Alp 200
Alp 200
Thanks for you preference, and have a good time! This hand-
book contains the information you need to properly operate and
maintain your motorcycle.
The data and specifications provided in this manual does not constitute an
engagement on the part of BETAMOTOR S.p.A. BETAMOTOR reserves the
right to make any changes and improvements to its models at any moment
and without notice.
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IMPORTANT
• rear sprocket
• footrest supports
• front brake caliper
• mudguard bracket
• engine bolts
• shock absorber bolts
• wheel spokes
• rear frame
IMPORTANT
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TABLE OF CONTENTS
Operating instructions............................................................................. 5
Ecologic guide ....................................................................................... 5
Riding safety ......................................................................................... 6
CONTENTS
Keys ................................................................................................... 21
Steering lock ....................................................................................... 21
Helmet lock ......................................................................................... 21
Digital rpm indicator operating instructions.............................................. 22
Checks before and after use .................................................................. 28
Breaking in.......................................................................................... 28
Fuelling ............................................................................................... 28
Startup................................................................................................ 29
Engine shut-down ................................................................................. 29
Trial trim option.................................................................................... 30
CHAPTER 3 ADJUSTMENTS.............................................................. 31
Key to symbols..................................................................................... 32
Brakes ................................................................................................ 32
Adjusting the idle speed ....................................................................... 33
Handlebar .......................................................................................... 33
Rear shock absorber............................................................................. 33
Headlight ............................................................................................ 34
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Spark plug .......................................................................................... 40
Carburettor ......................................................................................... 40
Front brake.......................................................................................... 41
Rear brake .......................................................................................... 43
Clutch control ...................................................................................... 44
Ckeck of steering play .......................................................................... 45
Tyres................................................................................................... 46
Fork oil ............................................................................................... 46
Chain ................................................................................................. 47
Headlight ............................................................................................ 48
Turn indicators ..................................................................................... 49
Tail light .............................................................................................. 49
Replacing the plate number light ............................................................ 49
Battery ................................................................................................ 49
Cleaning the vehicle ............................................................................. 53
Prolonged inactivity .............................................................................. 54
CONTENTS
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OPERATING INSTRUCTIONS
WARNING
Any modifications and tampering with the vehicle during the warranty period exempt
the manufacturer from all responsibility and invalidate warranty.
ECOLOGIC GUIDE
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RIDING SAFETY
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CHAPTER 1 GENERAL INFORMATION
CONTENTS
1
Vehicle identification data ....................................................................... 8
Frame identification ........................................................................... 8
Engine identification .......................................................................... 8
Toolkit .............................................................................................. 8
Familiarizing with the vehicle................................................................... 9
Specifications ...................................................................................... 10
Weigth ........................................................................................... 10
Vehicle dimensions .......................................................................... 10
Tyres .............................................................................................. 10
GENERAL INFORMATION
Capacities ...................................................................................... 10
Front suspension .............................................................................. 11
Rear suspension .............................................................................. 11
Front brake ..................................................................................... 11
Rear brake ..................................................................................... 11
Engine ................................................................................................ 12
Carburetor ...................................................................................... 12
Transmission .................................................................................. 13
Electrical system ................................................................................... 14
Electrical diagram ........................................................................... 14
Legend electrical diagram ................................................................ 15
Recommended lubricants and liquids ...................................................... 16
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1 VEHICLE IDENTIFICATION DATA
FRAME IDENTIFICATION
Frame identification data A are stamped
on the right side of the steering head tube.
A
GENERAL INFORMATION
ENGINE IDENTIFICATION
Engine identification data B are stamped
in the area shown in the picture.
TOOLKIT
The following items are supplied as stand-
ard: maintenance manual and tool kit (see
picture).
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FAMILIARIZING WITH THE VEHICLE
Main parts:
1
1 - Air filter 8 - Rear light 15 - Engine protection
2 - Fuel tank 9 - Rear turn indicators 16 - Saddle
3 - Tank cap 10 - Side stand 17 - Engine
4 - Silencer 11 - Rearview mirror 18 - Front mudguard
5 - Rear shock absorber 12 - Foot rests passenger 19 - Number-plate holder
6 - Headlight 13 - Fork 20 - Kick-start
7 - Front turn indicators 14 - Foot rests rider 21 - Helmet lock
11
GENERAL INFORMATION
3 7
4
2 6
8
1
9
20
11
16
13 21
12 19
18
17
15
14
10
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1 SPECIFICATIONS
WEIGHT
Dry weight .................................................................................103,0 kg
front ...................................................................................49,5 kg
rear ....................................................................................53,5 kg
VEHICLE DIMENSIONS
maximum length........................................................................ 2143 mm
maximum width .......................................................................... 820 mm
wheelbase................................................................................ 1372 mm
GENERAL INFORMATION
TYRES
TRIAL settings
Dimensions Pressure [Bar]
Front tyre Rear tyre Front tyre Rear tyre
2,75 - 21 45L 4,00 R18 64L 1,0 ÷ 1,2 bar 1,0 ÷ 1,2 bar
2,75 - 21 45P 4,00 R18 64P 1,0 ÷ 1,2 bar 1,0 ÷ 1,2 bar
90/90 - 21 54S 120/80-18 62S 1,0 ÷1,2 bar 1,0 ÷1,2 bar
90/90 - 21 54R 130/80-18 66R 1,0 ÷1,2 bar 1,0 ÷1,2 bar
CAPACITIES
fuel tank .......................................................................................6 (liters)
Engine oil
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FRONT SUSPENSION
Shaft diameter ............................................................................ ∅ 37mm
1
Type of oil ................................................................ AGIP ARNICA SA 32
REAR SUSPENSION
Spring K ........................................................................................ K12,5
GENERAL INFORMATION
FRONT BRAKE
Ø 245 mm disc brake with hydraulic control
REAR BRAKE
Ø 160 mm disc brake with hydraulic control
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1 ENGINE
CARBURETOR
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TRANSMISSION
GENERAL INFORMATION
Starting .............................................................electric starter and kickstart
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1
GENERAL INFORMATION ELECTRICAL SYSTEM
ELECTRICAL DIAGRAM
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LEGEND ELECTRICAL DIAGRAM
1)
2)
FRONT R.H. BLINKER WITH BULB 12V-6W
FRONT STOP PUSH BUTTON
1
3) ENGINE STOP
4) STARTING BUTTON
5) RIGHT CENTRAL UNIT
6) WHEEL SPEED SENSOR
7) BLINKERS TELL TALE LAMP
8) BUTTON 1
9) DIODE 1A
10) DASHBOARD TRAILTECH
11) HIGH BEAM TELL TALE LAMP
12) NEUTRAL TELL TALE LAMP
13) BUTTON 2
14) LEFT CENTRAL UNIT
GENERAL INFORMATION
15) HORN BUTTON
16) FLASH BUTTON
17) HEADLIGHT SELECTOR
18) BLINKERS SWITCH
19) CLUTCH BUTTON
20) FRONT L.H. BLINKER WITH BULB 12V-6W
21) BLINKERS CONTROL DEVICE
22) H.T. COIL
23) DIODES GROUP 6A
24) 2X DIODES GROUP 1A
25) CONDENSER 4700 UF - 25V
26) REGULATOR 12V
27) STARTER MOTOR
28) FUSE 15A
29) STARTER RELAY
30) HERMETIC BATTERY 12 - 9AH
31) ENGINE EARTH
32) REAR L.H. BLINKER WITH BULB 12V-6W
33) PLATE ILLUMINATION WITH BULB 12V-5W
34) EARTH
35) POSITION
36) STOP
37) 2X DIODES 1A
38) TAIL LAMP (LED)
39) REAR R.H. BLINKER WITH BULB 12V-6W
40) REAR STOP PUSH BUTTON
41) NEUTRAL POSITION SWITCH
42) STAND SENSOR
43) GENERATOR
44) PICK-UP
45) ELECTRONIC CONTROL UNIT
46) STAND RELAY
47) KEY OPERATED SWITCH
48) HEADLAMP WITH BULB 12V - 35/35W AND POSITION LIGHT 12V - 5W
49) HORN 12V
Key to colours
Bi = White Bl = Blue Ar = Orange
Ve = Green Ne = Black Az = Sky-blue
Ma = Brown Gi = Yellow Ro = Pink
Vi = Purple Rs = Red Gr = Grey
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1 RECOMMENDED LUBRICANTS AND LIQUIDS
For better operation and longer vehicle life, we advise you to use the products listed
in the following chart:
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CHAPTER 2 OPERATION
CONTENTS
2
Main parts .......................................................................................... 18
Fuel cock ........................................................................................ 18
Starter ............................................................................................ 18
Clutch lever .................................................................................... 18
Lh switch ........................................................................................ 19
Rh switch ........................................................................................ 19
Front brake lever and gas control ...................................................... 19
Gearchange lever............................................................................ 20
Brake pedal .................................................................................... 20
Kickstart ......................................................................................... 20
Side stand ...................................................................................... 20
Keys ................................................................................................... 21
Steering lock ....................................................................................... 21
OPERATION
Helmet lock ......................................................................................... 21
Digital rpm indicator operating instructions.............................................. 22
Checks before and after use .................................................................. 28
Breaking in.......................................................................................... 28
Fuelling ............................................................................................... 28
Startup................................................................................................ 29
Engine shut-down ................................................................................. 29
Trial trim option.................................................................................... 30
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2 MAIN PARTS
FUEL COCK
OFF ON RES
Fuel cock has three positions:
STARTER
The starter lever is located on the left side
of the handlebar. Turn the lever counter-
clockwise to operate.
1 CLUTCH LEVER
Clutch lever 1 is fitted to the left-hand side
of the handlebars.
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LH SWITCH
The dip and service switch is located on
3
2
2
the left side of the handlebar and is com-
posed as follows:
1 Horn button;
2 Dip switch
( high beam ; low beam)
3 High beam switch; 1 4
4 Turn signal light switch: Shifting lever
left or right activates the left or right indi-
cators. When released, the lever returns
to the central position. Press it to turn the
indicators off.
RH SWITCH
2
The start/stop switch is located on the
OPERATION
right side of the handlebars and is made
up as follows:
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2 GEARCHANGE LEVER
Gearchange lever A is fitted to the left side
of the engine.
5 The positions corresponding to the different
4 gears are shown in the figure.
3
2
N
A
1
BRAKE PEDAL
Brake pedal A is located in front of the
right-hand footrest.
OPERATION
KICKSTART
The kick-starter pedal is located on the
right side of the engine. The upper part is
rotatable. To start, depress the kick-starter
outward and with a quick movement down-
ward. The pedal will automatically return
upwards. After starting, manually fold the
pedal in the rest position.
SIDE STAND
Press down side stand with the foot and
lean the vehicle against it.
Ensure that the ground is solid and the
vehicle stands steadily.
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KEYS
The vehicle is supplied with two keys (one
2
key and its spare), for the ignition switch/
steering lock and the helmet lock.
- Turn the key to to start up the engine.
- Turn the key to to switch off the en-
gine.
STEERING LOCK
To activate the steering lock: A
- turn the handlebar counter-clockwise;
- push the key and turn counter-clockwise;
OPERATION
the steering lock is inserted in position A.
Remove the key from this position. The
engine cannot be started.
To deactivate the steering lock:
- turn the key clockwise;
- turn the handlebar clockwise;
From this position, the handlebar is free to
move, the key can be removed and the
engine cannot be started.
HELMET LOCK
Insert the key into the lock located on the
left side under the saddle, and then rotate
it anticlockwise to open the helmet hook.
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2 DIGITAL RPM INDICATOR OPERATING INSTRUCTIONS
Contents
1 GENERAL SPECIFICATIONS AND GENERAL INFORMATIONS
1.1 General specifications
1.2 General informations
2 SETTING THE PARAMETERS
2.1 Setup sequence
2.1.1 Selecting the unit of measure
2.1.2 Selecting the wheel size
2.1.3 Selecting the clock format
2.1.4 Setting the Time
2.1.5 Selecting the maintenance memo
3 SCREENS
4 FEATURES
5 SPEEDOMETER
6 ADJUSTING THE TRAVELLED DISTANCE METER
OPERATION
7 WARNING LIGHTS
2 1 4 1 LCD
2 High beam light
3 Idle pilot light
4 Turn indicator light
5 Push-button 1
6 Push-button 2
3
5 6
1.2 GENERAL INFORMATIONS
Backlight:
The digital speedometer/odometer is backlit to enable reading where there is poor
or no lighting.
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When using supplied power with the engine on:
• The back-lighting is on permanently when the engine is running.
Using only the internal battery:
2
• With the LO symbol, the backlighting will not switch on. The symbol appears
when the battery voltage is lower than 2.45V.
Reset Button:
Using the Reset button, located on the back of the instrument, all travel data will be
deleted, including date and time.
Internal battery:
The instrument houses a 3.0V internal button cell battery (CR2032). The instrument
can only work with this battery. The symbol appears when the battery is
running low. To change the battery, unscrew the cap located on the back of the
instrument using a coin.
Once the battery has been changed, make sure that the positive side is facing
outwards.
REPLACE THE BATTERY WITH ANOTHER CR2032-TYPE BATTERY.
2 SETTING THE PARAMETERS
OPERATION
General information:
Allowed settings:
• Km/h (kilometres per hour) or M/h (Miles per hour)
• Wheel size (rolling circumference) [mm]
• Clock format: 12-hour / 24-hour
• Current date
• Maintenance
TO ENTER THE PARAMETER SETTINGS MODE HOLD DOWN THE RIGHT AND LEFT
BUTTONS FOR APPROX. 3s.
THE WORD “Unit” WILL FLASH ON THE DISPLAY.
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2 2.1 SETUP SEQUENCE
Select unit of measure
Wheel size
Clock format
Setting the Time
Maintenance reminder
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3 SCREENS
Switching between 3 normal modes
2
All of the information that the instrument is capable of providing is displayed on one
of these 3 screens.
The instrument will stay on the set screen until a button is pressed to switch to another
screen.
TO SWITCH FROM ONE SCREEN TO ANOTHER, PRESS EITHER THE RIGHT OR
LEFT BUTTON BRIEFLY.
Screen 1:
• Speed • Distance 1 (DST) • Time
Screen 2:
• Speed • Distance 2 (DST2 ) • Time
Screen 3:
• Maximum speed (MAX) • Average speed (AVG)
• Accumulated running time (ART) • Odometer (ODO)
* Note: The maximum and average speeds are updated automatically when the
user accesses screen 3.
OPERATION
4 FEATURES
General information:
During normal use the instrument is in “Normal” mode.
Available modes:
• Sleep Mode
• Choose from 3 “Normal” screens
• Clear Distance 1 (DST1)
• Clear Distance 2 (DST2)
• Clear Maximum/Average Speed (MAX/AVG)
Sleep Mode:
If the instrument does not receive any input for 5 minutes (either from the movement
of the wheel or a button), it will go into “Sleep Mode”. In “Sleep Mode” only the
time appears on the screen.
To exit “Sleep Mode” all the instrument requires is an input, either from the movement
of the sensor or by pressing a button.
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2 5 SPEEDOMETER
Speed
The speed is displayed in the centre of screens 1 or 2 and can range from 0 to 399.9
km/h or M/h. The unit of measure (km/h or M/h) appears next to the speed reading.
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Travelled distance (DST)
The travelled distance can range from 0 to 9999.9 miles or kilometers and appears
on the right side of screen 1. To clear the travelled distance, hold the right button
2
down for 5 seconds.
Note: you must be on screen 1 to clear the travelled distance.
OPERATION
Note: you must be on screen 2 to clear the travelled distance.
1 2
7 WARNING LIGHTS
7.1 Headlight indicator 1
The system activates the indicator in synchrony with the activation of the mains beams.
7.2 Direction indicator lights 2
The system activates the indicator in synchrony with the activation of the direction
indicators.
7.3 Neutral indicator light 3
Indicates the position of the gear lever in neutral.
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2 CHECKS BEFORE AND AFTER USE
For safe driving and long vehicle life you should:
• Check all fluid levels.
• Check the correct operation of the brakes and brake pad wear (page 42).
• Check pressure, general condition and thickness of tread (page 10).
• Check that the spokes are properly tightened.
• Check the chain tension (page 47).
• Check the adjustment and the operation of all the cable controls.
• Inspect all the nuts and bolts.
• With the engine running, check the operation of the headlight, the rear and brake
lights, the indicators, the warning lights and the horn.
• Wash the motorcycle thoroughly after off-road use (page 53).
BREAKING IN
Breaking in takes approximately 1000 km/350 miles.
OPERATION
WARNING:
After 1000km change the oil and perform all the checks detailed on page 55.
FUELLING
A
Use unleaded petrol (gasoline).
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STARTUP
Set the fuel tank tap to ON or RES (see page 18).
2
- Position the key to
(see page 21).
- Check that the gears are in neutral (page 20).
- Pull the clutch lever (page 18).
WARNING!
If you do not pull the clutch lever the vehicle will not start.
OPERATION
Depress the kick-starter with a sharp movement of the foot.
ATTENTION!
Once the pedal has been depressed, release it immediately. This avoids jolts to the
entire ignition group and to the foot.
COLD STARTING:
Turn on the starter (page 19), when the engine is cold, start the vehicle, wait a
few minutes, then move the starter back to its starting position.
ENGINE SHUT-DOWN
To shut-down the engine, proceed in one of the two following ways:
- turn the key to (see page 21).
- press the button on the switch unit (see page 19).
NOTE:
With the engine stopped, always set the fuel tap to OFF (page 18).
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2 TRIAL TRIM OPTION
The motorbike has been designed to change trim, depending on the driving require-
ments.
It is so flexible that it’s like having two motorbikes into one:
- Alp touring: to drive on or off road.
- Alp trial: for extreme driving on rough ground.
To set the motorbike in the Alp trial trim, remove the following parts:
- the saddle,
- the tank cover,
- the passenger handles (without the handles, the vehicle cannot be used to carry
passengers),
- the passenger footrests (without the footrests, the vehicle cannot be used to carry
passengers),
- the helmet lock.
Note:
OPERATION
• To remove these parts, see “ Body disassembly and reassembly” on page 58.
ALP TRIAL
Remove the saddle
Remove the tank cover Remove the helmet
lock
Remove the pas-
senger handles
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CHAPTER 3 ADJUSTMENTS
3
CONTENTS
Key to symbols..................................................................................... 32
Brakes ................................................................................................ 32
Front brake ..................................................................................... 32
Adjustment of gas clearance .............................................................. 32
Adjusting the idle speed ....................................................................... 33
Handlebar .......................................................................................... 33
Rear shock absorber............................................................................. 33
Adjusting the spring preload ............................................................. 33
Headlight ............................................................................................ 34
ADJUSTMENTS
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3 KEY TO SYMBOLS
Tightening torque
BRAKES
FRONT BRAKE
The front brake is disk type with hydraulic
control.
Use the adjusting nut 1 to vary the inter-
ADJUSTMENTS
vention point.
WARNING: reduced play causes brake
1 overheating leading to sudden lockup.
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ADJUSTING THE IDLE SPEED
The slow running should be adjusted when
3
the engine is hot. Connect an electronic
revolution counter to the spark plug ca-
ble. Then use a screwdriver on register
screw 1 to calibrate the minimum with
1600÷1700 rpm
1
HANDLEBAR
1
The handlebar can be adjusted by rotating
it back and forth.
- To adjust the handlebar loosen screws 1
- Position the handlebar according to
ADJUSTMENTS
requirements. 20Nm
- Tighten to the torque indicated.
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3 HEADLIGHT
•The beam is adjusted by loosening the
left and right fixing screws 1 of the mask
and changing the inclination of the opti-
cal unit by turning the screws 2.
•Place the vehicle on level ground (but
not on the stand) 10 metres from a verti-
cal wall.
•Measure the height of the headlight cen-
1 tre above the ground and then draw a
cross on the wall at 9/10 of the height
of the headlight centre.
•Turn on the low beam, get on the motor-
bike and check that the headlight beam
on the wall is slightly lower than the cross
ADJUSTMENTS
10 m
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CHAPTER 4 CHECKS AND MAINTENANCE
CONTENTS
4
Engine oil............................................................................................ 36
Check the level................................................................................ 36
Replacement ................................................................................... 36
Fume collecting tube ............................................................................. 37
Air filter .............................................................................................. 38
Removing and fitting air filter ............................................................ 38
Air filter cleaning ............................................................................. 39
Spark plug .......................................................................................... 40
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4 2 ENGINE OIL
CHECK THE LEVEL
When engine is cold check the oil level
1 by means of porthole 1. The oil level
must be always visible from the porthole.
In contrary case restore the oil level
through cap 2.
Use the oil indicated on page 16
in the “Recommended lubricants and
CHECKS AND MAINTENANCE
liquids” table.
1
REPLACEMENT
Always perform the replacement when
engine is hot:
- Position the drive on a flat base ensuring
stability.
- Place a container under the engine.
- Unscrew filler plug 1 and drain plug 2.
- Drain all the oil from the crankcase.
- Close plug 2 .
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- Pour in the quantity of liquid indicated on
page 10.
- Screw on filler cap 1 again.
1 4
- Start the engine and run at idle for a few
minutes.
- Turn off the engine and wait for about
one minute, then check the level and top
up if needed.
WARNING:
Hot oil can cause severe burns!
Note:
Empty the fume collecting tube every
3000 Km.
WARNING:
Disposal is to be made according to the
regulations in force.
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4 AIR FILTER
Check after every ride.
2 3
REMOVING AND FITTING AIR
FILTER
Remove the saddle, the tank cover and the
under-saddle plastic shield, as described
in “Body disassembly and reassembly” on
page 58.
• Remove the cover 2 by loosening the
CHECKS AND MAINTENANCE
screw 3.
• Lift the battery holder, as shown in the
figure.
WARNING:
After every intervention, check that nothing
has been left inside the filter box.
A D
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AIR FILTER CLEANING
• Thoroughly wash the filter with water and
4
soap.
• Dry the filter.
• Wet the filter with filter oil and then
remove the excess oil to prevent it from
dripping.
• If necessary also clean the interior of the
filter box.
NOTE:
If the filter is damaged, replace it imme-
diately.
To replace, contact authorised Betamotor
customer service.
WARNING:
Never use the vehicle if the air filter is not
in place. The infiltration of dust and dirt can
cause damage and considerable wear.
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4 SPARK PLUG
Keeping the spark plug in good condition
will reduce fuel consumption and increase
engine performance.
To perform the check, simply slide off the
electrical connection tube and unscrew the
spark plug. Examine the distance between
the electrodes with a feeler. This distance
should be from 0.5 to 0.6 mm. If it is not,
CHECKS AND MAINTENANCE
WARNING:
Do not check while the engine is hot.
CARBURETTOR
DRAINING THE CARBURETTOR
FLOAT CHAMBER
2 If the carburetor tank needs to be emptied,
proceed as described. Perform the opera-
1 tion once the engine is cold.
Turn the fuel cock to OFF position (see
page 18)
Place tube 1 in a container to gather the
fuel that flows out.
Open drain screw 2 and drain completely
the fuel.
Close the drain screw 2.
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WARNING:
Fuel is flammable and toxic and must be handled with great care. Never work on
the fuel system near heat sources or open flames. Always allow the engine to cool
4
down before working on the fuel system. Wipe off any excess fuel with a rag. Materi-
als soaked in fuel are also flammable. In case of ingestion or contact with sensitive
parts of the body immediately seek medical attention. Fuel is to be disposed of as
prescribed by law.
WARNING:
The brake fluid is extremely corrosive.
Take care not to spill it on the paintwork.
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4 BLEEDING THE FRONT BRAKE
To bleed air from the front brake circuit,
proceed as follows:
•Remove the rubber cap 1 from the valve
1
2 2.
•Open the sump cap.
•Insert one end of a transparent tube into
a container.
•Pump with the brake lever 2/3 times and
keep the lever pressed.
CHECKS AND MAINTENANCE
NOTE:
Perform the check according to the times
shown in the table on page 55.
To replace, contact authorised Betamotor
customer service.
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REAR BRAKE
CHECK THE LEVEL OF THE REAR
4
BRAKE FLUID
Check the level of the brake fluid through
sight 1. The level of the fluid should never 2
fall below the mark in the sight. 1
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4 2 mm
REAR BRAKE LINING CONTROL
In order to verify the wear condition of rear
brake is enough to view the caliper from
the back side, where is possible to glimpse
the brake lining tails which will have to
show a brake of 2 mm in thickness. If the
stratum is lesser let’s start replacing them.
NOTE:
Perform the check according to the times
shown in the table on page 55.
CHECKS AND MAINTENANCE
2
CLUTCH CONTROL
Adjust the lever 1 by means of the reg-
ister 2, lift rubber dust cover 3 and turn
adjuster 2.
The lever must have 4-5 mm of idle stroke.
1
3
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CHECK OF STEERING PLAY
Periodically check the play in the steering
4
sleeve by moving the fork back and forth
as shown in the figure. Whenever you feel
play, adjust as described below:
1 20Nm
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4 2
FORK OIL
The procedure for changing the oil in
the forks is provided only for information.
We recommend having the operation
performed by a BETAMOTOR authorized
workshop.
Follow these steps to renew the oil:
- Position the vehicle on the central bike
1 20Nm stand.
- Loosen the screws 1.
CHECKS AND MAINTENANCE
TYRES
Only fit tyres approved by BETAMOTOR.
Unsuitable tyres can adversely affect the road holding of the vehicle.
• To protect your safety, immediately replace any damaged tyres.
• Slick tyres adversely affect the road holding of the vehicle, especially on wet roads
and in off-road riding.
• Insufficient pressure results in abnormal wear and overheating of the tyres.
• The front and rear tyres must have the same tread design.
• Always measure the inflating pressures when the tyres are cold.
• Keep the tyre pressures within the prescribed range.
GB 46
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CHAIN
Checking the drive chain periodically to
4
ensure longer chain life.
Always keep it lubricated and clean of
deposited dirt.
If play exceeds 20 mm adjust the chain.
47 GB
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4 HEADLIGHT
Keep the headlight glass clean at all times
(see page 53).
Periodically check the correct angle of the
light beam (chapter 3).
CHECKS AND MAINTENANCE
GB 48
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TURN INDICATORS
To reach the bulb, remove the glass cover
4
by loosening screw A.
BATTERY
Battery is located under the saddle and
requires no maintenance.
Keep the battery terminals clean. If neces-
sary, protect them with a thin film of acid-
free grease.
49 GB
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4 REMOVAL
Remove the saddle, the tank cover and the
2 3 undersaddle plastic shield, as described
in “Body disassembly and reassembly” on
page 58 .
Remove the cover 2 by loosening the
screw 3.
Release rubber band.
FIRST disconnect the negative connector
CHECKS AND MAINTENANCE
GB 50
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INACTIVITY
If the vehicle is not going to be used for a
4
long time, remove the battery and charge
it every 15 days using a suitable charger.
Store the battery in a dry place at a tem-
perature of 5 to 35°C and out of the reach
of children.
WARNING:
The battery is sealed. When recharging it,
do not remove the seal nor add any liquid.
51 GB
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4 FUSE
Fuse 1 is located in starting relay 2.
2 3
To access the fuse remove the relay from
the rubber mounting and release connec-
tor 3.
A spare fuse is supplied.
A blown fuse should only be replaced with
1 another of the same type.
Should the new fuse also burn out when
CHECKS AND MAINTENANCE
GB 52
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CLEANING THE VEHICLE
WARNING: Do not clean your vehicle with a high-pressure device with a strong jet
4
of water. Excessive pressure can reach electrical components, connectors, flexible
cables, bearings, etc and can damage or destroy them.
WARNING: Wash motorbikes frequently that are used near the sea (salty air) and
on roads subject to salt spreading in winter. Cover with a film of oil or silicone spray
unpainted parts and the most exposed parts such as wheels, forks and swingarm.
Do not treat rubber parts and brakes.
Proceed to the emptying of the filter box using the appropriate ventilation and drying.
Detergents pollute water. Always wash the vehicle in areas equipped for collection
and purification of the washing liquids.
After cleaning, ride a short distance until the engine reaches operating temperature.
WARNING: braking effect is reduced with wet brakes. Operate the brakes cau-
tiously to allow them to dry.
Push back the handlebar control covers, so that water can evaporate.
When the bike is completely dry and cooled down, lubricate all moving parts.
Treat all plastic and painted components with non-aggressive detergents or products
that are specific for the care of the motorcycle.
To prevent malfunction of the electrical system, treat electric contacts and switches
with electrical contact spray.
53 GB
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4 PROLONGED INACTIVITY
A few simple operations should be performed to keep the vehicle in good condition
whenever it is to remain inactive for a long period (e.g. during the winter):
• Thoroughly clean the vehicle.
• Reduce the tyre pressures by approximately 30 percent, and if possible raise the
tyres off the ground.
• Remove the spark plug and pour a few drops of engine oil into the spark plug hole.
Make the engine turn a few times by operating the kick-start (where available) and
then replace the spark plug.
• Cover the unpainted parts, excepting the brakes and the rubber parts, with a film
CHECKS AND MAINTENANCE
GB 54
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SCHEDULED MAINTENANCE VEHICLE 4
Clutch C C C C S C C C S C
Valve clearance C C C C C C C C C C
Idling setting C C C C C C C C C C
Battery C C C S C C C S C
Electrical system C C C C C C C C C C
Braking system C C C C C C C C C C
Key
C Check (Clean, adjust, lubricate, replace as necessary)
S Replace/renew
R Adjust
P Clean
T Tighten
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CHAPTER 5 BODY DISASSEMBLY AND REASSEMBLY
5
CONTENTS
Removal and refitting of the saddle......................................................... 58
Removal and refitting of the tank fairing .................................................. 58
Removal and refitting of the passenger handles .................................................58
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5 REMOVAL AND REFITTING
OF THE SADDLE
Remove the screws indicated in figure.
BODY DISASSEMBLY AND REASSEMBLY
GB 58
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REMOVAL AND REFITTING
OF THE UNDER-SADDLE
5
PLASTIC SHIELD
After removing the saddle, the tank cover
and the passenger handles, the under-
saddle plastic shield 1 can be removed.
WARNING:
If these parts are improperly reassembled,
they might suddenly come off while driv-
ing, and the driver might lose control of
the motorbike.
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60
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CHAPTER 6 TROUBLESHOOTING
6
CONTENTS
Troubleshooting ................................................................................... 62
Alphabetical index ............................................................................... 63
TROUBLESHOOTING
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6 TROUBLESHOOTING
PROBLEM CAUSE REMEDY
The electric starter does Key in position Move the key on
not turn
Flat battery Check the battery
Blown fuse Replace
Defective relay Contact authorised BETAMOTOR customer
service
Defective starter motor Contact authorised BETAMOTOR customer
service
The engine turns over but will Fuel cock in OFF position Move the fuel cock to ON or RES position
not start
Dirty carburettor jets Contact authorised BETAMOTOR customer
service
Spark plug oily or wet Clean and dry the spark plug, replace if
TROUBLESHOOTING
necessary
Spark gap wrongly adjusted Restore the spark gap
GB 62
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ALPHABETICAL INDEX
Adjusting the idle speed ....................................................................... 33
Air filter .............................................................................................. 38
Battery ................................................................................................ 49
Brakes ................................................................................................ 32
Breaking in.......................................................................................... 28
Carburettor ......................................................................................... 40
Chain ................................................................................................. 47
Checks before and after use .................................................................. 28
Check of steering play .......................................................................... 45
Cleaning the vehicle ............................................................................. 53
Clutch control ...................................................................................... 44
INDEX
Ecologic guide ....................................................................................... 5
Electrical system ................................................................................... 14
Engine ................................................................................................ 12
Engine oil............................................................................................ 36
Engine shut-down ................................................................................. 29
Handlebar .......................................................................................... 33
Headlight ............................................................................................ 34
Headlight ............................................................................................ 48
Helmet lock ......................................................................................... 21
Keys ................................................................................................... 21
Key to symbols..................................................................................... 32
63 GB
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Operating instructions............................................................................. 5
GB 64
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