Mom 001

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

Classification I Internal

03 WELDING PROCEDURES AND WELDERS AM-PV


QUALIFICATION SHALL BE PROVIDE TO TPI FOR
REVIEW
04 INSPECTION PROCEDURES SHALL PROVIDE TO AM-PV
TPI FOR REVIEW L
05 MANUFACTURING PROCEDURE SHALL PROVIDE AM-PV
TO TPI FOR REVIEW
06 NDE PROCEDURE SHALL PROVIDE TO TPI FOR AM-PV
REVIEW L
07 PRESERVATION PROCEDURE SHALL BE AM-PV
PROVIDE TO TPI FOR APPROVAL
08 LIST OF DOCUMENT SHALL BE PROVIDE TO TPI AM-PV
FOR REVIEW
09 NCR AND CORRECTIVE ACTION PROCURES + AM-PV
NCR AND CORRECTIVE TEMPLATE SHALL BE
PROVIDE TO TPI FOR INFORMATION
21 Agreed by the following attendees:
Sianature
I Date Function Print Name

08.05.2024 Export Manager CatiaP�sse


��� ,•
t1'
-
--.--
./ NESMA VQM
:;-;::;, Gianluca Borraccino
' 08.05.2024 Eng./TPI

\;l� / '\'\d<\a.m��o.l\�.
�-
,II
,,..'()�.�\.\
��-�
u
...
lA� �llll/.1-�(0.b\�
� ......
(/
14.05.2024 NESMA - PQCS Mutassim Alhisa

Pre-Inspection Meeting Report Page 6 of6

Classification I Internal
Classification | Company General Use

INSPECTION & TEST PLAN (ITP) FOR LPG TANKS

Client NEOM Project NEOM Sindalah Island Project

VENDOR Antonio Merloni Pressure Vessels SRL Discipline Mechanical


Contractor NESMA & Partners Co. Ltd. ITP Ref. No. 13-211002-4800000206-NAP-MEC-ITP-000022
Contract No. 4800000206 Date 5/8/2024
P.O # SM2200014 Material Category C-3

Inspection Criteria & Responsibility


Reference Document/
SN Inspection Type Method/Type of Inspection Record Sheet Inspection /Test Method Acceptance Criteria
Standards Manufacturer QC NESMA / TPI NEOM/ETSD

1.0 Pre-Inspection Meeting Online Meeting MOM N/A NEOM Sch Q .03 NEOM Sch Q .03 H H H

2.0 RAW MATERIALS ACCEPTANCE

P - MAG 01 -01 (EXCMI) Document Control (operator) EN 3834-2:2021 P-MAG01


2.1 COIL Visual and Documention H R R
Report prove (ITACA) 100% mechanical tests of Head and Tail coils (CQ) Delivery Note, DDT, order EN10028/3

Document control and integrity of the goods


2.2 Trunks and Flanges Visual and Documention P-MAG01-01 (Ex CMI) Delivery Note, DDT,order P-MAG01 H R R
(operator) Dimensional control (10 each case )

Document control and integrity of the goods


2.3 Rotation Plugs Visual and Documention P-MAG01-01 (Ex CMI) (operator) Spot control by QC to view the Delivery Note, DDT,order P-MAG01 H R R
correspondence between documents and goods

Document control and integrity of the goods


Flow, Wire and Electrodes
EN 3834-2:2021 cap.11 e 12
2.4 Visual and Documention P-MAG01-01 (Ex CMI) (operator) Spot control by QC to view the P-MAG01 H R R
correspondence between documents and goods
Delivery Note, DDT, order

Document control and integrity of the goods


2.5 Valves and Taps Visual and Documention P-MAG01-01 (Ex CMI) (operator) Spot control by QC to view the Delivery Note, DDT,order P-MAG01 H R R
correspondence between documents and goods

Document control and integrity of the goods


2.6 Paints and inks Visual and Documention P-MAG01-01 (Ex CMI) (operator) Spot control by QC to view the Delivery Note, DDT,order P-MAG01 H R R
correspondence between documents and goods

Document control and integrity of the goods


2.7 Protection Caps Visual and Documention P-MAG01-01 (Ex CMI) (operator) Spot control by QC to view the Delivery Note, DDT,order P-MAG01 H R R
correspondence between documents and goods

2.8 Caps Visual and Documention P-MAG01-01 (Ex CMI) Document control and integrity of the goods Delivery Note, DDT,order P-MAG01 H R R

2.9 Technical data plates Visual and Documention P-MAG01-01 (Ex CMI) Document control and integrity of the goods Delivery Note, DDT,order P-MAG01 H R R

2.10 Stickers Visual and Documention P-MAG01-01 (Ex CMI) Document control and integrity of the goods Delivery Note, DDT,order P-MAG01 H R R

Document control and integrity of the goods


2.11 Polyethylene Shells, Covers and Caps Visual and Documention P-MAG01-01 (Ex CMI) (operator) Spot control by QC to view the Delivery Note, DDT,order P-MAG01 H R R
correspondence between documents and goods

2.12 Duties of the head of department Visual and Documention - - - I-PROS01 H R R

3.0 FABRICATION

Visual inspection of 100% of the pieces


Order of cutting and registration of
3.1 Square cut for discsand viroles Visual and Documention FOT (by theoperator) RDG1 Dimensional control at the beginning of each I-PROS02 H R R
pieces (FOT a care RMAG)
production and every 20 pieces

3.2 Drilling for logs Visual and Documention RDG2 Visual inspection of 100% of the pieces Production program, drawing I-PROS03 H R R

Dimensional control of the first piece.


3.3 Calendering Visual and Documention RDG2 Visual Inspection of 100% Production program, drawing I-PROS03 H R R
of the pieces.
I-PROS03
EN 3834- WPS AM001.01
3.4 External longitudinal welding Visual and Documention RDG2 Visual inspection of 100% of the pieces. 2:2021 AM005.01 H W R
CAP.10 W02.15
W03.15
Classification | Company General Use
Classification | Company General Use

INSPECTION & TEST PLAN (ITP) FOR LPG TANKS

Client NEOM Project NEOM Sindalah Island Project

VENDOR Antonio Merloni Pressure Vessels SRL Discipline Mechanical


Contractor NESMA & Partners Co. Ltd. ITP Ref. No. 13-211002-4800000206-NAP-MEC-ITP-000022
Contract No. 4800000206 Date 5/8/2024
P.O # SM2200014 Material Category C-3

Inspection Criteria & Responsibility


Reference Document/
SN Inspection Type Method/Type of Inspection Record Sheet Inspection /Test Method Acceptance Criteria
Standards Manufacturer QC NESMA / TPI NEOM/ETSD
I-PROS03
EN 3834- WPS AM001.01
3.5 Internal longitudinal welding Visual and Documention RDG2 Visual inspection of 100% of the pieces 2:2021 AM005.01 H R R
CAP.10 W02.15
W03.15

3.6 Flap grinding Visual and Documention - Visual inspection of 100% of the pieces. Production program, drawing I-PROS03 H R R

EN 3834- I-PROS05
3.7 Welding logs Visual and Documention RDG3 Visual Inspection of 100% of the pieces. 2:2021 WPS H R R
CAP.14 AM003.01

I-PROS05
3.8 Longitudinal weld repair Check Visual and Documention - Visual Inspection of 100% of the pieces. Drawing H R R

I-PROS05
3.9 Weld repair check logs Visual and Documention - Visual Inspection of 100% of the pieces. Drawing H R R

I-PROS05
3.10 longtitudinal weld repair check Visual and Documention - 100% control of repair with RT or UT Drawing H R R

I-PROS05
3.11 Weld repair check logs Visual and Documention - 100% control of repair with MT or PT Drawing H R R

3.12 Coupling screws and caps 5000 liters Visual and Documention RDG4 Visual inspection of 100% of the pieces. Drawing I-PROS06 H R R

I-PROS05-03
3.13 Circumferential welding liters 5000 Visual and Documention RDG4 Visual inspection of 100% of the pieces. I-PROS06 H R R
Welding parameters

Compliance control of the hole on the first piece.


3.14 Shell cutting and drilling Visual and Documention RDG5
Visual inspection of 100% of the pieces.
Drawing I-PROS04 H R R

3.15 Deep drawing caps Visual and Documention RDG5 Visual inspection of 100% of the pieces. Drawing I-PROS04 H R R

3.16 Degreasing Visual and Documention RDG5 Visual inspection of 100% of the pieces. Operational instruction I-PROS04 H R R

3.17 Tapering Visual and Documention RDG5 Visual inspection of 100% of the pieces. Operational instruction I-PROS04 H R R

3.18 Welding of rotation caps Visual and Documention - Visual inspection of 100% of the pieces. Drawing I-PROS04 H R R

I-PROS04-01
3.19 Shell normalization Visual and Documention Daily Chart Visual inspection of 100% of the pieces. I-PROS04 H R R
Normalization parameters

Visual inspection of 100% of the pieces. I-PROS04-02


3.2 Sandblasting after normalization Visual and Documention - I-PROS04 H R R
Sandblasting parameters

Visual inspection of 100% of the pieces. EN 3834-2:2021


3.21 Coupling and welding circumferential Visual and Documention RDG4 I-PROS05 H R R
cap.10

Visual inspection of 100% of the pieces. EN 3834-2:2021


3.22 Welding repair circumferential Visual and Documention RDG4
cap.10
I-PROS06 H R R

Classification | Company General Use


Classification | Company General Use

INSPECTION & TEST PLAN (ITP) FOR LPG TANKS

Client NEOM Project NEOM Sindalah Island Project

VENDOR Antonio Merloni Pressure Vessels SRL Discipline Mechanical


Contractor NESMA & Partners Co. Ltd. ITP Ref. No. 13-211002-4800000206-NAP-MEC-ITP-000022
Contract No. 4800000206 Date 5/8/2024
P.O # SM2200014 Material Category C-3

Inspection Criteria & Responsibility


Reference Document/
SN Inspection Type Method/Type of Inspection Record Sheet Inspection /Test Method Acceptance Criteria
Standards Manufacturer QC NESMA / TPI NEOM/ETSD

Visual inspection of 100% repair EN 3834-2:2021


3.23 Welding repair circumferential Visual and Documention - I-PROS06 H R R
100% UT or RT repair check cap.14

On each tank (alternatively UT):LONG WELDING


For the first 25 pieces, 100%of the welding or the
EN 12542:2010
first 50 meters of welding. In the absence of
3.24 Radiography IF Applicable RT test Report RX
defects on the first 25 pieces, 10% of the welding
EN 3834-2:2021 P-CQU-RT-D H R R
cap.14
CIRC. WELDING 10% of the weld including the
crossings of all tanks.
On each tank (alternatively RT): LONG WELDING
For th first 25 pieces, 100% of the welding or the
EN 12542:2010
first 50 meters of welding. In the absence of
3.26 UT UT test Report UT
defects on the first 25 pieces, 10% of the welding
EN 3834-2:2021 P-CQU-UT H W R
cap.14
CIRC WELDING 10% of the weld including the
crossings of each tank
EN 12542:2010
3.27 Penetrating Liquids Penetrating Test Report PT 10% of the lot, minimum 5 pieces EN 3834-2:2021 P-CQU-PT H R R
cap.14
Longitudinal welding, Foreach diameter, 1 time per
EN 12542:2010
month 3 resilience tests, 1 bend and 1 macro on
(Tabella 4 par. 9.8.2)
3.28 Mechanical tests onheels Visual and Documention Report prove meccaniche the joints as per the appropriate instruction
EN 3834-2:2021
I-LAB07 H R R
Circumferential welding:for each diameter, once
cap.14
ayear 1 resilience.
Drawing
I-PROS07
3.29 Screw welding for cover assembling Visual and Documention RDG4 Visual inspection of 100% of the pieces EN 3834-2:2021 H R R
I-PROS09
cap.10

Drawing
I-PROS07
3.30 Foot Welding and accessories horizontal tanks Visual and Documention - Visual inspection of 100% of the pieces EN 3834-2:2021
WPS AM004.01
H R R
cap.10

3.31 Checking and repairing horizontal tanks Visual and Documention - Visual inspection of 100% of the pieces - I-PROS07 H R R

3.32 Final Visual & Dimensional check Visual and Documention 100% of the pieces Specifications and design H W R

Hydraulic test and punching horizontal and vertical transport


3.33 tanks
Hydrualic Pressure test RDG6 100% of the pieces Specifications and design I-PROS08 H H W

3.34 Hydraulic test and tank punching Hydrualic Pressure test RDG6 100% of the pieces Specifications and design I-PROS08 H H W

4.0 FINISHING

Visual inspection of 100% I-PROS09


4.1 Sandblasting horizontal tanks Visual and Documention RDG7 Specifications and design H W R
of the pieces I-PROS23

Visual inspection of 100% of the pieces Thickness


I-PROS09
4.2 Zinc priming paint with hardener Visual and Documention RDG7 gauge control: every 5 pieces ( powder system) Specifications and design H R R
I-PROS23
every 10 pieces ( liquid system)

Visual inspection of 100% of the pieces Thickness


4.3 Enamel paiting with catalyst Visual and Documention RDG7 gauge control: every 5 pieces ( powder system) Specifications and design I-PROS09 H R R
every 10 pieces ( liquid system)
Visual inspection of 100% of the pieces Thickness
I-PROS09
4.4 Epoxy painting of horizontal tanks Visual and Documention RDG7 gauge control: every 5 pieces ( powder system) Specifications and design H R R
I-PROS23
every 10 pieces ( liquid system)
Visual inspection of 100% of
4.5 Complete assembly of Epox tanks with valves Visual and Documention RDG8 the pieces - I-PROS12 H R R

4.6 Pneumatic test and draining Visual and Documention RDG8 100% of the pieces Specifications I-PROS14 H R R

Classification | Company General Use

You might also like