Final Tetra Pack Quotation 3600 PPH Sushrut Food Products

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PET PLAST INDIA.

Plot No. 10, Astal Road, Near Maruti nandan Dharam kanta Bhakri-Pali Road,
Faridabad, Haryana, India
Contact No. +91 8505818882
Email: [email protected], Website: www.petplastindia.com
GST NO - 06AALFP4653M1ZQ

Automatic Aseptic Brick Carton Filling Machine

Ref. No.PPI/MAR/018
To, Date : 13/6/2024
M/S : : Sushrut Food products

Subject : 200 ML Aseptic Carton Machine.

Sir

This is in regard to your enquiry, regarding above mentioned subject matter. We thank you very much for
your keen interest in our Service.

Project Details: 200ml, 3500 Cartons Per Hour

PET PLAST INDIA, The leading manufacturer of would class PET Blowing Machine is entered in to new Vertical
of Tetra Pack Machines to meet the dynamically changing requirements of Packaging Industry. PET Plast India
is not only a technology company but also have strong Value system, and is always ready to go an extra mile to
help its customer grow, as the motto of the company is “We Grow, as our Customer Grow”.

1. Brief introduction of PET PLAST INDIA (PPI)

PPI Company, which specialized in automatic filling equipment. It is integrated research


and development manufacturing, sales and after sales service to help our customer
to get high quality products.

The company has strong technical strength, owns many practical patents, adheres to the
ISO9001 quality system standard and also our machines has passed the European Union
safety CE certification. The products are widely used in the packing field of milk,
soya milk, beverage, juice, wine and purified water, shampoo, liquid medicine filling
etc. Products have enjoyed customers from different countries and regions, which are
highly praised by domestic and foreign companies.

PPI Company Manufacture Plant:


State Of the Art Manufacturing UNIT 1.

State Of the Art Manufacturing UNIT 2.


PPI Partner Company Unit 3:-
2. Machine Main Parameters :

Packing form Paper And Aluminum Laminated Brick Shape

Production capacity 3400 Carton/Hour

Filling volume
125ML/160ML/200ML/250ML

Dimensions
4000mm×1800mm×4200mm (only for your reference)

Weight
2350kg

Space Required
3000 sq2 feet

Power
18kw
Compressed air 3m3/min(0.8Mpa)

Hydrogen peroxide 0.5-0.7 L/hr, Type- 35% Aseptic grade

Operating system
Motion Controller, Human-Machine Interface
The Machine Photograph:

(For Reference Purpose Only)


S.No. Description Qty. Rate Price INR Price
USD
1. Automatic Aseptic Carton 01 60,00,000 60,00,000
Filling Nos.
Machine 200 ML.
2. Fully Automatic Updated 01 No 10,00,000 10,00,000
Pasteurizer 1500LPH

3. Homogenizer 2000 Ltr 01 No 8,50,000 8,50,000

4. Water R/O Plant 3000 Ltr/Hr 01 No 5,00,000 5,00,000

5. Diesel Boiler 600 kg 01 No 6,00,000 6,00,000

6. Centrifugal Pump 03 45,000 1,35,000


Nos

7. Electrical Fitting, Panel, 01 No As per As per actual


Pumps & Cabel actual

8. Cip System Fully Automatic 01 No 10,00,000 10,00,000

9. Mis ( Pulp Tank etc) 01 No 1,25,000 1,25,000

10. Lab (Micro & Chemical Lab) 01 No 375000 375000

11. SS Fitting & Pipe Line 01 No As per As per actual


actual

12. Sugar Disolving Tank 1500 ltr 01 No 4,50,000 4,50,000


with auto system & panel

13. Chain Convayor 26 Feet 01 No 3,50,000 3,50,000

14. Filter Press Zero Hold Type 01 No 3,25,000 3,25,000

15 PHE 02 125000 2,50,000


Nos
16. CPM Valve 01 No 1,75,000 1,75,000

17. Storage Tank 03 1,50,000 4,50,000


Nos

18. Screw Compressor. 01 No 3,75,000 3,75,000


30 HP (Low Pressure)

19. Refrigirated Air Dryer 100 01 No 1,00,000 1,00,000


CFM

20. Pre Filters and Post Filters. 02 8,000 16,000


(For Compressor) Nos.

21. Batch Code Printer. 01 No 2,25,000 2,25,000


(300 PPM)

22. Chiller 10 T.R 01 No 4,75,000 4,75,000

23 Cooling Tower 80 T.R 01 No 1,10,000 1,10,000

24. Servo Stabalizer 30 Kva 01 No 70000 70000

25 Paper Trolly 01 No 1,00,000 1,00,000

26 Straw Applicator 01 No 14,50,000 14,50,000

NET TOTAL AMOUNT 1,55,06,000

Final Amount
G.S.T@18%
Transportation, Freight & Insurance as per Actual
Wooden Packing Charge 3% of Total Amount

Delivery:- 6-8 Weeks from the date of Receipt of Advance Payment along with
Purchage order.

Note:- Above Item are covering for complete juice line for 2 set of cartoon pack machine
3500 PPM . However any item left in this list will be additional charges extra.

Payment:- 30% Advance by Bank TT / RTGS with Purchage order, Next 40%
Payment in 30 Days and balance payment against Performa Invoice Before Delivery by
TT / RTGS.

Bank Details:-
Account Name : PET PLAST INDIA INC, HDFC Bank,
Account Number : 50200050663609,
IFSC Code : HDFC0000093, SWIFT Code : HDFCINBB
Bank Address : 5-R/2, Badshah Khan Chowk, N.I.T. Faridabad - 121001 Haryana
(India)

3. Our Filling Machine Advantages

This machine is used for packing the UHT processed liquid food, including liquid milk, and
other non-gas beverage, juice, coffee, plant protein drinks, tea drinks ,wine etc.
All products hold a shelf life of 6 months without refrigeration or preservatives and allows
food to retain more color, texture, taste and nutrition

- Full UHT and Aseptic


- 5x Low Maintenance
- No Wait Time, Starts within 5 Minutes
- Less Electricity Consumption
- Compact and Advance in Look and Feel
- Easy To Use.
Product Features:

1, Great appearance, nicely workmanship, using high quality steel for food uses,
ensure the equipment life.

2, Packaging molding stability, adapt to various manufacturers of packaging materials,


ensure that the benefits of all users.

3, Low loss rate packaging materials, ensure economic efficiency of our customers.

4. Precise measurements, low power consumption, saving manpower, very simple


operation.

5. Large-screen interface, real human-computer interaction.

6. Each part of the components are made of well-known brands, the core
components of all the world-class brand.

7. Advanced aseptic system through multiple protection environments and products.

8. Life time after-sale system to ensure that customers no worries.

9, easy maintenance and low maintenance cost.

10, CE certificate and all high quality electronic parts

CHARACTERS OF MACHINE
*The forming mechanism is driven by 2 metal hardened cams.
The forming mechanism is made of 304 stainless steel and high
strength
aluminum alloy.
*Paper web and forming mechanism is driven by high
performance
motor and worm gear reducer.
*Chain plate is fine machined from aluminum alloy with surface
oxidation treatment.
*The terminal mechanism is driven synchronously by a high
precision
Paper web system divider. NOT by stepper motor.
*Our patented forming and drawing mechanism are accurate and
reliable
*Double photoelectric detectors. Fast and price paper pattern
design locating.
*Equipped with drop chute which drop waste packages
automatically.
*Addition paper roll axle. Easy and quick paper roll reloading.
*Monitoring of surplus paper in paper magazine.
*Equipped with pendulum rollers.
*Double cams angle is controlled by OMRON Angle encoder
*H2O2 tank is made from 316 stainless steel of long life.
*ABB H2O2 motor driver.
*H2O2 is heated by water bath. NOT directly heated by heater.
Hot H2O2 sterilizer
*Paper web is sterilized by HOT H2O2 in tank.
*H2O2 heater is installed in the water bath tank.
*H2O2 liquid level and temperature is controlled automatically
*The Aseptic filling space is folded and welded by 304 stainless
plate in 4.5mm thickness. Stable and strong. The aseptic space is
airtight closed by 3 glass doors with explosion proof and high
temperature resistance, framed with 304 stainless plate.
*Aseptic air is from high efficiency filter and air heater.
Aseptic Air system
*A positive pressure aseptic environment ensured by aseptic air.
*Equipped with aseptic valve which is made from 316 stainless
steel.
*Equipped with air knife mechanism and squeezer roller, low
hydrogen peroxide residue

*Filling tube consists of upper filling tube and lower filling


tube.
*Upper filling tuber has two layers. The inner layer is for filling
and the outer layer is for aseptic air.
Filling system *Lower filling pipe mechanical float with automatic liquid level
control mechanism, can be disassembled and cleaned
conveniently after production. CIP connection joint is equipped.
*The low end of filling tube dip below the liquid level to ensure
no filling and no foam.
*Aseptic filling valve made from 316 stainless steel.
*Strip is applied with high frequency heating, no interruption
action,
effectively prevent product leakage. NOT heated by electrical
Strip applying system
heater.
*Double strip roll storage mechanism, automatically surplus
alarm and breakage alarm.
*Automatic tracking of strip applying position
A) programmable PLC control; B) human-machine interface; C)
Control system electricity protection system; D) alarm record system; E) Piltz
safety
protection.
*The frame of the equipment adopts channel steel with antirust
treatment, and is wrapped with 304 stainless steel, which is easy
to clean, good looking and practical
Material *The rest are made from stainless steel, aluminum and other
materials in
line with food hygiene.
*The contact parts with products are made of 316 food grade
stainless
steel
4. Main Parts Introduction
SR. ITEM MATERIAL BRAND PLACE OF
NO ORIGIN
1 FRAME AND GUARD PLATE
SQUARE TUBE 304 STAINLESS PPI- PARTNER COMPANY
STEEL
GUARD 304 STAINLESS PPI- PARTNER COMPANY
STEEL
2 STERILE AIR SYSTEM
STERILE FILTER
3 PRECISION FILTER PULL
OZONE GENERATOR PPI- PARTNER COMPANY
4 HYDROGEN PEROXIDE AMERICA
STERILIZATION SYSTEM
ELECTROMAGNETIC VALVE GROUP 316 STAINLESS SMC JAPAN
STEEL
STERILZATION PIPING AND 304 STAINLESS PPI- PARTNER COMPANY
ASSEMBLY STEEL
5 ULTRAVIOLET LAMP BIN
UV LAMP TUBE AND ASSEMBLY PHILIPS NETHERLANDS
6 FILLING SYSTEM
VALVE(PNEUMATIC) 316 STAINLESS O CUT RAFA SWEDISH
STEEL
DIRECTIONAL CONTROL VALVE APV NETERLANDS
SERVO MOTOR MITSHUBISHI JAPAN
LIQUID LEVEL DETECTION SYSTEM CALDWELL AMERICA
7 TUBE FORMING AND PAPER
DRAGGING SYSTEM
COLOR CODE SENSOR BONNER AMERICA
PULLING THE PAPER MACHINE MITSHUBISHI JAPAN
8 THE MOLDING SYSYEM CYLINDER SMC / STNC JAPAN
MOLDING MACHINERY ASSEMBLY 304 STAINLESS PPI- PARTNER COMPANY
STEEL
THE SENSOR TURK/SCHKE GERMANY
MAIN MOTOR AND SUB MOTOR MITSHUBISHI JAPAN
9 SERVER SYSYEM MITSHUBISHI JAPAN
THE SENSOR SHIKE GERMANY
10 PAPER FEEDING AND TAPING
SYSTEM
MECHANICAL ASSEMBLY STAINLESS
STEEL

PPI- PARTNER COMPANY


CYLINDER SMC / AIRTEC JAPAN
FREQUENCY CONVERSION FUJI JAPAN
11 AIR DUCT AND PIPE FITTINGS SMC / AIRTEC JAPAN
12 ELECTRICAL SYSTEM SCHNEIDER GERMANY
LOW VOLTAGE ELETRICAL
APPLIANCES
THE POWER SUPPLY MING WEFT / OMRON TAIWAN
RELAY, TEMPERATURE MODULE OMRON / CHINT JAPAN
TEMPERATURE CONTROL FUJI JAPAN
INSTRUMENT
PLC MITSHUBISHI JAPAN
HUMAN MACHINE INTERFACE(10
INCHES MITSHUBISHI
PE – Shaping System Shaping System PE- Sealing (Vacuum)

Paper Supply System PE-Strip Sticking System Vacuum Film Dragging


5. Products Display – The Product Options Available
6. Our Lab

We have our own packing material lab, we also hold complete set of testing
instruments for quality control in the production of packaging materials, include
heat sealing ,tensile tester, thickness gauge , stiffness meter, oven, friction
coefficient meter, pinhole metre, pantone color card, density meter etc. To make
sure quality of our material and also the smooth cooperating with our machine

PRINTING LAYER

POLYETHYLENE

CARDBOARD

POLYETHYLENE

ALUMINUM FOIL

SOLID LAYER

POLYETHYLENE
Pet Plast India Inc.
(An ISO 9001:2015 Company)
www.petplastindia.com

Anmol Sanwalka
+91 8505818882
[email protected]

(We Grow, as our Customer Grow)

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