POWER PRUNERTM

OPERATOR'S MANUAL 1

Power Pruner TM

Operator's Manual
MODEL: PPT-230
Serial Number 05001001 - 05999999

WARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides an Operator's
Manual and a Safety Manual. Both must be read and understood for proper and safe
operation.

X7502099800 X750003790
02/03
2
INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job-
dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will
find both easy to use and full of helpful operating tips and SAFETY messages.

THE OPERATOR'S MANUAL

Read and understand this manual before operation. Keep it in a safe
place for future refenence. It contains specifications and information for
operation, starting, stopping, maintenance, storage, and assembly
specific to this product.

THE SAFETY MANUAL

Read and understand this manual before operation. Keep it in a safe
place for future refenence. It explains possible hazards involved with
the use of Power PrunerTM and what measures you should take to make
their use safer.

TABLE OF CONTENTS
Introduction ............................................................... 2 Operation ................................................................. 15
- The Operator's Manual ........................................ 2 - Starting Cold Engine ......................................... 15
- The Safety Manual ............................................. 2 - Starting Warm Engine ....................................... 16
Manual Safety Symbols and Important Information .. 3 - Stopping Engine ............................................... 17
Safety ......................................................................... 3 - Pruning Techniques ......................................... 17
- Decals ................................................................. 3 Maintenance ............................................................ 18
- International Symbols ......................................... 4 - Skill Levels ........................................................ 18
Safety Instructions .................................................... 4 - Maintenance Intervals ...................................... 18
- Personal Condition and Safety Equipment ......... 4 - Air Filter ............................................................ 19
- Extended Operation/Extreme Conditions ............ 5 - Fuel Filter .......................................................... 19
- Equipment ........................................................... 5 - Spark Plug ......................................................... 20
- Safe Operation .................................................... 6 - Cooling System Cleaning .................................. 20
- Kickback ............................................................. 6 - Exhaust System ................................................. 21
Emission Control ........................................................ 7 - Carburetor Adjustment ..................................... 22
Description ................................................................ 7 - Guide Bar and Saw Chain Replacement ............ 23
- Contents ............................................................. 7 - Filing Saw Chain ............................................... 24
Specifications ........................................................... 10 Troubleshooting ...................................................... 25
Assembly ................................................................. 11 Storage ..................................................................... 26
- Drive Shaft/Power Head ................................... 11 Servicing Information ............................................... 28
- Cutting Attachment to Drive Shaft Installation 11 - Parts .................................................................. 28
- Throttle Linkage and Ignition Leads ................. 12 - Service .............................................................. 28
- Saw Chain Tension Adjustment ....................... 13 - ECHO Consumer Product Support .................... 28
Pre-Operation ........................................................... 13 - Warranty Card .................................................. 28
- Fuel ................................................................... 13 - Additional or Replacement Manuals ................ 28
- Lubricating the Guide Bar and Saw Chain ........ 14
- Adjusting Automatic Oiler ................................ 15 Specifications, descriptions and illustrative material in this
literature are as accurate as known at the time of
publication, but are subject to change without notice.
Illustrations may include optional equipment and
Copyright© 2003 By Echo, Incorporated
All Rights Reserved.
accessories, and may not include all standard equipment.
 POWER PRUNERTM
OPERATOR'S MANUAL 3
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety
alerts and helpful, informational messages preceded by symbols or key
words. The following is an explanation of those symbols and key IM
words and what they mean to you. PO
RT
AN TE
This symbol accompanied by the words WARNING T NO
and DANGER calls attention to an act or condition that
can lead to serious personal injury to operator and
IMPORTANT The enclosed message
bystanders.
provides information necessary for the
protection of the unit.
The circle with the slash symbol means whatever is
shown within the circle is prohibited. NOTE This enclosed message provides
tips for use, care and maintenance of the
unit.

SAFETY

DECALS Hot Decal (near muffler)

Locate these safety decals on your unit. Make sure the decals are
legible and that you understand and follow the instructions on them. If
a decal cannot be read, a new one can be ordered from your ECHO
dealer. See PARTS ORDERING instructions for specific information.

P/N 89016006361

Shaft Coupling

P/N 89016022660
4
INTERNATIONAL SYMBOLS
Symbol Symbol Symbol Symbol
Symbol form/shape description/application Symbol form/shape description/application Symbol form/shape description/application Symbol form/shape description/application

DO NOT allow Wear slip resistant

Read and understand Fuel and oil mixture flames or sparks foot wear.
Operator's Manual. near fuel.

Wear eyes, ears and Finger Severing Ignition

Emergency stop ON/OFF
head protection

Wear hand
Hot Chain lubrication Primer bulb
protection. Use
Surface
two handed.

Safety/Alert DO NOT smoke Carburetor adjustment

near fuel. Carburetor adjustment - High speed mixture
- Low speed mixture

Avoid all power Do not operate clos-

lines. This unit is not er than 15 M (50 ft.) Carburetor adjustment
insulated against from electrical - Idle speed
electrical current. hazards.

Plan retreat path

Keep bystanders at from falling Choke Control Choke Control
least 15 meters objects. "Cold Start" "Run"
(50 feet) away. Position Position
(Choke Closed) (Choke Open)

SAFETY INSTRUCTIONS
PERSONAL CONDITION AND SAFETY EQUIPMENT

WARNING DANGER
Power PrunerTM users risk injury to themselves and others if the Power PrunerTM is used improperly and or safety
precautions are not followed. Proper clothing and safety gear must be worn when operating a Power PrunerTM.

Physical Condition Hearing Protection

Your judgment and physical dexterity may not be good: ECHO recommends wearing hearing protection whenever
• if you are tired or sick,
• if you are taking medication, unit is used.
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well. Proper Clothing
Wear snug fitting, durable protective clothing; chain saw
Eye Protection safety pants or chaps are recommended.
Wear eye protection that meets ANSI Z87.1 or CE require-
ments whenever you operate the Power PrunerTM. • Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
Face and Head Protection • DO NOT WEAR TIES, SCARVES, JEWELRY.
When trimming overhead, always wear head protection
meeting ANSI Z89.1 or CE requirements with a full face Wear sturdy protective safety shoes or boots with non-
shield. Head protection with full face shield will help skid soles;
protect you from falling branches and debris. • DO NOT WEAR OPEN TOED SHOES,
Hand Protection • DO NOT OPERATE UNIT BAREFOOTED.
Wear no-slip, heavy duty work gloves to improve your
grip on the Power Pruner handles. Gloves also reduce the
transmission of machine vibration to your hands.
 POWER PRUNERTM
OPERATOR'S MANUAL 5
EXTENDED OPERATION/EXTREME CONDITIONS
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which To reduce the risk of RSI/CTS, do the
affects the fingers of certain individuals, may be brought about by following:
exposure to vibration and cold. Exposure to vibration and cold may • Avoid using your wrist in a bent, ex-
cause tingling and burning sensations, followed by loss of color and tended, or twisted position. Instead, try to
numbness in the fingers. The following precautions are strongly maintain a straight wrist position. Also,
recommended, because the minimum exposure which might trigger the when grasping, use your whole hand, not
ailment is unknown. just the thumb and index finger.
• Take periodic breaks to minimize repetition
• Keep your body warm, especially the head, neck, feet, ankles, hands, and rest your hands.
and wrists. • Reduce the speed and force with which
• Maintain good blood circulation by performing vigorous arm you do the repetitive movement.
exercises during frequent work breaks, and also by not smoking. • Do exercises to strengthen the hand and
• Limit the hours of operation. Try to fill each day with jobs where arm muscles.
operating the unit or other hand-held power equipment is not • Immediately stop using all power equip-
required. ment and consult a doctor if you feel
• If you experience discomfort, redness, and swelling of the fingers tingling, numbness, or pain in the fingers,
followed by whitening and loss of feeling, consult your physician hands, wrists, or arms. The sooner RSI/
before further exposing yourself to cold and vibration. CTS is diagnosed, the more likely perma-
nent nerve and muscle damage can be
Repetitive Stress Injuries prevented.
It is believed that overusing the muscles and tendons of the fingers,
hands, arms, and shoulders may cause soreness, swelling, numbness,
weakness, and extreme pain in those areas. Certain repetitive hand
activities may put you at a high risk for developing a Repetitive Stress
Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome
(CTS), which could occur when your wrist swells and squeezes a vital
nerve that runs through the area. Some believe that prolonged exposure
to vibration may contribute to CTS. CTS can cause severe pain for
months or even years.

EQUIPMENT

WARNING DANGER
Serious injury may result from the use of non-approved guide bar and saw chain combinations. ECHO, INC. will not
be responsible for the failure of cutting devices or accessories which have not been tested and approved by ECHO
for use with this unit. Read and comply with all safety instructions listed in this manual.

• Check unit for loose/missing nuts, bolts, and screws. Tighten

and/or replace as needed.
• Inspect fuel lines, tank, and area around carburetor for fuel leaks. DO
NOT operate unit if leaks are found.

Guide Bar and Saw Chain • Keep exhaust area clear of flammable
• Check that the cutting attachment, guide bar, and saw chain is firmly debris. Avoid contact during and immedi-
attached and in safe operating condition. ately after operation.
• Use only one Echo-approved extension on the pruner.
• Do not hit rocks, stones, tree stumps, and other foreign objects with
the saw chain.
• Do not cut into the ground with the saw chain.
• If cutting attachment end strikes an obstruction, stop engine immedi-
ately and inspect saw chain for damage.
• Do not operate with a dull, fractured, or discolored saw chain.
• Remove all foreign objects from work area.
• Always cover the guide bar and saw chain with guide bar cover
during transportation and for storage.
6
SAFE OPERATION
Keep A Solid Stance
• Maintain footing and balance at all times.
Do not stand on slippery, uneven, or
WARNING DANGER unstable surfaces. Do not work in odd
All overhead electrical conductors and communications wires can positions or on ladders. Do not overreach.
have electricity flow with high voltages. Never touch wires directly • Operate the Power PrunerTM only from the
ground or out of an approved bucket lift.
or indirectly when pruning, otherwise serious injury or death may
• Always evaluate the branches to be
result. pruned for hazards such as loose dead
branches, which may fall and strike the
operator or helpers. Remove hazards
before pruning.
• Plan retreat path from falling objects.
WARNING DANGER • Cut branches bounce when striking
Do not operate this product indoors or in inadequately ventilated ground.
areas. Engine exhaust contains poisonous emissions and can cause • Check that shoulder harness is adjusted
serious injury or death. for safe, comfortable operation.
• Turn the Power PrunerTM off when moving
Read the Manuals from tree to tree.
• Provide all operators of this equipment with the Operator's Manual, • Avoid any contact with saw chain.
and instructions for safe operation.
• Avoid all power lines. This unit is not insulated against electrical
current.

Use Proper Clothing & Equipment

• Always wear head protection with full face shield to help protect
against falling branches and debris.

Keep A Firm Grip

• Grip Power PrunerTM with both hands with thumbs and fingers
encircling the handle, and shaft tube.

KICKBACK

WARNING DANGER
Kickback can lead to dangerous loss of control of the Power PrunerTM and result in serious injury to the operator or
any one standing close by. Hold the Power PrunerTM firmly with both hands with thumbs and fingers encircling the
front and rear handles. Be aware of the down-and-outward path the pruner will take after the cut is made.
Kickback may occur when the moving saw chain at the nose or tip of
the guide bar touches an object, or when the wood closes in and
pinches the saw chain in the cut. In some cases this may cause a
lightning-fast reverse action, kicking the guide bar and saw chain up
and back, or down and back, towards the operator. Either of these
reactions may cause the operator to lose control of the Power PrunerTM,
which could result in serious personal injury.
With a basic understanding of kickback, you can reduce or eliminate the
element of surprise which contributes to accidents.
Avoid contact of the guide bar tip with any object while the saw chain
is moving.
Cut only wood. Avoid striking concrete, metal, wire, or other obstruc-
tions which could cause kickback or damage to the saw chain.
If the saw chain does strike a foreign object, immediately stop the
engine, inspect and repair the Power PrunerTM if necessary.
 POWER PRUNERTM
OPERATOR'S MANUAL 7
EMISSION CONTROL
EPA Phase 2
IMPORTANT ENGINE INFORMATION
The emission control system for these engines are EM (Engine ENGINE FAMILY: 3EHXS.0234EA DISPLACEMENT: 22.8 cc
Modification). EMISSION COMPLIANCE PERIOD: 300 Hours
THIS ENGINE MEETS U.S. EPA PH 2 EMISSION
REGULATIONS FOR SMALL NONROAD ENGINE. REFER
TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICA-
TIONS AND ADJUSTMENTS.

An Emission Control Label is located on the engine. (This is an

EXAMPLE ONLY, information on label varies by engine FAMILY).

PRODUCT EMISSION DURABILITY

The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the
engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures
are followed as listed in the Maintenance Section of this manual.

DESCRIPTION
Due to packaging restriction the ECHO product you have purchased requires some assembly.

After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing
parts. Use the contents list to check for missing parts.

CONTENTS
__ Power Head
__ Drive Shaft Assembly
__ Cutting Attachment W/ Guide Bar and Saw Chain
__ Plastic Bag
__ Operator's Manual
__ Safety Manual
__ Warranty Registration Card
__ Warranty Statement
__ T-Wrench (combination screwdriver/spark plug socket)
__ 3 mm hex wrench
__ 4 mm hex wrench
__ Safety Glasses
__ Echo Power Blend TM 2-stroke oil sample
__ Shoulder Harness
__ Guide Bar Cover
8
21 13

20

19

18 14

17

16 15

7 8

9
10
11
1
12
6
5
4

22 3
 POWER PRUNERTM
OPERATOR'S MANUAL 9
1. POWER HEAD - Includes the Engine, Clutch, Fuel System, Ignition System and Starter.

2. THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration press trigger gradually
for best operating technique.

3. SHOULDER HARNESS - An adjustable strap that suspends the unit from the operator.

4. CUTTING ATTACHMENT - Sealed, gear ratio is 1.5:1 reduction.

5. CUTTING SHOE - Used to capture and stabilize branch while cutting. Place cutting shoe against branch, accelerate
and lower saw chain into branch.

6. GUIDE BAR - 254 mm (10 in.) guide bar w/chain tensioner.

7. SAW CHAIN - 91 VS 9.53 mm (3/8 in.) low profile Oregon® saw chain. Runs approximately 609.6 m/min. (2000 ft/min)
at full throttle.

8. AUTOMATIC OILER ASSEMBLY - Self oiling. Use high quality, low viscosity, non detergent bar and chain oil.

9. LOWER SHAFT TUBE - Durable fiberglass mesh housing.

10. STOP SWITCH - Mounted on top of handle assembly. Move switch forward to run, back to stop.

11. THROTTLE TRIGGER LOCKOUT - This lever must be depressed before throttle trigger can be operated.

12. REAR HANDLE ASSEMBLY - Sturdy handle for right hand placement. Includes stop switch and throttle trigger.

13. TOP GUARD - Protects arm from hot engine.

14. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -The muffler or catalytic muffler controls exhaust noise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep
exhaust area clear of flammable debris.

15. FUEL TANK - Contains fuel and fuel filter.

16. FUEL TANK CAP - Covers and seals fuel tank opening.

17. RECOIL STARTER - Pull recoil handle slowly until starter engages, then quickly and firmly. When engine starts
return handle slowly. DO NOT let handle snap back or damage will occur.

18. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an
additional 4 or 5 times.

19. AIR CLEANER ASSEMBLY - Contains replaceable air filter element.

20. CHOKE - Located above air cleaner housing. Move lever to starting position ( ) (close choke) and back to run
position ( ) (open choke).

21. SPARK PLUG - Provides spark to ignite fuel mixture.

22. GUIDE BAR COVER - Used to cover guide bar and saw chain during transport and storage. Remove guide bar
cover before using unit.
10
SPECIFICATIONS
MODEL ----------------------------------------------------- PPT-230
Length (Standard) ----------------------------------------- 2.25 m (7 ft., 4.6 in.)
Length (Extended) ----------------------------------------- 3.43 m (11 ft., 3 in.)
Length w/extension ---------------------------------------- 4.95 m (16 ft., 3 in.)
Width -------------------------------------------------------- .23 m (9.06 in.)
Height ------------------------------------------------------- .22 m (8.7 in.)
Weight (dry) ------------------------------------------------ 7.8 kg (17.2 lb.)
Engine Type ------------------------------------------------ Air cooled, two-stroke, single cylinder gasoline engine
Bore ---------------------------------------------------------- 34.0 mm (1.34 in.)
Stroke -------------------------------------------------------- 28.0 mm (1.10 in.)
Displacement ----------------------------------------------- 25.4 cc (1.55 cu. in.)
Exhaust System -------------------------------------------- Spark Arrestor Muffler
Carburetor -------------------------------------------------- Zama diaphragm model RB w/primer bulb
Ignition System -------------------------------------------- CDI (capacitor discharge ignition)
Spark Plug -------------------------------------------------- NGK BPM-8Y Gap 0.65 mm (0.026 in.)
Fuel ---------------------------------------------------------- Mixed (Gasoline and Two-stroke Oil)
Fuel/Oil Ratio ----------------------------------------------- 50:1 two-stroke air cooled engine oil
Gasoline ----------------------------------------------------- 89 Octane unleaded. DO NOT use fuel containing methyl alcohol,
more than 10% ethyl alcohol or 15% MTBE.
Oil ------------------------------------------------------------ Power Blend TM Premium Universal 2-Stroke Oil
Fuel Tank Capacity ---------------------------------------- 0.55 lit. (18.6 US fl. oz.)
Starter System ---------------------------------------------- Automatic Recoil Starter
Clutch ------------------------------------------------------- Centrifugal Type
Sprocket Type ---------------------------------------------- 6 tooth spur, 9.53 mm (3/8 in.) pitch
Power Transmission Shaft Assembly ------------------- Aluminum Extrusion
Gear Case Ratio -------------------------------------------- 1.5:1
Oiling System ----------------------------------------------- Automatic
Saw Chain Oil Capacity ----------------------------------- 225 ml (7.6 oz.)
Handle ------------------------------------------------------- Right hand grip w/throttle trigger and lockout
Shoulder Harness ------------------------------------------ Standard
Idle Speed (RPM) ------------------------------------------ 2400 - 3200
Wide Open Throttle Speed (RPM) ----------------------- 10,000 - 12,000
Guide Bar and Saw Chain (91 VS) ----------------------- 254 mm (10 in.) ; 9.53 mm (3/8 in.) pitch
 POWER PRUNERTM
OPERATOR'S MANUAL 11
ASSEMBLY
Tools Required: 10x19mm (13/32x3/4in) T-wrench, 3 and 4 mm Hex
Wrenches

Parts Required: Power Head, Drive Shaft Assembly,

Cutting Attachment

DRIVE SHAFT / POWER HEAD

1. Loosen bolt (A).

2. Match square socket in engine shaft with square power transmis- C B

sion shaft (B) and slide together until engine rests against the
machine surface of lower drive shaft coupler (C).

A
3. Rotate lower drive shaft to align engine and rear handle assembly in
an upright position.
C

4. Tighten bolt (A) securely so engine will not rotate on lower shaft
tube.
A

CUTTING ATTACHMENT TO DRIVE SHAFT INSTALLATION

D
WARNING DANGER
Saw Chain is sharp! Always wear gloves when handling assembly,
otherwise serious personal injury may result.

1. Loosen the four (4) screws (D) and locator screw (E) on cutting
attachment.

E
12
2. Loosen center clamp knob (F), turning counter clockwise.
G

F
3. Pull upper tube (G) out of fiberglass lower tube 127-152 mm (5-6 in.),
then slide (G) back into fiberglass lower tube exposing inner drive
shaft (H). Align and join star shaped drive end of inner drive shaft
(H) with cutting attachment shaft (I).

4. Align ridges on upper tube (G) with seams in cutting attachment.

H G

G
5. Slide together, aligning locator screw (E) in cutting attachment with
locating hole (J) in upper tube. H
I

6. Tighten locator screw (E). Tighten four (4) cutting attachment

screws (D). E J

7. Extend upper tube to desired length. Tighten center clamp knob (F)
turning clockwise.

THROTTLE LINKAGE AND IGNITION LEADS C

A
D E
1. Connect two (2) ignition leads from throttle cable tubing (A) and
(B) to two (2) ignition leads on engine.

2. Place throttle linkage (C) through adjustment fixture (D), and install
wire end into large carburetor throttle swivel hole (E). Check throttle
for freedom of movement and that wide open throttle / low idle B
extremes are adjusted properly. The throttle linkage must be
adjusted by moving the adjustment fixture (D). Consult with your
Echo Dealer for correct adjustment procedure.

3. Bundle and secure ignition leads against engine housing with clip
(F).

F
 POWER PRUNERTM
OPERATOR'S MANUAL 13
SAW CHAIN TENSION ADJUSTMENT

WARNING DANGER
Always disconnect spark plug wire before servicing cutting
attachment. Wear gloves when handling saw chain, otherwise
serious personal injury may result.
B
To Adjust Saw Chain Tension. A

1. Loosen two (2) 10 mm (13/32 in.) guide bar nuts (A) located on
cutting attachment.

2. Turn the adjuster slot (B) clockwise until saw chain touches the
bottom of guide bar. Turning adjuster slot (B) counter clockwise
will loosen saw chain on guide bar.

3. Tighten guide bar nuts firmly. Move saw chain backwards on

guide bar by hand. Saw chain should move freely on guide bar if it
is in proper mesh with sprocket.

Keep the saw chain lubricated and properly adjusted and the guide bar
nuts tightened firmly at all times. If saw chain is difficult to rotate or
binds on guide bar, it is too tight.

PRE-OPERATION
FUEL

Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known
to be good quality. Gasoline may contain up to 15% MTBE (methyl
tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT
approved.
IMPORTANT
Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD (ISO/CD Echo premium Power Blend TM Universal
13738) and J.A.S.O. FC Standards must be used. Echo brand premium 2-Stroke Oil may be mixed at 50:1 ratio
Power Blend TM Universal 2-Stroke Oil meets these standards. Engine for application in all Echo engines sold
problems due to inadequate lubrication caused by failure to use an ISO- in the past regardless of ratio specified
L-EGD and J.A.S.O. FC certified oil, such as Echo premium Power Blend in those manuals.
TM
, will void the two-stroke engine warranty. (Emission related parts
only are covered for two years, regardless of two-stroke oil used, per
the statement listed in the Emission Defect Warranty Explanation.)
14
Mixing Instructions After Refueling
1. Fill an approved fuel container with half of the required amount of • Wipe any spilled fuel from the unit.
gasoline. • Move at least 3 m (10 ft.) from refueling
2. Add the proper amount of 2-stroke oil to gasoline. location before starting the engine.
3. Close container and shake to mix oil with gasoline.
4. Add remaining gasoline and remix. After use
5. Install fuel container cap and wipe any spilled fuel from container • DO NOT store a unit with fuel in its tank.
Leaks can occur. Return unused fuel to an
and surrounding area. approved fuel storage container.

Handling Fuel Storage

Fuel storage laws vary by locality. Contact
your local government for the laws affecting
your area. As a precaution, store fuel in an
WARNING DANGER approved, airtight container. Store in a well
Fuel is VERY flammable. Use extreme care when mixing, storing or ventilated, unoccupied building, away from
handling, or serious personal injury may result. sparks and flames. Do not store fuel longer
• Use an approved fuel container. than 30 days.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel. IMPORTANT
• Fuel tanks/cans may be under pressure. Always loosen fuel caps Stored fuel ages. Do not mix more fuel
slowly allowing pressure to equalize. than you expect to use in thirty (30)
• NEVER refuel a unit when the engine is HOT! days, ninety (90) days when a fuel
• NEVER refuel a unit with the engine running. stabilizer is added.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks out
doors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or IMPORTANT
operate unit until leakage is repaired. Stored two-stroke fuel may separate.
ALWAYS shake fuel container thor-
oughly before each use.
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some
states may require the use of automatic fuel shut-off containers
to reduce fuel spillage. Contact your ECHO dealer for ordering
information.

LUBRICATING THE GUIDE BAR AND SAW CHAIN

Automatic Oiling System

1. Wipe debris from around oil fill cap.

2. Remove oil fill cap, and fill reservoir with a quality, low-viscosity
guide bar and saw chain oil.

NOTE
The discharge volume of the automatic oiler is preset to deliver 3 to
4 cc/min. at normal operating RPM. During heavy or dry cutting
conditions, the oil discharge volume may be adjusted to assure
adequate lubrication. Refill the oil reservoir with each tank of fuel.

IMPORTANT
To prevent plastic deterioration, do not use synthetic or silicone
based oil.
 POWER PRUNERTM
OPERATOR'S MANUAL 15
ADJUSTING AUTOMATIC OILER

Tools required: 10x19mm (13/32x3/4) T-Wrench

1. Remove two (2) 10 mm guide bar retaining nuts and sprocket cover.

2. From bottom of gear case, turn adjustment screw (A) clockwise to

decrease oil volume - counter clockwise to increase oil volume.

NOTE
Very little visible oil on the saw chain will provide sufficient
lubrication.
A

3. Assemble components in reverse order.

OPERATION
STARTING COLD ENGINE

WARNING DANGER
A
The cutting attachment should not move at idle. If cutting attach-
ment moves, readjust carburetor according to "Carburetor Adjust-
ment" instructions in this manual or see your ECHO Dealer,
otherwise serious personal injury may result.

NOTE
Refer to Pole Pruner Safety Manual for proper and safe pruning
techniques.

1. Stop Switch
Move stop switch button (A) forward away from the STOP
position.

2. Choke
Move choke (B) to “Cold Start” ( ) Position.

3. Primer
B
Pump primer bulb (C) until fuel is visible and flows freely in the
clear fuel tank return line. Pump bulb an additional 4 or 5 times.
C

WARNING DANGER
Inspect starting area for hazards such as rocks, glass, debris etc.
which could be contacted by the cutting attachment when starting.
Keep helpers and bystanders at least 15 m (50 ft.) from starting area,
otherwise serious personal injury may result.
16
4. Recoil Starter
Lay the unit on a flat, clear area. Firmly grasp right hand grip and
throttle trigger lockout with left hand and fully depress throttle
trigger to wide open position. Rapidly pull recoil starter handle/rope
(D) until engine fires (or maximum five [5] pulls).

5. Choke
After engine fires (or five [5] pulls), move choke lever back to
D
“Run” ( ) position. Hold throttle trigger and throttle trigger
lockout fully depressed and pull recoil starter handle/rope until
engine starts and runs. Release throttle trigger and allow unit to
warm up at idle for several minutes.

NOTE
If engine does not start with choke in “Run” position after 5 pulls,
repeat instructions 2 - 5.

6. After engine warm up, gradually depress throttle trigger to increase

engine RPM to operating speed.

STARTING WARM ENGINE

The starting procedure is the same as Cold Start, except DO NOT close
the choke, and do not depress throttle trigger.

WARNING DANGER A
The cutting attachment should not move at idle. If cutting attach-
ment moves, readjust carburetor according to "Carburetor Adjust-
ment" instructions in this manual or see your ECHO Dealer,
otherwise serious personal injury may result.

1. Stop Switch
Move Stop Switch button (A) forward away from the STOP
position.

2. Primer
Pump primer bulb (C) until fuel is visible and flows freely in the
clear fuel tank return line. Pump bulb an additional 4 or 5 times.

3. Recoil Starter D
Lay the unit on a flat, clear area and firmly grasp right hand grip.
Pull the recoil starter handle (D) until the engine fires.

NOTE
If engine does not start after 5 pulls, use Cold Start Procedure.
 POWER PRUNERTM
OPERATOR'S MANUAL 17
STOPPING ENGINE

1. Throttle Trigger A
Release throttle and allow engine to return to idle before shutting
off engine.

2. Stop Switch
Move stop switch button (A) backward to STOP position.

WARNING DANGER
If engine does not stop when stop switch is moved to STOP
position, close choke - COLD START position - to stall engine.
Have your ECHO dealer repair stop switch before using pruner
again.

PRUNING TECHNIQUES
The Power PrunerTM is designed for light to medium trimming of limbs CORRECT
and branches up to 203 mm (8 in.) in diameter. Follow these tips for
successful operation.

• Plan cut carefully. Check direction branch will fall.

• Plan retreat path from falling branch. Cut branches bounce when
striking ground. GUIDE AGAINST
BRANCH
• Long branches should be removed in several pieces.

• Do not stand directly beneath branch being cut. NOT

CORRECT
• When ready to cut:
Hold "cutting shoe" against branch. This will prevent whipping of the
branch. DO NOT use back and forth sawing action.

• Look out for branch immediately behind the branch being cut. If saw
chain hits rear branch damage to saw chain may occur.

• Accelerate to full throttle.

• Apply cutting pressure. BLADE HITS REAR BRANCH

• Ease cutting pressure when nearing end of cut to maintain control.

• When pruning a limb 102 mm (4 in.) diameter or larger cut as follows:

1. Under cut 1/4 limb diameter near tree trunk.
2. Finish top cut slightly farther out on limb.
3. Flush cut stub at trunk.

• DO NOT use for felling or bucking.

NOT
CORRECT
18
MAINTENANCE
Your ECHO Power PrunerTM is designed to provide many hours of trouble free service. Regular scheduled maintenance
will help your pruner achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to
take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF
or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed see your ECHO Dealer for
repairs.

SKILL LEVEL
Level 1 = Easy to do. Most required tools come with unit.
Level 2 = Moderate difficulty. Some specialized tools may be required.
Level 3 = Experience required. Specialized tools are required. ECHO recommends
that the unit be returned to your ECHO dealer for service.

ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Just below each task
heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.

MAINTENANCE INTERVALS

3 6
R E Q'D D AILY OR YE AR LY
C OMP ON E N T/ MAIN TE N AN C E E VE RY MON TH S MON TH S
S K ILL B E FOR E 600
S YS TE M P R OC E D U R E R E FU E L OR 90 OR 270
LE V E L U SE H OU R S
H OU R S H OU R S

R ecommended E cho D ealer Maintenance P rocedures

C arburetor Inspect/C lean/Replace 3 I / C (1) R (1)

C yli nder E xhaust P ort Inspect/C lean/D ecarbon 3 I /C

D o-It-Yourself Maintenance P rocedures

A i r Fi lter Inspect/C lean/Replace 1 I /C I *

C hoke S ystem Inspect/C lean 2 I /C

Fuel Fi lter Inspect/Replace 1 I I /R *

Fuel Li ne Inspect/Replace 1 I /R * I I

C ooli ng S ystem Inspect/C lean 2 I /C

Muffler Spark A rrestor Inspect/Replace 2 I /R *

Gear Housi ng Grease 2 I I

P ower Transmi ssi on Inspect/C lean 2 I /C I

S haft

Gui de B ar Inspect/C lean/Lubri cate 2 I /C* I

S aw C hai n Inspect/S harpen/Replace/ 2 I /R * I

Lubri cate

Recoi l Starter Rope Inspect/C lean 1 I I *

Fuel Leaks Inspect 1 I * I * I *

Spark P lug Inspect/C lean 2 I /C R *

S crews/Nuts/B olts Inspect/Ti ghten/Replace 1 I /R *

MAIN TE N AN C E P R OC E D U R E LE TTE R C OD E S : I = IN S P E C T, R = R E P LAC E , C = C LE AN

IMP OR TAN T N OTE - Ti me i ntervals shown are maxi mum. A ctual use and your experi ence wi ll determi ne the frequency of requi red
mai ntenance.
MAIN TE N AN C E P R OC E D U R E N OTE S :
* A ll recommendati ons to replace are based on the fi ndi ng of damage or wear duri ng i nspecti on.
(1) Replacement wi ll be requi red for C ommerci al use after 600 hours. For C onsumer use, cleani ng every 6 months i s requi red.
 POWER PRUNERTM
OPERATOR'S MANUAL 19
AIR FILTER

Level 1.

Tools required: Cleaning brush 25 or 50 mm (1 or 2 in.)

Parts required: 90008 REPOWERTM Air and Fuel Filter Kit

1. Close choke (Cold Start Position) ( ). This prevents dirt from

entering the carburetor throat when the air filter is removed. Brush
accumulated dirt from the air cleaner area.

2. Remove the air cleaner cover. Clean and inspect the element for
damage. If element is fuel soaked and very dirty, replace.

3. If element can be cleaned and reused, be certain it:

• properly fits the cavity in the air cleaner cover.
• is installed with the original side out.

NOTE
Carburetor adjustment may be needed after air filter cleaning/
replacement. See Carburetor Adjustment Section.

FUEL FILTER
Level 1.

Tools required: 200-250 mm ( 8 - 10 in.) length of wire with one end

bent into a hook. Clean rag, funnel, and an approved
fuel container

Parts Required: 90008 REPOWERTM Air and Fuel Filter Kit

WARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or
handling or serious personal injury may result.

1. Use a clean rag to remove loose dirt from around fuel cap and
empty fuel tank.

2. Use the “fuel line hook” to pull the fuel line and filter from the tank.

3. Remove the filter from the line and install the new filter.
20
SPARK PLUG

Level 2.

Tools required: 10x19mm (13/32x3/4in) T-wrench, Feeler gauge,

Soft metal brush

Parts Required: REPOWERTM Tune-Up Kit P/N 90074

1. Remove spark plug and check for fouling, worn and rounded center
electrode.

2. Clean the plug or replace with a new one. DO NOT sand blast to
clean. Remaining sand will damage engine.

3. Adjust spark plug gap 0.65 mm (0.026 in.) by bending outer elec-
trode.

4. Tighten spark plug to 145-155 kg/cm (125-135 in. lb.). 0.65 mm

(0.026 in.)

COOLING SYSTEM CLEANING

Level 2.

Tools required: 4 mm Hex wrench, Cleaning brush 25 - 50 mm

(1 - 2 in.)

Parts Required: None.

IMPORTANT
To maintain proper engine operating temperatures, cooling air must
pass freely through the cylinder fin area. This flow of air carries
combustion heat away from the engine.

Overheating and engine seizure can occur when:

• Air intakes are blocked, preventing cooling air from reaching the
cylinder.

• Dust and grass build up on the outside of the cylinder. This build up
insulates the engine and prevents the heat from leaving.

Removal of cooling passage blockages or cleaning of cooling fins is

considered “Normal Maintenance.” Any failure attributed to lack of
maintenance is not warranted.
 POWER PRUNERTM
OPERATOR'S MANUAL 21
1. Remove spark plug lead.

2. Remove two (2) muffler cover screws and muffler cover (A).
C
3. Remove screw and top guard (B).

4. Remove engine cover (C).

IMPORTANT B
DO NOT use a metal scraper to remove dirt from the cylinder fins. A

5. Use brush to remove dirt from the cylinder fins.

6. Remove grass and leaves from the grid between the recoil starter
and fuel tank.

7. Assemble components in reverse order.

EXHAUST SYSTEM

Spark Arrestor Screen

Level 2.

Tools Required: Cross Head Screwdriver, Soft Metal Brush,

4 mm Hex Wrench

Parts Required: Spark Arrestor Screen P/N 14586240630,

Gasket P/N 14586642031
22
1. Remove spark plug lead.

2. Remove muffler cover (A).

A
3. Place piston at Top Dead Center (TDC) to prevent carbon/dirt from
entering cylinder.

4. Remove spark arrestor screen cover (B), gasket (C), and screen (D)
from muffler body.

5. Clean carbon deposits from muffler components.

D
6. Replace screen if it is cracked, plugged or has holes burned
through. C
B
7. Assemble components in reverse order.

Cylinder Exhaust Port

Level 3.

IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess
carbon every 3 months or 90 hours of operation in order to maintain
this engine within the emissions durability period. ECHO strongly
recommends that you return your unit to your ECHO dealer for this
important maintenance service.

CARBURETOR ADJUSTMENT

Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel
break-in before carburetor adjustments can be made. During the break-in
period your engine performance will increase and exhaust emissions will
stabilize. Idle speed can be adjusted as required.

High Altitude Adjustment

High altitude adjustment is not required for proper operation of this
engine.

Level 2.

Tools required: Screwdriver, Tachometer (ECHO P/N 99051130017).

Parts required: None.

 POWER PRUNERTM
OPERATOR'S MANUAL 23
NOTE
Every unit is run at the factory and the carburetor is set in compli-
ance with emission regulations. This carburetor does not have
acceleration and high speed adjustment needles.

1. Check idle speed and reset if necessary. If a tachometer is avail-

able, idle speed screw (A) should be set to the specifications found
on page 10 "Specifications" of this manual. Turn idle screw (A)
clockwise to increase idle speed; counter clockwise to decrease
A
idle speed.

WARNING DANGER
When carburetor adjustment is completed, the cutting attach-
ment should not turn at idle, otherwise serious personal injury
may result.

GUIDE BAR AND SAW CHAIN REPLACEMENT

WARNING DANGER
Never try to replace or adjust guide bar and saw chain with engine running. Always disconnect spark plug wire
before servicing guide bar and saw chain. This saw chain is VERY sharp, wear heavy gloves to protect your hands
when handling it. Wear eye protection meeting CE or ANSI specification Z87.1.

Guide Bar Replacement / Installation

Level 2

Tools Required: 10 x 19 mm (13/32 x 3/4 in.) T-wrench

• Remove two (2) 10 mm (13/32 in.) guide bar nuts (A) and relieve saw
chain tension turning adjuster slot (B) counter clockwise.
• Remove sprocket cover.
• Free saw chain from sprocket and remove from guide bar. If guide bar
B
is okay proceed to saw chain installation.
• Slide guide bar forward and remove from cutting attachment. Install A
new guide bar sliding it onto the cutting attachment as far as pos-
sible.

Saw Chain Installation

Level 2

• Install new saw chain onto guide bar. Make sure cutting links are
faced towards the nose of the guide bar.
• Engage saw chain with sprocket.
• Secure sprocket cover with (2) two guide bar nuts.
• Follow instruction for adjusting saw chain tension page 13.
24
FILING SAW CHAIN

Level 3.
30°
Tools required: 4.5 mm round File P/N 89751001130; Flat File
P/N 89751100230; Depth Gauge P/N 89751400232.

1
IMPORTANT
Dull or damaged cutters will result in poor cutting performance,
increased vibration, and premature saw chain failure.

2
WARNING DANGER
Always stop engine and disconnect spark plug wire before
servicing guide bar and saw chain. Always wear gloves when filing
saw chain, otherwise serious personal injury may result.
90°
1. Set round file (A) in cutter at 30° angle. One fifth (1/5) of the file
should be exposed above top cutter edge. 3

2. Keep file horizontal in cutter and file in one direction.

3. File until cutter top and side bevel edges are sharp without nicks.

4. Place depth gauge tool (B) firmly on top of cutter with .025" slot 5
and end against front cutter raker. File cutter raker with flat file until
flush with top of depth gauge.

5. Finish cutter sharpening by rounding front raker edge (C) with flat
file.
6

7 (SIDE PLATE ANGLE)

(TOP PLATE ANGLE)
6. Properly filed cutter is as shown.

7. Apply clean oil and rotate saw chain slowly to wash away filings.

8. If saw chain is coated or clogged with resin, clean in kerosene, then

soak in oil.
(TOP PLATE CUTTING ANGLE)
(DEPTH GAUGE)
 POWER PRUNERTM
OPERATOR'S MANUAL 25
TROUBLESHOOTING
EN GIN E PR OB LEM TR OU B LESH OOTIN G C H AR T

Problem C h eck Status C au se R emedy

Fuel strai ner clogged C lean or replace

No fuel at
Fuel at carburetor Fuel li ne clogged C lean or replace
carburetor
C arburetor See your Echo dealer

No fuel at cyli nder C arburetor See your Echo dealer

Fuel at cyli nder Open choke

Engi ne C lean/replace ai r fi lter
cranks - Muffler wet wi th fuel Fuel Mi xture too ri ch
Adjust carburetor
starts hard/ See your Echo dealer
doesn't
start Stop swi tch off Turn swi tch to ON
Spark at end
No spark Electri cal problem See your Echo dealer
of plug wi re
Interlock swi tch See your Echo dealer

Spark gap i ncorrect Adjust to .65mm (0.026 i n.)

C overed wi th carbon C lean or replace
Spark at plug No spark
Fouled wi th fuel C lean or replace
Plug defecti ve Replace plug

Ai r fi lter Ai r fi lter di rty Normal wear C lean or replace

C ontami nants/resi dues

Fuel fi lter Fuel fi lter di rty Replace
i n fuel
C ontami nants/resi dues
Fuel vent Fuel vent plugged C lean or replace
Engi ne i n fuel
runs,
but di es or Spark Plug Plug di rty/worn Normal wear C lean and adjust or replace
does not
accelerate Improper
C arburetor Vi brati on Adjust
properly adjustment
Excessi ve Extended operati on i n
C ooli ng System C lean
di rt/debri s di rty/dusty locati ons

Screen cracked,
Spark Arrestor
plugged, or Normal wear Replace
Screen
perforated

Engi ne
does not N/A N/A Internal engi ne problem See your Echo dealer
crank

WARNING DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open
spark plug opening, otherwise serious personal injury may result.
26
STORAGE
Long Term Storage (over 30 days)

WARNING DANGER
During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear
of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may
result.

Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage mainte-
nance which includes the following:

1. Store unit in a dry, dust free place, out of the reach of children.

WARNING DANGER
Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark or serious personal
injury may result.

2. Place the stop switch in the "OFF" position. 7. Remove the spark plug and pour 7 cc (1/4 oz.) of
fresh, clean, two-stroke engine oil into the cylinder
3. Remove accumulation of grease, oil, dirt and debris through the spark plug hole.
from exterior of unit.
A. Place a clean cloth over the spark plug hole.
IMPORTANT B. Pull the recoil starter handle 2-3 times to
Some tree sap and resins are corrosive. Thoroughly distribute the oil inside the engine.
wash the guide bar and sprocket areas after each use, C. Observe the piston location through the spark
then coat metal parts with light oil. plug hole. Pull the recoil starter handle slowly
until the piston reaches the top of its travel and
leave it there.
4. Perform all periodic lubrication and services that are
required. 8. Install the spark plug (do not connect spark plug
cable).
5. Tighten all the screws and nuts.
9. Install the guide bar cover on the guide bar and saw
6. Drain the fuel tank completely and pull the recoil chain during storage.
starter handle several times to remove fuel from the
carburetor.
 POWER PRUNERTM
OPERATOR'S MANUAL 27
NOTES
SERVICING INFORMATION
PARTS
Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for
your ECHO products are available only from an Authorized ECHO
Dealer. When you do need to buy parts always have the Model
Number and Serial Number of the unit with you. You can find these
numbers on the engine housing. For future reference, write them in the
space provided below.

Model No. _____________ SN. ____________

SERVICE DEALER?
Service of this product during the warranty period must be performed Call
by an Authorized ECHO Service Dealer. For the name and address of
the Authorized ECHO Service Dealer nearest you, ask your retailer or 1-800-432-ECHO
call: 1-800-432-ECHO (3246). Dealer information is also available on our or
Web Site. When presenting your unit for Warranty service/repairs, www.echo-usa.com
proof of purchase is required.
ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application, CONSUMER PRODUCT
operation or maintenance of this product you may call the ECHO SUPPORT
Consumer Product Support Department at 1-800-673-1558 from 8:30 am
to 4:30 pm (Central Standard Time) Monday through Friday. Before
1-800-673-1558
calling, please know the model and serial number of your unit to help 8:30 - 4:30 Mon - Fri C.S.T.
your Consumer Product Support Representative.
WARRANTY REGISTRATION
You may register your Echo equipment using the warranty registration
card or register on-line at www.echo-usa.com. Registering provides a
direct link between you and ECHO if we find it necessary to contact
you.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at
www.echo-usa.com.
Operator's and Parts Manuals are available by:
• Downloading free from www.echo-usa.com
• Purchasing from your Echo Dealer.
• Sending a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO,
INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part
number of the manual (if known), your name and address and mail to address below.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.

Available Parts Catalog

PPT-230 Serial Number 05001001 - 05999999 Part Number 99922203306

ECHO, INCORPORATED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047
www.echo-usa.com