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Scroll
Compressors
For Transport
Air Conditioning Application

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Johnson Controls - Hitachi Air Conditioning
HEAD QUARTER
New Pier Takeshiba South Tower
1-16-1, Kaigan Minato-ku, Tokyo 105-0022, JAPAN
www.jci-hitachi.com

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Johnson Controls Hitachi Air Conditioning Europe SAS
ITALY
Via A. Manzoni 44 , 20095 Cusano Milanino (MI)
www.hitachiaircon.it

UK
Whitebrook Park Lower Cookham Road, Maidenhead, SL6 8YA
www.hitachi-hvac.co

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CERTIFICATION
ISO 9000 series
GB/T28001-2011 / OHSAS18001:2007
Shimizu Air Conditioning Headquarters,
Johnson Controls0-Hitachi Wanbao Compressor (Guangzhou) Co., Ltd.
Commercial-Use Air Conditioning Business Division,
Initial Issue Date: April 30, 2006
Johnson Controls – Hitachi Air Conditioning
[Certificate No. 15918S20003R4M]
JQA-1084 obtained in November 1995

ISO 14000 series GB/T19001-2016 / ISO9001:2015

Shimizu Business Office, Johnson Controls0-Hitachi Wanbao Compressor (Guangzhou) Co., Ltd.
Johnson Controls – Hitachi Air Conditioning Initial Issue Date: July 8, 2004
EC97J1107 obtained in October 1997 [Certificate No. 15918Q20011R6M]

GB/T24001-2016 / ISO14001:2015
Johnson Controls0-Hitachi Wanbao Compressor (Guangzhou) Co., Ltd.
Initial Issue Date: April 30, 2006
[Certificate No. 15918E20005R4M]

HR-E604R
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Exclusive Design
For Transport –

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

Air Conditioning
Used in more than 30 countries

Compact size & lightweight

Low noise & low vibration
High reliability & quality
High efficiency thanks to advanced technology

MESSAGE
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History

1960 1970 1980 1990 2000 2010

1966 1987
Started supply of reciprocating compressors  tarted production of the world's first scroll
S
for railway air conditioners. compressor for railway air conditioners.

1983 2008
Started production of the world's first scroll Started supply of scroll compressor for Shinkansen (Bullet train) / High-speed train / Commuter / 01
compressor for packaged air conditioners. all-electric bus air conditioners.
Metro / Tram / Monorail / All-electric bus / Local train 02
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ADVANTAGES

COMPACT SIZE AND LIGHTWEIGHT

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

Only Only
198mm* 35kg*

* C series

Downsizing of HAVC unit

Reduce HAVC height and weight!!

Cut by nearly

50%

ADVANTAGES
HVAC with Hitachi horizontal compressor C series HVAC with Hitachi vertical compressor equivalent
capacity of C series

Low profile HVAC unit is optimum approach for rooftop application.

For railway air conditioning

Space-saving HVAC is suitable for
Metro, LRT, and the bus.

For hybrid/all-electric bus

air conditioning
Light weight HVAC can realize
power-saving of the bus itself.

03

04
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ADVANTAGES

HIGH RELIABILITY & COMFORTABLE OPERATION

Merits of Hitachi Pioneering High-Side Pressure Design • High reliability • Low noise and low vibration • High performance

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

High pressure gas Low pressure gas Oil
(1) A simple structure leading to fewer superfluous parts (2) High-side pressure design

• Damage is abated, improving reliability • Improved volumetric efficiency thanks to direct suction
• Compressor efficiency is improved • Less parts leading to superior reliability
• Keeping oil in the compressor resulting in superior reliability

No tip-seal thanks to the narrower gap between the Discharge gas

orbiting and fixed scrolls
→ Less risk of damage
→ Oil film seals involute section of scroll set
1. Direct Suction
→ Reduces superheat
→ Reducing compression leakage for improved
→ Improving volumetric
performance and lower sound
efficiency
Oil film
2.
Fixed Scroll 2.

4. 3.
Suction gas
High-pressure gas circulation
Back Pressure Port
→ Oil separated from the high pressure gas
→ No oil to travel to the cycle
1.
1.
→ Resulting in Superior Reliability

ADVANTAGES
High-pressure gas circulation
→ High temperatures and high pressure inside the chamber
Orbiting Scroll → Oil itself heated in the circulation
Axial force continually adapting → No oil foaming occurred & No crank case heater needed
→ Blending discharge pressure and → Resulting in Superior Reliability
compressed suction pressure
→ Leading to optimized performance
throughout the operating envelop Automatic oil supply thanks to the pressure difference 4.
→ Oil pump is not needed
→ Resulting in Superior Reliability

Low-side pressure design (Thrust Bearing System) Low-side pressure design

Tip-seal is needed to bridge the gap. After starting, pressure and temperature decreases and refrigerant bubbles come over from the oil.

2. Oil pump is necessary Suction gas

Fixed Scroll Oil migration with gas
Tip-seal

There are many sliding components,

Thrust Bearing making for a complex structure.
1. → Damage occurs easily
The thrust bearing provides → Gaps form easily, resulting in Oil foaming
imposition of the orbiting and degradation of compression 05
fixed scrolls. Orbiting Scroll Crank case heater necessary
efficiency 06
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ADVANTAGES

ADVANTAGE WITH INVERTER CONTROL

Comfort & energy-saving Platform design

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

Precise temperature control Enables HVAC standardization by its capacity control.
Inverter control can maintain a comfortable temperature without ON/OFF operation or step control.
Nominal Rating
HP Class 1 3 5 7 9 11 13
Refrigerant type Motor type
Set temperature
AC Inv
Constant speed
Horizontal
Fixed speed

R407C
Room temperature

AC Inv
Vertical
Inverter
Fixed speed

Time
DC Inv
R410A Horizontal
Energy-saving at low load conditions
Inverter can achieve energy-saving without ON/OFF operation. Fixed speed

ADVANTAGES
High power operation Energy-saving operation
Saving running cost by operating at high frequency

10 years or more??
Power consumption

Constant speed Constant speed Initial cost Running cost

Considering the future in
which one can save energy??
Inverter Inverter control Initial cost Running cost

Time

Downsized HVAC by operating at high frequency

Operation at high frequency enables large capacity to downsized HVAC.

89kg 287mm -102mm

-51kg 38kg 185mm

Constant speed G750EL Inverter G601DLV (Operate at 70Hz)

07

08
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MODEL NOMENCLATURE

(SMZ): Shimizu Japan

(GC): Guangzhou China

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

G 30 0 D L V – 47 D T C

Refrigerant Additional specification

G: R407C C: CE mark + IP65
P: IP65
Nominal rating (HP) G: Guangzhou model
30: 3HP
40: 4HP... Application
T: Transportation
Development No.
0, 1, 2, ... Power supply
Type of body A, B, C, D, H:
Refer to the general data table
D: Ø160
G: Ø190
E: Ø235 Displacement
cm3/rev
Direction
L: Horizontal
H: Vertical

Type of motor
V: AC Inverter

MODEL NOMENCLATURE
C A 47 T L A G – D 2 P E 1

Type of body Refrigerant

C/D: Ø160 1: R407C 2:R410A 3:R134a
G: Ø190
Additional specification
Development history
E: CE approval
A, B, C, ... C: Name plate for Chinese market
Displacement
Additional specification (outside)
cm3/rev
P: IP65
Application K: With Gas injection
S: Without Gas injection
T: Transportation

Direction Power supply frequency

L: Horizontal 1: 50/60Hz common or inverter
2: 50Hz
Type of motor 3: 60Hz
A: (SMZ)Fixed speed
with protector Power supply voltage
(GC)Fixed speed C, D:
C:(SMZ) Fixed speed Refer to the general data table
without protector
D: DC inverter motor
V: AC Inverter motor

Origin marking
G: Guangzhou model
09

10
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GENERAL DATA

Shimizu - Japan production (R407C) Guangzhou - China production (R407C)

Model CA47TLA-D2PE1 CA56TLA-D2PE1 CA64TLA-D1PE1 CA80TLA-D1PE1 G500DL-80HTC G600DL-90HTP Model G401DL-64DTG G501DL-80DTG G500DL-80BTG G601DL-90DTG G500DLV-80DTG G601DLV-90DTG

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

Series CA CA CA CA C C Series G G G G G G
Horizontal / Vertical Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal / Vertical Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal
Chamber size (φ) 160 160 160 160 160 160 Chamber size (φ) 160 160 160 160 160 160
Motor Type Fixed Fixed Fixed Fixed Fixed Fixed Motor Type Fixed Fixed Fixed Fixed AC inv AC inv
Nominal Rating (HP) 3 3.5 4 5 5 6 Nominal Rating (HP) 4 5 5 6 5 6
cm3/rev. 47 56 64 80 80 90 cm3/rev. 64 80 80 90 80 90
Displacement Displacement
m3/h 8.2 9.7 11.1 13.9 13.9 15.7 m3/h 11.1 13.9 13.9 15.7 13.9 15.7
Phase φ 3 3 3 3 3 3 Phase φ 3 3 3 3 3 3
Power Power
Voltage V 380-415 380-415 380-415/460 380-415/460 230 230 Voltage V 380-415/440 380-415/440 220 380-415/440 380-415/440 380-415/440
supply supply
Frequency Hz 50 50 50/60 50/60 60 60 Frequency Hz 50/60 50/60 50/60 50/60 30-90 30-90
Cooling kW 8.00 9.50 10.90 13.50 16.30 18.30 Cooling kW 11.96 14.83 14.83 16.80 17.80 20.10
Rated Capacity BTU/h 27297 32415 37192 46064 55618 62442 Rated Capacity BTU/h 40800 50570 50570 57300 60700 68700
Performance Power Input kW 2.90 3.40 3.90 4.90 6.00 6.80 Performance Power Input kW 3.86 4.78 4.91 5.60 5.74 6.70
COP W/W 2.76 2.79 2.79 2.76 2.72 2.69 COP W/W 3.10 3.10 3.00 3.00 3.10 3.00
Test Condition B B B B B B Test Condition A A A A A A
CE Yes Yes Yes Yes Yes No CE No No No No No No
kg 35 35 35 35 35 35 kg 35 35 35 35 37 38
Weight (including oil) Weight (including oil)
lb 77.18 77.18 77.18 77.18 77.18 77.18 lb 77.18 77.18 77.18 77.18 81.59 83.79

Model G501DLV-64DTP G501DLV-64ATP GA120TLA-D2PE1 G700GL-120CTP G750EL-128DTC G750EL-128CTP Model G303DH-47DTG G353DH-56DTG G403DH-64DTG G503DH-80DTG G603DH-90DTG G303DHV-47DTG G403DHV-64DTG G503DHV-80DTG G604DHV-90DTG
Series C C GA GA E E Series G G G G G G G G G
Horizontal / Vertical Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal Horizontal / Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical Vertical
Chamber size (φ) 160 160 190 190 235 235 Chamber size (φ) 160 160 160 160 160 160 160 160 160
Motor Type AC inv AC inv Fixed Fixed Fixed Fixed Motor Type Fixed Fixed Fixed Fixed Fixed AC inv AC inv AC inv AC inv
Nominal Rating (HP) 5 5 7 7 7.5 7.5 Nominal Rating (HP) 3 3.5 4 5 6 3 4 5 6
3 3
cm /rev. 64 64 120 120 128 128 cm /rev. 47 56 64 80 90 47 64 80 90
Displacement Displacement
m3/h 13.3* 13.3* 20.9 20.9 22.3 22.3 m3/h 8.18 9.75 11.14 13.92 15.66 8.18 11.14 13.92 15.66
Phase φ 3 3 3 3 3 3 Phase φ 3 3 3 3 3 3 3 3 3
Power Power
Voltage V 380-415 200-220 380-415 380-400 380-415 380-400 Voltage V 380-415/440 380-415/440 380-415/440 380-415/440 380-415/440 380-415/440 380-415/440 380-415/440 380-415/440
supply supply
Frequency Hz 60-100 60-100 50 60 50 60 Frequency Hz 50/60 50/60 50/60 50/60 50/60 30-90 30-90 30-90 30-90
Cooling kW 13.10 13.10 20.80 25.10 22.10 25.90 Cooling kW 8.91 10.71 12.06 15.40 17.30 10.70 14.04 17.80 20.10

GENERAL DATA
Rated Capacity BTU/h 44699 44699 70973 85645 75408 88374 Rated Capacity BTU/h 30390 36530 41130 52520 59000 36490 47880 60710 68700
Performance Power Input kW 4.70 4.70 6.80 8.30 7.20 8.60 Performance Power Input kW 2.78 3.35 3.77 4.78 5.58 3.45 4.53 5.74 6.70
COP W/W 2.79 2.79 3.06 3.02 3.07 3.01 COP W/W 3.20 3.20 3.20 3.20 3.10 3.10 3.10 3.10 3.00
Test Condition B B B B B B Test Condition A A A A A A A A A
CE No No Yes No Yes No CE No No No No No No No No No
kg 37 37 64 64 89 89 kg 34 34 34 35 36 36 36 37 37
Weight (including oil) Weight (including oil)
lb 81.59 81.59 141.12 141.12 196.25 196.25 lb 74.97 74.97 74.97 77.18 79.38 79.38 79.38 81.59 81.59

Shimizu - Japan production (R134a) Guangzhou - China production (R410A)

Model CA47TLA-D2PE3 CA56TLA-D2PE3 GA120TLA-D2PE3 GA120TLC-C3PC3 Testing condition Model DA65TLAG-D1S2 DA80TLAG-D1S2 DA42TLDG-D1S2 DA65TLDG-D1S2 DA80TLDG-D1S2 Testing condition
Evaporating temp 7.2 °C Evaporating temp 7.2 °C
Series CA CA GA GA Series DA DA DA DA DA
Condensing temp 54.4 °C Condensing temp 54.4 °C
Horizontal / Vertical Horizontal Horizontal Horizontal Horizontal Horizontal / Vertical Horizontal Horizontal Horizontal Horizontal Horizontal
Suction gas temperature 18.3 °C Suction gas temperature 18.3 °C
Chamber size (φ) 160 160 190 190 Chamber size (φ)160 160 160 160 160
Expansion valve inlet temp 46.1 °C Expansion valve inlet temp 46.1 °C
Motor Type Fixed Fixed Fixed Fixed A Motor Type Fixed Fixed DC inv DC inv DC inv A
Ambient temperature 35.0 °C Ambient temperature 35.0 °C
Nominal Rating (HP) 2 2.5 5 5 Nominal Rating (HP) 7 8 6 8 10
Frequency 50 Hz Frequency 50 Hz
cm3/rev. 47 56 120 120 cm3/rev. 65 80 42 65 80
Displacement 3
Rotation speed (AC/DC inv) 60 Hz Displacement 3
Rotation speed (AC/DC inv) 60 Hz
m /h 8.2 9.7 20.9 20.9 m /h 11.3 13.9 7.3 11.3 13.9
Compressor cooling - Compressor cooling -
Phase φ 3 3 3 3 Phase φ 3 3 3 3 3
Power Power
Voltage V 380-415 380-415 380-415 380-400 Voltage V 380-415/440 380-415/440 380-415/440 380-415/440 380-415/440
supply Evaporating temp 7.2 °C supply
Frequency Hz 50 50 50 60 Frequency Hz 50/60 50/60 30-90 30-90 30-90
Condensing temp 54.4 °C
Cooling kW 5.50 6.50 14.50 17.00 Cooling kW 17.10 20.90 13.76 21.05 25.50
Liquid temperature 21.7 °C
Rated Capacity BTU/h 18767 22179 49476 58006 Rated Capacity BTU/h 58320 71280 46930 71790 86960
Return gas temperature 44.4 °C
Performance Power Input kW 1.90 2.20 4.70 5.50 B Performance Power Input kW 5.70 7.08 4.37 6.58 8.10
Ambient temperature 35.0 °C
COP W/W 2.89 2.95 3.09 3.09 COP W/W 3.00 2.95 3.15 3.20 3.15
Frequency 50 Hz
Test Condition A A A A Test Condition A A A A A
*Rotation speed (AC inv) 60 Hz
CE Yes Yes Yes No CE No No No No No
Compressor cooling -
kg 35 35 64 64 kg 38 43 32 39 41
Weight (including oil) Weight (including oil)
lb 77.18 77.18 141.12 141.12 lb 83.79 94.82 70.56 86.00 90.41

11
*Vertical tandem(multiple) use model is available on request.
*Heat pump model for cold district specification is available on request. 12
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DIMENSIONAL DATA

SHIMIZU
CA series

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

MODELS:
CA47TLA, CA56TLA,
CA64TLA, CA80TLA

C series
MODELS:
G500DL, G600DL,
G501DLV

DIMENSIONAL DATA
GA series
MODEL:
G700GL, GA120TL

E series
MODEL:
G750EL

13

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DIMENSIONAL DATA

GUANGZHOU
G series DA series

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

MODELS: MODELS:
G500DL-80BTG, DA80TLAG
G500DLV-80DTG

Discharge Accept
(I.D Welded Connection)

Suction Accept
(I.D Welded Connection)

G series DA series
MODELS: MODELS:
G401DL-64DTG, DA42TLDG
G501DL-80DTG,
G601DL(V)-90DTG
Discharge Accept
(I.D Welded Connection)

Suction Accept
(I.D Welded Connection)

DIMENSIONAL DATA
Discharge Accept
(I.D Welded Connection)

Suction Accept
(I.D Welded Connection)
Ground 2

Ground 2

DA series
MODELS:
DA65TLAG,
DA65TLDG,
DA80TLDG

Discharge Accept
(I.D Welded Connection)

Suction Accept
(I.D Welded Connection)

Ground 2

15

16
G series

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

MODELS:
G303DH(V)-47DTG,
G353DH-56DTG,
G403DH(V)-64DTG,
G503DH(V)-80DTG,
G603DH-90DTG
Tandem(multiple) use version

Mounting Hole
[ × ]

[ × ]

Discharge Accept
Name Plate (I.D Welded Connection)
Suction Accept
(I.D Welded Connection)
Oil balance piping

DA series
MODELS:
G604DHV-90DTG

DIMENSIONAL DATA
Tandem(multiple) use version

Oil balance piping

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WORKING RANGE
*Pressure is relative (gauge) pressure.
*Pressure Ratio ε (The absolute Pressure basis)
ε=(Discharge Port Pressure) / (Suction Port Pressure)

SHIMIZU, JAPAN PRODUCTION

R407C / Fixed speed / CA·C series R407C / AC INV / C series

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

Discharge gas pressure (MPaG)

Condensing temperature (°C)

Discharge gas pressure (MPaG)

Condensing temperature (°C)

Evaporating temperature (°C) Evaporating temperature (°C)

Suction gas pressure (MPaG) Suction gas pressure (MPaG)

R407C / Fixed speed / GA series R407C / Fixed speed / E series

Discharge gas pressure (MPaG)

Condensing temperature (°C)

Discharge gas pressure (MPaG)

Condensing temperature (°C)

WORKING RANGE
Evaporating temperature (°C) Evaporating temperature (°C)

Suction gas pressure (MPaG) Suction gas pressure (MPaG)

R134a / Fixed speed / CA series R134a / Fixed speed / GA series

Discharge gas pressure (MPaG)

Condensing temperature (°C)

Discharge gas pressure (MPaG)

Condensing temperature (°C)

Evaporating temperature (°C) Evaporating temperature (°C)

19
Suction gas pressure (MPaG) Suction gas pressure (MPaG)
20
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WORKING RANGE
*Pressure is relative (gauge) pressure. *Pressure is relative (gauge) pressure.
*Pressure Ratio ε (The absolute Pressure basis) *Pressure Ratio ε (The absolute Pressure basis)
ε=(Discharge Port Pressure) / (Suction Port Pressure) ε=(Discharge Port Pressure) / (Suction Port Pressure)

GUANGZHOU, CHINA PRODUCTION

R407C / Fixed speed / G series R410A / Fixed speed / DA series

SCROLL COMPRESSORS FOR TRANSPORT AIR CONDITIONING APPLICATION

G30*D*/G353DH/G40*D*/G50*D*/G60*D* DA65*LAG DA80*LAG

3.0 4.0 4.0

Pd=3.8 Pd=3.8
Pd=3.6
Pd=2.7

Discharge Pressure (MPa G)

Discharge Pressure (MPa G)

3.5 3.5

Ps=0.6
2.5

Ps=1.1

Ps=1.1
3.0 3.0

8.0

8.0
ε=

ε=
7.5

2.5
Discharge Pressure (MPa G)

2.5
ε=

2.0
Ps=0.65

2.0 2.0

Ps=0.15

Ps=0.15
1.5 .8 1.5 .8
1.5 =1 =1
ε ε
Ps=00.7

1.0 1.0
Pd=1.0 Pd=1.0
.8
=1
1.0
ε 0.5 0.5
Pd=1.1
0.1 0.3 0.5 0.7 0.9 1.1 1.3 0.1 0.3 0.5 0.7 0.9 1.1 1.3
0 0.2 0.4 0.6 0.8 1.0 1.2 0 0.2 0.4 0.6 0.8 1.0 1.2

0.5 Suction Pressure（MPa G） Suction Pressure（MPa G）

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 R410A / DC INV / DA series
Suction Pressure（MPa G） Pd(abs)
ε= DA42*LDG DA65*LDG
Ps(abs)

4.0 4.0
Pd=3.8 Pd=3.7

Discharge Pressure (MPa G)

Discharge Pressure (MPa G)
3.5 3.5
Pd=3.5
Pd=3.4

8.0

Ps=1.1

WORKING RANGE
3.0

Ps=1.1
3.0

ε=

8.0
ε=
2.5 2.5

R407C / AC INV / G series 2.0 2.0

Ps=0.2
G30*D*V/G40*D*V/G50*D*V/G60*D*V

Ps=0.15
1.5 .8 1.5 .8
=1 =1
ε ε
3.0 Pd=3.0 1.0 1.0
3.0
Pd=2.8 Pd=1.0 Pd=1.0
Pd=2.8
Pd=2.6 0.5 0.5
2.5
Pd=2.5 0.1 0.3 0.5 0.7 0.9 1.1 1.3 0.1 0.3 0.5 0.7 0.9 1.1 1.3
Pd=2.5
2.5
Discharge Pressure (MPa G)

0 0.2 0.4 0.6 0.8 1.0 1.2 0 0.2 0.4 0.6 0.8 1.0 1.2
Discharge Pressure (MPa G)
Ps=0.7

Suction Pressure（MPa G） Suction Pressure（MPa G）

7.5

Ps=0.7
7.5
ε=

2.0
ε=

2.0

DA80*LDG
1.5
1.5 4.0 Pd=3.8
Ps=0.1

.0
Ps=0.1

=2 .0
ε =2 Pd=3.7

Discharge Pressure (MPa G)

ε 3.5
1.0 Pd=1.1 Pd=3.4
1.0 Pd=1.1

Ps=1.3
3.0

8.0
ε=
2.5
0.5
0.5
2.0 Ps=0.15

1.5
1.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 ε=
Suction Pressure (MPa G) 1.0
Suction Pressure (MPa G) Pd=1.0
0.5
0.1 0.3 0.5 0.7 0.9 1.1 1.3
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 21
Suction Pressure（MPa G）
22