = {[Ai(WiXis+WsXs+WrXr)] +[Ac(WcXcs)] }
Ms = 1042.989 KN-m
2 2 0.5
Base Shear, V = [(Ai(Ws+Wr+Wf+Wi)) +(AcWc) ]
V = 158052.948 N
V = 158.052948 kN
Max. Shear due to Seismic load, Fshear = Fs -- as per 5.11.4
Fshear = 16231.38 kg
Opearting weight of tank, Wtank = 69000 kg
Max. allowable sliding friction = 0.4
( As per clause 5.11.4)

Net resistance to shear = 27600 kg

Net shear resisted by anchorage = -11368.61983 kg
No anchorage required for seismic load alone.

Check for Anchorage Requirement:

Thickness of bottom plate under the shell, ta = 10
Sp. gr. of liquid including seismic effect, Ge = G(1-0.4Av)
Ge = 1.842
Min. yield sress of bottom annulus, FY = 260 Mpa
Nominal tank dia, D = 7.516 m
Resisting force of tank contents per unit length of shell circumference,
0.5
wa = 99ta(FYHGe) < 201.1 HDGe
wa = 34171.817 N/m
Tank & roof weight acting at base of shell, wt = (Ws//ΠD)+Wr
wt = 9607.808 N/m
Uplift load due to product pressure, wint = 23658.114 N/m

Uncorroded condition,
2
Anchorage ratio, J = Mrw/{D [wt(1-0.4Av)+wa-0.4wint]}
J = 0.447
Tank is self anchored

Corroded condition,
Tank & roof weight acting at base of shell, wt = (Ws//ΠD)+Wr
wt = 10374.113 N/m

2
Anchorage ratio, J = Mrw/{D [wt(1-0.4Av)+wa-0.4wint]}
J = 0.437
Tank is self anchored
 Dynamic Liquid Hoop Forces:
D/H = 0.61
Y = 12.3 m
Y/(0.75D) = 2.187
2
Impulsive hoop membrane force in tank shell, Ni = 8.48AiGDH[Y/H-0.5(Y/H) ]tanh(0.866D/H)
for,D/H > 1.333
2 2
Ni = 5.22AiGD [(Y/0.75D)-0.5(Y/0.75D) ]
for,D/H < 1.333 & Y < 0.75D
2
Ni = 2.6AiGD
for,D/H < 1.333 & Y > 0.75D
Ni = 9.159 N/mm
2
Convective hoop membrane force in tank shell, Nc = 1.85AcGD cosh[3.68(H-Y)/D]/cosh(3.68H/D)
Nc = 0.012 N/mm
Product hydrostatic membrane hoop load, Nh = 4.9D(H-0.3)G
Nh = 812.322 N/mm
2 2 0.5
σT = σh+σs = [Nh+(Ni +Nc ) ]/t
2
σT = 102.685 N/mm Ok
Allowable seismic hoop stress, σA = Min(1.333Sd,0.9JFY) -- as per E.6.2.4
2
σA = 186.767963 N/mm

Min. Required Freeboard Calc:

For SUG I & II,

Acceleration coefficient, Af = KSD1I(1/Tc) -- When Tc < 4
2
Af = KSD1I(4/Tc ) -- When Tc > 4

For SUG III, Af = KSD1(1/Tc) -- When Tc < TL

2
Af = KSD1(TL/Tc ) -- When Tc > TL
Af = 0.0367
δs = 0.5DAf
δs = 0.137625 m
Min. required Freeboard = 0.138 m as per table E-7
Freeboard Available = 4.85 m Ok
for SUG I & II A freeboard of 0.7 δs is recommended for economic considerations but not required.
Sds<0.33g
Calculation of compression area: (API 650, F-5)

The total required compression area at the roof to shell junction

2 2
A=200*D *(P-(0.00127*DLR/D )/ (Fy*tan θ)

where
D =Tank Dia in m 7.5
P = Internal design Pressure (kPa) 4.90
θ = angle betn. Roof & hori. 9.46 tan θ 0.17
tr = roof thk in mm 6 sin θ 0.16
tb = thk of bar in mm 6
tc = shell thk in mm 8
DLR = nominal weight of roof plate (N) 5101.20
Fy =minimum yield strength (MPa) 250

2
A Reqd. = 1290.63 mm
R2 = Rc / sin θ 22810.31
Wc=max. width of participating shell= 0.68(Rc*t)^0.5
Wc = 117.78 mm
Le= max. unstiffened length = 250t/(Fy)^0.5
max Le= 94.87 mm
Provided Le= 90.00 mm
0.6(R2*tb)^0.5 221.97 mm
0.9(Rc*tb)^0.5 135.00 mm
X= 221.97 mm
2
A Provided = Wc* tc+ (X+Le)*tb 2814.05 mm

Provided area is sufficient

 FOUNDATION LOADING CALCULATION SL

F
Sm

M
E

or Tank

Tank Bottom
FOUNDATION LOADING

Load Load Description Load Value Load unit

A Tank dead weight 0.00 kgf/m
B Roof live load 191 kgf/m
C Wind line load 1008.64 kgf/m
D Wind shear load 4824.92 kgf
E Pressure due to product static head 22657 kgf/m2
F Pressure due to Hydrostatic test head 12600 kgf/m2
M Wind over turning moment 44560.34 kgf-m
S Seismic shear load 16231 kgf
Sm Seismic over turning moment 88395 kgs-mts
SL Seismic line load 2000.60 kgf/m

The circumferential line loads are based on tank mean diameter.

Explanatory Notes on The foundation loads.

1. All loads are based on the following tank dimensions:- 7.5 m I/Dia x 12.6 m High

2. Load B is based on 1000 N/m2 ( 20.885 lbf/ft2) over projected roof area.

3. Load E and F are based on the tank being filled to a liquid level with products
specific gravity of 1.

ANCHOR BOLTS CHECK

where ,
Max.Overturning moment due to wind & seismic Ms = 88395 kgs-mts

Dead Corroded weight Available to resist Uplift (kgf ) W = -8818.06 kgs

W = Tank dead weight - 0.4*Internal pressure

D = Tank diameter = D = 7.5 Mtr

No of Anchor bolts N = 30 Nos

Anchor Bolt P.C.D , d= 3.32 Mtrs

Load Per Bolt = (4M/(d*N))-(W/N)

design tension load per anchor tb 3843.94 kgs

(TENSION)
( ref API 650 clause - 5.11.3)
SIZING OF ANCHOR BOLTS FOR SHEAR LOAD

Number of Required = 30 Nos

Based on ASTM A 36 Anchor bolts,
Net shear resistance load (maximum of wind/seismic) 4391 kgs
Allowable Shear stress = 208 N/mm²

Required Anchorage Area for Holding down bolts = 146.36 mm²

1.46 cm²
Refrence Std drawing - Anchor Bolts
( drg No :- STD -AA-036322-001)

Bolt Dia Net Area Reduced Area

cm ² CA - cm ²
30 10.182 8.556

Since the Required Bolt Area 1.46 < 8.556 Available area
Design is acceptable

Material specification of Anchor A 307 GR B

DESIGN OF BOTTOM PLATE PROJECTION FOR BEARING

Operating weight Wo 10015 KN

Material for bottom plate A 516 Gr 70

Bottom plate O/D Dbo 7.616 M
Yield strength of bottom plate under the shell Fby 260.00 MPa
Allowable bending stress = 0.66 Fby Sb 171.60 MPa
2
Bearing pressure op. Condition =4*Wo/p*Dbo fbe 219.84 kPa

Bottom plate projection Np 50 mm

Required bottom plate thicknes =Np * √(3*fbe/Sb) tbr 3.100 mm

Provided bottom plate thicknes tb 10.00 mm

Provided bottom plate thicknes10 mm is > Required bottom plate thicknes3.1 mm

Hence Provided bottom plate is acceptable
DESIGN OF VERTICAL GUSSETS

Material for gusset chairs A 516 Gr 70

Allowable stress Sb 171.6 Mpa
Height of gusset L 300.0 mm 11.81 in
Effective width of gussets nc 180.0 mm 7.09 in
Thickness of gussets tv 12.0 mm 0.47 in
Effective C/S area of gussets a 2083.8 mm2 3.230 in2
=tv*(nc-0.25)
Radius of gyration of gussets r 3.47 mm 0.137 in
=0.289*tv
Bolt load on gussets P 37.71 kN 8477 lb
( P= tb design tension laod per anchor)
(Ref API 650 - Clause 5.11.3)
P/(2*a) 9047.75 1312.27 psi
2
17000-0.485*(L/r) 92187.18 13370.67 psi
Using AISC column formula (calculated in FPS system)
As P/2*a=< 17000-0.485*(L/r)2 Gusset Thickness is Adequate.

DESIGN OF CHAIR PLATE

Material for gusset chairs A 516 Gr 70

Allowable stress Sb 171.60 Mpa
Bolt load on gussets P 37.71 kN
Projection of chair plate Nb 300.00 mm
Spacing between gussets c 150.00 mm
Bolt hole diameter f 44.00 mm
Required thickness of chair plate 5.67 mm
={ P*c/4*Sb(Nb-f)}0.5
Provided thickness 12.00 mm
Provide thickness of chair plate is ok

REACTION OF CHAIRS

Allowable bending stress in shell Fb 171.60 Mpa

=0.66 * Fby
No Of Bolts N 30
Bolt spacing = p*D/N Bs 797.55 mm
m = 2 * Bs 1595.09 mm
Distance between tank O/D to BCD A 75.00 mm
Max induced load /bolt P' 37.71 kN
= Pw
Mean radius of bottom shell course Rm 3754 mm
= D/2
Required shell thickness 2.81 mm
= 1.76 * (P' * A / (m * L * Fb))2/3 * Rm1/3
Provided bottom course thickness 8.00 mm

Since Required shell thickness 2.81 mm is < provided shell thickness 8 mm

provided bottom course thickness is acceptable
Anchor Chair design as per AISI E-1,Volume II, Part VII, "Anchor Bolt Chairs"

INPUT
Top plate width a= 150 mm 5.906 in
Top plate Thickness c= 12 mm 0.472 in
Dist. From outside of top
plate to edge of hole f= 203 mm 7.992 in

Chair height h= 300.0 mm 11.811 in

Dist. Between vertical gusset g= 150.00 mm 5.906 in
Vertical gusset thickness j= 12.0 mm 0.472 in
Pad thickness tp= 8 mm 0.315 in
Anchor bolt dia d= 30.00 mm 1.181 in
Anchor bolt eccentricity e= 75.00 mm 2.953 in
Vertical gusset width (Average) k= 120 mm 4.724 in
Bottom plate thickness m= 10 mm 0.394 in
Inside radius of shell R= 3750 mm 147.638 in
Shell thickness (Corroded) ts= 8 mm 0.315 in
Shell +pad thickness t= 16 mm 0.630 in
Allowable stress for shell plate Sas= 171.60 Mpa
Material of Top plate A 516 Gr 70
Allowable stress for Top plate Sat= 171.60 Mpa
Allowable stress for bolt Sab= 208 Mpa
Design Load P= 37.71 KN
P should be max. of Allowable load or 1.5 times actual bolt load
Allowable load = Bolt area x bolt allowable stress

CALCULATION
Reduction factor Z= 0.984
Top plate required thickness c reqd = 5.889 mm 0.23 inch O.K.
P …refer Dennis Moss
c reqd = x (0.375g - 0.22d)
(Sat x f) Procedure 3-14 page 198
Induced stress in shell S= 14.146 ksi O.K.
Min. Gusset plate thickness j reqd 12.00 mm O.K.
j x k >= P/25
j x k= j x k= 2.232
P/25= 1.508 O.K.
 FOUNDATION LOAD DATA

Fabricated Weights Table

Shell 1 2221.90 kg Shell 7 kg Shell 14551.36 kg
Shell 2 2221.90 kg Shell 8 kg Bottom 3846.13 kg
Shell 3 2221.90 kg Shell 9 kg Curb angle 0.00 kg
Shell 4 2776.64 kg Shell 10 kg Roof 520.00 kg
Shell 5 2776.64 kg Shell 11 kg R. Struct. 275.00 kg
Shell 6 2332.38 kg Shell 12 kg Others weights 620.00 kg
0.00 0.00 kg
Roof pltfm. &
handrail wt.= 150.00 kg
0.00 0.00 kg

EMPTY WEIGHT [UNCORRODED] 19962 kgs

OPERATING WEIGHT [UPTO MAXIMUM LIQUID LEVEL OF PRODUCT] 1020900 kgs
TEST WEIGHT 576613 kgs

WIND LOAD [ AS PER ASCE-7-05 ]

SHEAR [HORIZONTAL] 4825 kgs
MOMENT [HORIZONTAL] 30397 kgs-mts

SEISMIC LOAD [AS PER API-650 11th ED.2007 ADDENDUM.2 & ASCE-7-
05]
SHEAR 16231 kgs
MOMENT 88395 kgs-mts