NAGAWADE AKSHAY MADHAV

Contact: +91 9975768221

Email: [email protected]
Total Experience: 4+ years till date as NPD
PROFILE:

A professional experience in handling independent projects as both a leader and a team member. Strengths
include the ability to work with various situations, proactive approaches, highly efficient, ability to learn, good
analytical skills, Results-oriented with a positive attitude
CAREER OBJECTIVES:

To seek the challenging position that needs innovation, creativity, dedication and enable me to continue to
Work in a challenging and fast-paced environment, leveraging my current knowledge and
Fostering Creativity with many learning opportunities.

EMPLOYMENT CHRONICLE:

1. Helvoet Rubber & Plastic Technologies (India) Pvt. Ltd.

Loni Kalbhor, Pune, Maharashtra 412201
 Designation: -Project Engineer ( New Product Development )
 Tenure: - June 2023 to still working

Helvoet Rubber & Plastic Technologies (India) is a global manufacturer and developer of high
precision products and assemblies made by injection molding of rubber and plastics for over 75
years. Helvoet offer production and service locations in seven countries around the globe.
Helvoet work according to the highest quality standards. And certified as IATF16949, ISO13485,
ISO 9001, ISO14001 and ISO22000.

Helvoet is a global supplier and partner of high precision components by collaborating with
customers like Cummins, Magnetic Marelli, Vitesco-Technologies, Knorr-Bremse, Wabco,
Bosch, Brembo, Continental, Delphi Automotive System, Magna Powertrain, MTA, Borge
Warner Thermal System, Tata Toyo, Siemens VDO Automotive, Behr India, Mitsuba, M & M,
Portescap, Rotex, Commscope, Denso, Sanmina, HL Clemove, HLB, Nobel Automotive, and
Var Electrochem.

 Job Profile:

 Analyze customer product specifications, applicable regulations for their area of the program
and specific requirement related to the new product development.
 Determining the customer needs through RFQ interpretation as well as discussion with
customer and end users for better product and quality.
 Responsible for coordinating all project elements including engineering, design, quality
planning, manufacturing, installation and final phases in order to meet the requirements of the
customer’s needs.
 Prepare the design concept (DFM) with the help of Design Team and prepare the
Documentation; like BOM, Process Flow and Material Matrix to obtain the packaging &
transportation requirement.
 Interact with customers, submit the Feasibility to the Customer, and discuss the critical Topics
with the customer regarding the Feasibility along with MFA, DFM and SCR.
 Anticipate any potential project risks, identifying and establishing corrective actions at the
initial stage of project.
 Preparation & participation for Project Kick-off/review meetings with technical queries &
record the MOM.
 Work with internal and external manufacturing partners to ensure producible designs (DFM).
Document designs by constructing solid models and drawings using GD&T and stack-up
analyses with the help of CFT.
 Assist with design verification and sign off reporting for assigned project.
 Define Project deliverables, key milestones, and project plan.
 Seek feedback from engineering head for all the plans, incorporate suggestions and share final
plan with customers.
 Preparing and presenting periodic project progress review meetings to ensure effective
delivery of project in line with time & quality parameters as per APQP.
 Lead the Advanced Product Quality Planning (APQP) and Production Part Approval Process
(PPAP) processes.
 Monitor work activities, adherence to SOP’s, resource utilization and efficiency on weekly
basis for both internal CFT and Vendors/suppliers.
 Discuss updates, red flags, and unresolved issues with Project Manager & Top management
(CFT) weekly during APQP Project review meetings.
 Produce clear, focused and understandable explanations for change requests.
 Monitoring project progress through APQP time plan and updating development status to
customer.
 Track customer changes and participate in customer meetings to resolve the open issue.
 Work on phases or sub-tasks of projects or entire projects of moderate complexity, with results
influencing project completion.
 Produce deliverables on time to customer requirements, clarifying these requirements where
necessary.
 Participating Product Trial run (PTR) for new products and checking quality of the product.
 Submission of the produced sample to the customer for measurement alignment and approval
purpose.
 Preparation of PPAP Documents (PFD, PFMEA, Control Plan, SPC, MSA and PSW) & other
customer-supporting documents.
 Preparation of work instructions, OPL, Defect Catalogue, visual defects sheet, PCC, Molding
OIS, PDIR, etc.
 Development of BOP and gauges for the ongoing projects as per joint discussion with QA.
 Submission of PPAP along with customer-supporting documents to the customer within time.
 Finalize and complete the PPAP process with customers for validating the process and flow
for a better quality product.
 Ensure Zero customer complaints before hand over the project to Production and quality team.
 Submitting and validating the ECN tools regularly and updating the same data in the system.
 2. Pradip Plastic Molders PVT.LTD. Chakan Phase 2, Khalumbre, Pune 410501
 Designation: - New Product Development Engineer
 Tenure: - June 2021 to June 2023
Pradip Plastic Molders Pvt. Ltd. (Pune) Established in 1996 certified as TS 16949: 2009 company.
The company is one of the leading manufacturers of plastic technical blow-molded and injection-
molded parts for automobiles and is committed to providing the best quality to customers. Pradip
Plastic is the supplier of Tata Motor, Tata Toyo Radiator, Grupo Antoline, Tata Auto comp, TAFE,
Supreme, Adient Pune, Magnetic Marelli, Lumax Cornaglia, Mahle Group, Standard Radiator,
Endurance, Banco India, Minda industries, Air International, etc.

 Job Profile:

 Analyze customer product specifications and applicable regulations for their area of the
program.
 Define the product functional analysis to translate customer specifications and internal
requirements into clear product performance criteria.
 Sampling different materials, manufacturing processes, design tolerances, and other factors to
find the best ones that suit the new product brief.
 Submitting the DFM and MFA to customer for developing part. In mean time, submit the FC
to the customer for series production with valid comments and suggestions.
 At the time of nomination, sharing the time plan to customer and following the same time plan
to accomplish the development activity.
 Managing overall development-related operations and ensuring the third party testing and
accomplishment of drawing requirement.
 Conducting APQP meetings with managers from all the departments to update the ongoing
projects’ status.
 Conducting the trial for the newly developed product for validation.
 Conducting layout inspection report of products with different instruments like DVC, HG,
Profile projector, and gauges like slip gauge, ring gauge, etc.
 Submission of the samples to the customer for approval and validation purposes.
 Preparation of PPAP Documents (PSW, PFD, Control Plan, PFMEA, Layout
Inspection, and SPC & MSA) & other customer-supporting documents.
 Conduct SPC, MSA studies and Submitting PPAP packages to customers.
 Preparation of Final & Process Inspection Quality Plan for New Developed product.
 Maintain accurate documentation of concepts, designs, and processes.
 Conducting the PPAP process at our end with customers for validating the process and flow
for a better quality product.
 Conducting the joint inspection of the developed part with the customer for production
approval and sample submission purpose.
 Conducting the instrument's calibration as per the monthly plan and validating the regular
 C.D. fixture and C.F. calibration as per plan.
 Development of BOP for the ongoing projects as per customer requirements.
 Development of packaging standards according to the safety of both man and material for the
developed parts.
 Creating a Bill of material (BOM) for the newly developed parts in the system (Spinner ERP)
 3. Pradip Plastic Molders PVT.LTD. Chakan Phase 2, Khalumbre, Pune 410501
 Designation: - Supplier Quality Assurance Engineer
 Duration: June 2019 – June 2021

 Job Profile:
 Executing key SQA processes.
 Preparation and review of quality inspection plan for raw material and BOP.
 Execute Master Sample Verification, Layout Inspection, Supplier Audits and Gap Closure, Supplier
SCAR verification and its Closure, preparation, and communication of supplier rejection
reports/summary.
 Regularly maintain all QA records/ Formats ISO/ IATF Audits.
 Incoming raw material rejection data capturing.
 Preparation of PPAP Documents (PSW, PFD, Control Plan, PFMEA, Layout Inspection, SPC &
MSA) & other supplier-supporting documents.
 Identifying investigating and Resolving Supplier Technical and System issues related to product or
process realization to support an effective PPAP.
 Conduct Supplier Audit, PPAP run, New Supplier Evaluation, and follow-up for closure of audit
points.
 Carry out supplier validation audits, with supplier support and supplier advanced product quality
planning(APQP)
 Visit vendors regularly and monitor if the quality checks in line with the agreed product quality
plan/ process control plan guide in developing the correct inspection methods and tools to
minimize the rejection.
 Manage root cause analysis and 8D Submission on quality issues from the supplier for the rejection
and incomplete schedules.
 Working as a co-coordinator between suppliers and internal functions/plants (Engineering, Plants,
Operations, etc.) to clarify requirements, eliminate confusion, and improve the definition of
requirements
 Submit the supplier performances and rating to the supplier as per performance.
 Assess new and existing supplier capabilities to meet product, cost, quality, capacity, and fulfillment
ensuring suppliers are able to meet requirements for performance, quality, cost, and delivery of
components and requirements for TS 16949, ISO 9001:2015, and other applicable customer and
internal system and reputation requirements.
 Develop positive relationships and work closely with sourcing leaders to manage, implement, and
track supplier/engineering, design changes, capacity studies New Product Introductions, and
transfers.
 Work with the Engineering (Design and Manufacturing Engineers) team to define process
parameters and criteria to ensure supplier process capability is effective to meet product and process
requirements.
 Communicate efficiently throughout the procurement and directly with customer’s/suppliers’
management
 Implementing the poke yoke and kaizen on the shop floor for better product quality and moral
improvement in the working area.
 Conducting the product audit and process audit and layout as per plan.
 Conducting the third-party inspection of engineering raw materials and inspecting the Raw
material quality plan regularly.
 Preparation of work instructions, OPL, and Quality Alert for BOP parts.
 Quality acceptance of the Received good receipt in the spinner system.


CERTIFICATION:


Advanced Lean Six Sigma Yellow Belt Certification

International Research Journal of Engineering and Technology (IRJET)

CNC & VMC Operating & Programming

M.S.C.I.T.

DIGITAL SKILL:

 Expert in MS Office.
 Good knowledge of Auto CAD.
 Basics of UG Nx
 E Drawing and 3D Tool

TECHNICAL SKILL:

 Core expertise in new product development.
 Re-engineering and competitive product analysis.
 Independently determines the approach to assigned tasks.
 Analytical and numeracy skills.
 A knowledge of the qualities of plastic, plastic raw materials, rubber Molding, metals, and other materials.
 Execution of Kaizen in various departments.
 Execution of Poka-yoke in Assembly lines.
 Strong in conceptual design, out of box, and logical thinking along with Problem-solving skills.
 Good Negotiator.
 Good Knowledge of ISO and IATF.
 Certified internal auditor.

PROFESSIONAL SKILL:

 Excellent coordination and project management skillsets.
 Expert in Organizational skills.
 Articulate simple succinct communication.
 Willingness to take product development ownership.
 Self-starter and seeks new challenges and responsibilities.
 Results-oriented with a positive attitude against problems.
 Support a culture of continuous improvement.
 Commitment to personal development along with company growth


ACEDAMIC DETAILS:


 Qualification Name Of Institute/Board Passing Year Percentage

 B.E. Mechanical Dr. D.Y. Patil Collage of Engineering, Talegaon 2019 SGPA = 8.90
Dhabhade, Pune. (Pune University)
 CGPA = 7.59

Polytechnic(MECH) CAYMET Siddhant Collage of Engineering, 2016 78.20 %
 Sudumbre, Maval, Pune. (M.S.B.T.E.)

 H.S.C. V.P.A.S.C. Baramati, Pune 2014 62.80 %

 S.S.C. Shree Wagheshwar Vidhyadham, 2012 80.00%
 Mandavgaon Pharata, Pune.

PERSONAL DETAILS:

 Date of Birth : 30th June 1996

 Address : A/P Babhulsar Bk, Tal-Shirur Dist.-Pune, 412211.
 Languages known : English, Marathi and Hindi.
 Marital Status : Unmarried
 Hobbies : Reading, hiking, and Playing Video Games.

DECLARATION:

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the
responsibility for the correctness of the above-mentioned particular.

Date:

Place: Pune, Maharashtra.

Mr. Nagawade Akshay Madhav