Atlas Copco Stationary Air Compressors

ZR315-8,6-60VSD

Parts List

Serial Number: S990476 01v00

Customer: POLAR BREWERIES, VENEZUELA

This book is made for a specific non standard machine.

It contains two parts:
1) The product parts list
2) Glossary of part names

• Copyright 2005, Atlas Copco Airpower n.v., Antwerp, Belgium.

Any unauthorized use or copying of the contents or any part thereof is
prohibited. This applies in particular to trademarks, model denominations, part
numbers and drawings.

• This parts list meets the requirements for instruction specified by the machine
directive 98/37/EC and is valid for CE as well as non-CE labeled machines

www.atlascopco.com

2005-05
 Atlas Copco Stationary Air Compressors

ZR315–8,6–60VSD

Parts List

Serial Number: S990476 01v00

Customer: POLAR BREWERIES, VENEZUELA

• Copyright 2005, Atlas Copco Airpower n.v., Antwerp, Belgium.

Any unauthorised use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.

• Use only authorised parts. Any damage or malfunction caused by the use of
unauthorised parts is not covered by Warranty or Product Liability

www.atlascopco.com

2005-11
 Parts list

Introduction
This is a Parts list.
The information in this Parts list supersedes the information in the standard Parts list.

1. Ordering parts
Always quote the part number, the name and the quantity of the parts required, as well as the type and serial
number of the machine.

2. Explanation of columns
Ref. Reference number Relates a part in list and drawing. Parts without reference number are not
shown on the drawing.
Part No. Part number If no part number is given the part cannot be obtained as spare part. A part
of which the number is followed by a black dot is comprised in the bold
printed assembly right above.
Note: An assembly is printed in bold in all columns.
"<<< >>>" directs to consult another list.
Qty Quantity Indicates the quantity of parts related to the reference number.
"AR" means "as required": bulk material or quantity to be determined.
Name: Translations of the English part names can be found in printed matter no.
2930 1214 00.
Remarks Parts of a Service Kit may be spread over several lists.
A letter can indicate a part has been certified according to the listed codes
or rules by the indicated authorised body; if a letter is put between brackets
the part itself is not certified but must be used on units certified by the
authorised body. Dimensions are given in millimetres.

3. Authorized bodies:
Country Applicable Code / Rule Authorised Body
Australia AS1210 D Department of Industrial Relations (DIR)
Austria TÜV-WIEN Merkblätter Ta Österreichischer Technischer Überwachungs-Verein (ATÜV)
Europ. Union CE 87/404 directives for simple pressure vessels CE Notified bodies are involved as applicable
Danmark DNV Rules N Det Norske Veritas (DNV)
Finland SFS-Rules Tk Taurus Tarkaskuskeskus (TTK)
France CODAP '92 - AD Merkblätter S Département Régional de l'Industrie et de la Recherche et
de l'Environnement (DRIRE)
Germany AD Merkblätter T Technischer Überwachungs-Verein (TÜV)
Germany Normen GerLL Lg Germanischer Lloyd's (GerLL)
Great Britain Lloyd's Register Rules, BS5500 L Lloyd's Register of Shipping (L.R.)
Italy Raccolta's VSR/M/E/S An Instituto Superiore per la Prevenzione e la Sicurezza del
Lavoro (ISPESL)
Sweden Swedish Pressure Vessel Code Sa Svensk Anläggningsprovning (SA)
Switzerland Technische Vorschriften für Druckbehälter und Sv Schweizerischer Verein für Druckbehälter Besitzer (SVDB)
Kessel
USA ASME Section VIII Div 1, TENA for Coolers As American Society of Mechanical Engineers (ASME)
NEC - National Electrical Code U Underwriters Laboratories (UL)
Canada CEC - Canadian Electrical Code PART1 C Canadian Standardization Association (CSA)
(C22.1-94 Safety Standard for Electrical
Installation)

S990476 01v00 2
 Parts list

Important notes :

A) Operation instructions and Spare parts lists of Non-Atlas Copco components

Although any document that was delivered with the part is shipped with the machine, paper documents are
often lost or put aside.

Documentation of parts used in this machine fabricated by other manufacturers than Atlas Copco can best be
found on their internet website. (i.e. flow control products, motors, regulators …)
Most of them have a documentation sub-website where all information can be found.

If you have difficulties to find the information contact your Customer Centre.

B) Paint

If the unit is delivered with :

- customer specified top colour for canopy and/or frame
- other powder coating thicknesses
- semi-offshore coating or offshore painting

Spare parts of these items will be delivered in standard Atlas Copco grey for the canopy and standard black for
the frame. (Spare part numbers of standard parts are printed in the Spare parts list.)

C) Hydrostatic witnessed parts

If the unit is delivered with hydrostatic witnessed parts, spare part numbers of not witnessed standard parts are
printed in the Spare parts list.
To overcome long delays by ordering spare parts, partnumbers of hydrostatic witnessed parts will not be
supported.

D) Service Kits

In the Spare parts list only standard Service kits are printed. Service kits of special parts will not be supported.

S990476 01v00 3
Parts list

Contents

Gear casing and drive gear .............................................................. 1

Air inlet .............................................................................................. 2
Air flow ............................................................................................... 3
Air outlet – Pack – Water and air connections – With after cooler 4
Water system – Pack – Without energy recovery ........................ 5
Drain system – With after cooler ..................................................... 6
Coolers – With after cooler .............................................................. 7
Oil system .......................................................................................... 8
Drive arrangement ............................................................................ 9
Regulation .......................................................................................... 10
Bodywork – Cubicle box .................................................................. 11
Bodywork – Inlet silencer ................................................................ 12
Bodywork - Baffles ........................................................................... 13
Bodywork – Pack – Doors and stays .............................................. 14
Cubicle(s) ........................................................................................... 15
VSD cubicle ........................................................................................ 16

S990476 01v00 4
Parts list

1
6005 5060

6010
5050

5055
5025
5140 5030

2090
2100

5080 5115
2110
5015
2080 5020
2070
2060
5005 5010
2040
3025
2050
3020
3030
8100
4005 1015
4010 1005 1020
8100 2030 3010
2020 8010
1010

1025
1030
7026 7015 1020 8005
8020 7017
7020
1010
7290 7010
1020 1015
1015
7058 5110
5070

7295 7026 5065

5075

7025

7305 5085
7300 7180
1020 1020 1015
7180
7160 7066 7030 1015
7185 7062 7060

7185
7250
8015
7255

7057 7140 7150

7070
7150

7140 7066

7265 7065
7260 2100
2110
7220 7190

7215

7215 7220 2140

2150
2160

2120

2130
S990476 01v00 5
Parts list

Gear casing and drive gear 1

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1005 1616 6425 04 1 Gear casing 5115 0147 1363 03 4 Bolt

1010 0101 1951 50 2 Pin 5140 1619 6032 01 1 Nipple 1)
1015 0686 3716 09 6 Plug 1616 6202 00 1 Seal arr.
1020 0661 1000 31 6 Seal washer 6005 1616 6203 00 ● 1 Outer seal ring
1025 0686 4230 07 1 Plug 6010 1616 6204 00 ● 1 Inner seal ring
1030 9125 6303 00 1 Seal washer 7010 1616 5904 81 1 Service stage
2020 0663 2107 81 1 O-ring 1616 5924 00 ● 1 Diaphragm
2030 0211 1335 03 4 Cap screw 7015 0663 2103 24 1 O-ring
2040 1614 8671 00 1 Housing 7017 0663 2107 89 1 O-ring
2050 0661 1000 25 1 Seal washer 7020 0147 1963 02 3 Bolt
2060 1614 8673 00 1 Filter element 7025 0147 1963 04 4 Bolt
2070 0661 1000 30 1 Seal washer 7026 0300 0274 11 7 Washer
2080 1614 8672 00 1 Plug 7030 1616 6792 81 1 Service stage
2090 1621 3957 00 1 Pipe 1616 6731 00 ● 1 Diaphragm
2100 0580 0013 32 2 Coupling 7057 1621 0387 00 1 Pipe
2110 0661 1000 25 2 Seal washer 7058 1621 0386 00 2 Seal disc
2120 1621 3189 00 1 Bracket 7060 0663 2103 20 1 O-ring
2130 0147 1397 03 1 Bolt 7062 0147 1963 03 2 Bolt
2140 1613 0801 05 1 Clamp 7065 0147 1963 02 2 Bolt
2150 0147 1244 03 1 Bolt 7066 0300 0274 11 4 Washer
2160 0266 2108 00 1 Nut 7070 0663 2107 89 1 O-ring
1621 1865 80 1 Housing 7140 0580 0400 03 2 Str.coupling
3010 1621 1865 00 ● 1 Housing 7150 0661 1000 25 2 Seal washer
3020 0663 2107 84 ● 1 O-ring 7160 1621 6561 00 1Hose assembly
3025 1614 8222 00 ● 1 Cover 7180 0663 2107 81 2 O-ring
3030 0211 1247 03 ● 2 Cap screw 7185 0147 1323 03 4 Bolt
1202 6255 01 ● 1 Filter element 7190 1621 2012 00 1 Hose assembly
4005 ●● 1 Element 7215 0147 1323 03 4 Bolt
4010 0663 9032 01 ●● 1 O-ring 7220 0663 2107 81 2 O-ring
5005 1616 6200 00 1 Drive shaft 7250 0686 3716 07 1 Plug
5010 1616 6201 00 1 Retainer 7255 0661 1000 30 1 Seal washer
5015 0502 1090 55 1 Ball bearing 7260 0686 3716 01 2 Plug
5020 1616 6427 00 1 Bearing housing 7265 0661 1000 25 2 Seal washer
5025 0147 1369 03 4 Bolt 7290 0686 3716 07 1 Plug
5030 0661 1000 49 4 Seal washer 7295 0661 1000 30 1 Seal washer
5050 0663 2107 47 1 O-ring 7300 0686 3716 01 2 Plug
5055 0147 1962 29 2 Bolt 7305 0661 1000 25 2 Seal washer
5060 0295 3120 00 1 Locknut 8005 1616 6206 04 1 Gear wheel
5065 0508 1100 50 1 Roller bearing 8010 0211 1402 00 12 Cap screw
5070 0335 2169 00 1I nt.circlip 8015 1616 6208 04 1 Gear wheel
5075 0335 1147 00 1 Ext.circlip 8020 1616 6207 20 1 Gear wheel
5080 1616 6295 00 1 Key 8100 0686 3115 46 2 Plug
5085 0337 0009 24 1 Parallel key
5110 0663 2107 59 1 O-ring 1) Vibration monitoring "Shock Pulse Measurement”.

S990476 01v00 6
Parts list

4005 4020 3050

4015 4020 4025

5020 3040 5030 4030

4010 3050

5010

3040

2340
2350

1090
1080

2280 1100
2220
2310 2210
2060
2320 2050 2240
2160 2200
2140 2230
1455 2300 2170
1450 2290 2150 2180
2190
2130 2190 2120
2070 2180
2330 2230
2240
1315 2200 1120
2220
2020
2210 2010
2040
1030
1060
2030
1050 2260
1060 2250
2340
2110
2100
2350 2030 2090
1010
2080

1070

1040

1090

1100

62549_02

S990476 01v00 7
Parts list

Air inlet 2

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1020 1621 3639 00 1 Gasket 2200 1619 7087 00 ● 2 Sleeve bearing

1030 0147 1482 03 2 Bolt 2210 1621 0039 00 ● 2 Flange
1040 0266 2114 00 2 Nut 2220 0147 1247 03 ● 6 Bolt
1050 0147 1962 35 2 Bolt 2230 0266 2111 00 ● 2 Nut
1060 0301 2378 00 4 Washer 2240 0277 1311 00 ● 2 Cap nut
1070 1621 3120 00 1 Valve seat 2250 0686 3716 01 ● 1 Plug
1080 1621 3752 00 1 Pipe 2260 0661 1000 25 ● 1 Seal washer
1090 0580 0013 32 2 Coupling 2280 1621 3751 00 ● 1 Valve base
1100 0661 1000 25 2 Seal washer 2290 1613 4036 00 ● 1 Membrane
1120 1621 4016 00 1 Muffler 2300 0663 2107 90 ● 1 O-ring
1621 3305 80 1 Valve housing 2310 0663 2108 63 ● 1 O-ring
2010 1621 3305 07 ● 1 Valve housing 2320 0211 1963 78 ● 2 Cap screw
2020 1621 0037 00 ● 1 Piston 2330 1621 3753 00 ● 1 Pipe
2030 0500 4510 03 ● 2 Plain bearing 2340 0580 0014 47 ● 2 Pipe coupling
2040 2102 0067 00 ● 1 Spring 2350 0661 1000 26 ● 2 Seal washer
2050 1621 4908 00 ● 1 Diaphragm 3040 0347 6124 00 2 Hose clip
2060 1621 3504 00 ● 1 Valve cover 3050 1621 2667 00 2 Plate
2070 0147 1364 03 ● 8 Bolt 1621 5387 81 1 Air filter
2080 2250 5578 00 ● 1 Valve-hp inload 4005 1621 1387 00 ● 1 Filter housing
2090 0335 1130 00 ● 1 Ext.circlip 4010 1621 1386 00 ● 1 Inlet manifold
2100 1621 3820 00 ● 1 Bolt 4015 1621 1388 00 ● 1 Air inlet
2110 0261 1099 29 ● 1 Nut 4020 1621 2245 00 ● 2 Clamp
2120 1621 3760 00 ● 1 Valve 4025 1621 1389 00 ● 1 Filter element
2130 2255 0022 00 ● 1 Shaft 4030 1621 4883 00 ● 1 Ring
2140 1621 0030 00 ● 1 Ring 16214873 00 1 Hose
2150 2254 7041 00 ● 1 Bearing block 5010 1621 4206 00 ● 1 Hose
2160 2255 0038 00 ● 1 Locknut 5020 1621 4207 00 ● 1 Hose
2170 0301 2178 01 ● 1 Washer 5030 0347 6124 00 ● 1 Hose clip
2180 1621 0034 00 ● 2 Pivot pin
2190 1619 7142 00 ● 2 Washer

S990476 01v00 8
Parts list

1055

1050
1020

3160 3005 3020

1005 1010 1045

3006
3007
3015

3010
3155

4070 4050 3150

4090

2010 2015

4040
4060
4020 4120 2025 2005
4030
2020
4100 2030

4080 4140
5005
1015 6005
3055
4130 2010
5010 6010
3055

6035

6045

S990476 01v00 9
Parts list

Air flow 3

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1005 1610 9217 00 1 Connection 3155 0663 2107 50 1 O-ring

1010 0663 2106 20 1 O-ring 3160 0663 2107 12 1 O-ring
1015 0663 2107 77 1 O-ring 1621 3198 80 1 Silencer
1020 0147 1962 31 4 Bolt 4020 2001 0217 00 ● 1 Valve
1045 0663 2106 26 1 O-ring 4030 2250 5579 00 ● 1 Spring
1050 0147 1962 35 2 Bolt 4040 1621 3467 00 ● 1 Valve seat
1055 0147 1497 03 1 Bolt 4050 0663 2107 50 ● 1 O-ring
2005 1606 3138 00 1 Pipe 4060 0663 2107 79 ● 1 O-ring
2010 0663 2107 76 2 O-ring 4070 0147 1363 03 ● 4 Bolt
2015 0147 1402 03 2 Bolt 4080 0663 2107 49 ● 1 O-ring
2020 0147 1962 32 2 Bolt 4090 1621 3198 11 ● 1 Silencer
2025 0266 2112 00 2 Nut 4100 0663 2107 50 ● 1 O-ring
2030 0147 1402 03 4 Bolt 4110 1621 9709 00 ● 1 Insert
3005 1621 3127 00 1 Pipe 4120 1621 3925 00 ● 1 Glass wool
3006 0686 3716 01 1 Plug 4130 0147 1402 03 ● 8 Bolt
3007 0661 1000 25 1 Seal washer 1621 3199 80 ● 1 Check valve
3010 0663 2106 58 1 O-ring 5005 1621 3199 11 ●● 1 Valve housing
3015 0147 1402 03 4 Bolt 5010 2001 0225 00 ●● 1 Bush
3020 0147 1962 29 4 Bolt 6005 0830 1008 23 2 Safety valve
3055 0663 2107 80 1 O-ring 6010 0661 1000 32 2 Seal washer
3060 0147 1402 03 4 Bolt 6035 0830 1008 09 1 Safety valve
3150 1621 3013 00 3 Bolt 6045 0661 1000 32 1 Seal washer

S990476 01v00 10
Parts list

1020 1025
1040 1030

1050 1025
1040 1030

1045
1005 1003

1045

1001 1002
1010

S990476 01v00 11
Parts list

Air outlet – Pack – Water and air connections – With after cooler 4

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1001 1621 4480 00 1 Pipe 1020 1606 3409 00 1 Pipe

1002 0663 2107 79 1 O-ring 1025 0663 3143 00 2 O-ring
1003 0211 1960 28 4 Cap screw 1030 0211 1960 28 8 Cap screw
1005 1621 8114 00 1 Compensator 1040 1621 3004 00 2 Compensator
1010 0147 1478 03 4 Bolt 1045 0147 1478 03 8 Bolt
1015 1613 5983 01 1 Plug 1050 1621 4481 00 1 Pipe

S990476 01v00 12
Parts list

1052
1056
1187 1060
1188
1055 1006
1186 1160 1051 1007
1020
1157
1156
1155 1055
1010 1025
1066
1157

1005 1015
1189

62628_06

S990476 01v00 13
Parts list

Water system – Pack – Without energy recovery 5

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1005 1621 9553 00 1 Pipe 1060 0147 1412 03 2 Bolt

1006 0686 3716 44 1 Hexagon plug 1066 0147 1413 03 2 Bolt
1007 0661 1000 25 1 Seal washer 1155 0663 2107 86 1 O-ring
1010 0663 2107 86 1 O-ring 1156 1621 3045 00 1 Flange
1015 0147 1962 30 2 Bolt 1157 0663 2107 86 2 O-ring
1020 0147 1412 03 2 Bolt 1160 0147 1372 03 2 Bolt
1025 0663 2107 81 1 O-ring 1186 1621 9402 00 1 Pipe
1051 1621 9554 00 1 Pipe 1187 0686 3716 44 1 Hexagon plug
1052 0686 3716 44 1 Hexagon plug 1188 0661 1000 25 1 Seal washer
1053 0661 1000 25 1 Seal washer 1189 0147 1413 03 2 Bolt
1055 0663 2107 86 2 O-ring

S990476 01v00 14
Parts list

1110
1010
1170 1160 2010 1120
1040
2020

1130 1110 1060

1180 1050
1150 1030

1030 1020
1140

1180 1100

1160 1090
2030

1100
1080 1070
1080

S990476 01v00 15
Parts list

Drain system – With after cooler 6

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1010 0581 1200 45 1 Elbow coupl 1120 0070 6002 19 AR Plastic tube
1020 0581 0001 03 1 Str.pipe coupl. 1130 0607 2900 08 1 Reducing socket
1030 0661 1000 29 2 Seal washer 1140 1621 4205 00 1 Support
1040 0070 6002 19 AR Plastic tube 1150 1619 2766 00 1 Bolt
1050 1621 4204 00 1 Support 1160 0571 0020 38 2 Hose nipple
1060 1619 2766 00 1 Bolt 1170 0075 4005 56 AR Hose
1070 8204 0940 34 1 Valve 1180 0347 6103 00 2 Hose clip
1080 9000 0243 00 2 Hose nipple 2010 1621 6826 00 1 Wire harness
1090 0075 4005 51 AR Hose 2020 1621 0789 00 1 Drain
1100 0347 6105 00 2 Hose clip 2030 1621 6822 00 1 Drain
1110 0581 1200 45 2 Elbow coupl

S990476 01v00 16
Parts list

3015

3010
3025 2120
2110
2080 2090

2320
1080 1070
2361
3020 2362
2180 1060
2170 2220
3070 2390
2140 2200
2150
3065 2210
3030
3075 2410
3040
2240
2370
3035 2420
3005 2380
1150

1140
2310
2230
2300
1030 1020 2390 2400

2330

1100
2360
1040
1090
2350
2290 2340

2280 2460 1110

2270
2250
2260
2480

2460 2470
2490
2450

1100 2440
1090

1120 1130 1110

S990476 01v00 17
Parts list

Coolers – With after cooler 7

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1020 1621 3289 00 1 Cover 2310 0661 1000 25 ● 5 Seal washer

1030 0663 2108 00 1 O-ring 2320 0244 4184 00 ● 4 Drive screw
1040 0147 1363 03 2 Bolt 2330 1621 1397 02 ● 1 Water separator
1060 0663 2107 81 1 O-ring 2340 1621 3330 02 ● 1 Cover
1070 0101 1951 52 2 Pin 2350 0663 2107 25 ● 1 O-ring
1080 0147 1477 03 6 Bolt 2360 0147 1962 31 ● 4 Bolt
1090 1621 1396 00 2 Cover 2361 0686 3716 01 ● 2 Plug
1100 0663 2108 94 2 O-ring 2362 0661 1000 25 ● 2 Seal washer
1110 0147 1962 30 8 Bolt 2370 1621 3607 00 ● 1 Water separator
1120 1621 2769 00 1 Pipe 2380 1621 3527 00 ● 1 Gasket
1130 0663 6147 00 1 O-ring 2390 0147 1960 58 ● 4 Bolt
1140 0686 3716 01 3 Plug 2400 0301 2135 01 ● 1 Washer
1150 0661 1000 25 3 Seal washer 2410 0663 2107 56 ● 1 O-ring
1621 3155 82 1 Coolers 2420 0147 1962 33 ● 8 Bolt
2080 1621 3152 02 ● 1 Cooler core 2440 1621 1435 02 ● 1 Water separator
2090 0663 2107 53 ● 1 O-ring 2450 1621 3556 00 ● 1 Water separator
2110 0663 2107 54 ● 1 O-ring 2460 0147 1960 58 ● 4 Bolt
2120 0663 2107 55 ● 1 O-ring 2470 0301 2135 01 ● 1 Washer
2140 1621 3153 02 ● 1 Cooler core 2480 0663 2106 95 ● 1 O-ring
2150 0663 2107 48 ● 1 O-ring 2490 0147 1962 33 ● 6 Bolt
2170 0663 2107 51 ● 1 O-ring 1621 3154 82 ● 1 Shell + covers
2180 0663 2107 52 ● 1 O-ring 3005 1621 3151 02 ●● 1 Cooler shell
2200 1621 3156 00 ● 1 Seal ring 3010 1621 3154 02 ●● 1 Cover
2210 0663 2107 57 ● 1 O-ring 3015 0147 1962 31 ●● 8 Bolt
2220 0663 2107 56 ● 1 O-ring 3020 1621 3155 02 ●● 1 Cover
2230 1621 0528 00 ● 2 Ring 3025 0147 1962 31 ●● 8 Bolt
2240 0101 1951 51 ● 2 Pin 3030 1621 3330 02 ●● 1 Cover
2250 1621 3157 00 ● 1 Seal ring 3035 0663 2107 25 ●● 1 O-ring
2260 0663 2107 58 ● 1 O-ring 3040 0147 1962 31 ●● 4 Bolt
2270 0663 2106 95 ● 1 O-ring 3065 1621 3354 02 ●● 3 Flange
2280 1621 0528 00 ● 2 Ring 3070 0147 1962 29 ●● 6 Bolt
2290 0101 1951 51 ● 2 Pin 3075 0663 2107 86 ●● 3 O-ring
2300 0686 3716 01 ● 5 Plug

S990476 01v00 18
Parts list

1105
1110
1095
1150
1155
1145

1140
1135
1100

4015 4025

3010
4020

4030 4005
2010 3005

2015
4010
4035
4040
1005 2005

1035
2010
2020
1030
1050
2035
2030
1040 2035 2025
1045 2030

62552_05

S990476 01v00 19
Parts list

Oil system 8

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1005 1616 5537 00 1 Level indicator 2010 0663 2107 81 4 O-ring

1030 0603 4106 03 1 Hexagon nipple 2015 0147 1323 03 3 Bolt
1035 1619 6153 05 1 Ball valve 2020 0603 4102 03 1 Hexagon nipple
1040 0571 0020 17 1 Hose nipple 2025 8202 0310 04 1 Ball valve
1045 0347 6105 00 1 Hose clip 2030 0686 3716 01 4 Plug
1050 0075 4005 51 AR Hose 2035 0661 1000 25 4 Seal washer
1095 1621 3116 00 1 Pipe 3005 0663 2102 89 1 O-ring
1100 0581 2024 34 1 Male coupling 3010 1621 3832 00 1 Spacer
1105 0580 2501 42 1 Elbow coupling 4005 1616 5439 00 1 Distance ring
1110 0661 1000 29 1 Seal washer 4010 1616 6126 00 2 Eccentric ring
1135 1621 0383 00 1 Valve 4015 1616 6127 00 2 Pump element
1140 1202 5180 00 1 Spring 4020 0101 1951 36 1 Pin
1145 0335 2120 00 1 Circlip 4025 0102 0244 00 1 Pin
1150 1621 4708 00 1 Plug 4030 1616 6461 00 1 Pump cover
1155 0661 1000 29 1 Seal washer 4035 0663 2106 16 1 O-ring
2005 1621 4014 02 1 Oil cooler 4040 0147 1327 03 3 Bolt

S990476 01v00 20
Parts list

3410

1060
2010 1040

4110
4100 4105
4090
4091
2005
4092
4093

4095 4120
4115
4085

4075
4080

1020 1010 1030

4070

4010
4015
4020
4005

S990476 01v00 21
Parts list

Drive arrangement 9

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1010 1621 1428 00 1 Coupl.housing 4070 1621 2959 00 1 Plate

1020 0147 1405 03 8 Bolt 4075 0147 1962 30 4 Bolt
1030 1621 1673 00 2 Guard 4080 0300 0274 92 4 Washer
1040 1621 2773 00 1 Coupling half 4085 1619 5318 01 2 Rubber buffer
0196 1356 00 ● 1 Set screw 4090 0147 1398 03 2 Bolt
1060 0147 1552 03 8 Bolt 4091 0147 1398 03 2 Bolt
1621 6512 00 1 Coupling hub 4092 0301 2358 00 2 Washer
2005 1621 6512 01 ● 1 Coupling hub 4093 0301 2358 00 2 Washer
2010 1621 6563 00 ● 8 Coupl element 4095 1621 2954 00 1 Plate
3410 1080 4229 01 1 Motor 4100 0147 1962 35 2 Bolt
4005 1619 5318 01 2 Rubber buffer 4105 0300 0274 53 2 Plain washer
4010 0147 1962 35 2 Bolt 4110 1621 3146 05 1 Spacer
4015 0147 1400 03 4 Bolt 4115 0147 1645 03 1 Bolt
4020 0301 2358 00 4 Washer

S990476 01v00 22
Parts list

10

1140 1130 1150

1070 1060

1040 1110

1080

1100
1080 1040

1020 1010 1030 1010

1120
1080 1040

1050 1060
1040

1080

1040

1080

1080 1040

S990476 01v00 23
Parts list

Regulation 10

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1010 1089 9991 10 2 Pressure transm. 1089 9547 94 1 RS485 bus connector
1020 1089 9991 12 1 Pressure transm. 1089 9547 95 1 RS485 bus connector
1030 1089 9991 37 1 Pressure transm. 1100 1089 9991 41 1 Panel
1040 1089 9992 56 2 Transmitter 1089 9991 42 1 Network interface
1050 1610 8801 00 1 Thermowell 1089 9991 74 1 Software Pack
1060 1089 9992 57 2 Temp. transm. 1110 1606 3428 00 1 Cover
1070 1610 8801 01 1 Thermowell 1120 1606 3418 00 1 Support
1080 1606 2481 00 6 Thermowell 0266 2108 00 4 Nut
1089 9547 10 2 DIN rail 482 mm 0147 1246 03 4 Bolt
1089 9547 11 1 Power supply 0144 3209 03 8 Bolt
1089 9547 12 1 CPU 318-2P 0580 0013 32 8 Coupling
1089 9547 13 1 Memory Card 0661 1000 25 4 Seal washer
1089 9547 03 1 Battery S7 PLC 0605 8505 03 4 Bushing
1089 9547 14 1 Comm. Processor 0070 0300 68 AR Tube
1089 9547 15 1 I/O System 1089 9436 10 1 Transformer
1089 9547 16 1 Dig. Input module 1130 1089 0590 23 1 Solenoid valve
1089 9547 06 1 Dig, output card 1140 0211 1251 03 4 Bolt
1089 9547 17 3 Analog input mo 1150 0663 2108 63 3 O-ring
1089 9547 08 5 Front connector 1088 0150 04 1 Connection head
1089 9547 92 1 Profibus bus ca 0017 2312 06 AR Cable
1089 9547 93 1 RS485 bus connector

S990476 01v00 24
Parts list

11

1310

1320

1150

1400

1300

1410

1350
1360 2005 3010
1190
1380 1330
1340

1370

1420
6020 1390

3020
4010

S990476 01v00 25
Parts list

Bodywork – Cubicle box 11

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1606 3431 80 1 Cubicle box 1330 1621 2547 00 ● 4 Hinge

1150 1621 2239 00 ● 1 Cubicle 1340 0216 1204 00 ● 8 Screw
1190 1621 2489 00 ● 1 Stay 1350 0261 1107 00 ● 8 Nut
1200 1621 2486 00 ● 1 Plate 1360 1621 0607 00 ● 4 Hinge
1210 1604 0826 01 ● 1 Handgrip 1370 1621 2538 00 ● 2 Hinge
1220 1621 2487 00 ● 1 Plate 1380 0160 6105 00 ● 4 Screw
1230 0216 1204 00 ● 1 Screw 1390 1619 2766 00 ● 2 Bolt
1240 1621 2488 00 ● 1 Flange 1400 1202 6584 00 ● AR Seal
1250 0261 2110 00 ● 8 Nut 1410 1619 2766 00 ● 2 Bolt
1260 1621 2483 00 ● 1 Plate 1420 1621 4131 00 ● 1 Cover
1270 1619 2766 00 ● 1 Bolt 1606 3408 80 ● 1 Door
1280 1621 2484 00 ● 1 Plate 2005 1606 3408 00 ●● 1 Door
1290 1619 2766 00 ● 4 Bolt 1621 4423 80 ● 1 Door
1300 1621 2549 00 ● 8 Clip 3010 1621 4423 00 ●● 1 Panel
1310 1621 2493 00 ● 1 Plate 3020 1621 0876 00 ●● 2 Lock
1320 1619 2766 00 ● 11 Bolt

S990476 01v00 26
Parts list

12

1025
1015

2070

2010

1010

2080

2060 2050 2040

1020

62599_10

S990476 01v00 27
Parts list

Bodywork – Inlet silencer 12

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1010 1079 1472 05 10 Bolt 2070 0291 1128 15 ● 2 Nut

1015 1621 2466 80 1 Roof 1) 2080 0296 1110 03 ● 2 Wingnut
1020 1202 6584 00 AR Seal
1025 1619 2766 02 4 Bolt 1-2) Lined with:
1621 2848 80 1 Air duct 2) 1) Foam: 0395 6001 68(AR) 40 x 2040 x 1650 - Self
2010 1621 2848 00 ● 1 Air duct adhesive
2040 1615 7884 00 ● 12 Clip 2) Foam: 0395 6001 69(AR) 50 x 2040 x 1650 – Self
2050 1621 2554 00 ● 1 Bracket adhesive
2060 0147 1249 03 ● 2 Bolt

S990476 01v00 28
Parts list

13

2070
2075
2045 2076

2015 2025
2050

2100
1035
2105
2090
1010
2085 2110
1030 1060 1005
2020
1060 1005
2040
1030 1010 1065
2080
1070
2085
1045
2030
2035
2010 2005

1025 1015
1060

1050

1020
1020 1030
1030 1060
1015

62618_10
S990476 01v00 29
Parts list

Bodywork - Baffles 13

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1005 1621 2503 00 2 Plate 2040 1079 1472 05 2 Bolt

1010 1079 1472 05 4 Bolt 2045 1621 2922 80 1 Panel 3)
1015 1621 2504 00 2 Plate 1202 6584 00 ● AR Seal
1020 1079 1472 05 4 Bolt 2050 1079 1472 05 4 Bolt
1025 1621 2898 80 1 Baffle 3) 2070 1079 1472 05 1 Bolt
1030 1079 1472 05 8 Bolt 2075 1621 4319 80 1 Baffle 3)
1035 1621 2885 00 1 Silencer 2) 2076 1079 1472 05 1 Bolt
1040 1079 1472 05 8 Bolt 2080 1621 2832 00 1 Baffle
1045 1621 2892 80 1 Baffle 3) 2085 1079 1472 05 8 Bolt
1050 1079 1472 05 3 Bolt 2090 1621 2831 80 1 Plate
1060 1079 1472 05 4 Bolt 1619 2473 00 ● AR Seal
1065 0147 1334 03 2 Bolt 2100 1079 1472 05 8 Bolt
1070 0301 2335 00 2 Washer 2105 0300 0274 94 8 Plain washer
2005 1621 2493 00 1 Plate 2110 1088 1001 04 1 Warning mark
2010 1619 2766 00 11 Bolt
2015 1621 2817 80 1 Panel 1)3) 1-3) Lined with:
1202 6584 00 ● AR Seal 1) Foam: 0395 6001 59(AR) 30 x 2040 x 1650
2020 1619 2766 00 1 Bolt 2) Foam: 0395 6001 67(AR) 30 x 2040 x 1650 - Self
2025 1079 1472 05 1 Bolt adhesive.
2030 1621 2508 80 1 Panel 3) 3) Foam: 0395 6001 69(AR) 50 x 2040 x 1650 - Self
2035 1619 2766 00 2 Bolt adhesive

S990476 01v00 30
Parts list

14
2075

2080

2125
2130
2075 2090
2085

2100

2085
2135
2080
2140
2075
2090
4005
5020 2155
2165
2165
2160
3030 2160
2105
2075 2150
4010 2155

4005 3025 2165

4015
2145
2060 2160

4015
5010 4015
2060
3010
3005
3015
5090 4015 2065
3020
2060

4015 2065
4005
2030
3035
2055
2045
2035 2070 2155
2050
2150 2145
2155 2110
2025 2055 2150
2040 2070 5040 2155
5030
2015
2160 2055
4015
6190
2165 2010 6195
2155
2145 2070
5010
5090
2065
4015
2070
2060
2005 5085
2105
2020

1010

5110

2155 5100
2115
2120

5020

2160
2165 2145
5050 2150
5080
5060 2155
4005
4020

4005

S990476 01v00 31
Parts list

Bodywork – Pack – Doors and stays 14

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1010 1621 2705 00 1 Frame 2160 0300 0274 32 24 Plain washer

2005 1621 2477 80 1 Stay 2165 0211 1247 03 24 Cap screw
1621 2549 00 ● 8 Clip 3005 1621 2477 80 1 Stay
2010 1621 2538 00 2 Hinge 1621 2549 00 ● 8 Clip
2015 0147 1320 03 4 Bolt 3010 1621 2538 00 2 Hinge
2020 1619 2766 00 2 Bolt 3015 0147 1320 03 4 Bolt
2025 1621 2478 80 1 Stay 3020 1619 2766 00 2 Bolt
1621 2549 00 ● 8 Clip 3025 1621 2480 00 1 Panel
2030 1621 2538 00 2 Hinge 3030 1079 1472 05 4 Bolt
2035 0147 1320 03 4 Bolt 3035 1621 2465 80 2 End panel
2040 1619 2766 00 2 Bolt 1621 2550 00 ● 4 Pin
2045 1621 2479 00 1 Panel 4005 1621 4656 81 7 Door
2050 1079 1472 05 4 Bolt 2252 7237 00 ● 2 Doorlock
2055 1621 2473 00 6 Stay 4010 1621 4317 80 1 Door
2060 1621 2538 00 8 Hinge 2252 7237 00 ● 2 Doorlock
2065 0147 1320 03 16 Screw 4015 1621 0607 00 16 Hinge
2070 1619 2766 00 16 Bolt 4020 1089 9068 01 1 Key
2075 1621 2513 00 4 Beam 5010 1621 4226 09 2 Label
2080 2 Silencing foam 5020 0690 1140 01 2 House mark
2085 1621 2632 00 2 Plate 5030 1079 9901 29 5 Label
2090 1079 1472 05 4 Bolt 5040 1079 9923 88 6 Label
2100 1619 2766 00 18 Bolt 5050 1079 9922 35 1 Decal
2105 1621 2476 80 2 Panel 5060 1079 9922 36 1 Decal
1621 2550 00 ● 4 Pin 5085 1088 1001 04 1 Warning mark
2110 1621 2475 80 1 Panel 5090 1079 9923 57 2 Label
1621 2550 00 ● 6 Pin 5100 1079 9913 79 1 Inform.label
2115 1621 2465 80 1 End panel 5110 1079 9913 69 1 Inform.label
1621 2550 00 ● 4 Pin 5120 1621 0478 00 1 Label
1615 7884 00 ● 6 Clip 6190 1614805705 1 Data Plate
2120 1621 2870 80 1 End panel 6195 0244418400 1 Drive screw
1621 2550 00 ● 4 Pin
1615 7884 00 ● 6 Clip 1-4) Lined:
0581 0000 86 ● 2 Pipe coupling 1) Foam: 0395 6001 59(AR) 30 x 2040 x 1650
2125 1621 2855 80 1 Roof 2) Foam: 0395 6001 67(AR) 30 x 2040 x 1650 - Self
2130 1619 2766 02 4 Bolt adhesive
2135 1621 2474 80 1 Panel 3) Foam: 0395 6001 68(AR) 40 x 2040 x 1650 - Self
2140 1619 2766 02 4 Bolt adhesive
2145 1621 2542 00 4 Profile 4) Foam: 0395 6001 69(AR) 50 x 2040 x 1650 - Self
2150 1621 2543 00 4 Profile adhesive
2155 1621 2544 00 8 Profile

S990476 01v00 32
Parts list

Cubicle(s) 15

Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks

1900 8335 16 1 Control panel 9823 1901 61 1 Wire harness

1900 3165 13 1 Transfo setting

S990476 01v00 33
Parts list

VSD cubicle 16

1900-8335-16 Ed.00

ABB part number

Part description

Supplier part
partnumber
AC of ABB

part family
Quantity

Supplier
number
Legend

6 1089.9556.03 grating FPF15KVG-100 (ral 7011) Fandis

5 1089.9345.02 earth litze AC0201LT-300 (LITZE) Weidmuller
1 1621.4424.80 cubicle Z4 BMT
3 kopper busbar for filter output Z4 ATS
3 kopper busbar for supply Z4 ATS
1 kopper busbar for motor earth connection supply box Z4 ATS
3 kopper busbar for motor connection ATS
6 250-00092 isolatoren for supply connection Z4 ATS
3 250-00092 isolatoren for motor connection ATS
1 plexi contactor up Metaplex
1 plexi contactor under Metaplex
1 plexi drive Metaplex
1 plexi filter Metaplex
1 1079.9901.68 Label Correct Rotation Sense OTM
3 kabel doorvoer 24VDC/ optische kabel ATS
7 250-00089 label triangel " flach" OTM
1 1079.9903.39 Label wait 5 min pictogram OTM
1 bolt set ATS
1 bolt set M12 ATS
1 label set OTM
1 1606.3408.80 Door left with PC mounting hole BMT
1 1621.2216.00
2 1089.9556.03 grating FPF15KVG-100 (ral 7011) Fandis
9 Kxx interface relais 40.52.9.024.0000 / 95.75SMA 1SBL141001R8110 FINDER
1 S2 1089.9513.02 Emergency stop button K CBHS-02 1SFA616605R1120 Electro
1 S2 1089.9513.01 Emergency stop button K-PMT3-10R 1SFA616 511 R1001 Electro
1 T1 transformer 560/230V 1600VA AC
70 1Xx 250-00096 Terminal STTB 2.5 30 04 36 2 Phoenix C.
35 1Xx 250-00094 Terminal ST2.5-PE 30 04 36 2 Phoenix C.
1 1X13 1088.0031.05 Connector 734-105 Wago
1 1X14 1088.0031.05 Connector 734-105 Wago
1 1X24 Connector 734-306 Wago
1 1X22 1088.0031.03 Connector 734-103 Wago
1 1X22 cables cable for pt100 XB
1 mounting plate PLC BMT
1 mounting plate RMIO BMT
1 control cables control panel XB
1 250-00093 Data plate label ATS ATS
1 250-00060 fan VF5100-230V/50-60Hz UL/CSA -VDE Electro
2 250-00066 fan rooster plastique VIBO
1 250-00091 mounting plate fan 119 x 119mm BMT

S990476 01v00 34
Parts list

VSD cubicle 16

1900-8335-16 Ed.00 (continued)

ABB part number

Part description

Supplier part
partnumber
AC of ABB

part family
Quantity

Supplier
number
Legend

1 K2 1089.9489.11 Contactor A9-30-10 (230V) 1SBL141001R8010 Electro

1 Q1 1089.9551.12 Circuit breaker MO 325-6.3 1SAM160000R1009 Electro
GH S261 0001
1 F17 1089.9526.70 120-000066 Circuit breaker S 261-C 0,5 R0984 Electro
GH S261 0001
1 F5 1089.9526.75 120-000067 Circuit breaker S 261-C 4 R0044 Electro
1 F6 1089.9526.76 Circuit breaker S 261-C 6 Electro
1 F4 Circuit breaker S271-K8 Electro
1 S10 switch 1SFA616216R1006 ABB
1 S10 switch NO 1SFA616600R1102 ABB
1 S10 switch NC 1SFA616600R1120 ABB
ACS800-04M-0550-5 +0H360+OJ400+K458
1 A11 1089.9549.09 250-00069 Drive +E208+E202 68344077 Fidri
1 A11 parameter file ATS
1 1089.9489.67 Contactor AF580-30-11 (100-250V) 50/60Hz 1SFL617001R7011 Electro
4 kopper busbar supply for AF580 ATS
1 cables power black 120mm³ tri norm 105°C ATS
1 1621.2526.00 mounting plate contactor BMT
1 1079.9923.85 Label Nm OTM
1 seal RFI filter ATS
1 9823.1901.61ed00 Label Service diagram on A3 ATS

S990476 01v00 35