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Alp 200

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0% found this document useful (0 votes)
30 views64 pages

Alp 200

Uploaded by

Ruben Arroyo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 64

ALP 200

Thanks for you preference, and have a good time! This hand-
book contains the information you need to properly operate and
maintain your motorcycle.

The data and specifications provided in this manual does not constitute an
engagement on the part of BETAMOTOR S.p.A. BETAMOTOR reserves the
right to make any changes and improvements to its models at any moment
and without notice.

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IMPORTANT

We recommend checking all the tightenings after the first one or


two hours’ ride over rough ground. Special attention should be
paid to the following parts:

• rear sprocket
• footrest supports
• front brake caliper
• mudguard bracket
• engine bolts
• shock absorber bolts
• wheel spokes
• rear frame

IMPORTANT

For any servicing requirements, please contact Betamotor’s author-


ized service network.

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TABLE OF CONTENTS

Operating instructions............................................................................. 5
Ecologic guide ....................................................................................... 5
Riding safety ......................................................................................... 6

CHAPTER 1 GENERAL INFORMATION .............................................. 7


Vehicle identification data ....................................................................... 8
Familiarizing with the vehicle................................................................... 9
Specifications ...................................................................................... 10
Engine ................................................................................................ 12
Electrical system ................................................................................... 14
Recommended lubricants and liquids ...................................................... 16

CHAPTER 2 OPERATION .................................................................. 17


Main parts .......................................................................................... 18

CONTENTS
Keys ................................................................................................... 21
Steering lock ....................................................................................... 21
Helmet lock ......................................................................................... 21
Digital rpm indicator operating instructions.............................................. 22
Checks before and after use .................................................................. 28
Breaking in.......................................................................................... 28
Fuelling ............................................................................................... 28
Startup................................................................................................ 29
Engine shut-down ................................................................................. 29
Trial trim option.................................................................................... 30

CHAPTER 3 ADJUSTMENTS.............................................................. 31
Key to symbols..................................................................................... 32
Brakes ................................................................................................ 32
Adjusting the idle speed ....................................................................... 33
Handlebar .......................................................................................... 33
Rear shock absorber............................................................................. 33
Headlight ............................................................................................ 34

CHAPTER 4 CHECKS AND MAINTENANCE ..................................... 35


Engine oil............................................................................................ 36
Fume collecting tube ............................................................................. 37
Air filter .............................................................................................. 38

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Spark plug .......................................................................................... 40
Carburettor ......................................................................................... 40
Front brake.......................................................................................... 41
Rear brake .......................................................................................... 43
Clutch control ...................................................................................... 44
Ckeck of steering play .......................................................................... 45
Tyres................................................................................................... 46
Fork oil ............................................................................................... 46
Chain ................................................................................................. 47
Headlight ............................................................................................ 48
Turn indicators ..................................................................................... 49
Tail light .............................................................................................. 49
Replacing the plate number light ............................................................ 49
Battery ................................................................................................ 49
Cleaning the vehicle ............................................................................. 53
Prolonged inactivity .............................................................................. 54
CONTENTS

Scheduled maintenance vehicle ............................................................ 55

CHAPTER 5 BODY DISASSEMBLY AND REASSEMBLY ..................... 57


Removal and refitting of the saddle......................................................... 58
Removal and refitting of the tank fairing .................................................. 58
Removal and refitting of the passenger handles .................................................58
Removal and refitting of the under-saddle plastic shield ............................. 59

CHAPTER 6 TROUBLESHOOTING .................................................... 61


Troubleshooting ................................................................................... 62

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OPERATING INSTRUCTIONS

• The vehicle must be accompanied by: number-plate, registration document, tax


disc and insurance.
• Do not carry animals, pets or loose objects that can stick out from the vehicle.
• Riding without a crash helmet is forbidden.
• Always ride with the low beam on.
• Any modifications of the engine or other parts resulting in a power and/or speed
increase are punishable by severe sanctions including the confiscation of the vehicle.
• To protect your safety and that of others, always drive carefully and with your helmet
on.

WARNING
Any modifications and tampering with the vehicle during the warranty period exempt
the manufacturer from all responsibility and invalidate warranty.

ECOLOGIC GUIDE

• Every vehicle powered by an internal combustion engine produces an amount of


noise (noise pollution) and gases (air pollution) which varies with the riding style.
• The abatement of noise and air pollution levels is the duty of everybody. Avoid
full-throttle starts, sudden acceleration and abrupt braking. This will reduce noise
emission as well as the wear and tear of the tyres and mechanical parts, and will
also allow a considerable reduction in fuel consumption.

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RIDING SAFETY

• Observe the Highway Code.


• Always put on and fasten a homologated helmet.
• Always ride with the low beam on.
• Always keep the crash helmet visor clean.
• Avoid wearing garments with hanging ends.
• Do not keep sharp or brittle objects in your pockets while riding.
• Properly adjust the rearview mirrors.
• Always ride in a seated position, with both hands on the handlebars and both feet
on the footrests.
• Always pay attention and do not allow anything to distract you while riding.
• Do not eat, drink, smoke, use a mobile phone, etc. while riding.
• Do not wear headphones to listen to music while riding.
• Never ride abreast with other vehicles.
• Do not tow and avoid being towed by other vehicles.
• Always keep a safe distance from other vehicles.
• Do not sit on the vehicle when it is on its stand.
• Do not start off while the vehicle is on its stand.
• Do not pull out the stand when the vehicle is facing downhill.
• Avoid swaying and wheelies as they are extremely dangerous for your own and
other people’s safety as well as for your vehicle.
• Always apply both brakes on dry roads with no gravel and sand. Using one brake
may be dangerous and cause uncontrolled skidding.
• To reduce the braking distance, always apply both brakes.
• On wet roads and in off-road riding, drive with care and at moderate speed. Take
special care in applying the brakes.
• Do not start the engine in closed places.

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CHAPTER 1 GENERAL INFORMATION

CONTENTS
1
Vehicle identification data ....................................................................... 8
Frame identification ........................................................................... 8
Engine identification .......................................................................... 8
Toolkit .............................................................................................. 8
Familiarizing with the vehicle................................................................... 9
Specifications ...................................................................................... 10
Weigth ........................................................................................... 10
Vehicle dimensions .......................................................................... 10
Tyres .............................................................................................. 10

GENERAL INFORMATION
Capacities ...................................................................................... 10
Front suspension .............................................................................. 11
Rear suspension .............................................................................. 11
Front brake ..................................................................................... 11
Rear brake ..................................................................................... 11
Engine ................................................................................................ 12
Carburetor ...................................................................................... 12
Transmission .................................................................................. 13
Electrical system ................................................................................... 14
Electrical diagram ........................................................................... 14
Legend electrical diagram ................................................................ 15
Recommended lubricants and liquids ...................................................... 16

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1 VEHICLE IDENTIFICATION DATA
FRAME IDENTIFICATION
Frame identification data A are stamped
on the right side of the steering head tube.
A
GENERAL INFORMATION

ENGINE IDENTIFICATION
Engine identification data B are stamped
in the area shown in the picture.

TOOLKIT
The following items are supplied as stand-
ard: maintenance manual and tool kit (see
picture).

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FAMILIARIZING WITH THE VEHICLE
Main parts:
1
1 - Air filter 8 - Rear light 15 - Engine protection
2 - Fuel tank 9 - Rear turn indicators 16 - Saddle
3 - Tank cap 10 - Side stand 17 - Engine
4 - Silencer 11 - Rearview mirror 18 - Front mudguard
5 - Rear shock absorber 12 - Foot rests passenger 19 - Number-plate holder
6 - Headlight 13 - Fork 20 - Kick-start
7 - Front turn indicators 14 - Foot rests rider 21 - Helmet lock

11

GENERAL INFORMATION
3 7
4
2 6
8
1
9

20

11
16

13 21

12 19
18

17
15
14
10

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1 SPECIFICATIONS
WEIGHT
Dry weight .................................................................................103,0 kg
front ...................................................................................49,5 kg
rear ....................................................................................53,5 kg

VEHICLE DIMENSIONS
maximum length........................................................................ 2143 mm
maximum width .......................................................................... 820 mm
wheelbase................................................................................ 1372 mm
GENERAL INFORMATION

ground clearance ........................................................................ 288 mm


saddle height.............................................................................. 836 mm

TYRES

TRIAL settings
Dimensions Pressure [Bar]
Front tyre Rear tyre Front tyre Rear tyre

2,75 - 21 45L 4,00 R18 64L 1,0 ÷ 1,2 bar 1,0 ÷ 1,2 bar

2,75 - 21 45P 4,00 R18 64P 1,0 ÷ 1,2 bar 1,0 ÷ 1,2 bar

ENDURO settings (optional)


Dimensions Pressure [Bar]
Front tyre Rear tyre Front tyre Rear tyre

90/90 - 21 54S 120/80-18 62S 1,0 ÷1,2 bar 1,0 ÷1,2 bar

90/90 - 21 54R 130/80-18 66R 1,0 ÷1,2 bar 1,0 ÷1,2 bar

CAPACITIES
fuel tank .......................................................................................6 (liters)

including reserve........................................................................1,5 (liters)

Engine oil

only oil change ...................................................................0,85 (liters)

with filter change ................................................................0,95 (liters)

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FRONT SUSPENSION
Shaft diameter ............................................................................ ∅ 37mm
1
Type of oil ................................................................ AGIP ARNICA SA 32

Oil quantity ................................................................................ 0,552Kg

REAR SUSPENSION
Spring K ........................................................................................ K12,5

Spring preload ............................................................................. 139mm

GENERAL INFORMATION
FRONT BRAKE
Ø 245 mm disc brake with hydraulic control

REAR BRAKE
Ø 160 mm disc brake with hydraulic control

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1 ENGINE

Type ........................................................................................... 4 Stroke

Bore x stroke ........................................................................ 66x58,2 mm

Displacement (cm3) .......................................................................199 cm3

Pressure ratio ................................................................................... 9,4:1

Fuel system ............................................................................... carburetor


GENERAL INFORMATION

CARBURETOR

Carburetor type MIKUNI BST31 42AD


Main jet 122.5
Slow jet 45
Starter jet 135
Needle 5D26
Needle position (from top)) 3°
Air screw turns (from all closed) 1+1/2

Cooling system ..........................................................................Air-cooled

Spark plug ...........................................................................NGK DR8 EA

Clutch .................................................................................. wet, multidisc

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TRANSMISSION

Primary drive 60/19


1
Gear ratio 1st gear 33/11
Gear ratio 2nd gear 29/15
Gear ratio 3rd gear 23/16
Gear ratio 4th gear 23/21
Gear ratio 5th gear 21/23
Secondary drive 48/15

GENERAL INFORMATION
Starting .............................................................electric starter and kickstart

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1
GENERAL INFORMATION ELECTRICAL SYSTEM
ELECTRICAL DIAGRAM

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LEGEND ELECTRICAL DIAGRAM
1)
2)
FRONT R.H. BLINKER WITH BULB 12V-6W
FRONT STOP PUSH BUTTON
1
3) ENGINE STOP
4) STARTING BUTTON
5) RIGHT CENTRAL UNIT
6) WHEEL SPEED SENSOR
7) BLINKERS TELL TALE LAMP
8) BUTTON 1
9) DIODE 1A
10) DASHBOARD TRAILTECH
11) HIGH BEAM TELL TALE LAMP
12) NEUTRAL TELL TALE LAMP
13) BUTTON 2
14) LEFT CENTRAL UNIT

GENERAL INFORMATION
15) HORN BUTTON
16) FLASH BUTTON
17) HEADLIGHT SELECTOR
18) BLINKERS SWITCH
19) CLUTCH BUTTON
20) FRONT L.H. BLINKER WITH BULB 12V-6W
21) BLINKERS CONTROL DEVICE
22) H.T. COIL
23) DIODES GROUP 6A
24) 2X DIODES GROUP 1A
25) CONDENSER 4700 UF - 25V
26) REGULATOR 12V
27) STARTER MOTOR
28) FUSE 15A
29) STARTER RELAY
30) HERMETIC BATTERY 12 - 9AH
31) ENGINE EARTH
32) REAR L.H. BLINKER WITH BULB 12V-6W
33) PLATE ILLUMINATION WITH BULB 12V-5W
34) EARTH
35) POSITION
36) STOP
37) 2X DIODES 1A
38) TAIL LAMP (LED)
39) REAR R.H. BLINKER WITH BULB 12V-6W
40) REAR STOP PUSH BUTTON
41) NEUTRAL POSITION SWITCH
42) STAND SENSOR
43) GENERATOR
44) PICK-UP
45) ELECTRONIC CONTROL UNIT
46) STAND RELAY
47) KEY OPERATED SWITCH
48) HEADLAMP WITH BULB 12V - 35/35W AND POSITION LIGHT 12V - 5W
49) HORN 12V
Key to colours
Bi = White Bl = Blue Ar = Orange
Ve = Green Ne = Black Az = Sky-blue
Ma = Brown Gi = Yellow Ro = Pink
Vi = Purple Rs = Red Gr = Grey

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1 RECOMMENDED LUBRICANTS AND LIQUIDS
For better operation and longer vehicle life, we advise you to use the products listed
in the following chart:

TYPE OF PRODUCT TECHNICAL SPECIFICATION

TRANSMISSION OIL PANOLIN OFF ROAD 4T BLEND 10W/40

BRAKE OIL BRAKE FLUID DOT 4

FORK OIL AGIP ARNICA SA32


GENERAL INFORMATION

GREASE FOR RODS PANOLIN SPECIAL GREASE NLGI 2

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CHAPTER 2 OPERATION

CONTENTS
2
Main parts .......................................................................................... 18
Fuel cock ........................................................................................ 18
Starter ............................................................................................ 18
Clutch lever .................................................................................... 18
Lh switch ........................................................................................ 19
Rh switch ........................................................................................ 19
Front brake lever and gas control ...................................................... 19
Gearchange lever............................................................................ 20
Brake pedal .................................................................................... 20
Kickstart ......................................................................................... 20
Side stand ...................................................................................... 20
Keys ................................................................................................... 21
Steering lock ....................................................................................... 21

OPERATION
Helmet lock ......................................................................................... 21
Digital rpm indicator operating instructions.............................................. 22
Checks before and after use .................................................................. 28
Breaking in.......................................................................................... 28
Fuelling ............................................................................................... 28
Startup................................................................................................ 29
Engine shut-down ................................................................................. 29
Trial trim option.................................................................................... 30

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2 MAIN PARTS
FUEL COCK
OFF ON RES
Fuel cock has three positions:

OFF: fuel supply closed. Fuel cannot pass


from the tank to the carburettor.
ON: fuel supply enabled. Fuel flows from
the tank to the carburettor. The tank empties
until it reaches the reserve level.
RES: reserve fuel supply. Fuel flows from
the tank to the carburettor and the tank
empties completely.
OPERATION

STARTER
The starter lever is located on the left side
of the handlebar. Turn the lever counter-
clockwise to operate.

1 CLUTCH LEVER
Clutch lever 1 is fitted to the left-hand side
of the handlebars.

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LH SWITCH
The dip and service switch is located on
3
2
2
the left side of the handlebar and is com-
posed as follows:
1 Horn button;
2 Dip switch
( high beam ; low beam)
3 High beam switch; 1 4
4 Turn signal light switch: Shifting lever
left or right activates the left or right indi-
cators. When released, the lever returns
to the central position. Press it to turn the
indicators off.

RH SWITCH
2
The start/stop switch is located on the

OPERATION
right side of the handlebars and is made
up as follows:

1 Starter button. Push the button until the


engine starts. Do not press the button 1
while the engine is running.
2 Shut-down: press the button until the 1
engine stops.

FRONT BRAKE LEVER AND GAS


A
CONTROL
The front brake lever A and the gas throt-
tle B are located on the right side of the
handlebar.

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2 GEARCHANGE LEVER
Gearchange lever A is fitted to the left side
of the engine.
5 The positions corresponding to the different
4 gears are shown in the figure.
3
2
N
A
1

BRAKE PEDAL
Brake pedal A is located in front of the
right-hand footrest.
OPERATION

KICKSTART
The kick-starter pedal is located on the
right side of the engine. The upper part is
rotatable. To start, depress the kick-starter
outward and with a quick movement down-
ward. The pedal will automatically return
upwards. After starting, manually fold the
pedal in the rest position.

SIDE STAND
Press down side stand with the foot and
lean the vehicle against it.
Ensure that the ground is solid and the
vehicle stands steadily.

The stand is fitted with a safety device. This


device results in the vehicle being switched
off if the stand is lowered when the same
is in gear.

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KEYS
The vehicle is supplied with two keys (one
2
key and its spare), for the ignition switch/
steering lock and the helmet lock.
- Turn the key to to start up the engine.
- Turn the key to to switch off the en-
gine.

STEERING LOCK
To activate the steering lock: A
- turn the handlebar counter-clockwise;
- push the key and turn counter-clockwise;

OPERATION
the steering lock is inserted in position A.
Remove the key from this position. The
engine cannot be started.
To deactivate the steering lock:
- turn the key clockwise;
- turn the handlebar clockwise;
From this position, the handlebar is free to
move, the key can be removed and the
engine cannot be started.

HELMET LOCK
Insert the key into the lock located on the
left side under the saddle, and then rotate
it anticlockwise to open the helmet hook.

WARNING: Do not keep the spare keys


in the vehicle.
Keep the keys in a safe and easy-to-reach
place. The code number stamped on the
keys should be copied on this manual (or
elsewhere) so it can be used to ask for
duplicates should both keys be lost.

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2 DIGITAL RPM INDICATOR OPERATING INSTRUCTIONS
Contents
1 GENERAL SPECIFICATIONS AND GENERAL INFORMATIONS
1.1 General specifications
1.2 General informations
2 SETTING THE PARAMETERS
2.1 Setup sequence
2.1.1 Selecting the unit of measure
2.1.2 Selecting the wheel size
2.1.3 Selecting the clock format
2.1.4 Setting the Time
2.1.5 Selecting the maintenance memo
3 SCREENS
4 FEATURES
5 SPEEDOMETER
6 ADJUSTING THE TRAVELLED DISTANCE METER
OPERATION

7 WARNING LIGHTS

1 GENERAL SPECIFICATIONS AND GENERAL INFORMATIONS

1.1 GENERAL SPECIFICATIONS


SPEED/DISTANCE SENSOR: Non-contact magnetic
DISPLAY MEASUREMENTS: 125mm x 41mm x 34mm
STORAGE TEMPERATURE: -20°C to 80°C (-4°F to 176°F)
BATTERY: 3V CR2032
BATTERY LIFE: Approximately one year
EXTERNAL CURRENT SUPPLY: 12V DC

2 1 4 1 LCD
2 High beam light
3 Idle pilot light
4 Turn indicator light
5 Push-button 1
6 Push-button 2
3

5 6
1.2 GENERAL INFORMATIONS
Backlight:
The digital speedometer/odometer is backlit to enable reading where there is poor
or no lighting.

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When using supplied power with the engine on:
• The back-lighting is on permanently when the engine is running.
Using only the internal battery:
2
• With the LO symbol, the backlighting will not switch on. The symbol appears
when the battery voltage is lower than 2.45V.
Reset Button:
Using the Reset button, located on the back of the instrument, all travel data will be
deleted, including date and time.
Internal battery:
The instrument houses a 3.0V internal button cell battery (CR2032). The instrument
can only work with this battery. The symbol appears when the battery is
running low. To change the battery, unscrew the cap located on the back of the
instrument using a coin.
Once the battery has been changed, make sure that the positive side is facing
outwards.
REPLACE THE BATTERY WITH ANOTHER CR2032-TYPE BATTERY.
2 SETTING THE PARAMETERS

OPERATION
General information:
Allowed settings:
• Km/h (kilometres per hour) or M/h (Miles per hour)
• Wheel size (rolling circumference) [mm]
• Clock format: 12-hour / 24-hour
• Current date
• Maintenance

TO ENTER THE PARAMETER SETTINGS MODE HOLD DOWN THE RIGHT AND LEFT
BUTTONS FOR APPROX. 3s.
THE WORD “Unit” WILL FLASH ON THE DISPLAY.

The operational logic is structured as follows:


• The instrument enters SETUP mode displaying the parameters according to the
sequence listed above.
• The instrument displays the parameter to be changed for a few seconds in flash
mode.
• If you wish to change the parameter displayed for those few seconds simply
edit the values by pressing the right and/or left buttons (according to the modes
listed below), otherwise wait a few seconds (approx. 5 s) to proceed to the next
parameter.
• When the parameter has been edited to the desired value, the instrument au-
tomatically moves onto the next setting, there is no need to press any button of
confirmation.
• If you only wish to enter the setup mode to view the configured settings, simply wait
without pressing any buttons; the instrument will display all of the set parameters
and will then automatically go back to “Normal Mode”.

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2 2.1 SETUP SEQUENCE
Select unit of measure
Wheel size
Clock format
Setting the Time
Maintenance reminder

2.1.1 Selecting the unit of measure (Km/h or M/h):


TO SELECT THE UNIT OF MEASURE (Km/h or M/h), PRESS THE RIGHT OR LEFT
BUTTON.
WAIT 5 SECONDS TO PROCEED TO THE NEXT SETTING.
DO NOT PRESS ANY BUTTONS.

2.1.2 Selecting the wheel size (rolling circumference):


The instrument has programmed two rolling circumference measurements for the front
wheel: larger size (ENDURO tyre) or smaller size (TRIAL tyre).
PRESS THE LEFT BUTTON TO SELECT ONE OF THE TWO OPTIONS.
OPERATION

WAIT 5 SECONDS TO PROCEED TO THE NEXT SETTING. DO NOT PRESS ANY


BUTTONS.

2.1.3 Selecting the clock format (12- or 24-hour):


The default setting on the instrument is the 12-hour clock.
TO SELECT THE 12- OR 24-HOUR CLOCK, PRESS THE RIGHT OR LEFT BUTTON.
WAIT 5 SECONDS TO PROCEED TO THE NEXT SETTING. DO NOT PRESS ANY
BUTTONS.

2.1.4 Setting the Time:


The time is set by increasing or decreasing it by 1 minute steps.
PRESS THE LEFT BUTTON TO DECREASE THE TIME.
PRESS THE RIGHT BUTTON TO INCREASE IT.
WAIT 5 SECONDS TO PROCEED TO THE NEXT SETTING. DO NOT PRESS ANY
BUTTONS.

2.1.5 Selecting the maintenance reminder


The instrument displays the countdown to maintenance operations based on the
data entered by the user. The data is based on the kilometres and miles travelled
according to the unit of measure selected by the user. The factory setting is on “OFF”.
PRESS THE LEFT BUTTON TO LOWER THE NUMBER. PRESS THE RIGHT BUTTON
TO RAISE IT (max value 10000Km).
WAIT 5 SECONDS TO EXIT SETUP MODE.
DO NOT PRESS ANY BUTTONS.

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3 SCREENS
Switching between 3 normal modes
2
All of the information that the instrument is capable of providing is displayed on one
of these 3 screens.
The instrument will stay on the set screen until a button is pressed to switch to another
screen.
TO SWITCH FROM ONE SCREEN TO ANOTHER, PRESS EITHER THE RIGHT OR
LEFT BUTTON BRIEFLY.
Screen 1:
• Speed • Distance 1 (DST) • Time
Screen 2:
• Speed • Distance 2 (DST2 ) • Time
Screen 3:
• Maximum speed (MAX) • Average speed (AVG)
• Accumulated running time (ART) • Odometer (ODO)
* Note: The maximum and average speeds are updated automatically when the
user accesses screen 3.

OPERATION
4 FEATURES
General information:
During normal use the instrument is in “Normal” mode.
Available modes:
• Sleep Mode
• Choose from 3 “Normal” screens
• Clear Distance 1 (DST1)
• Clear Distance 2 (DST2)
• Clear Maximum/Average Speed (MAX/AVG)

Sleep Mode:
If the instrument does not receive any input for 5 minutes (either from the movement
of the wheel or a button), it will go into “Sleep Mode”. In “Sleep Mode” only the
time appears on the screen.
To exit “Sleep Mode” all the instrument requires is an input, either from the movement
of the sensor or by pressing a button.

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2 5 SPEEDOMETER
Speed
The speed is displayed in the centre of screens 1 or 2 and can range from 0 to 399.9
km/h or M/h. The unit of measure (km/h or M/h) appears next to the speed reading.

Maximum (Max) and Average (AVG) speed


The Maximum (MAX) or Average (AVG) speeds are displayed on screen 3 to the left
of the display. The instrument automatically updates both the maximum (MAX) and
average (AVG) speeds. To clear the maximum (MAX) and average (AVG) speeds,
OPERATION

hold the right button down for 5 seconds.


Note: you must be on screen 3 to clear the speeds.

6 ADJUSTING THE TRAVELLED DISTANCE METER


Description
The travelled distance meter displays the distance that has been travelled since it
was last cleared. It has two different distinguishing distances.

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Travelled distance (DST)
The travelled distance can range from 0 to 9999.9 miles or kilometers and appears
on the right side of screen 1. To clear the travelled distance, hold the right button
2
down for 5 seconds.
Note: you must be on screen 1 to clear the travelled distance.

Travelled distance 2 (DST 2)


Travelled distance 2 can range from 0 to 9999.9 miles or kilometers and appears
on the right side of screen 2. To clear the travelled distance, hold the right button
down for 5 seconds.

OPERATION
Note: you must be on screen 2 to clear the travelled distance.

1 2

7 WARNING LIGHTS
7.1 Headlight indicator 1
The system activates the indicator in synchrony with the activation of the mains beams.
7.2 Direction indicator lights 2
The system activates the indicator in synchrony with the activation of the direction
indicators.
7.3 Neutral indicator light 3
Indicates the position of the gear lever in neutral.

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2 CHECKS BEFORE AND AFTER USE
For safe driving and long vehicle life you should:
• Check all fluid levels.
• Check the correct operation of the brakes and brake pad wear (page 42).
• Check pressure, general condition and thickness of tread (page 10).
• Check that the spokes are properly tightened.
• Check the chain tension (page 47).
• Check the adjustment and the operation of all the cable controls.
• Inspect all the nuts and bolts.
• With the engine running, check the operation of the headlight, the rear and brake
lights, the indicators, the warning lights and the horn.
• Wash the motorcycle thoroughly after off-road use (page 53).

BREAKING IN
Breaking in takes approximately 1000 km/350 miles.
OPERATION

During this time:


• Avoid travelling at constant speed.
• Avoid turning the throttle more than 3/4 of the way.

WARNING:
After 1000km change the oil and perform all the checks detailed on page 55.

FUELLING
A
Use unleaded petrol (gasoline).

Fuel tank capacity is shown on page


10.

To open the fuel tank’s cap A, turn it an-


ticlockwise.

To close the fuel tank’s cap, set it on the


tank and crew it clockwise.

WARNING! Refuelling must be carried out


with the engine switched off.

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STARTUP
Set the fuel tank tap to ON or RES (see page 18).
2
- Position the key to
(see page 21).
- Check that the gears are in neutral (page 20).
- Pull the clutch lever (page 18).
WARNING!
If you do not pull the clutch lever the vehicle will not start.

- Retract the stand (page 20).


WARNING!
If the stand is not retracted, the engine will stall when the gears are engaged.

KICKSTART (page 20):

OPERATION
Depress the kick-starter with a sharp movement of the foot.
ATTENTION!
Once the pedal has been depressed, release it immediately. This avoids jolts to the
entire ignition group and to the foot.

ELECTRIC START (page 18):


Push the button until the engine starts. Do not press the button while the engine is
running.

COLD STARTING:
Turn on the starter (page 19), when the engine is cold, start the vehicle, wait a
few minutes, then move the starter back to its starting position.

ENGINE SHUT-DOWN
To shut-down the engine, proceed in one of the two following ways:
- turn the key to (see page 21).
- press the button on the switch unit (see page 19).

NOTE:
With the engine stopped, always set the fuel tap to OFF (page 18).

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2 TRIAL TRIM OPTION
The motorbike has been designed to change trim, depending on the driving require-
ments.
It is so flexible that it’s like having two motorbikes into one:
- Alp touring: to drive on or off road.
- Alp trial: for extreme driving on rough ground.
To set the motorbike in the Alp trial trim, remove the following parts:
- the saddle,
- the tank cover,
- the passenger handles (without the handles, the vehicle cannot be used to carry
passengers),
- the passenger footrests (without the footrests, the vehicle cannot be used to carry
passengers),
- the helmet lock.

Note:
OPERATION

• To remove these parts, see “ Body disassembly and reassembly” on page 58.

ALP TRIAL
Remove the saddle
Remove the tank cover Remove the helmet
lock
Remove the pas-
senger handles

Remove the pas-


senger footrests

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CHAPTER 3 ADJUSTMENTS
3
CONTENTS
Key to symbols..................................................................................... 32
Brakes ................................................................................................ 32
Front brake ..................................................................................... 32
Adjustment of gas clearance .............................................................. 32
Adjusting the idle speed ....................................................................... 33
Handlebar .......................................................................................... 33
Rear shock absorber............................................................................. 33
Adjusting the spring preload ............................................................. 33
Headlight ............................................................................................ 34

ADJUSTMENTS

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3 KEY TO SYMBOLS

Tightening torque

BRAKES
FRONT BRAKE
The front brake is disk type with hydraulic
control.
Use the adjusting nut 1 to vary the inter-
ADJUSTMENTS

vention point.
WARNING: reduced play causes brake
1 overheating leading to sudden lockup.

ADJUSTMENT OF GAS CLEARANCE


The throttle control cable should always
have a 3-5 mm play. In addition, the idle
speed should not change when the han-
dlebars are fully rotated to the left or right.

Push back protective cap 1. Loosen


1 counternut 2 and turn adjusting screw 3.
2 3 Tighten the counternut and check that the
throttle twist grip turns smoothly.

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ADJUSTING THE IDLE SPEED
The slow running should be adjusted when
3
the engine is hot. Connect an electronic
revolution counter to the spark plug ca-
ble. Then use a screwdriver on register
screw 1 to calibrate the minimum with
1600÷1700 rpm
1

HANDLEBAR
1
The handlebar can be adjusted by rotating
it back and forth.
- To adjust the handlebar loosen screws 1
- Position the handlebar according to

ADJUSTMENTS
requirements. 20Nm
- Tighten to the torque indicated.

REAR SHOCK ABSORBER


ADJUSTING THE SPRING PRELOAD
To adjust the spring preload, use the
procedure described below. Rotate ring
clockwise to increase the spring preload
(and consequently the shock absorber
preload) or anticlockwise to decrease it.

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3 HEADLIGHT
•The beam is adjusted by loosening the
left and right fixing screws 1 of the mask
and changing the inclination of the opti-
cal unit by turning the screws 2.
•Place the vehicle on level ground (but
not on the stand) 10 metres from a verti-
cal wall.
•Measure the height of the headlight cen-
1 tre above the ground and then draw a
cross on the wall at 9/10 of the height
of the headlight centre.
•Turn on the low beam, get on the motor-
bike and check that the headlight beam
on the wall is slightly lower than the cross
ADJUSTMENTS

drawn previously. Where this is not the


case, proceed to adjustment.
•Periodically check the direction of the
2 beam. The beam can only be adjusted
vertically.
9/10 h
h

10 m

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CHAPTER 4 CHECKS AND MAINTENANCE
CONTENTS
4
Engine oil............................................................................................ 36
Check the level................................................................................ 36
Replacement ................................................................................... 36
Fume collecting tube ............................................................................. 37
Air filter .............................................................................................. 38
Removing and fitting air filter ............................................................ 38
Air filter cleaning ............................................................................. 39
Spark plug .......................................................................................... 40

CHECKS AND MAINTENANCE


Carburettor ......................................................................................... 40
Draining the carburettor float chamber ............................................... 40
Front brake.......................................................................................... 41
Check the level of the front brake fluid ............................................... 41
Bleeding the front brake ................................................................... 42
Front brake lining control .................................................................. 42
Rear brake .......................................................................................... 43
Check the level of the rear brake fluid ................................................ 43
Restoring the level of the rear brake fluid ............................................ 43
Bleeding the rear brake .................................................................... 43
Rear brake lining control .................................................................. 44
Clutch control ...................................................................................... 44
Check of steering play .......................................................................... 45
Tyres................................................................................................... 46
Fork oil ............................................................................................... 46
Chain ................................................................................................. 47
Check and adjust tightening chain ..................................................... 47
Headlight ............................................................................................ 48
Replacing the headlight bulbs .......................................................... 48
Turn indicators ..................................................................................... 49
Tail light .............................................................................................. 49
Replacing the plate number light ............................................................ 49
Battery ................................................................................................ 49
Removal ......................................................................................... 50
Inactivity ......................................................................................... 51
Charging the battery........................................................................ 51
Fuse ............................................................................................... 52
Cleaning the vehicle ............................................................................. 53
Prolonged inactivity .............................................................................. 54
Scheduled maintenance vehicle ............................................................ 55

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4 2 ENGINE OIL
CHECK THE LEVEL
When engine is cold check the oil level
1 by means of porthole 1. The oil level
must be always visible from the porthole.
In contrary case restore the oil level
through cap 2.
Use the oil indicated on page 16
in the “Recommended lubricants and
CHECKS AND MAINTENANCE

liquids” table.
1
REPLACEMENT
Always perform the replacement when
engine is hot:
- Position the drive on a flat base ensuring
stability.
- Place a container under the engine.
- Unscrew filler plug 1 and drain plug 2.
- Drain all the oil from the crankcase.
- Close plug 2 .

- Remove the oil filter cover after unscrew-


ing the three nuts 3.
- Remove the oil filter and replace it with
a new one.
- Apply a thin film of engine oil to the
3
filter cover O-ring before insertion.
- Fit the oil filter cover after fitting the
spring and the O-ring, and then tighten
the three fastening nuts 3.

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- Pour in the quantity of liquid indicated on
page 10.
- Screw on filler cap 1 again.
1 4
- Start the engine and run at idle for a few
minutes.
- Turn off the engine and wait for about
one minute, then check the level and top
up if needed.

WARNING:
Hot oil can cause severe burns!

CHECKS AND MAINTENANCE


ATTENTION:
Dispose of used oil in compliance with the
regulations in force.

FUME COLLECTING TUBE


A
Fume collecting tube A is located as shown
in the picture.
Should any oil be found in the tube, re-
move the cap at the lower end of the tube
and drain the oil, or the mixture of oil and
petrol, into a suitable container.

Note:
Empty the fume collecting tube every
3000 Km.

WARNING:
Disposal is to be made according to the
regulations in force.

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4 AIR FILTER
Check after every ride.
2 3
REMOVING AND FITTING AIR
FILTER
Remove the saddle, the tank cover and the
under-saddle plastic shield, as described
in “Body disassembly and reassembly” on
page 58.
• Remove the cover 2 by loosening the
CHECKS AND MAINTENANCE

screw 3.
• Lift the battery holder, as shown in the
figure.

• Release the filter holder 4.


4
• Remove the filter unit 1.

WARNING:
After every intervention, check that nothing
has been left inside the filter box.

1 Reassemble proceeding in the reverse


order.

A D

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AIR FILTER CLEANING
• Thoroughly wash the filter with water and
4
soap.
• Dry the filter.
• Wet the filter with filter oil and then
remove the excess oil to prevent it from
dripping.
• If necessary also clean the interior of the
filter box.

CHECKS AND MAINTENANCE


WARNING:
Do not clean the filter with gasoline or
petrol.

NOTE:
If the filter is damaged, replace it imme-
diately.
To replace, contact authorised Betamotor
customer service.

WARNING:
Never use the vehicle if the air filter is not
in place. The infiltration of dust and dirt can
cause damage and considerable wear.

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4 SPARK PLUG
Keeping the spark plug in good condition
will reduce fuel consumption and increase
engine performance.
To perform the check, simply slide off the
electrical connection tube and unscrew the
spark plug. Examine the distance between
the electrodes with a feeler. This distance
should be from 0.5 to 0.6 mm. If it is not,
CHECKS AND MAINTENANCE

it may be corrected by bending the earth


electrode.
Check as well that there are no cracks in
the insulation or corroded electrodes. If so,
replace immediately.
When replacing the spark plug, screw it
in by hand until it stops, then tighten with
a wrench.

WARNING:
Do not check while the engine is hot.

CARBURETTOR
DRAINING THE CARBURETTOR
FLOAT CHAMBER
2 If the carburetor tank needs to be emptied,
proceed as described. Perform the opera-
1 tion once the engine is cold.
Turn the fuel cock to OFF position (see
page 18)
Place tube 1 in a container to gather the
fuel that flows out.
Open drain screw 2 and drain completely
the fuel.
Close the drain screw 2.

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WARNING:
Fuel is flammable and toxic and must be handled with great care. Never work on
the fuel system near heat sources or open flames. Always allow the engine to cool
4
down before working on the fuel system. Wipe off any excess fuel with a rag. Materi-
als soaked in fuel are also flammable. In case of ingestion or contact with sensitive
parts of the body immediately seek medical attention. Fuel is to be disposed of as
prescribed by law.

CHECKS AND MAINTENANCE


FRONT BRAKE 1
CHECK THE LEVEL OF THE
FRONT BRAKE FLUID
Check the level of the brake fluid through
sight A. The level of the fluid should never
fall below the mark in the sight.
To restore the level of the brake fluid,
loosen the two screws 1, lift cap 2 and
2 A
add brake fluid until its level is 5 mm
below the upper rim of the reservoir.

Use the liquid indicated on page 16


in the “Recommended lubricants and
liquids” table.

WARNING:
The brake fluid is extremely corrosive.
Take care not to spill it on the paintwork.

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4 BLEEDING THE FRONT BRAKE
To bleed air from the front brake circuit,
proceed as follows:
•Remove the rubber cap 1 from the valve
1
2 2.
•Open the sump cap.
•Insert one end of a transparent tube into
a container.
•Pump with the brake lever 2/3 times and
keep the lever pressed.
CHECKS AND MAINTENANCE

•Unscrew the valve and let the oil drain.


•If are still visible in the tube repeat above
operation until obtaining a continuous
outflow of oil within no air bubbles.
•Close the valve and release the lever.
NOTE:
During this procedure, continuously top up
the brake pump thank to replace the oil that
is out flowing.
•Remove the tube.
•Replace the rubber cap.
Close the oil reservoir cap.

FRONT BRAKE LINING CONTROL


In order to verify the wear condition of front
brake is enough to view the caliper from
the bottom, where is possible to glimpse
2 mm the brake lining tails which will have to
show a brake of 2 mm in thickness. If the
stratum is lesser let’s start replacing them.

NOTE:
Perform the check according to the times
shown in the table on page 55.
To replace, contact authorised Betamotor
customer service.

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REAR BRAKE
CHECK THE LEVEL OF THE REAR
4
BRAKE FLUID
Check the level of the brake fluid through
sight 1. The level of the fluid should never 2
fall below the mark in the sight. 1

RESTORING THE LEVEL OF THE


REAR BRAKE FLUID
To restore the oil level, top up by means

CHECKS AND MAINTENANCE


of oil filler cap 2.
Use the liquid indicated on page 16 in
the “Recommended lubricants and liquids”
table.
WARNING:
The brake fluid is extremely corrosive. Take
care not to spill it on the paintwork.

BLEEDING THE REAR BRAKE


To bleed air from the rear brake circuit,
proceed as follows:
2 1
•Remove the rubber cap 1 from the valve
2.
•Open the sump cap.
•Insert one end of a transparent tube into
a container.
•Pump with the brake lever 2/3 times and
keep the lever pressed.
•Unscrew the valve and let the oil drain.
•If are still visible in the tube repeat above
operation until obtaining a continuous
outflow of oil within no air bubbles.
•Close the valve and release the lever.
NOTE:
During this procedure, continuously top
up the brake pump thank to replace the
oil that is out flowing.
•Remove the tube.
•Replace the rubber cap.

Close the oil reservoir cap.

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4 2 mm
REAR BRAKE LINING CONTROL
In order to verify the wear condition of rear
brake is enough to view the caliper from
the back side, where is possible to glimpse
the brake lining tails which will have to
show a brake of 2 mm in thickness. If the
stratum is lesser let’s start replacing them.
NOTE:
Perform the check according to the times
shown in the table on page 55.
CHECKS AND MAINTENANCE

To replace, contact authorised Betamotor


customer service.

2
CLUTCH CONTROL
Adjust the lever 1 by means of the reg-
ister 2, lift rubber dust cover 3 and turn
adjuster 2.
The lever must have 4-5 mm of idle stroke.

1
3

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CHECK OF STEERING PLAY
Periodically check the play in the steering
4
sleeve by moving the fork back and forth
as shown in the figure. Whenever you feel
play, adjust as described below:

CHECKS AND MAINTENANCE


- Loosen the screws 1 2 40Nm
- Loosen nut 2
- Reduce the play by turning ring 3 3
Tighten the bolts to the prescribed torque
values.

1 20Nm

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4 2
FORK OIL
The procedure for changing the oil in
the forks is provided only for information.
We recommend having the operation
performed by a BETAMOTOR authorized
workshop.
Follow these steps to renew the oil:
- Position the vehicle on the central bike
1 20Nm stand.
- Loosen the screws 1.
CHECKS AND MAINTENANCE

- Remove the lower plug and upper plug


2.
- Let all the oil drain from the rod.
- Fit and tighten the lower plug.
- Pour in the quantity of liquid indicated on
page 11.
- Fit and tighten upper plug 2.
- Tighten the screws 1 to the specified
torque values.

TYRES
Only fit tyres approved by BETAMOTOR.
Unsuitable tyres can adversely affect the road holding of the vehicle.
• To protect your safety, immediately replace any damaged tyres.
• Slick tyres adversely affect the road holding of the vehicle, especially on wet roads
and in off-road riding.
• Insufficient pressure results in abnormal wear and overheating of the tyres.
• The front and rear tyres must have the same tread design.
• Always measure the inflating pressures when the tyres are cold.
• Keep the tyre pressures within the prescribed range.

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CHAIN
Checking the drive chain periodically to
4
ensure longer chain life.
Always keep it lubricated and clean of
deposited dirt.
If play exceeds 20 mm adjust the chain.

Take special care in preventing the lubri- 20 mm


cant from coming into contact with the
rear tyre or brake disc, otherwise the tyre

CHECKS AND MAINTENANCE


grip and the action of the brake would be
greatly reduced, making it very difficult to
control the vehicle.

CHECK AND ADJUST


TIGHTENING CHAIN
Position the vehicle on a flat base ensuring
stability.
If the chain play exceeds 20 mm, tension
the chain by following these steps:
- Loosen the pin 1
- Loosen the counternut 2
2 3 1
- Adjust by turning screw 3
- Use the same procedure on the other
side.
- Check wheel alignment.
- Check the tension of the chain.
- If chain clearance is not as expected,
proceed to readjustment.
- Tighten the pin to the torque indicated.
- Retighten counternut 2. 80Nm

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4 HEADLIGHT
Keep the headlight glass clean at all times
(see page 53).
Periodically check the correct angle of the
light beam (chapter 3).
CHECKS AND MAINTENANCE

REPLACING THE HEADLIGHT


BULBS
• Remove the two screws 1 and 2 that
secure the light unit to the light holder.
• To replace the position light, remove bulb
holder 3.
1 1

To replace the low/high beam light:

4 • disconnect the electric connector 4.


• lift the rubber casing 5.
5
• release the spring 6.
• Remove the bulb from the connectors and
carry out replacement.
3
To refit, follow the procedure above but in
reverse order.

5 When carried out the replacement perform


the adjustment (page 34).

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TURN INDICATORS
To reach the bulb, remove the glass cover
4
by loosening screw A.

Remove the bulb from the connectors and


carry out replacement.
A

CHECKS AND MAINTENANCE


TAIL LIGHT
Keep the headlight glass clean at all times
(see page 53).
The LED tail light is sealed. In the case of
burnout of one or more LEDs it is necessary
to replace the entire group.
To replace, contact authorised Betamotor
customer service.

REPLACING THE PLATE


NUMBER LIGHT
Keep the tail light glass clean at all times
(see page 53).
• Loosen the screw 1 1
• Remove the glass 2 2

• Remove the bulb from the connectors and


carry out replacement

BATTERY
Battery is located under the saddle and
requires no maintenance.
Keep the battery terminals clean. If neces-
sary, protect them with a thin film of acid-
free grease.

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4 REMOVAL
Remove the saddle, the tank cover and the
2 3 undersaddle plastic shield, as described
in “Body disassembly and reassembly” on
page 58 .
Remove the cover 2 by loosening the
screw 3.
Release rubber band.
FIRST disconnect the negative connector
CHECKS AND MAINTENANCE

(black) from negative (-) pole and THEN


positive connector (black) from negative
(+) pole.
Remove the battery.
When fitting the battery, insert it with the
terminals as shown in picture.
FIRST connect the positive connector (red)
from positive (+) pole and then negative
connector (black) from negative (-) pole.
WARNING:
Exercise extreme caution if, for any reason,
the electrolyte (sulphuric acid) should come
out of the battery. The electrolyte can cause
serious burns. In case of contact with the
skin, rinse abundantly with water.
Should the electrolyte come into contact
with the eyes, rinse with water for at least
15 minutes and immediately seek medical
attention.
Even though the battery is sealed, there
is a possibility that explosive gases may
leak out.
Keep sparks and open flames away from
he battery.
Keep spent batteries out of the reach of
children and dispose of them as prescribed
by law.
Do not remove the protections.
When installing the battery, be sure to
observe the polarity of the terminals.

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INACTIVITY
If the vehicle is not going to be used for a
4
long time, remove the battery and charge
it every 15 days using a suitable charger.
Store the battery in a dry place at a tem-
perature of 5 to 35°C and out of the reach
of children.

CHARGING THE BATTERY

CHECKS AND MAINTENANCE


The operations to check the status of bat-
tery charge as well as the operation of
battery recharging or maintenance can be
performed by removing the battery from
the vehicle or by connecting the negative
(-) to the safe earthing of the vehicle and
the positive (+) to the specific connector
visible in figure.
In this case the test should be carried out
with the key set in position.

Using an open-circuit multimeter (10-12


hours after the activation), check that the
voltage is greater than 12.6 V. If it is lower,
it is advisable to recharge the battery.

Based on the type of charger available,


charge the battery using either of the fol-
lowing procedures:
• Constant voltage (14.4-15 V) - Charge
the battery for about 12 hours. Check
the voltage 10-12 hours after the end of
recharge as described above.
• Constant current: Charge battery at
0.5-0.8 A until the voltage between the
terminals stabilizes at ~14.5 V.

WARNING:
The battery is sealed. When recharging it,
do not remove the seal nor add any liquid.

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4 FUSE
Fuse 1 is located in starting relay 2.
2 3
To access the fuse remove the relay from
the rubber mounting and release connec-
tor 3.
A spare fuse is supplied.
A blown fuse should only be replaced with
1 another of the same type.
Should the new fuse also burn out when
CHECKS AND MAINTENANCE

fitted, immediately contact a specialized


BETAMOTOR dealer.

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CLEANING THE VEHICLE
WARNING: Do not clean your vehicle with a high-pressure device with a strong jet
4
of water. Excessive pressure can reach electrical components, connectors, flexible
cables, bearings, etc and can damage or destroy them.

WARNING: Wash motorbikes frequently that are used near the sea (salty air) and
on roads subject to salt spreading in winter. Cover with a film of oil or silicone spray
unpainted parts and the most exposed parts such as wheels, forks and swingarm.
Do not treat rubber parts and brakes.

CHECKS AND MAINTENANCE


When cleaning, avoid direct exposure to sunlight.

Close off the exhaust system to prevent water from entering.


Avoid directing the jet of water onto the air filter box cover.
Use water jet to soften the dirt and mud accumulated on the paintwork, then remove
them with a soft bodywork sponge soaked in water and shampoo. Subsequently
rinse well with water, and dry with air and cloth or suede leather.

Proceed to the emptying of the filter box using the appropriate ventilation and drying.

Detergents pollute water. Always wash the vehicle in areas equipped for collection
and purification of the washing liquids.

After cleaning, ride a short distance until the engine reaches operating temperature.

WARNING: braking effect is reduced with wet brakes. Operate the brakes cau-
tiously to allow them to dry.

Push back the handlebar control covers, so that water can evaporate.

When the bike is completely dry and cooled down, lubricate all moving parts.

Treat all plastic and painted components with non-aggressive detergents or products
that are specific for the care of the motorcycle.

To prevent malfunction of the electrical system, treat electric contacts and switches
with electrical contact spray.

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4 PROLONGED INACTIVITY
A few simple operations should be performed to keep the vehicle in good condition
whenever it is to remain inactive for a long period (e.g. during the winter):
• Thoroughly clean the vehicle.
• Reduce the tyre pressures by approximately 30 percent, and if possible raise the
tyres off the ground.
• Remove the spark plug and pour a few drops of engine oil into the spark plug hole.
Make the engine turn a few times by operating the kick-start (where available) and
then replace the spark plug.
• Cover the unpainted parts, excepting the brakes and the rubber parts, with a film
CHECKS AND MAINTENANCE

of oil or spray silicone.


• Ensure the battery is always charged.
• Protect the vehicle with a dust cover.
•Drain the carburetor tank as described on page 40.

AFTER PROLONGED INACTIVITY

• Restore the tyre inflating pressures.


• Check the tightening of all the screws having an important mechanical function.
• Start the vehicle for the first time by means of the (kick-start).

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SCHEDULED MAINTENANCE VEHICLE 4

Coupon 5 25.000 Km - 12 months


Coupon 2 10.000 Km - 12 months

Coupon 4 20.000 Km - 12 months


Coupon 3 15.000 Km - 12 months

Coupon 7 35.000 Km - 12 months

Coupon 9 45.000 Km - 12 months


Coupon 6 30.000 Km - 12 months

Coupon 8 40.000 Km - 12 months


Coupon 1 5.000 Km - 12 months
End of running-in 1.000 Km

CHECKS AND MAINTENANCE


Engine Spark plug C S C S C S C S C

Engine oil filter P P P P S P S P S S

Clutch C C C C S C C C S C

Valve clearance C C C C C C C C C C

Engine oil and oil filter S S S S S S S S S S

Idling setting C C C C C C C C C C

Engine oil pipes P P P P P P P P P P


Vehicle Rear shock absorber C C C C C

Battery C C C S C C C S C

Nuts and bolts T T T T T T T T T T

Steering bearings and steering play C C C C C C C C C C


Clean every
Air filter (paper) S S S S
1000 Km
Front fork C C C C C

Electrical system C C C C C C C C C C

Braking system C C C C C C C C C C

Brake fluid (renew every 2 years) C C C C C C C C C C

Cleaning drive chain Every 1000 Km

Tyre condition and pressure C C C C C C C C C C

Drive chain tension and lubrication


C C C C C C C C C C
(every 1000 km)
Brake piping (replace every 2 years) C C C C C C C C C C

Fuel piping (replace every 2 years) C C C C C C C C C C

* Tightening recommended after each off-road ride.

Key
C Check (Clean, adjust, lubricate, replace as necessary)
S Replace/renew
R Adjust
P Clean
T Tighten

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CHAPTER 5 BODY DISASSEMBLY AND REASSEMBLY
5
CONTENTS
Removal and refitting of the saddle......................................................... 58
Removal and refitting of the tank fairing .................................................. 58
Removal and refitting of the passenger handles .................................................58

BODY DISASSEMBLY AND REASSEMBLY


Removal and refitting of the under-saddle plastic shield ............................. 59

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5 REMOVAL AND REFITTING
OF THE SADDLE
Remove the screws indicated in figure.
BODY DISASSEMBLY AND REASSEMBLY

Remove the saddle towards the rear of the


motorcycle.
B

Reassemble proceeding in the reverse


order.

REMOVAL AND REFITTING


OF THE TANK FAIRING
After removing the saddle it is possible to
remove the tank fairing.
Remove the screws indicated in figure.
Remove the tank fairing.
Reassemble proceeding in the reverse
order.

REMOVAL AND REFITTING


OF THE PASSENGER HANDLES
After removing the saddle it is possible to
remove the two passenger handles 1.
Remove the screws indicated in figure.
Remove the handles.
1 Reassemble proceeding in the reverse
order.

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REMOVAL AND REFITTING
OF THE UNDER-SADDLE
5
PLASTIC SHIELD
After removing the saddle, the tank cover
and the passenger handles, the under-
saddle plastic shield 1 can be removed.

BODY DISASSEMBLY AND REASSEMBLY


Remove the screw indicated in figure.

Remove the under-saddle 1 towards the 1


rear of the motorcycle.

Reassemble proceeding in the reverse


order.

WARNING:
If these parts are improperly reassembled,
they might suddenly come off while driv-
ing, and the driver might lose control of
the motorbike.

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CHAPTER 6 TROUBLESHOOTING
6
CONTENTS
Troubleshooting ................................................................................... 62
Alphabetical index ............................................................................... 63

TROUBLESHOOTING

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6 TROUBLESHOOTING
PROBLEM CAUSE REMEDY
The electric starter does Key in position Move the key on
not turn
Flat battery Check the battery
Blown fuse Replace
Defective relay Contact authorised BETAMOTOR customer
service
Defective starter motor Contact authorised BETAMOTOR customer
service
The engine turns over but will Fuel cock in OFF position Move the fuel cock to ON or RES position
not start
Dirty carburettor jets Contact authorised BETAMOTOR customer
service
Spark plug oily or wet Clean and dry the spark plug, replace if
TROUBLESHOOTING

necessary
Spark gap wrongly adjusted Restore the spark gap

Fault in the ignition system Contact authorised BETAMOTOR customer


service
The power delivered by the Tank vent obstructed Check the tank vent
engine is insufficient Fuel system dirty Contact authorised BETAMOTOR customer
service
Air filter dirty Clean air filter
Defective ignition system Contact authorised BETAMOTOR customer
service
The motor stops or splutters Lack of fuel Move the fuel cock to RES
Refuel
Poor carburettor seal Make sure that the hose between carbure-
tor and engine is intact
Loose or oxidized connector or ignition Check the connector. Clean and treat with
coil specific spray
Engine overheats Insufficient air flow Stop the engine when vehicle is stationary
Silencer partly clogged Contact authorised BETAMOTOR customer
service
Carburation too lean Contact authorised BETAMOTOR customer
service
Front braking poor Brake pads worn Contact authorised BETAMOTOR customer
service
Air or humidity in the hydraulic circuit Contact authorised BETAMOTOR customer
service
Rear braking poor Brake pads worn Contact authorised BETAMOTOR customer
service
Air or humidity in the hydraulic circuit Contact authorised BETAMOTOR customer
service

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ALPHABETICAL INDEX
Adjusting the idle speed ....................................................................... 33
Air filter .............................................................................................. 38

Battery ................................................................................................ 49
Brakes ................................................................................................ 32
Breaking in.......................................................................................... 28

Carburettor ......................................................................................... 40
Chain ................................................................................................. 47
Checks before and after use .................................................................. 28
Check of steering play .......................................................................... 45
Cleaning the vehicle ............................................................................. 53
Clutch control ...................................................................................... 44

Digital rpm indicator operating instructions.............................................. 22

INDEX
Ecologic guide ....................................................................................... 5
Electrical system ................................................................................... 14
Engine ................................................................................................ 12
Engine oil............................................................................................ 36
Engine shut-down ................................................................................. 29

Familiarizing with the vehicle................................................................... 9


Fork oil ............................................................................................... 46
Front brake.......................................................................................... 41
Fuelling ............................................................................................... 28
Fume collecting tube ............................................................................. 37

Handlebar .......................................................................................... 33
Headlight ............................................................................................ 34
Headlight ............................................................................................ 48
Helmet lock ......................................................................................... 21

Keys ................................................................................................... 21
Key to symbols..................................................................................... 32

Main parts .......................................................................................... 18

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Operating instructions............................................................................. 5

Prolonged inactivity .............................................................................. 54

Rear brake .......................................................................................... 43


Rear shock absorber............................................................................. 33
Recommended lubricants and liquids ...................................................... 16
Removal and refitting of the passenger handles .................................................58
Removal and refitting of the saddle......................................................... 58
Removal and refitting of the tank fairing .................................................. 58
Removal and refitting of the under-saddle plastic shield ............................. 59
Replacing the plate number light ............................................................ 49
Riding safety ......................................................................................... 6

Scheduled maintenance vehicle ............................................................ 55


Spark plug .......................................................................................... 40
Specifications ...................................................................................... 10
Startup................................................................................................ 29
INDEX

Steering lock ....................................................................................... 21

Tail light .............................................................................................. 49


Trial trim option.................................................................................... 30
Troubleshooting ................................................................................... 62
Turn indicators ..................................................................................... 49
Tyres................................................................................................... 46

Vehicle identification data ....................................................................... 8

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