Investigation of Scale Inhibitors Effect
Investigation of Scale Inhibitors Effect
Investigation of Scale Inhibitors Effect
August
www.deswater.com
doi:10.5004/dwt.2019.24189
ABST R AC T
Calcium carbonate precipitation has been studied for more than a century. Nevertheless, the early
stage of CaCO3 nucleation process still attracts the attention of researchers. In this paper, a new
method to investigate the effect of scale inhibitors on this nucleation is presented. It consists on the
modeling of the electrical conductivity evolution during CaCO3 precipitation by using a CO2-degas-
sing method called the fast controlled precipitation method (FCP). Tested inhibitors were sodium
polyacrylate (RPI) and sodium-tripolyphosphate (STP). Results shown that nucleation process is
governed by two main steps; in the first one ion pairs are formed by the association of Ca2+ and
CO32– ions. The second one consists on the agglomeration of the formed ion pairs to form stable nuclei
that can grow. Adding scale inhibitors slowed-down the nucleation rate and affects these two steps,
especially the ion pair agglomeration; the ion pair formation and precipitation threshold requires a
higher supersaturation coefficients showing that the inhibitor acts on the nucleation process by pre-
venting the association of calcium and carbonate ions and disrupting the aggregation of the formed
ion pairs. It was also shown that added chemicals inhibit the homogeneously formed CaCO3 nuclei
and affect the micro structure of the precipitate.
1. Introduction (i) threshold effect, (ii) crystal distortion and (iii) dispersion.
The threshold effect is the ability of an inhibitor to prevent
Calcium carbonate scaling is at the origin of several
or to delay the precipitation of salts which have exceeded
technical problems in natural water installations: desalina-
their solubility products at a sub-stoichiometric level and to
tion plants, industrial cooling circuits, drinking water dis-
interact in non-stoichiometric ratios with nucleation sites to
tribution systems, etc. For this reason, a number of physical
limit the growth. Threshold inhibitors can also disrupt the
[1,2] and chemical methods for scale prevention have been
clustering and ordering processes but typically have little
developed. As chemical method, the inhibition of CaCO3
crystal distortion or dispersion properties. The crystal dis-
formation which consists on adding small amounts of min-
tortion affects the ordering and growth reactions. Interfer-
eral or organic chemicals is widely used in particular in
ence to normal crystal growth produces an irregular crystal
industrial circuits. So, a large range of inhibitory substances
structure with poor scale forming ability. The dispersion is
were shown efficient in the literature including phosphates
the ability of an inhibitor to reduce the agglomeration and
and phosphonates [3,4], polyacrylates [5,6] and various
the settling of suspended solids. The inhibitor chemisorbs
other polymers and copolymers of carboxylates and sulfon-
onto the crystal surface giving the crystal a surface charge.
ates [7,8].
Similar charges cause the crystals to repel one other.
Scale inhibitors function by one or more closely related
Several methods and analytical techniques have been
mechanisms interfering with the crystallization stages [9]:
used to highlight the mode of action of inhibitors. Liu et
al. [7] have used scanning electronic microscopy (SEM) and
*Corresponding author.
X-ray powder diffraction (XRD) to investigate the effect 2. Material and methods
of polymers. They showed that additives change highly
the morphology, micro structure and size of precipitated 2.1. Water preparation
calcium carbonate crystals. By using the field emission The calco-carbonic pure synthetic water CCPW was
scanning electron microscopy (FESEM), Ruiz-Agudo et al. prepared by dissolving 0.4 g·L–1 of solid calcium carbonate
[3] have proposed as inhibition mechanism, at the earlier in distilled water under CO2 bubbling according to:
stage of CaCO3 formation, that the additive hinders the
aggregation of pre-nucleation ions. Insufficient inhibitor CaCO3 + CO2 + H2O Ca2+ + 2HCO3–
amount leads to an aggregation of pre-nucleation clusters
at higher supersaturation via amorphous intermediates
For all experiments, the initial pH value was adjusted
that later transform into crystalline phases. The formed
at 5.9 by CO2 babbling to maintain the work solution under
crystals grow through nonclassical oriented aggregation of
saturated [Ω = 0.25 Eq. (1)]. This supersaturation degree
nanoparticles that seem to incorporate the copolymer that
(Ω) with respect to calcite, which is the most stable form of
stabilizes them and prevents merging. This agree with the
calcium carbonate, is calculated considering the following
results of Al Nasser, et al. [10] which showed, using the
equation:
focused beam reflectance measurement (FBRM) inline mon-
itoring technique, that the inhibitory substance delays the Ca 2 + ⋅ CO 2-3 ⋅ γ Ca2+ ⋅ γ CO2−
CaCO3 clusters agglomeration. SEM images revealed that ΩCaCO3 = 3
(1)
K sp ( calcite )
the mechanism of inhibition could be a surface adsorption
or distortion of inhibitor molecules on the growing cal- where γi is the ion activity coefficient, [i] is the ion concentra-
cium carbonate crystals. Adsorption mechanism was also tion and Ksp(calcite) is the calcite solubility product.
proposed by Yang, et al. [11]. They demonstrated by using The ion activity coefficient, γi, was estimated using the
XRD, SEM and FTIR techniques that during CaCO3 crystal Davies equation:
growth, the inhibitor molecules or ions are adsorbed in a
I
different degree onto the various types of crystal faces, since log (γ i ) = − Azi2 − 0.3I (2)
each type of face has a different surface lattice structure and 1 + I
thus a different distribution of adsorption sites. Lin, et al.
where T is the temperature in K and ε is the dielectric
[12] proved, using a pH-stat system, that the presence of
constant of water which is calculated using Malmberg
inhibitors during precipitation can block the active growth
equation:
sites of the scale surface, thus retarding the growth stage
of calcium carbonate precipitation. Moreover Liu et al. [13]
showed, using the static and rapid controlled precipitation ε = 87.74 − 0.40008.T + 0.0009398.T 2 − 0.000001411.T 3 (3)
methods, that the inhibitors could distort the crystal lattice
of the precipitates, destroying their compact and regular and I is the ionic strength calculated according to:
crystal structures and changing them into loose and rough
1 n 2
ones, thus retarding the formation of precipitates. The SEM
and XRD analyses confirmed these findings. Greenlee et al.
I= ∑ci zi
2 i =1
(4)
[14] demonstrated that those inhibitors can also decrease where ci is the concentration and zi is the charge of the ith ion.
the mass of precipitated calcium carbonate by decreasing
particle size and modifying the shape of the precipitate.
These findings are confirmed by the SEM images. Such 2.2. Scale inhibitors
inhibitors are principally designed for their ability to form
a sufficient number of coordinative bonds with surface cat- Two well-known scale inhibitors, organic-sodium salt
ions of nucleating precipitates. That has been shown, using of polyacrylate (C3H3NaO2)n-and inorganic-sodium triphos-
Raman spectroscopy technique, in the case of inorganic phate (Na5P3O10)-called respectively thereafter RPI and STP
phosphate [15] and sodium polyacrylate [16]. were added in the reaction medium before the onset of the
A large variety of techniques were used to understand precipitation test. Small amounts, which have no significant
the mode of inhibitors action on calcium carbonate crystal- effect on the solution ionic strength and conductivity, were
lisation. Although the effect of inhibitory substances on the used. The concentrations of RPI used are 0.2, 4, 14 and 15
growth step and on the micro structure of CaCO3 is well ppm. Besides, the concentrations of STP used are 0.1, 0.6,
studied and several mechanisms were presented, few inves- 0.8 and 0.9 ppm.
tigations have focused on their effect at the nucleation stage. The structures of RPI and STP are shown in Fig. 1 and
So, the present work focuses on the effect of chemical sub- their physicochemical characteristics are represented in
stances on the CaCO3 ion pair formation and aggregation at Table 1.
the earlier nucleation stage. For this, our recently developed
method [17] for highlighting the role of CaCO3° ion pairs in 2.3. The fast controlled precipitation (FCP) experimental set up
the nucleation-growth of calcareous scale was exploited. As
inhibitors, polyacrylate and polyphosphate substances were The experimental set up of the fast controlled precipi-
tested. The method consists on modelling the precipitation tation (FCP) method is given in Fig. 2. The temperature of
curves (resistivity vs pH) by using the McCleskey model and the experiment was controlled with a water thermostat bath
considering thermodynamic calculations of all equilibrium maintained at 30°C. A polytetrafluoroethylene (PTFE) cell
between different species of CaCO3–CO2–H2O system. was filled with 500 ml of calco-carbonic pure water (CCPW)
16 R. Hamdi, M. Tlili / Desalination and Water Treatment 160 (2019) 14–22
mw
% hete = × 100 (5)
mt
∫ (R − R0 ) dt − ∫ ( Rw − R0 ) dt
t t
wo
E(%) = 0 0
⋅ 100 (6)
∫ (R − R0 ) dt
t
wo
0
k = ∑ λ i Ci (7)
Moreover, the chemical inhibition affects remarkably reaching high values for great amounts. Indeed the super-
the saturation state. As seen in Table 2, the supersaturation saturation coefficient reached in absence of inhibitor (Ωprec
coefficients increase as inhibitors addition increases until = 48) is multiplied by ~6 in the presence of 4 ppm of RPI
(Ωprec = 286) and in presence of only 0.6 ppm of STP (Ωprec
= 233). This can be explained by the fact that raising the
pH increases and subsequently the Ionic Activity Product
(IAP)”. The supersaturation coefficient, being equal to the
ratio of the IAP by the solubility product, increases with
the addition of the inhibitor. Consequently, the maximum
supersaturation reached at the initiation time of precip-
itation is not the direct cause of this precipitation but the
consequence of the operating conditions. Thus these sub-
stances inhibited the effect of supersaturation on the aggre-
gation rate of the CaCO3 clusters. This can be explained
by the fact that the germination requires a low rate of ion
pairs when the supersaturation is high. Thus, Table 2 shows
that the ∆Resistivity calculated at the precipitation threshold
increases with the amount of inhibitor added. Therefore
the metastable state breakdown requires the formation of
greater amount of ionic pairs in spite of the strong supersat-
uration. Since the presence of inhibitor can disadvantages
Fig. 4. Temporal evolution of (pH, ∆Resistivity) in absence and pres- the agglomeration and the coalescence of ions pairs and/
ence of RPI at 800 rpm, 30°C and CCPW0.4 g·L–1. or clusters, so that a nuclei can reach a critical size beyond
which it can grow up.
In addition to their influence on the nucleation thresh-
olds, scale inhibitors affect the adherence of scale on the
cell wall. Table 2 shows that the addition of each inhibitor
decreases the total precipitated calcium carbonate amounts
mt and increases the mass of calcium carbonate mw heteroge-
neously formed on the cell wall. Indeed, mt passes from 210
mg in the CCPW to 168 and 190 mg for only 4 and 0.6 ppm
of RPI and STP, respectively. Moreover mw passes from 94 mg
(%hete = 45%) in the CCPW to 133 (%hete = 79%) and 131 (%hete
= 69%) mg for 4 and 0.6 ppm of RPI and STP, respectively.
This scaling inhibition confirms previous results on calcium
carbonate nucleation obtained by degasification test [30].
Table 2
Pre nucleation and precipitation time, supersaturation coefficients and heterogeneous percentage as a function of scale inhibitor
amount
Scale t prenuc(min) t prec(min) Ωprenuc Ωprec ∆ Resistivity mt (mg) mw (mg) % hete (%)
inhibitor (Ω·cm)
CCPW 12 46 1.7 48 65 210 94 45
RPI (ppm) 0.2 15 55 3 97 77 175 129 74
4 20 210 5 286 160 168 133 79
14 20 475 6 405 230 152 138 91
15 No precipitation detected
STP (ppm) 0.1 15 110 2.5 157 113 195 129 66
0.6 20 295 4 233 162 190 131 69
0.8 20 365 7 353 189 183 128 70
0.9 No precipitation detected
R. Hamdi, M. Tlili / Desalination and Water Treatment 160 (2019) 14–22 19
During the prenucleation stage and as seen in Figs. CaCO3° formation is insignificant (Fig. 7). Given the fact that
6 and 7, the deviation of curves obtained after inhibitor the nucleation step is not achieved despite the formation of
addition from those of CCPW and McCleskey model starts a CaCO3° content close to that in the absence of inhibitor, we
as soon as the lowest pH values are reached. The prenu- can suggest that the role of STP is limited to reducing the
cleation pH has shifted from 6.73 in absence of inhibitor ion pair aggregation rate. Beyond this pH, a neat deviation
to 7.20 and to 7.11 in presence of 4 ppm of RPI and 0.6 between theoretical and experimental curves is recorded. This
ppm of STP, respectively. This means that added chemicals confirms that STP inhibits the association of Ca2+ and CO32–
delayed ion pair formation as well as higher supersatu- to form ion pairs. Such behaviour was observed with RPI at
ration coefficient was required; it has passed from 1.7 to lower pH values. The effect of RPI is then more significant on
5 and 4 in presence of 4 ppm of RPI and 0.6 ppm of STP, the inhibition of ion pair formation and aggregation (Fig. 6).
respectively.
Up to the precipitation pH recorded in absence of inhib-
itor (pH = 8.18), the effect of STP compared to that of RPI on 3.3. Effect of solution saturation state on the efficiency of scale
inhibitor
In the natural water distribution circuits, the supersatura-
tion coefficients remain too low compared to those obtained
at laboratory scale; except for the case of cooling towers where
degassing is intensive. Therefore, the optimization of an
inhibitor is dependent on a good knowledge of the thermo-
dynamic state of the water in the scaled circuit. It is in these
extreme conditions of precipitation (Ωprec > 353), at laboratory
scale, the content of RPI and STP scalants for a total inhibition
of precipitation is 15 and 0.9 ppm, respectively (Table 2). They
will be much less important to inhibit scale formation in a nat-
ural water circuit for the reasons cited above.
Thus, the experiments are carried out where the satura-
tion state of the water is controlled by stopping the degas-
sing of CO2 after solution isolation. All the precipitation
tests were conducted on 0.4 g·L–1 of CaCO3, at 30°C and
at 800 rpm in absence or presence of scale inhibitors RPI
and STP. At the beginning, the solution was brought to the
required pH, which is equal to 7.5 (Ω = 9.95), by magnetic
stirring. The cell was then closed hermetically in order to
limit CO2 transfers between liquid and gaseous phases;
Fig. 6. ∆Resistivity vs pH curves in the prenucleation stage calcu-
lated using McCleskey et al. [27] equation and obtained exper- equilibrium is almost established towards a pH 7.7 corre-
imentally in a FCP test as a function of RPI dosage at 800 rpm sponding to a supersaturation coefficient Ω = 15.77. Only a
and 30°C. slight pH increase of was recorded during the experiment.
The most useful data are summarized in Table 3.
Table 3 shows that at the same hydrodynamic condi-
tions and temperature, the CaCO3 precipitation is possible
at low supersaturation coefficients. Indeed for a CCPW, Ωprec
decreases from 48 to 20 after cell closing. For a 0.2 ppm of
RPI, Ωprec decreases from 97 to 33. And for a 0.1 ppm of STP,
Ωprec decreases from 157 to 128. Moreover the low supersat-
uration coefficients require longer time for a massive CaCO3
precipitation. Besides for a CCPW solution, the precipita-
Table 3
Pre nucleation and precipitation time, supersaturation coefficients
and heterogeneous nucleation percentage as a function of RPI
and STP dosages for a confined cell
tion time of opened and confined cell was 46 and 105 min,
respectively; here, precipitation was delayed for 59 min.
After addition of 0.2 ppm of RPI, the precipitation time of
opened and confined cell was 55 and 390 min, respectively,
that is, the retarding time of precipitation was 335 min. For
treated water with 0.1 ppm STP, the precipitation time of
opened and confined cell was 110 and 440 min, respectively.
Precipitation was delayed for 330 min.
The precipitation is blocked at very low inhibitor dose
(1 ppm for RPI and 0.6 ppm for STP) when the cell is con-
fined (Table 3). Moreover, tprec for an opened cell and for 10
ppm of RPI is equal to 385 min, whereas for a confined cell
this same precipitation time is reached for only 0.2 ppm
of RPI (Tables 2 and 3). As a consequence the quantity of
added RPI is optimized 50 times. Besides, tprec for an opened
cell and for 0.83 ppm of STP is 450 min whereas for a con-
fined cell this same tprec is reached for only 0.1 ppm of STP.
Thus the quantity of added STP is optimized 9 times. This
proves that isolating the cell is very efficient to optimize the Fig. 9. Variation of the efficiency of inhibition vs. dosage of STP
quantity of inhibitor used. at 800 rpm, 30°C and CCPW0.4 g·L–1.
As shown in Fig. 8, after an addition of 0.2 ppm of RPI
(without cell-closing), the efficiency reaches 50% and from
8 ppm it occurs a blocking of the active sites of calcium car- after confining the cell, %hete for CCPW solution increases
bonate nucleus in growth until reaching 94% as maximum from 45 to 74%. For 0.2 ppm of RPI, it increases from 74 to
value of efficiency. It should be noted that the retarding 97 %. And for 0.1 ppm of STP, it increases from 66 to 82%.
effect of RPI, when the working cell is confined, occurs since Thus closing the cell orientates the adhesion of the formed
the addition of small quantity (0.2 ppm). Indeed the corre- nucleus of CaCO3 on the walls instead of their formation in
sponding affinity is equal to 94%. Besides, as seen in Fig. the bulk solution.
9, when the STP concentration was below 0.5 ppm for an The experiments show that a best optimization of scale
opened cell, poor inhibition efficiency was observed. When inhibitors used is reliant on a better thermodynamic knowl-
the dosage of STP was over 0.6 ppm, the efficiency reaches edge of water. As a result, the cost of treatment is reduced
maximum value of 95%. For a confined cell and up on addi- and the nature is preserved against these harmful sub-
tion of 0.1 ppm STP, precipitation of CaCO3 was almost com- stances.
pletely inhibited. To conclude, the effect of the two inhibitors
is more pronounced when the cell is confined because the
supersaturation coefficient, the aggregation speed and the 3.4. Effect of scale inhibitors on the nature of the precipitate
CaCO3° quantity are lower than those of the opened cell. formed
In addition, as seen in Table 3 the greatest heterogeneous In order to have more insight of the effect of each scale
percentages are reached when the cell is confined. Indeed inhibitor on the CaCO3 precipitation, the precipitate solid
obtained at the end of each FCP test was characterized
using the XRD technique. In Figs. 10 and 11 are presented
Fig. 8. Variation of the efficiency of inhibition versus dosage of Fig. 10. X-ray diffraction patterns of deposit scale at 30°C ob-
RPI at 800 rpm, 30°C and CCPW0.4 g·L–1. tained in absence and presence of RPI.
R. Hamdi, M. Tlili / Desalination and Water Treatment 160 (2019) 14–22 21
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