Basic EPQ Model

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EPQ Model

Case of Fibre Dyeing


Annual demand in kg Setup cost/setup Dyeing cost/kg % Inv carrying cost/kg/year Prod. Rate/day
60,000 1000 35 10% 200
Usage rate/day Prod. Quantity in one setup
140 10690
Varying demand
Annual demand in kg Setup cost/setup Dyeing cost/kg % Inv carrying cost/kg/year Prod. Rate/day
60,000 1000 35 10% 200
70000 1000 35 10% 200
80000 1000 35 10% 200
90000 1000 35 10% 200
100000 1000 35 10% 200
50000 1000 35 10% 200
40000 1000 35 10% 200
30000 1000 35 10% 200
20000 1000 35 10% 200
Usage rate/day Prod. Quantity in one setup
140 10690
140 11547
140 12344
140 13093
140 13801
140 9759
140 8729
140 7559
140 6172
Varying setup cost
Annual demand in kg Setup cost/setup Dyeing cost/kg % Inv carrying cost/kg/year Prod. Rate/day
60,000 1000 35 10% 200
60,000 1100 35 10% 200
60,000 1200 35 10% 200
60,000 1300 35 10% 200
60,000 1400 35 10% 200
60,000 1500 35 10% 200
60,000 900 35 10% 200
60,000 800 35 10% 200
60,000 700 35 10% 200
60,000 600 35 10% 200
60,000 500 35 10% 200
Usage rate/day Prod. Quantity in one setup
140 10690
140 11212
140 11711
140 12189
140 12649
140 13093
140 10142
140 9562
140 8944
140 8281
140 7559
Varying Dyeing cost
Annual demand in kg Setup cost/setup Dyeing cost/kg % Inv carrying cost/kg/year Prod. Rate/day
60,000 1000 35 10% 200
60,000 1000 40 10% 200
60,000 1000 45 10% 200
60,000 1000 50 10% 200
60,000 1000 55 10% 200
60,000 1000 60 10% 200
60,000 1000 30 10% 200
60,000 1000 25 10% 200
60,000 1000 20 10% 200
60,000 1000 15 10% 200
Usage rate/day Prod. Quantity in one setup
140 10690
140 10000
140 9428
140 8944
140 8528
140 8165
140 11547
140 12649
140 14142
140 16330
Varying % Inv. Carrying cost
Annual demand in kg Setup cost/setup Dyeing cost/kg % Inv carrying cost/kg/year Prod. Rate/day
60,000 1000 35 10% 200
60,000 1000 35 11% 200
60,000 1000 35 12% 200
60,000 1000 35 13% 200
60,000 1000 35 14% 200
60,000 1000 35 15% 200
60,000 1000 35 9% 200
60,000 1000 35 8% 200
60,000 1000 35 7% 200
60,000 1000 35 6% 200
60,000 1000 35 5% 200
Usage rate/day Prod. Quantity in one setup
140 10690
140 10193
140 9759
140 9376
140 9035
140 8729
140 11269
140 11952
140 12778
140 13801
140 15119
Varying Production rate
Annual demand in kg Setup cost/setup Dyeing cost/kg % Inv carrying cost/kg/year Prod. Rate/day
60,000 1000 35 10% 200
60,000 1000 35 10% 210
60,000 1000 35 10% 220
60,000 1000 35 10% 230
60,000 1000 35 10% 240
60,000 1000 35 10% 250
60,000 1000 35 10% 190
60,000 1000 35 10% 180
60,000 1000 35 10% 170
60,000 1000 35 10% 160
60,000 1000 35 10% 150
Usage rate/day Prod. Quantity in one setup
140 10690
140 10142
140 9710
140 9361
140 9071
140 8827
140 11414
140 12421
140 13939
140 16562
140 22678
Varying Usage rate
Annual demand in kg Setup cost/setup Dyeing cost/kg % Inv carrying cost/kg/year Prod. Rate/day
60,000 1000 35 10% 200
60,000 1000 35 10% 200
60,000 1000 35 10% 200
60,000 1000 35 10% 200
60,000 1000 35 10% 200
60,000 1000 35 10% 200
60,000 1000 35 10% 200
60,000 1000 35 10% 200
60,000 1000 35 10% 200
60,000 1000 35 10% 200
Usage rate/day Prod. Quantity in one setup
140 10690
150 11711
160 13093
170 15119
180 18516
190 26186
130 9897
120 9258
110 8729
100 8281

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