\ a1 Mechanical Engineering (Manufacturing Technology) Modu Batch 2018, 2017, 2016 and 2007, Session December. 2018, January ir Program: 019 Sessional Test ~ Industrial Automation & Control (MMT 6209) Time allowed 1 hour 50 minutes UZ Using symbolic representation, discuss control of a double acting hydraulic actuator by a double solenoid operated, spring loaded, 4/3 directional control valve “6 24H State the purpose of directional, flow and pressure control valves used in Nuid power systems. Q) JS A hydraulic cylinder having a diameter of 100 mm is to be used (0 move a work piece in a manufacturing operation through a distance of SO mm in 10 seconds A force of 10 kN is-required to move the work piece Determine the required working pressure and hydraulic oil flow rate a Xf State the basic principles on which DC motors are based. Discuss the construction and working off permanent magnet DC motor 6) What are stepper motors? Discuss the working of a permanent magnet stepper motor What digital input rate is required to produce a rotation of X 600 RPM in a PM stepper motor having step angle of 7.5°? oO 5/ List the features of PLCs which are specific to their use as controllers on 7 the shop floor With the help of a suitable example, discuss the functions of timers in PLCs. 6) State the criteria used in selecting a PLC for a particular task or tasks Draw ladder diagram for implementing NAND, NOR and XOR logics in PLC 6) 7 What is the principle of resistance based temperature sensors” Discuss and compare difTerent types of resistance based temperature sensors «) Scanned with CamScannersrochameal Fngtieering (Manufacturing *prateh 2018, 2017, 2016 and 2007, Se OUlZ Technology) Modular Program On December 2018 January 2010 & Control (MAMET 6209) d maths 10 Time allowed 10 Roll No. J8120} . e Fane Vl Arar tebe xcs 1 Wate the answers on thy sheet only (i) ach question is of #s mark site Frue (1) or False (F): (a) Inductive type proximity sensors can detect only metallic objects “1 L thy Senuitets a9 the in the input value that will produce an observable ouput T // {e} Time constant of a sensor is the measure of its inertia. (A) ADEN DT isa desice fi measuring temperature difference between two objects FL fe X photo-resistor is based on the principle of increase in resistance with increase in light intensity “T K (9 Accumulators ate emploved in pneumatic circuits for reducing pressure fluctuations FL (2) A diaphrawes acimator ty a commonly used pneumatic act De jor in process control valves T= (hy Ina brushles motor, the rotor is a permanent magnet. “TY (i) A transistor can be used as an on-off switch. 7 Y Son oroff © = G1 Toa PLC an internal relay 1s a physical switch used for switching the PL Fill in the Blanks: (i) In a capacitor, the units of relative permittivity of the dielectric are () The material combination of a J-type thermocouple is Tron Constantan \-~ (m) Resistanee of an electrical resistance strain gauge with gauge factor of 2 and resistance 600 will char bY Off OQ when subjected to a strain of 0 001 L {n) The most widely used was in pneumatic systems other than air is Ne \ (9) A control valve used to operate a larger capacity valve is called Py Lot valve ono PLO L (p) In a PLC. opty Comblor are usually provided in the inpuvoutput unit for prote CM Ples, Lotehyus refers to holding a coil energized, even when the input which enensied i ceases 1 ©) Atelay ts ahind of Mecham roel switch \ (8) Vanable frequency drives are used for speed contralin Ae Cs Motors (0A hyd ster (se) i hind of diode with a gate controtfing the conditian under stich i can be Seated on Scanned with CamScannerExam.Code:0994 1069 Sub. Code: 7592 ME. (Manufacturing Technology) second Semester MMT-6209: Industrial Automation and Control Time allowed: 3 Hours ee eee lax. Marks; 50. NOTE: Attempt any five questions. y¥_ What do you understand by a control system? Differentiate between open and closed loop control systems giving examples. Draw a block diagram of a closed loop control system and discuss the main functional components and terminology used. (oy Xo) Draw a pneumatic circuit, using symbolic representation, for directional control “of a double acting cylinder by a pilot-operated, spring return. 5/2 directional control valve. The pilot valve is a 3/2 solenoid operated, spring return valve. gp). Discuss the working of a hydraulic power supply. stating the functions of all essential components. (5,5) *3(a) Differentiate between mechanical s\ thes and solid-state switches used in control systems. Give the construction and working of a relay. (b) Discuss the principle, construction and working of a permanent magnet DC motor. . 6,5) AGS Derive mathematical model of a second order system having 5 rad/see undamped natural frequency, zero damped angular frequency and a steady state gain of unity. ” Define Transfer Function. What is the overall transfer function tor u closed loop system having a forward-path TF of $/(s+3) and a negative feedback-path TF of 102 6,5) 5(a) Derive the relation change in resistance of a resistor when strained. How is the S variation in resistance in strain gauges converted to voltage change? C S’ (b) Differentiate between RTDs and thermistors. (3.3) (AG What are the main characteristics of op-amps? Draw the circuit diagram of a summing amplifier and derive the relation for voltage gain. (9) List the features of PLCs which are specific to their use as controllers on the shop floor. Discuss the concept of latching in PLCs with the help of basic latch circuit ladder diagram. .5) s7,9¥ Differentiate between a microprocessor and a microcontroller. Diaw the block pr diagram of a basic microcontroller and discuss the functions of each sub: em. {PF Write the truth tables for (a) AND logic (b) OR logic (c) NANI logic (d) NOR logic and (e) XOR logic and state the Boolean expressions for the same. (3,5) 8 (a) List the four common kinematic configurations of robotic manipulators any one configuration with the help of neat sketch. (b) Differentiate between forward and inverse kinemati robotics 6.5) XX Scanned with CamScannertexam.Code.994 ub. Code: 7534 1055 ME. (Manufacturing Technology) Secon S MMT-6209: Industrial Automation and Control smester Max. Marks: 50 Time allowed: 3 Hours NoTI : Attempt any five questions. 1(a), Draw a simplified block diagram of a closed loop control functional components and terminology used. (b) Drnw a block diagram for rolling mill conteol system, shown in adjoining figure, ~ for controlling the sheet thickness. fem and discuss the main : (5,5) 249). Drawing a neat ad labelled sketch, explain the construction and working ofa double acting pneumatic eylinder with end-cushioning. (0) Whats apitot operated valve? Using graphic syinbols, show the operation of a double acting pneumatic actuator using a pilot operated valve. 6.5) 349). Discuss and compare meterin and meterout methods employed in Hid power systems (or actuator speed control (0) What isa stein gauge element? Detive the relation for gauge factor ofa strain gauge. What information does the gauge factor provide about a strain gnsge? . co 4.) Discuss prineiple, construction and working of a DC motor. How is a brushless DC motor different from DC motor with brushes? (0)” Discuss the principle of operation of variable celuctance stepper motor. 69 5) With the help of a neat and labelled sketch, desrbe the Enstveion and working of a vibratory bowl Feeder. : (0) Wats an operations amplifier? raw te cits fr inverting and summing op-amps and derive the relations for voltage gain in ezch. ry 4 6{9) What isa rogram loge etl? What a he advantages of using a PLC over cotventional hardwired components? “(Q) Diss the lader diagram oppone wafer PLC prograning Construct the ladder logic diagrams for NAND, NOR and XOR logic. 3 149) Discuss the principle and weskng of Linear Vari Differential Transformer, List the “Faerent quantities which ere commonly measured using LYDTs fh) What i the Ingest decimal mb at cn be represented by the use of an 8-bit binary Wa i ropliy the following Boleanexpressons: © ()Q=AB+ABC+B (iy Q=A-B-C+A-B-C Gi QATCHABC HABE 65 (0) Whats taster faction ofa dynamism? Dative the transfer Fant for diplcement aren oe damper-spring system excited by an extemal ore (i) wns te finition ofan ona ype of eon? Give the eaton coating the eror signal ond control signal for a PID controller. Also define all the terms in the relation, 6,5) Scanned with CamScannery evewxey” e vo Exon Coe Subs Co 1000 7 ME, Mechanical Engineering (Manufacturing Technology MMP-0209: Industiial Aut it Technology) ion and Contiol Fime allowed: 3 Hours — NOTE: sluempt any five questions, AU questions carry equal marks vee 1a) Define control system. Draw a block diagram showing general form of a closed loop control system and discuss its elements, (b) Define static and dynamic characteristies of a system. Discuss any three static and any three dynamic characteristics of sensorsitransducers, 2(@) Compare pneuma ; ic and hydraulic power systems. Draw a labelled sketch of a hydraulic power supply and discuss its components ane working, (b) Why are directional control valves used in {uid power systems? How are they represented using symbols? Illustrate by drawing the valve symbol of four- port, two-position, solenoid operated, spring-return, spooltype hydraulic directional control valve 5) 3a) Discuss the principle, construction, working and applications of linear variable differential transformers. (>) What is a strain gauge element? Derive the relation for gaitge factor of a strain gauge. What information does the gauge factor provide about a strain gauge? (5,5) 4 (a) Discuss principle, construction and working of a DC motor. How is a brushless DC motor different from DC motor with brushes? (b) Why a stepper motor is called so and what are the common step angles? Discuss the principles of variable-reluctance and permanent-magnet types of stepper motors. (5.5) 5 (a) With the help of a neft and labelled sketch, describe the construction and working of a vibratory pow! feeder. (b) What is the need of sikeal conditioning in automation systems? Discuss the typical processes which constitute signal conditioning, (5,3) 6 (a) What ate the features of programmable logic controllers, which make thent ideally suited for shop floor applications? Make truth table and ladder diagram for starting a motor when a switch js closed. The motor should automatically stop after running for 10 seconds (&) Discuss the five modes of control action emplayed in closed-logp Cont olers. ‘Also give the relations correlating the error signal and control signal for each ae mode. 5 7(a) A system has an output x which varies with time f when subject to a step input of y and is described by: Xo sa5e = Sor PTC Scanned with CamScanner) saa) nO) @) Sib Gods, 1934 What is (a) the undtampe the equation 1h Y= Ow step input of size ¥annits? What is the significance m of a microcontroller and dlisew popracessor qveney (1) the stanypang, eatin (e) the solution 12 O and dvdt when f° Qand there 1 4 jal block from a of microprocessors in control? Draw yen how does it diffe ate truth tables and Boolean expressions far AND, NAND, NOR and xOR logic functions iplity the following Boolean expressions and verify the results (iy OLA BCH Gi OT EB CHAE TBS is suddenly A mercury-in-glass thermometer has a time constant of 10 s. taken trom being at 20°C and plunged into hot water at 80°C, what will be the temperature indicated by the thermometer after 10s? Take exponential, € fate the mathematical model for displacement of a simple mass-damper spring system excited by an external force, What will be the steady state value of displacement of such a system having stiffness of 2 N/em when subjected to constant force of 10 N? [A force of $400 N is exerted on an aluminium rod whose diameter is 6.2 em and length is 30 cm, A strain gauge with a gauge f 350 Q is attached to the rod. Calculate change in resistance of the strain gauge. Young's modulus of aluminium is 70 GNim?. tor of 4 and resistance of 2 x 5= 10) Scanned with CamScannervay Sub Coe nn Mb. Manufacturing Tech, MMT-0208 ial Automation & Control Lime Allowed: 3 hours Max, Marks: 1007 Note: temps any Five questions What do you understand by the term * Automation” Discuss the basic components atal Tevels of automation Differentiate between open loop and closed loop system? Give exam: (128) Discuss the various types of valves used for pressure contro in Muid power systems Using standard graphic symbols represent the manual directional control he u-operated and (49 9) hydraulic cylinder using an appropriate control valve, showin, operated states, With the help of neat sketch hydraulie valve. compare a servo hydraulic valve with a conventional What is a quick exhaust valve? Briefly discuss its construction and working What is the function of an accumulator in a hydraulic circuit? (10,64) Discuss the construction and working of an armature controlled d ¢. motor? ‘Also draw the equivalent electrical circuit tor a series wound de motor, Why a stepper motor is called so? Explain the principle of stepper motor operation. (40, 4) Discuss the various methods for orientation and picking up of components during processing With neat and labelled sketch, explain any one component orientation (99) method Derive the transfer function between displacement and applied force for a three clement mechanical system. What is the characteristic equation of such a system (39) How will you determine the frequency response of this system? s of operational amplifiers used in data acquisition s for a summing nd sketch the commonly typ 5 Derive the relation between the input and output volt Discuss the commonly employed methods of protection in sensor-controller-actuator systems (12,8) Discuss construction and working of a programming logic controller’ How will you prowam a PLC? Discuss with the help ofa suitable example. Differentiate between a microprocessor and microcontroller AO Scanned with CamScannerW DTP Dtvmtactmanns be ha MEE 890 Tdtoctvial Automatic ne Mowe Howes Trompe any Dany qnesiaeny 8 Contol Max Marks 100 HOO Ditlerntate benwcen Hye automation and prageaomabte antoniation fom Dadian soviet mania TE With the hely of a neat and fahetled sketeb, explain the construction and ble acti pneumatic evtanter with end cushioning workany HY) Dillerentiate between hy draubic and pneumatic actuation svsten (9) Diflerentiate between hyduautie and p ehuation sy steny (te, 19) SW Discuys the vations types of pressire contol valves used an fluid pesier systems valve (MY Discuss the constietion and working af quiek exh plications: af AC motors and HQ) Compare the construction, workin DE moto (OY Compare a relay with a tuansistor § (0) With the help ata neat and labelled sheteh, deseribe the eunste working ofa vibratory bow! feeder, (h) What is an operational ampliticr and what is ats rele in industrial antomation 5 mal (15.5) ow ft W othe block dis OF a basic inicracontioller and: diseuss the functions of cach subsystem, Give fi pplic tions of microcontrollers, (2) Give. working ofa Zener inde . (tS. 5) " F407 Discuss the funetions of timers and counts in proprammatte losie conttollers, Give examples showing the usage of timers and comers in Jude diagrams, 1h) Give the relation conclating the error sipnial aut contol signal tox a PH contiatter Ms define all the terns inthe rekation HSS) x on (a) Stepper motors (hy Bilterine anh (oy Digital hoy Scanned with CamScannerSub. Code. S017 Wiz MLE. (Manufacturing Technology) MM1T-6209 : Industrial Automation & Control Time Allowed: 3 Hours Max, Marks: 100 Note: ditempt all Five question. 3(a) (b) 4 (a) (b) 5 (a) (b) oa) (b) 7(a) 1) -000- Define programmable automation and discuss its major components and features. Differentiate between open and closed loop control systems. (5,5) Discuss the construction and working of any one pump and any one compressor used in fluid power systems. A hydraulic cylinder having a diameter of 100 mm is to be used to move a workpiece in a manufacturing operation through a distance of 30. mm in 10 seconds. A force of 10 KN is required to move the workpiece. Determine the required working pressure and hydraulic oil Now rate. (1s, 5) What is a directional control valve? Classify and discuss the various types of directional control valves used in pneumatic actuation systems. Define cracking pressure. Discuss the functioning of a pressure relief valve. (is, 8) What are the basic principles on which DC motors are based? Discuss the classification, construction and working of permanent magnet DC motors. Also, discuss the general torque v/s speed characteristics of DC motors. Compare a transistor with a thyristor. (15, 5) With the help of a neat and labelled sketch, describe the construction and working of reciprocating and centrifugal hopper feeders. Cla How does a microcontroller differ from a microprocessor? Draw the block diagram of a basic microcontroller and discuss the functions of each sity and briefly discuss conveyors used for material transfer, (15,5) subsystem. Discuss the performance measures of a second order system. (15,5) Write the truth tables for (a) AND logic (b) OR logic (¢) NAND logic (4) NOR logic and (e) XOR logic, Also draw ladder diagrams for implementing these in a PLC. Give the relation correlating the error signal and contrat signal for a PID controller. Also define all the terms in the relation. (13.5 Write short notes on (a) Stepper motors (h) Operational Amplifiers and (c) System Transfer Function. (7.7.6) Scanned with CamScannerMP. (Manulactiring Peehieloes) 2nd Seni te MM1-6209 > Industrial Antomation and Contat Hime Allowed: 3 he Mon Bal Note: Auempt any Five questions -000 Tay Differentiate between fixed automation sm! programmable automate w (9) Discuss the components and features ol eles loop control tein 2a) Differentiate between hydrodynamne and post ve displacement asap (9) Define cracking pressure. Miscuss the fun toning of a pe whe valve. q 4 Using symbolic representation draw a pnewmnatie cnet ia e bide i operator extends a single actin spring-retiny cylinder with a pred beanien operated 3/2 DC valve. When the sit rening ct lin eter tall ( another single acting Fetus shider should tw wed automatically after a © delay When the operator acter ©. f push button of 3/2 DC valve. both the cylinders should retract 4 Discuss principle. construction and working ef AC and Dt mete vi G compare their features S(a) With the help of a neat and labelled skeih, slescribe the vonclrweres working of vibratory how! feeder ( (b) Classify and discuss convevers nse for maternal transt 1a) What do you underst:prd by dhgital love Waite the truth tables ier pe (© NAND logic (b) NOR Posie and te) NOW foes ¢ (OY Derive the mathematiclé model for dh nal ofa amasseatamap toasts systein excited by an external force, (7a) Discuss the functions of timers and coneters in promiananabl ” controllers. (0) Give the relation correlatiny the error sien al amd control suit era Pate controller Define all the terms in the relations aind discuss thei lteet on ‘ control action 8 Wate short notes on a) Servovalves (by Operational Amaphtien. ast | microcontrollers Ine 1 in rite sy Hein Scanned with CamScanner