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Pflex Ap008 en P

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26 views72 pages

Pflex Ap008 en P

Uploaded by

robertant37
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Migration Guide

PowerFlex 700H Drives to PowerFlex 755 Drives


Catalog Numbers 20C, 20G, 21G
Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from
your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, DeviceLogix, RSLogix, DriveExplorer, DriveExecutive, DriveTools, FORCE, PLC-5, Connected Components Workbench, and TechConnect are
trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.
Table of Contents

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


Preface Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Migration Considerations Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Class 1 LED Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1
Drive Selection Considerations Available Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hardware Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Common Mode Capacitors and MOV Jumpers . . . . . . . . . . . . . . . . . . . . 10
Specifications and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PowerFlex Drive Conversion Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dimensions and Enclosure Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Power Terminal Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
700H Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
755 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Power Wiring Impedance Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Control Terminal Comparison. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Input/Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
700H Drives I/O Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
700H Drives Analog I/O Jumper Configuration . . . . . . . . . . . . . . . . 42
700H Control Circuit Board Designations . . . . . . . . . . . . . . . . . . . . . 42
755 Drive Main Control Board (frames 6 and 7) . . . . . . . . . . . . . . . . 43
755 Drive I/O Option Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Slot Rules for 755 Drive Option Modules . . . . . . . . . . . . . . . . . . . . . . 47
PowerFlex Drive
Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Cooling and Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
PowerFlex 700H Drives Minimum Mounting Clearances . . . . . . . 52
PowerFlex 755 Drives Minimum Mounting Clearances . . . . . . . . . 53
IP00, NEMA/UL Type Open Power Structures . . . . . . . . . . . . . . . . . . . . 54

Chapter 2
Analog Speed Follower and Preset Drive Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Speed Analog Speed Follower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Programming the Drives with the Human Interface Module (HIM). . 55
Three-wire Control with Analog Speed Reference Examples . . . . . 56
Two-wire Control with Analog Input Speed Reference Examples. 58
Two-wire Control with Preset Speeds Examples . . . . . . . . . . . . . . . . 60
Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 3


Table of Contents

Chapter 3
Network Communication Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Communication Option Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
20-COMM Carrier Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
755 Drives Communication Options. . . . . . . . . . . . . . . . . . . . . . . . . . . 64
755 Embedded EtherNet/IP Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Software Versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Velocity Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Using the I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
16 Bit-based Processors (PLC-5 processor module) . . . . . . . . . . . . . . 66

Chapter 4
Safe Torque Off and Safe Speed 700H Drives Safety Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Monitor Option Modules 755 Drives Safety Option Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Safe Torque Off Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Safe Speed Monitor Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Index ................................................................. 69

4 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Preface

Overview The purpose of this migration guide is to assist you in migrating a PowerFlex®
700H drive to a PowerFlex 755 drive. Use this migration guide to help you
understand some basic migration requirements.

IMPORTANT This migration guide provides some initial migration guidelines. You also need
to review additional product literature to understand the technical similarities
and differences between the 700H and 755 drives, and to help you determine
the solution for your migration.
Download the installation instructions, technical data, programming, and
wiring manuals listed in Additional Resources on page 7 and use them to help
you understand the technical similarities and differences for the migration of
your 700H drive to a 755 drive.
Many sections of this migrations guide direct you to refer to additional details
and information available in these additional publications.

This publication contains these four chapters:

• Chapter 1: Drive Selection Considerations on page 9

Compares specifications, features, dimensions, control terminals, cooling


requirements, and other details of the 700H drives to the 755 drives.

• Chapter 2: Analog Speed Follower and Preset Speed on page 55

Compares the control wiring and parameters of the 700H drive analog
speed follower to the 755 drive (with optional I/O module).

• Chapter 3: Network Communication on page 63

Describes the network communication options and the dedicated


communication for the 755 drives.

• Chapter 4: Safe Torque Off and Safe Speed Monitor Option Modules on
page 67

Provides information about the safety options for the drives.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 5


Preface

Migration Considerations This migration considerations checklist includes some of the key migration
requirements to consider when replacing your 700H drive with a 755 drive. This
Checklist checklist is intended as a prompt to help you think about the key requirements
you need to understand before you can design a migration plan. This checklist is
not a step-by-step migration process.

Use this migration guide, along with the publications listed in Additional
Resources on page 7, to help you understand your current 700H installation, and
the technical solution for migrating to a 755 drive.

Table 1 - Migration Considerations Checklist


Topic Considerations
Common mode capacitors and MOV jumpers Verify the configuration of the common mode capacitor and MOV for the 700H drive.
(see page 10) Make sure that the common mode capacitor and MOV configuration of the new 755 drive is compatible with your
existing installation prior to commissioning the 755 drive.
Specifications and features Determine the specifications and features that are required for your drive.
(see page 11) Determine if you want to add or change specifications or features for this migration.
Compare the specifications and features of the drives to help you select the 755 drive that meets your migration
requirements.
Amp and horsepower ratings Compare your 700H drive ratings to the 755 drive ratings.
(see page 16) Determine which 755 drive meets your ratings requirements.
Dimensions and enclosure types Verify that the 755 drive footprint will fit into the existing space, and that the 755 drive enclosure is rated for the
(see page 20) installation environment.

Power and control terminals Determine if the 755 drive will require additional or different wiring and cabling due to differences in the terminal
(see page 28 and page 40) blocks.
Determine the 755 drive option modules you will need to meet the performance and function of your migration.
Power wiring impedance Frames 12…14 of the 700H drives require minimum cable lengths and/or reactors between the drive and the motors;
(see page 39) the 755 drive does not.
Determine if the 755 drive will require different motor lead quantities, termination methods, and cable lengths due to
the difference in impedance requirements.
Cooling and airflow requirements The 755 drive has different airflow channels than the 700H drive. Determine the differences in minimum mounting
(see page 52) clearances and airflows needed to maintain the correct operating temperature of the 755 drive.

IP00, NEMA/UL type open power structures IP00, NEMA/UL type open installations are not standard-drive solutions. These installations are engineered-drive
(see page 54) solutions, and migration to a 755 open type solution requires a careful technical review of your existing 700H
installation, and careful technical planning and design of the 755 open type solution.
Programing and parameters Drive configuration options for the 700H are programmed using the option cards in the five available slots of the control
(see page 55) board. Some of the same drive configurations for the 755 drive are programmed by the drive parameters.
Determine your current 700H drive control board configurations, and determine the 755 parameters you will need to
migrate to the 755 drive.
Network communication Network communications can vary significantly depending on the communication option in the 700H drive, the
(see page 63) controller type communicating to the drive, and which 755 drive model is selected.
Identify your current network communication configuration and verify that the 755 drive is compatible with, or can be
adapted to, your current communication network and devices.
Safety option modules The 755 drive offers a safe torque off and safe speed monitor option modules.
(see page 67) Determine the safety control system of your 700H drive, and determine how the 755 drive safety option modules can
meet or exceed your current safety control system.

6 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Preface

General Precautions Listed here are general precautions to be aware of when working with the drives.
See the installation instructions for each drive, listed in Additional Resources on
page 7, for additional precautions specific to each drive.

Qualified Personnel

ATTENTION: Only qualified personnel familiar with adjustable frequency AC


drives and associated machinery should plan or implement the installation,
startup, and subsequent maintenance of the system. Failure to comply may
result in personal injury and/or equipment damage.

Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when using optical


transmission equipment. This product emits intense light and invisible
radiation. Do not look into fiber-optic ports or fiber-optic cable connectors.
Remove power from the drive before disconnecting fiber-optic cables.

Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Resource Description
PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001 Provides technical data regarding the PowerFlex 750-Series adjustable frequency AC drives for a
variety of industrial applications.
PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 Provides information on how to install, start, and troubleshoot PowerFlex 750-Series adjustable
frequency AC drives.
PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001 Provides information on how to program the PowerFlex 750-Series adjustable frequency AC
drives.
PowerFlex 700H Adjustable Frequency AC Drive Technical Data, publication Provides technical data regarding the PowerFlex 700H adjustable frequency AC drives for a
20C-TD001 variety of industrial applications.
PowerFlex 700H Adjustable Frequency AC Drive / PowerFlex 700S High Provides drive mounting and wiring information.
Performance AC Drive, Frames 9...14 Installation Instructions, publication
PFLEX-IN006
PowerFlex 700H Adjustable Frequency AC Drive Programming Manual, publication Provides basic information needed to start, program, and troubleshoot the PowerFlex 700H
20C-PM001 Adjustable Frequency AC Drive.
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, Provides basic information needed to properly wire and ground PWM AC drives.
publication DRIVES-IN001
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation® industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at


http://www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 7


Preface

Notes:

8 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Chapter 1

Drive Selection Considerations

Use this section to help you identify the differences and similarities between
700H drives and 755 drives that may impact the migration.

Available Slots The 700H drives and 755 drives are designed with a slot-based architecture that
allows you to customize the drive with available option cards. The 755 drive has
five slots. The 700H drive has three slots. See Slot Rules for 755 Drive Option
Modules on page 47 for an overview of available option modules and compatible
slots for the 755 drive.

Optional Accessories Optional accessories are not installed by the factory. Any optional accessories that
you purchase for your drive application must be installed by your qualified service
personal.

Hardware Enable Digital input (DI) 6 on the 700H drive can be programmed for any available
digital input functions including hardware enable. The 700H drive has a
hardware enable jumper ( J5) on the main control board that can be removed so
that DI 6 acts as hardware enabled with no software interpretation.

Digital input 0 on the 755 drives can be programmed for any available digital
input functions, including DI enable. A hardware enable jumper on the main
control board can be removed to force DI 0 to act as hardware enabled with no
software interpretation.

Figure 1 - Hardware Enable Jumper Locations


700H Drives 755 Drives (frames 6 and 7) 755 Drives (frames 8…10)

J5

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 9


Chapter 1 Drive Selection Considerations

Common Mode Capacitors The common mode capacitor and MOV configuration of your 700H drive and
the new 755 drive is an important part of your migration.
and MOV Jumpers
ATTENTION: You must verify the existing configuration of the common mode
capacitor and MOV for the 700H drive.
You must make sure that the common mode capacitor and MOV configuration of
the new 755 drive is compatible with your existing installation prior to
commissioning the 755 drive.

You may need to partially disassemble the 700H drive to determine the existing
common mode capacitor and MOV configuration. Refer to the PowerFlex 700H
Adjustable Frequency AC Drive/PowerFlex 700S High Performance AC Drive,
Frames 9...14 Installation Instructions, publication PFLEX-IN006.

See the Ungrounded, High Resistive Ground, or Grounded B Phase Delta


Installations sections for the frame size of your 700H drive to determine the
location of the configuration jumpers.

For the location of the 755 drive configuration jumpers, refer to PowerFlex
750-Series AC Drives Installation Instructions, publication 750-IN001.

The 755 drive can be ordered with the jumper for the common mode capacitor
removed or installed. See catalog position ‘g’ in Table 29 on page 51.

10 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

Specifications and Features Use this section to review and compare specifications and features to help you
understand the similarities and differences between your existing 700H drive and
compatible 755 drives.

Table 2 - PowerFlex Drive Comparisons


Attribute 700H Drives 755 Drives
Input Power
Ratings
200…240V N/A N/A
400V 132…1200 kW (200…1900 Hp) 55…1250 kW (75…1750 Hp)
480V 132…1200 kW (200…1900 Hp) 55…1250 kW (75…1750 Hp)
500…600V 160…2300 kW (150…2400 Hp) 75…1400 kW (60…1400 Hp)
690V 160…2300 kW (150…2400 Hp) 75…1400 kW (60…1400 Hp)
Single phase Yes, 80% derate Yes, 50% derate
Input inductor Input DC link choke
Logic ride-through 0.5 seconds minimum, 0.5 seconds minimum,
2.0 seconds typical 2.0 seconds typical
Power ride-through 15 milliseconds 15 milliseconds
Transient protection MOV MOV
DC input terminals Standard Frames 6…8 optional
Output Power
Carrier frequency 1…6 kHz Frame 6: 2, 4, 8, and 12 kHz
Frame 7: 2, 4, and 8 kHz
Frame 8…10: 2 and 4 kHz
Output frequency range 0…320 Hz 0…650 Hz
Efficiency 97.5% typical 97.5% typical
Power factor 0.98 0.98
Overload capability
Light duty N/A 110% - 60 s
Normal duty 110% - 60 s 110% - 60 s, 150% - 3 s
Heavy duty 150% - 2 s 150% - 60 s, 180% - 3 s

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 11


Chapter 1 Drive Selection Considerations

Table 3 - PowerFlex Drive Comparisons (continued)


Attribute 700H Drives 755 Drives
(ND) (all ratings)
Environmental Ratings
Enclosure types and ambient temperature range
All enclosures 0…40 °C (32…104 °F) (3) (4) (5) N/A
IP00, NEMA/UL Type Open N/A 0…50 °C (32…122 °F)
IP20, NEMA/UL Type 1 N/A 0…40 °C (32…104 °F)
(with label)
IP20, NEMA/UL Type 1 N/A 0…40 °C (32…104 °F)
(MCC cabinet)
IP54, NEMA Type 12 N/A 0…40 °C (32…104 °F)
(MCC Cabinet) (1)
Flange enclosure types and ambient temperature range (2)
Front N/A
IP00, NEMA/UL, Type Open 0…50 °C (32…122 °F)
Back/heatsink N/A
IP66, NEMA/UL, Type 4X 0…40 °C (32…104 °F)
Stand-alone/wall mount N/A
IP54, NEMA/UL Type 12 0…40 °C (32…104 °F)
Storage temperature range -40…60 °C (-40…140 °F) -40…70 °C (-40…158 °F)
Standards and Certifications
UL Yes Yes
CE Yes Yes
CSA Yes Yes
C-Tick N/A Yes
ATEX Yes N/A
RINA N/A N/A
TUV-FS Yes Yes
RoHS N/A Yes
Protection
Motor overload Standard Standard
Output short circuit Standard Standard
Output ground fault Standard Standard
Under and over voltage Standard Standard
Dynamic braking Optional (frame 9 only) Internal chopper (frame 6 and 7)
Common mode choke External (optional) External (optional)
(1) UL Type 12 applies when the MCC bus is not present. If the MCC bus is present, the cabinet rating is
IP54/NEMA 12.
(2) 755 drive, frames 6 and 7.
(3) 700H drive, frame 9 HD: 0…50 °C (32…122 °F).
(4) 700H drive, frame 10, 416 A; frame 12, 1030 A; frame 14, 2250 A: 0…35 °C (32…95 °F).
(5) 700H drive, frame 12 HD, 1030 A, and frame 14 HD, 2250 A: 0…35 °C (32…95 °F).

12 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

Table 4 - PowerFlex Drive Comparisons (continued)


Attribute 700H Drives 755 Drives
Protection (continued)
Common mode capacitors (1) Standard Standard
(2) (3)
Safety input
Safe torque off card Optional (gate disable) Optional
Safe speed monitor N/A Optional
Hardware enable Standard Standard
Electromagnetic compatibility (EMC) Standard Standard
filters (internal)
Drive Control Performance and Features
Motor control type
Induction V/Hz Standard Standard
Induction sensorless vector (SVC) Standard Standard
Induction flux vector (FVC) N/A Standard with
FORCE™ technology
Synchronous reluctance V/Hz N/A Standard
Synchronous reluctance SV N/A Standard
Permanent magnet motor N/A Standard
Adjustable voltage mode N/A Standard
Operating speed range 40:1 1,000:1 (4)
120:1 (5)
Speed control regulation 0.5% across 40:1 0.001% across 100:1 (4)
(% of base speed across 0.1% across 120:1 (5)
operating speed range)
Speed control bandwidth N/A 190 (4)
(radians per second) 50 (5)
Slip compensation Standard Standard
Droop Standard Standard
Inertia adaption N/A Standard
Phase lock loop N/A Standard
Torque regulation N/A ± 2%, 2500 rad/sec
± 5%, 600 rad/sec
Features
Flying start Standard Standard
Bus regulator Standard Standard
S-curve Standard Standard
Drive overload protection Standard Standard
Advanced diagnostics Standard Standard
(1) See Common Mode Capacitors and MOV Jumpers on page 10 for more information.
(2) See Safe Torque Off and Safe Speed Monitor Option Modules on page 67 for information and links to the user manuals for the safety
input option modules.
(3) Record the current safety input configuration for the 700H drive to use as a reference when you configure the 755 drive safety input
configuration.
(4) With encoder.
(5) Without encoder.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 13


Chapter 1 Drive Selection Considerations

Table 5 - PowerFlex Drive Comparisons (continued)


Attribute 700H Drives 755 Drives
Features (continued)
Input phase loss Standard Standard
User sets Standard N/A
Preset speeds Seven Seven
Process control loop Standard Standard
Fast flux up Optional Standard
Fast brake to stop N/A Standard
Flux braking N/A Standard
Feedback loss switchover N/A Standard
Real-time clock N/A Standard (1)
Battery/auxiliary power backup (1) Optional Optional
Multi-motor parameters N/A N/A
Start on powerup Standard Standard
Integral position loop N/A Standard
PCAM planner N/A Standard
Electronic gearing N/A Standard
Speed/position profiler N/A Standard
Position indexer N/A N/A
Predictive diagnostics N/A Standard
Torque proving N/A Standard
Conformal coating N/A Standard
Timer/counter functions N/A Standard (3)
Embedded control N/A Standard (3)
Supported Feedback Devices
Incremental encoder feedback N/A Optional
Pulse train input N/A Optional
Stegmann high-resolution N/A Optional
Heidenhain N/A Optional
Service set identifier (SSI) and basic N/A Optional
service set identifier (BSSI) linear
Resolver N/A N/A
User Interface
Human interface module (HIM)/ Optional (2) Optional (4)
operator interface
Languages available (number) Seven Nine (5)
Remote display Optional Optional (4)
(1) Battery preserves the real-time clock setting when power to the drive is lost or cycled, and provides absolute time stamping in fault
queues.
(2) A3 or A6 family.
(3) DeviceLogix™.
(4) A6 family only.
(5) With A6 HIM.

14 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

Table 6 - PowerFlex Drive Comparisons (continued)


Attribute 700H Drives 755 Drives
User Interface (continued)
HIM handheld terminal Optional (2) Optional (3)
Software configuration tools (1) Yes Yes
Set-up tools or wizards Yes Yes
Communication Options
AS-i N/A N/A
BACnet Optional Optional
CAN/Euromap N/A N/A
CANopen Optional Optional (4)
CC-Link N/A N/A
ControlNet Optional Optional
Data highway N/A N/A
DeviceNet Optional Optional
Embedded Ethernet or TCP/IP N/A N/A
Embedded EtherNet/IP Optional Standard
FIP I/O N/A N/A
FOUNDATION fieldbus N/A N/A
Interbus Optional Optional (4)
Lecon-B N/A N/A
LonWorks Optional N/A
Metasys N2 Optional N/A
Modbus ASCII N/A N/A
Modbus Plus N/A N/A
Modbus RTU Optional Optional (5)
Modbus TCP/IP N/A Optional
PROFIBUS DPV1 Optional Optional
PROFINET N/A Optional
Remote I/O Optional Optional
SELMA 2 N/A N/A
sercos N/A N/A
Siemens P1 Optional N/A
Uni-Telway N/A N/A
USB N/A Optional
(1) Tools available are RSLogix™ 5000 (version 16 or later), DriveExplorer™, and DriveExecutive™ software.
(2) A3 or A6 family.
(3) A6 family only.
(4) Limited parameter accessibility.
(5) For HVAC communication adapter.

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Chapter 1 Drive Selection Considerations

PowerFlex Drive Conversion Use the following tables to compare amps, kilowatts, horsepower, and dimensions
for migrating your 700H drive to a 755 drive. Because of the wide variety of
Guide possible migration options, we provide these tables as an example of how you can
compare your 700H drive with the different 755 drives.

IMPORTANT Dimensions are for NEMA/UL Type 1 cabinets. See Dimensions and Enclosure
Types on page 20 and PowerFlex Drive Catalog Numbers on page 48 to
compare your current 700H drive to the possible 755 drive configurations.

Table 7 - 700H Drive to 755 Drive Conversions (400V AC)


700H Drive (400V AC) 755 Drive Conversion (400V AC) (1)
20C Amps kW (ND) Frame Height Width Depth 20G/ Amps kW (ND) Frame Height Width Depth
(mm) (mm) (mm) 21G (mm) (mm) (mm)
104 104 55 6 945.1 308.0 346.7
140 140 75 6
170 170 90 6
205 205 110 6
261 261 132 9 1150.0 480.0 363.3 260 260 132 6
9 260 260 132 7 1271.0 430.0 561.0
300 300 160 9 302 302 160 7
385 385 200 10 2286.0 635.0 635.0 367 367 200 7
460 460 250 10 456 456 250 7
10 460 460 250 8 2453.0 600.0 600.0
500 500 250 10 540 540 315 8
10 567 567 315 8
590 590 315 11 2286.0 889.0 635.0 650 650 355 8
650 650 355 11
730 730 499 11 750 750 400 8
11 770 770 400 8
820 820 450 12 2286.0 1270.0 635.0 910 910 500 9 2453.0 1200.0 600.0
920 920 500 12 1K0 1040 560 9
1K0 1030 560 12 1K1 1090 630 9
1K1 1150 630 13 2275.0 1412.0 619.2 1K2 1175 710 9
1K3 1300 710 13 1K4 1465 800 9
1K4 1450 800 13 1K5 1480 850 9
1K6 1590 900 10 2453.0 1800.0 600.0
1K7 1770 1000 14 2276.0 2800 620.0 2K1 2150 1250 10
2K1 2150 1200 14
(1) Frames 8, 9, and 10 are available as a drive with options (21G).

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Drive Selection Considerations Chapter 1

Table 8 - 700H Drive to 755 Drive Conversions (480V AC)


700H Drive (480V AC) 755 Drive Conversion (480V AC) (1)
20C Amps HP (ND) Frame Height Width Depth 20G/ Amps HP (ND) Frame Height Width Depth
(mm) (mm) (mm) 21G (mm) (mm) (mm)
096 096 75 6 945.1 308.0 346.7
125 125 100 6
156 156 125 6
186 186 150 6
261 261 200 9 1150.0 480.0 363.3 248 248 200 6
9 248 248 200 7 1271.0 430.0 561.0
300 300 250 9 302 302 250 7
385 385 300 10 2286.0 635.0 635.0 361 361 300 7
460 460 350 10 415 415 350 7
10 430 430 350 8 2453.0 600.0 600.0
500 500 450 10 485 485 400 8
10 545 545 450 8
590 590 500 11 2286.0 889.0 635.0 617 617 500 8
650 650 500 11
730 730 600 11 710 710 600 8
11 740 740 650 8
820 820 700 12 2286.0 1270.0 635.0 800 800 700 9 2453.0 1200.0 600.0
920 920 800 12 960 960 800 9
1K0 1030 900 12 1K0 1045 900 9
1K1 1150 1000 13 2275.0 1412.0 619.2 1K2 1135 1000 9
1K3 1300 1200 13 1K3 1365 1100 9
1K4 1450 1250 13 1K4 1420 1250 9
1K5 1525 1350 10 2453.0 1800.0 600.0
1K7 1770 1500 14 2276.0 2800 620.0 2K0 2070 1750 10
2K1 2150 1900 14
(1) Frames 8, 9, and 10 are available as a drive with options (21G).

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Chapter 1 Drive Selection Considerations

Table 9 - 700H Drive to 755 Drive Conversions (600V AC)


700H Drive (600V AC) 755 Drive Conversion (600V AC) (1)
20C Amps HP Frame Height Width Depth 20G/ Amps HP Frame Height Width Depth
(ND) (mm) (mm) (mm) 21G (ND) (mm) (mm) (mm)
063 63 60 6 945.1 308.0 346.7
077 77 75 6
099 99 100 6
125 125 125 6
170 170 150 9 1150.0 480.0 363.3 144 144 150 6
9 192 192 200 7 1271.0 430.0 561.0
208 208 200 9 242 242 250 7
261 261 250 10 2286.0 635.0 635.0 289 289 300 7
325 325 350 10 295 295 300 8 2453.0 600.0 600.0
10 355 355 350 8
385 385 400 10 395 395 400 8
10 435 435 450 8
416 416 450 10 460 460 500 8
460 460 500 11 2286.0 889.0 635.0
502 502 500 11 510 510 500 8
11 595 595 600 9 2453.0 1200.0 600.0
590 590 600 11 630 630 700 9
650 650 700 12 2286.0 1270.0 635.0 760 760 800 9
750 750 800 12 825 825 900 9
820 820 900 12 900 900 950 9
920 920 1000 13 2275.0 1412.0 619.2 980 980 1000 9
1K0 1030 1100 13 1K1 1100 1100 9
1K1 1180 1300 13 1K4 1430 1400 10 2453.0 1800.0 600.0
1K5 1500 1600 14 2276.0 2800 620.0
1K9 1900 2000 14
(1) Frames 8, 9, and 10 are available as a drive with options (21G).

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Drive Selection Considerations Chapter 1

Table 10 - 700H Drive to 755 Drive Conversions (690V AC)


700H Drive (690V AC) 755 Drive Conversion (690V AC) (1)
20C Amps kW Frame Height Width Depth 20G/ Amps kW Frame Height Width Depth
(ND) (mm) (mm) (mm) 21G (ND) (mm) (mm) (mm)
082 82 75 6 945.1 308.0 346.7
098 98 90 6
119 119 110 6
142 142 132 6
170 170 160 9 1150.0 480.0 363.3 171 171 160 7 1271.0 430.0 561.0
9 212 212 200 7
208 208 200 9
261 261 250 10 2286.0 635.0 635.0 263 263 250 7
265 265 250 8 2453.0 600.0 600.0
325 325 315 10 330 330 315 8
10 370 370 355 8
385 385 355 10 415 415 400 8
416 416 400 10
460 460 450 11 2286.0 889.0 635.0 460 460 450 8
502 502 500 11 500 500 500 8
11
590 590 560 12 2286.0 1270.0 635.0 590 590 560 9 2453.0 1200.0 600.0
650 650 630 12 650 650 630 9
710 710 710 9
750 750 710 12 765 765 750 9
795 795 800 9
820 820 800 12 960 960 900 9
920 920 900 13 2275.0 1412.0 619.2
1K0 1030 1000 13 1K0 1040 1000 10 2453.0 1800.0 600.0
1K1 1180 1100 13 1K4 1400 1400 10
1K5 1500 1500 14 2276.0 2800 620.0
1K9 1900 1800 14
(1) Frames 8, 9, and 10 are available as a drive with options (21G).

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Chapter 1 Drive Selection Considerations

Dimensions and Enclosure Types

This section compares the dimensions and enclosure types of the 700H and 755
drives.

Figure 2 - 700H Frame 9 to 755 Frame 6

700H Frame 9 755 Frame 6


(NEMA/UL Type 1 shown) (NEMA/UL Type 1 shown)

480.0 (18.90) 30 8 .0 346.7


5.0 (0.20) 400.0 (15.75) (12.13) (13.65)
363.3 (14.32)
14.0 (0.55) 240.0 (9.45) 9.0 (0.35) 339.5 (13.37)
45.0 (1.77)

Mounting Holes Nameplate Lifting Holes

Wire Way

1150.0
(45.28)
1120.0
(44.09) 945.1
Nameplate (37.21)

Mounting Holes

9.0 (0.35)
Lifting Hole
21.0 (0.83)

Dimensions, mm (in.)
Drive Frame Enclosure Type Enclosure Code IP Rating Height Width Depth
700H 9 NEMA/UL Type 1 A, M IP21 1150.0 (45.28) 480.0 (18.90) 363.3 (14.32)
755 6 NEMA/UL Type 1 N IP00 945.1 (37.21) 308.0 (12.13) 346.7 (13.65)
NEMA/UL Type 12 G IP54 1298.3 (51.11) 609.4 (23.99) 464.7 (18.30)

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Drive Selection Considerations Chapter 1

Figure 3 - 700H Frame 9 to 755 Frame 7

700H Frame 9 755 Frame 7


(NEMA/UL Type 1 shown) (NEMA/UL Type 1 shown)

430.0
480.0 (18.90) (16.93)
5.0 (0.20) 400.0 (15.75) 380.0
14.0 (0.55) 363.3 (14.32) (14.96)
240.0 (9.45) 9.0 (0.35) 339.5 (13.37)
45.0 (1.77)

Mounting Holes Lifting Holes


Nameplate
1271.0
(50.04)

Wire Way 1221.0


(48.07)

1150.0 881.8
(45.28) (34.72)

1120.0 825.0
(44.09) Nameplate (32.48)

8.5 (0.33)

ø16.0 (0.63)

339.2 389.2
(13.35) (15.32)

Mounting Holes

20.5 389.0 561.0


9.0 (0.35) (0.81) (15.31) (22.08)
Lifting Hole
21.0 (0.83) 430.0
(16.93)

Dimensions, mm (in.)
Drive Frame Enclosure Type Enclosure Code IP Rating Height Width Depth
700H 9 NEMA/UL Type 1 A, M IP21 1150.0 (45.28) 480.0 (18.90) 363.3 (14.32)
755 7 NEMA/UL Type 1 N IP00 1271.0 (50.04) 430.0 (16.93) 561.0 (22.08)
NEMA/UL Type 12 G IP54 1614.0 (63.54) 609.6 (24.00) 464.8 (18.30)

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Chapter 1 Drive Selection Considerations

Figure 4 - 700H Frame 10 to 755 Frame 8

700H Frame 10 755 Frame 8


(NEMA/UL Type 1 shown) (NEMA/UL Type 1 shown)
*800 (31.50) is also available.
632.5
(24.90) 600*
606.0 (23.6)
(23.85) 605.5 600 240
(23.84) (23.6) (9.4)
534.7 32.3
(21.05) 498.0 42.0
(1.27) (19.61) (1.65)

Lifting Holes

2234.0
2275.0 (87.95)
(89.57)
2453
(96.6)
2201.8
(86.68) 2300
(90.6)

Dimensions, mm (in.)
Drive Frame Enclosure Type Enclosure Code IP Rating Height Width Depth
700H 10 NEMA/UL Type 1 A, M IP21 2275.0 (89.57) 606.0 (23.85) 632.5 (24.90) (2)
NEMA/UL Type 1 B, K IP20 2286.0 (90.00) 635.0 (25.00) 635.0 (25.00)
MCC
NEMA/UL Type 12 H, W IP54 2403.5 (94.60) 478.0 (19.00) 655.04 (25.80) (2)
755 8 NEMA/UL Type 1 B IP20 2453.0 (96.60) 600.0 (23.60) 600.0 (23.60)
2500 MCC
NEMA/UL Type 1 L, P, W IP20 2453.0 (96.60) 600.0 (23.60) 800.0 (31.50)
2500 MCC
NEMA/UL Type 12 J, K, Y IP54 2477.0 (97.50) 600.0 (23.60) 800.0 (31.50)
2500 MCC 898.0 (35.40) (3)
NEMA/UL Type 1 B IP20 2453.0 (96.60) 1200.0 (47.20) 600.0 (23.60)
2500 MCC with P14 wiring bay
NEMA/UL Type 1 B IP20 2453.0 (96.60) 1200.0 (47.20) 600.0 (23.60)
2500 MCC with option bay (1)
NEMA/UL Type 1 P, W, Y IP20 2453.0 (96.60) 1200.0 (47.20) 800.0 (31.50)
2500 MCC with option bay (1)
(1) Frame 8 power options include a circuit breaker or disconnect switch, an input or output reactor, an input or output contactor, or MCC bus.
(2) This dimension is the depth for drives with the optional door-mounted HIM installed.
(3) This dimension is the depth for drives including the filter.

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Drive Selection Considerations Chapter 1

Figure 5 - 700H Frame 11 to 755 Frame 8

700H Frame 11 755 Frame 8


(NEMA/UL Type 1 shown) (NEMA/UL Type 1 shown)
*800 (31.50) is also available.
600*
(23.6)
600 240
621.74 (23.6) (9.4)
797.0
(31.38) (24.48)
736.0 605.5
(28.98) (23.84)
32.25 498.0 42.0
(1.27) (19.61) (1.65)

!DANGER
2275.0 2234.0
(89.57) (87.95) 2453
(96.6)

2205.0 2300
(90.6)
(86.81)

Dimensions, mm (in.)
Drive Frame Enclosure Type Enclosure Code IP Rating Height Width Depth
700H 11 NEMA/UL Type 1 A, M IP21 2275.0 (89.57) 797.0 (31.38) 621.74 (24.48) (2)
NEMA/UL Type 1 B, K IP20 2286.0 (90.00) 889.0 (35.00) 635.0 (25.00)
MCC
NEMA/UL Type 12 H, W IP54 2414.5 (95.00) 806.0 (31.70) 655.04 (25.80)
755 8 NEMA/UL Type 1 B IP20 2453.0 (96.60) 600.0 (23.60) 600.0 (23.60)
2500 MCC
NEMA/UL Type 1 L, P, W IP20 2453.0 (96.60) 600.0 (23.60) 800.0 (31.50)
2500 MCC
NEMA/UL Type 12 J, K, Y IP54 2477.0 (97.50) 600.0 (23.60) 800.0 (31.50)
2500 MCC 898.0 (35.40) (3)
NEMA/UL Type 1 B IP20 2453.0 (96.60) 1200.0 (47.20) 600.0 (23.60)
2500 MCC with P14 wiring bay
NEMA/UL Type 1 B IP20 2453.0 (96.60) 1200.0 (47.20) 600.0 (23.60)
2500 MCC with option bay (1)
NEMA/UL Type 1 P, W, Y IP20 2453.0 (96.60) 1200.0 (47.20) 800.0 (31.50)
2500 MCC with option bay (1)
(1) Frame 8 power options include a circuit breaker or disconnect switch, an input or output reactor, an input or output contactor, or MCC bus.
(2) This dimension is the depth for drives with the optional door-mounted HIM installed.
(3) This dimension is the depth for drives including the filter.

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Chapter 1 Drive Selection Considerations

Figure 6 - 700H Frame 12 to 755 Frame 9

700H Frame 12 755 Frame 9


(NEMA/UL Type 1 shown) (NEMA/UL Type 1 shown)

632.5 *800 (31.50) is also available.


(24.90)
1205.05 600*
(47.45) 605.5 (23.6)
(23.84) 1200 240
534.7 32.3 (47.2) (9.4)
(21.05) 498.0 42.0
(1.27) (19.61) (1.65)

2275.0 2234.0
(89.57) (87.95)

2453
2202.75 (96.6)
(86.72) 2300
(90.6)

Dimensions, mm (in.)
Drive Frame Enclosure Type Enclosure Code IP Rating Height Width Depth
700H 12 NEMA/UL Type 1 A, M IP21 2275.0 (89.57) 1205.05 (47.45) 632.5 (24.90) (2)
NEMA/UL Type 1 MCC B, K IP20 2286.0 (90.00) 1270.0 (50.00) 635.0 (25.00)
NEMA/UL Type 12 H, W IP54 2403.5 (94.60) 1205.05 (47.44) 655.04 (25.80)
755 9 NEMA/UL Type 1 B IP20 2453.0 (96.60) 1200.0 (47.20) 600.0 (23.60)
2500 MCC
NEMA/UL Type 1 L, P, W IP20 2453.0 (96.60) 1200.0 (47.20) 800.0 (31.50)
2500 MCC
NEMA/UL Type 12 J, K, Y IP54 2477.0 (97.50) 1200.0 (47.20) 800.0 (31.50)
2500 MCC 898.0 (35.40) (3)
NEMA/UL Type 1 B IP20 2453.0 (96.60) 1800.0 (70.90) 600.0 (23.60)
2500 MCC with P14 wiring bay (1)
NEMA/UL Type 1 P, W, Y IP20 2453.0 (96.60) 1800.0 (70.90) 800.0 (31.50)
2500 MCC with option bay (1)
(1) Frame 9 power options include a circuit breaker, input or output reactor, or MCC bus.
(2) This dimension is the depth for drives with the optional door-mounted HIM installed.
(3) This dimension is the depth for drives including the filter.

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Drive Selection Considerations Chapter 1

Figure 7 - 700H Frame 13 to 755 Frame 9


700H Frame 13 755 Frame 9
(NEMA/UL Type 1 shown) (NEMA/UL Type 1 shown)

A 619.2
(24.4) *800 (31.50) is also available.
603 600*
(23.7) (23.6)
44 1200 240
(1.73) (47.2) (9.4)

2275
(89.6)
2197
(86.5) 2453
(96.6)
2231 2300
(87.8) (90.6)

1108.25
(43.6)

Dimensions, mm (in.)
Drive Frame Enclosure Type Enclosure Code IP Rating Height Width Depth
700H 13 NEMA/UL Type 1 A, M IP21 2275.0 (89.60) See Table 11 below 619.2 (24.20)
for the value of A.
NEMA/UL Type 12 H, W IP54 2443.5 (104.50) 662.0 (26.06)
755 9 NEMA/UL Type 1 B IP20 2453.0 (96.60) 1200.0 (47.20) 600.0 (23.60)
2500 MCC
NEMA/UL Type 1 L, P, W IP20 2453.0 (96.60) 1200.0 (47.20) 800.0 (31.50)
2500 MCC
NEMA/UL Type 12 J, K, Y IP54 2477.0 (97.50) 1200.0 (47.20) 800.0 (31.50)
2500 MCC 898.0 (35.40) (2)
NEMA/UL Type 1 B IP20 2453.0 (96.60) 1800.0 (70.90) 600.0 (23.60)
2500 MCC with P14 wiring bay (1)
NEMA/UL Type 1 P, W, Y IP20 2453.0 (96.60) 1800.0 (70.90) 800.0 (31.50)
2500 MCC with option bay (1)
(1) Frame 9 power options include a circuit breaker, input or output reactor, or MCC bus.
(2) This dimension is the depth for drives including the filter.

Table 11 - Width Dimensions Based on Voltage Class and Amp Rating


Voltage Class Amps Value of A (width)
400/480 AC 1150 1412.0 (56.0)
(540/650 DC) 1300 1600.0 (63.0)
1450
600/690 AC 920 1412.0 (56.0)
(810/932 DC) 1030
1180

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Chapter 1 Drive Selection Considerations

Figure 8 - 700H Frame 14 (1500 A) to 755 Frame 10

700H Frame 14 (1500 A) 755 Frame 10


(NEMA/UL Type 1 shown) (NEMA/UL Type 1 shown)
*800 (31.50) is also available.
620 600*
(24.5) (23.6)
1800 240
603 (70.9) (9.4)
(24)
44
(1.7)

2453
2276 (96.6)
(90)
2300
2232 (90.6)
(88)

797 (31.4) 797 (31.4) 797 (31.4)

Dimensions, mm (in.)
Drive Frame Enclosure Type Enclosure Code IP Rating Height Width Depth
700H 14 NEMA/UL Type 1 A, M IP21 2276.0 (90.00) 2400 (94.48) 620.0 (24.50)
NEMA/UL Type 12 H, W IP54 2276.0 (90.00) 2400 (94.48) 662.0 (26.00)
700H (1) 14 NEMA/UL Type 1 A, M IP21 2270.0 (89.40) 1597.0 (63.00) 620.0 (24.50)
NEMA/UL Type 12 H, W IP54 2276.0 (90.00) 1597.0 (63.00) 662.0 (26.00)
755 10 NEMA/UL Type 1 B IP20 2453.0 (96.60) 1800.0 (70.90) 600.0 (23.60)
2500 MCC
NEMA/UL Type 1 L, P, W IP20 2453.0 (96.60) 1800.0 (70.90) 800.0 (31.50)
2500 MCC
NEMA/UL Type 12 J, K, Y (2) IP54 2477.0 (97.50) 1800.0 (70.90) 800.0 (31.50)
2500 MCC 898.0 (35.40)(3)
NEMA/UL Type 1 B IP20 2453.0 (96.60) 2400 (94.48) 600.0 (23.60)
2500 MCC with P14 wiring bay (2)
(1) DC input.
(2) Frame 10 power options include a circuit breaker and MCC bus.
(3) This dimension is the depth for drives including the filter.

IMPORTANT You can also order an additional options bay for the 755 drive that provide contactor, reactor, and bus options (see PowerFlex 755
w/Options (21G) - Additional Selections in Table 29 on page 51). Adding the options bay will increase the overall width of the 755
drive, and may exceed the existing width of your current 700H drive.

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Drive Selection Considerations Chapter 1

Figure 9 - 700H Frame 14 (>1500 A) to 755 Frame 10

700H Frame 14 (above 1500 A) 755 Frame 10


(NEMA/UL Type 1 shown) (NEMA/UL Type 1 shown)

620 *800 (31.50) is also available.


(24.5)
603 600*
(23.6)
(24) 1800 240
44 (70.9) (9.4)
(1.7)

2276 2453
(90) (96.6)
2232 2300
(88) (90.6)

1400 (55) 1400 (55)

Dimensions, mm (in.)
Drive Frame Enclosure Type Enclosure Code IP Rating Height Width Depth
700H 14 NEMA/UL Type 1 A, M IP21 2276.0 (90.00) 2800 (110.23) 620.0 (24.50)
NEMA/UL Type 12 H, W IP54 2276.0 (90.00) 2800 (110.23) 662.0 (26.00)
700H (1) 14 NEMA/UL Type 1 A, M IP21 2270.0 (89.40) 1597.0 (63.00) 620.0 (24.50)
NEMA/UL Type 12 H, W IP54 2276.0 (90.00) 1597.0 (63.00) 662.0 (26.00)
755 10 NEMA/UL Type 1 B IP20 2453.0 (96.60) 1800.0 (70.90) 600.0 (23.60)
2500 MCC
NEMA/UL Type 1 L, P, W (2) IP20 2453.0 (96.60) 1800.0 (70.90) 800.0 (31.50)
2500 MCC
NEMA/UL Type 12 J, K, Y (2) IP54 2477.0 (97.50) 1800.0 (70.90) 800.0 (31.50)
2500 MCC 898.0 (35.40) (3)
NEMA/UL Type 1 B IP20 2453.0 (96.60) 2400 (94.48) 600.0 (23.60)
2500 MCC with P14 wiring bay (2)
(1) DC input.
(2) Frame 10 power options include a circuit breaker and MCC bus.
(3) This dimension is the depth for drives including the filter.

IMPORTANT You can also order an additional options bay for the 755 drive that provide contactor, reactor, and bus options (see PowerFlex 755
w/Options (21G) - Additional Selections in Table 29 on page 51). Adding the options bay will increase the overall width of the 755
drive, and may exceed the existing width of your current 700H drive.

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Chapter 1 Drive Selection Considerations

Power Terminal Comparison Use this section to compare the power terminal blocks of the 700H drives to the
755 drives.

700H Drives
Figure 10 - 700H Frame 9 Power Terminal Specifications

Note 4 shown with DC brake.

L1 L2 L3 L1 L2 L3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3

D
C
AC Line Input Power To Motor Leads


D
C
+
/R
+
R

DC-, DC+/R+, R- terminals
shown with protective cover
removed.
D
C

D
C
+
/R
+
R

No. Name Description Wire Size Range (1) Torque


Max Min Recommended
 Input power terminal block (2) Input power 185.0 mm2 95.0 mm2 40 N•m
L1, L2, L3 (350 MCM) (4/0 AWG) (354 lb•in)
 Output power terminal block (2) Motor connections 185.0 mm2 95.0 mm2 40 N•m
U/T1, V/T2, W/T3 (350 MCM) (4/0 AWG) (354 lb•in)
 SHLD terminal, PE, motor ground Terminating point for wiring shields 95.0 mm2 5.0 mm2 22 N•m
(4/0 AWG) (10 AWG) (195 lb•in)
 DC bus (3) DC input or external brake resistor 185.0 mm2 95.0 mm2 40 N•m
(2 terminals; DC–, DC+) (Internal brake option is not provided) (4) (350 MCM) (4/0 AWG) (354 lb•in)
DC bus w/brake (3) DC input/internal brake 185.0 mm2 95.0 mm2 40 N•m
(3 terminals; DC–, DC+/R+, R–) (Internal brake option is provided) (4) (350 MCM) (4/0 AWG) (354 lb•in)
 Cable clamp for shield
(1) Maximum/minimum sizes that the terminal block will accept–these are not recommendations.
(2) Do not exceed maximum wire size. Parallel connections may be required.
(3) DC terminal and brake lugs can be removed.
(4) Refer to Frame 9 DC Bus/Brake Connections in the PowerFlex 700H Adjustable Frequency AC Drive/PowerFlex 700S High Performance AC Drive, Frames 9...14 Installation Instructions, publication PFLEX-
IN006.

28 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

Figure 11 - 700H Frame 10 Power Terminal Specifications

DC-
DC+

V/T2

U/T1 W/T3

L1
L2
 L3

No. Name Description Wire Size Range (1)(2) Torque Terminal Bolt Size (3)(4)
Max Min Recommended
 Input power terminal block (3) Input power 300 mm2 2.1 mm2 40 N•m M12
L1, L2, L3 (600 MCM) (14 AWG) (354 lb•in)
 Output power terminal block (3) Motor connections 300 mm2 2.1 mm2 40 N•m M12
U/T1, V/T2, W/T3 (600 MCM) (14 AWG) (354 lb•in)
 SHLD terminal, PE, motor ground (3) Terminating point for wiring shields 300 mm2 2.1 mm2 40 N•m M10
(600 MCM) (14 AWG) (354 lb•in)
 DC bus (3) DC input or external brake 300 mm2 2.1 mm2 40 N•m M12
(2 terminals; DC–, DC+) (600 MCM) (14 AWG) (354 lb•in)
 Cable clamp for shield
(1) Maximum/minimum sizes that the terminal block will accept–these are not recommendations.
(2) Do not exceed maximum wire size. Parallel connections may be required.
(3) These connections are bus bar type terminations and require the use of lug type connectors.
(4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.

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Chapter 1 Drive Selection Considerations

Figure 12 - 700H Frame 11 Power Terminal Specifications


DC+
DC-

U/T1 V/T2 W/T3 

1L1 1L3 2L1 2L3


1L2 2L2



Note: 600V AC input, 460A and 502A frame 11 drives only
have one set of input power terminals.

No. Name Description Wire Size Range (1)(2) Torque Terminal Bolt Size (3)(4)
Max Min Recommended
 Input power terminal block (3) AC input power 300 mm2 2.1 mm2 40 N•m M12
1L1, 1L2, 1L3, 2L1, 2L2, 2L3 (600 MCM) (14 AWG) (354 lb•in)
 Output power terminal block (3) Motor connections 300 mm2 2.1 mm2 40 N•m M12
U/T1, V/T2, W/T3 (600 MCM) (14 AWG) (354 lb•in)
 SHLD terminal, PE, motor ground (3) Terminating point for wiring shields 300 mm2 2.1 mm2 40 N•m M10
(600 MCM) (14 AWG) (354 lb•in)
 DC bus (3) DC input or external brake 300 mm2 2.1 mm2 40 N•m M12
(2 terminals; DC–, DC+) (600 MCM) (14 AWG) (354 lb•in)
 Cable clamp for shield
(1) Maximum/minimum sizes that the terminal block will accept–these are not recommendations.
(2) Do not exceed maximum wire size. Parallel connections may be required.
(3) These connections are bus bar type terminations and require the use of lug type connectors.
(4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.

30 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

Figure 13 - 700H Frame 12 Power Terminal Specifications

DC- DC+ DC- DC+


 

1V/T2 2V/T2

1U/T1 1W/T3 2U/T1 2W/T3


 

1L1 2L1
1L2 2L2
 1L3   2L3 

Enclosure style A shown.

No. Name Description Wire Size Range (1)(2) Torque Terminal Bolt Size (3)(4)
Max Min Recommended
 Input power terminal block (3) Input power 300 mm2 2.1 mm2 40 N•m M12
1L1, 1L2, 1L3, 2L1, 2L2, 2L3 (600 MCM) (14 AWG) (354 lb•in)
 Output power terminal block ((3) Motor connections 300 mm2 2.1 mm2 40 N•m M12
1U/1T1, 1V/1T2, 1W/1T3, (600 MCM) (14 AWG) (354 lb•in)
2U/2T1, 2V/2T2, 2W/2T3
 SHLD terminal, PE, motor ground (3) Terminating point for wiring shields 300 mm2 2.1 mm2 40 N•m M10
(600 MCM) (14 AWG) (354 lb•in)
 DC bus (3) DC input or external brake 300 mm2 2.1 mm2 40 N•m M12
(2 Terminals; DC–, DC+) (600 MCM) (14 AWG) (354 lb•in)
 Cable clamp for shield
(1) Maximum/minimum sizes that the terminal block will accept–these are not recommendations.
(2) Do not exceed maximum wire size. Parallel connections may be required.
(3) These connections are bus bar type terminations and require the use of lug type connectors.
(4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.

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Chapter 1 Drive Selection Considerations

Figure 14 - 700H Frame 13 Power Terminal Specifications


DC- DC- DC-
DC+ DC+ DC+

U/T1 V/T2 W/T3

U/T1 V/T2 W/T3


Output Power 
Terminals
L1

L2

L3

Right enclosure shown only.

No. Name Description Wire Size Range (1)(2) Torque Terminal Bolt Size (3)(4)
Max Min Recommended
 Input power terminal block (3) Input power 300 mm2 2.1 mm2 40 N•m M12
L1, L2, L3 (600 MCM) (14 AWG) (354 lb•in)
 Output power terminal block (3) Motor connections 300 mm2 2.1 mm2 40 N•m M12
U/T1, V/T2, W/T3 (600 MCM) (14 AWG) (354 lb•in)
 SHLD terminal, PE, motor ground (3) Terminating point for wiring shields 300 mm2 2.1 mm2 40 N•m M10
(600 MCM) (14 AWG) (354 lb•in)
 DC bus (3) DC input or external brake 300 mm2 2.1 mm2 40 N•m M12
(3 terminals; DC–, DC+) (600 MCM) (14 AWG) (354 lb•in)
(1) Maximum/minimum sizes that the terminal block will accept–these are not recommendations.
(2) Do not exceed maximum wire size. Parallel connections may be required.
(3) These connections are bus bar type terminations and require the use of lug type connectors.
(4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.

32 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

Figure 15 - 700H Frame 14 Power Terminal Specifications (1500 A)

DC-
(front terminals)

Output Power Terminals


Center Enclosure Shown without dv/dt Filters

Input Power
Terminals U/T1 V/T2 W/T3

L1

L2
Side View
L3

Ground Terminals

U/T1 V/T2 W/T3

Output Power Terminals


with dv/dt Filters

No. Name Description Wire Size Range (1)(2) Torque Terminal Bolt Size (3)(4)
Max Min Recommended
 Input power terminal block (3) Input power 300 mm2 2.1 mm2 40 N•m M12
L1, L2, L3 (600 MCM) (14 AWG) (354 lb•in)
 Output power terminal block (3) Motor connections 300 mm2 2.1 mm2 40 N•m M12
U/T1, V/T2, W/T3 (600 MCM) (14 AWG) (354 lb•in)
 SHLD terminal, PE, motor ground (3) Terminating point for wiring shields 300 mm2 2.1 mm2 40 N•m M10
(600 MCM) (14 AWG) (354 lb•in)
 DC bus (3) DC input or external brake 300 mm2 2.1 mm2 40 N•m M12
(3 terminals; DC–, DC+) (600 MCM) (14 AWG) (354 lb•in)
(1) Maximum/minimum sizes that the terminal block will accept–these are not recommendations.
(2) Do not exceed maximum wire size. Parallel connections may be required.
(3) These connections are bus bar type terminations and require the use of lug type connectors.
(4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.

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Chapter 1 Drive Selection Considerations

Figure 16 - 700H Frame 14 Power Terminal Specifications (>1500 A)


DC Bus Terminals
DC- (in both enclosures)
(front terminals)
Output Power Terminals
without dv/dt Filters
U/T1 V/T2 W/T 3
(in two center enclosures)

Side View
DC+
(back terminals)
Input Power Input Power
Terminals Terminals
L1 L1

L2 L2

L3 L3

Ground Terminals

U/T1 V/T2 W/T 3 Center Enclosures Shown

Output Power Terminals


with dv/dt Filters
(in two center enclosures)

No. Name Description Wire Size Range (1)(2) Torque Terminal Bolt Size (3)(4)
Max Min Recommended
 Input power terminal block (3) Input power 300 mm2 2.1 mm2 40 N•m M12
L1, L2, L3 (600 MCM) (14 AWG) (354 lb•in)
 Output power terminal block (3) Motor connections 300 mm2 2.1 mm2 40 N•m M12
U/T1, V/T2, W/T3 (600 MCM) (14 AWG) (354 lb•in)
 SHLD terminal, PE, motor ground (3) Terminating point for wiring shields 300 mm2 2.1 mm2 40 N•m M10
(600 MCM) (14 AWG) (354 lb•in)
 DC bus (3) DC input or external brake 300 mm2 2.1 mm2 40 N•m M12
(three terminals; DC–, DC+) (600 MCM) (14 AWG) (354 lb•in)
(1) Maximum/minimum sizes that the terminal block will accept–these are not recommendations.
(2) Do not exceed maximum wire size. Parallel connections may be required.
(3) These connections are bus bar type terminations and require the use of lug type connectors.
(4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.

34 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

755 Drives
Figure 17 - 755 Frames 6 and 7 Power Terminal Specifications



➊ ➋

Frame 6 ➎



Frame 7

No. Name Description


 Power terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3
 PE grounding studs Terminating point to chassis ground for incoming AC line
and motor shield
 DC bus and brake terminals (optional dynamic +DC, -DC, BR1, BR2
brake)
 PE-A and PE-B MOV and CMC jumper wires
 DC+ and DC- Bus voltage test points

Frame Max Lug Width Recommended Terminal Bolt Size Recommended Tool
Torque
6 34.6 mm 11.3 N•m M8 x 1.25 13 mm hex socket
(1.36 in.) (100 lb•in)

7 43.5 mm 11.3 N•m M8 x 1.25 13 mm hex socket


(1.71 in.) (100 lb•in)

Frame Recommended Torque for PE Terminal Bolt Size Recommended Tool


Grounding Stud
6 11.3 N•m (100 lb•in) M8 13 mm hex socket
7 11.3 N•m (100 lb•in) M8 13 mm hex socket

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Chapter 1 Drive Selection Considerations

Figure 18 - Optional 755 Frames 6 and 7 Power Terminal Specifications

Frame Optional DC and Dynamic Brake Resistor Power Terminal Blocks


6 (1) (2)
+DC -DC BR1 BR2

L1 L2 L3 T1 T2 T3
R S T U V W

GND GND GND GND

7 (1)
+DC -DC BR1 BR2

L1 L2 L3 T1 T2 T3
R S T U V W

(1) DC bus terminals are optional on Frame 6 and 7 drives: catalog number position 5. Dynamic brake resistor terminals are optional on
Frame 6 and 7 drives: catalog number position 12.
Refer to Catalog Number Explanation on page 48.
(2) If the use of two conductors is desired, an AC terminal extension kit (20-750-ACTE-F6) is available for Frame 6 drives.

Terminal Description Notes


+DC DC bus (+) DC input power or dynamic brake chopper
-DC DC bus (–) DC input power or dynamic brake chopper
BR1 DC brake (+) Dynamic brake resistor connection (+)
BR2 DC brake (–) Dynamic brake resistor connection (–)
U U (T1) Motor connections (1)
V V (T2)
W W (T3)
R R (L1) AC line input power
S S (L2)
T T (L3)
PE / PE ground Terminating point to chassis ground for incoming AC line and motor
shield.
(1) Important: Motors with NEMA MG1 Part 31.40.4.2 inverter grade insulation systems are recommended. If you intend to connect a
motor that is not rated inverter grade, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives,
publication DRIVES-IN001, for recommendations.

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Drive Selection Considerations Chapter 1

Figure 19 - 755 Frames 8…10 Bus Bar Locations, AC Input Drives

➍ PE

R / L1
➊ S / L2
T / L3

➋ DC+
DC-

U / T1
➌ V / T2
W / T3

➍ PE

Frame 8 Shown

No. Name Description


 Power bus R/L1, S/L2, T/L3
 DC bus DC+, DC- (requires field-installed kit 20-750-BUS1-F8)
 Power bus U/T1, V/T2, W/T3
 PE grounding bar Terminating point to chassis ground for incoming AC line and motor
shield
 DC+ and DC- Bus voltage test points

IMPORTANT The 755 input and output bus bar terminals are located in the rear of the drive enclosure (the 700H terminals are in the front of the
drive). To access the 755 bus bars, remove the drive assembly from the cabinet. Refer to the procedures for releasing the drive
assembly from the cabinet, disconnecting the wiring, and using the roll-out cart in the PowerFlex 750-Series AC Drives Installation
Instructions, publication 750-IN001.
You can also order an optional wiring bay for the 755 drive that allows you to wire the drive without removing the drive assembly
from the cabinet (see option P14 in Table 29 on page 51). Adding the optional wiring bay will increase the overall width of the 755
drive, and may exceed the existing footprint of your current 700H drive.

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Chapter 1 Drive Selection Considerations

Figure 20 - 755 Frames 8…10 Bus Bar and AC Power Rail Locations, Common DC Input Drives

PE

Hot

Neutral

DC+
DC–

Hot

Neutral U / T1
V / T2
W / T3

PE

Frame 8 Shown

No. Name Description


 DC power bus DC+, DC-
 Power bus U/T1, V/T2, W/T3
 PE grounding bar Terminating point to chassis ground for incoming AC line and motor shield.
 Control rail 120V AC control power supply connections. Top rail is hot.
 Control power 120V AC control power supply circuit breaker.
circuit breaker
 UPS rail 120V AC uninterrupted power supply (UPS) connections. Top rail is hot.
 DC+ and DC- Bus voltage test points

IMPORTANT The 755 input and output bus bar terminals are located in the rear of the drive enclosure (the 700H terminals are in the front of the
drive). To access the 755 bus bars, remove the drive assembly from the cabinet. Refer to the procedures for releasing the drive
assembly from the cabinet, disconnecting the wiring, and using the roll-out cart in the PowerFlex 750-Series AC Drives Installation
Instructions, publication 750-IN001.
You can also order an optional wiring bay for the 755 drive that allows you to wire the drive without removing the drive assembly
from the cabinet (see option P14 in Table 29 on page 51). Adding the optional wiring bay will increase the overall width of the 755
drive, and may exceed the existing footprint of your current 700H drive.

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Drive Selection Considerations Chapter 1

Table 12 - 755 Frames 8…10 Power Wiring Options


IP20, NEMA/UL Type 1 Drive IP20, NEMA/UL Type 1 Drive and Cabinet Options (2500 MCC
(2500 MCC Style Cabinet) Style Cabinet)
600 or 800 mm deep drive bay 600 or 800 mm deep drive bay
Wire Entry/Exit Location 600 mm (23.6 in.) 800 mm (31.5 in.) with 600 mm wide wiring-only with 600 mm cabinet options bay
Cable Option deep drive bay deep drive bay bay
Armored cable with conduit Top entry, bottom exit X X X
hubs Bottom entry, bottom exit X X
Top entry, top exit X X
Shielded cable with conduit Top entry, bottom exit X X X X
hubs Bottom entry, bottom exit X X
Top entry, top exit X X X (1)
Shielded cable without conduit Bottom entry, bottom exit X X X
hubs (2)
(1) This wiring configuration is possible when there are no output options in the option bay and the motor connections are wired from the drive bay.
(2) Other configurations with shielded cable are possible, but using conduit hubs is recommended.

IMPORTANT Carefully review and compare your existing 700H wiring with the 755 wiring
described in Enclosure Options, NEMA/UL Type 1 Enclosure - 2500 MCC Style
Cabinet (Approximate Dimensions, and Power and Control Wiring sections) in
the PowerFlex 750-Series AC Drives Installation Instructions,
publication 750-IN001.

Power Wiring Impedance For 700H drives, frames 12…14, the minimum cable length for parallel motor
cables from the drive to the point where the cables connect is 5 m (16.4 ft). The
Considerations parallel cables are joined at the motor end (not the drive end). Or, a reactor can
be installed on the output of each power module with a minimum of 5 uH prior
to joining the parallel cables at the motor end.

The 755 drive does not require the same cabling configuration to meet
impedance and inductance requirements.

Refer to the Wiring and Grounding Guidelines for Pulse Width Modulated
(PWM) AC Drives, publication DRIVES-IN001, for minimum inductance on
installations where dv/dt filters are not installed.

IMPORTANT The difference in power wiring and cabling requirements between the 700H
and 755 drives can affect motor lead quantity, termination methods, and cable
lengths.
Carefully review and compare your existing 700H wiring with the 755 wiring
described in the PowerFlex 750-Series AC Drives Installation Instructions,
publication 750-IN001.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 39


Chapter 1 Drive Selection Considerations

Control Terminal Comparison Use this section to compare the control terminal blocks of the 700H drive to the
755 drive.

Input/Output

Inputs and outputs on the 700H drive are user-selected options. See catalog
description in Table 27 on page 49, position k.

The 755 drive contains one digital input on the main control board and uses the
optional 750-Series I/O modules for additional I/O. See 755 Drive I/O Option
Modules on page 45 for information about optional I/O modules.

See the following pages for control terminal descriptions.

40 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

700H Drives I/O Terminal Blocks


Figure 21 - 700H Drives I/O Terminal Designations

Parameters
No. Signal Description

Related
Default
Factory
1 Analog input 1 (–) (1) (2)
Isolated (3), bipolar, differential, 9 bit and sign, 320…
2 Analog input 1 (+) (1) 88 kΩ input impedance. A jumper (page 42) 327
1
selects: 0…10V, ±10V, 4…20mA. Default:
3 Analog input 2 (–) (1) 0…10V (Ri =200k), 4…20mA (Ri=100 Ω).
4 Analog input 2 (+) (1)
5 –10V pot reference – 2 kΩ min, 10 mA max load, 1% accuracy.
6 Pot common (GND) For (+) and (–) 10V pot references.
10
20 7 +10V pot reference – 2 kΩ min, 10mA max load, 1% accuracy.
8 Analog output 1 (+) (2)
Bipolar (current out is not bipolar), 9 bit and 340…
9 Analog output Common sign, 2 kΩ min load. A jumper (see page 42) 347
selects: 0…10V, ±10V, 4…20mA.
10 Analog output 2 (+)
11 Digital input 1 Stop - CF 115V AC, 50/60 Hz - Opto isolated 361…
12 Digital input 2 Start Low state: less than 30V AC 366
High state: greater than 40V AC
13 Digital input 3 Auto/Man
or (4)
14 Digital input 4 Speed Sel 1 24V DC - Opto isolated (250V)
15 Digital input 5 Speed Sel 2 Low state: less than 5V DC
16 Digital input 6/hardware Speed Sel 3 High state: greater than 20V DC
enable, see pg. page 42 11.2 mA DC
Enable: Digital input 6 is jumper selectable for
hardware enable.
on-time: < 16.7ms, off-time < 1ms
17 Digital input common Allows source or sink operation. Terminals 17/18
18 and 19 can also be used to provide back-up
power to DPI and control devices.
19 +24V DC (5) – Drive supplied logic input power.
20 24V common (5) – Common for internal power supply.
21 Digital output 1 – N.C. (6) Fault Max Resistive Load: 380…
21 22 Digital output 1 common 240V AC/30V DC – 1200VA, 150W 391
Max current: 5A, Min load: 10mA
23 Digital output 1 – N.O. (6) NOT Fault
Max Inductive Load:
24 Digital output 2 – N.C. (6) NOT Run 240V AC/30V DC – 840VA, 105W
25 Digital output 2/3 com. Max current: 3.5A, Min load: 10mA
26 Digital output 3 – N.O. (6) Run
(1) Important: Input must be configured with a jumper. Drive damage may occur if jumper is not installed properly. Refer to page 42.
(2) These inputs/outputs are dependant on a number of parameters (see Related Parameters column in table).
(3) Differential isolation–external source must be maintained at less than 160V with respect to PE. Input provides high common mode
immunity.
(4) I/O selections include a 115V AC or 24V DC option. See catalog description in Table 27 on page 49, position k.
(5) 150mA maximum load. Not present on 115V versions. Can be used to provide control power from an external 24V source when main power is
not applied. Refer to page 42.
(6) Contacts in un-powered state. Any relay programmed as fault or alarm will energize (pick up) when power is applied to drive and de-
energize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will de-
energize when condition is removed.

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Chapter 1 Drive Selection Considerations

700H Drives Analog I/O Jumper Configuration

IMPORTANT Analog I/O must be configured through programming, as well as the jumpers
shown below. Refer to PowerFlex 700H Adjustable Frequency AC Drive
Programming Manual, publication 20C-PM001.

Table 13 - Analog I/O Jumper Configuration


Signal Jumper Setting
Analog J1 (analog in 1) 0…20 mA 0…10V ±10V
inputs J2 (analog in 2) J1 J2 J1 J2 J1 J2
A B C D A B C D A B C D A B C D A B C D A B C D

Analog J3 (analog out 1) 0…20 mA 0…10V ±10V


outputs J4 (analog out 2) J3 J4 J3 J4 J3 J4
A B C D A B C D A B C D A B C D A B C D A B C D

700H Control Circuit Board Designations

The 700H control circuit board allows for a variety of I/O boards to be installed
depending upon your application. Each option I/O circuit board is described in
Table 14 on page 42.

Figure 22 - 700H Control Circuit Board

Table 14 - Control Board Slot Designations


Slot Used for Circuit Board . . . Part No.
A 24V DC digital input (six) with analog I/O 20C-DA1-A
115V AC digital input (six) with analog I/O 20C-DA1-B
B 24/115V AC digital output (three) 20C-DO1
Slots 24V DC digital gate disable option(1) 20C-DG1
C Not used –
D Not used –
A B C D E E DPI option board 20C-DPI1
(1) Refer to PowerFlex 700H Adjustable Frequency AC Drive / PowerFlex 700S High Performance AC Drive,
Frames 9...14 Installation Instructions, publication PFLEX-IN006, for more information on installing and
configuring the gate disable option board.

IMPORTANT The boards identified in Table 14 on page 42 can only be installed in the
designated slot. Boards and slots are not interchangeable.

42 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

755 Drive Main Control Board (frames 6 and 7)




Table 15 - Control Board Details


No. Name Description
 HIM Connector DPI Port 1 (HIM Cradle) connection.
 Fan Connector Power supply for internal cooling fan (Frames 2 & 3).
 Battery Receptacle User installed CR1220 lithium coin cell battery provides power to the
Real Time Clock (Optional, not supplied).
Preserves the Real Time Clock setting in the event power to the drive
is lost or cycled.
 DPI Port 2 Cable connection for handheld and remote HIM options.
 Embedded EtherNet/IP(1) Address Rotary switches for setting lowest octet of EtherNet address (forces
Selectors address to 192.168.1.xxx). Refer to the Programming Manual,
publication 750-PM001 for instructions on setting the IP address.
 Embedded EtherNet/IP(1) Connector Network cable connection.
 SAFETY Jumper Safety enable jumper. Removed when safety option is installed.
ENABLE Jumper Hardware enable jumper. TB1 becomes an Enable when this jumper is
removed.
TB1 I/O terminal block.
(1) Refer to the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001.

Table 16 - TB1 I/O Terminal Designations


Fixed I/O Terminal Name Description
Di 0ac Digital Input 0 (120V AC) Connections for AC power supply.
Di 0ac
Di C Digital Input Common Digital input common
Di C

Di 0dc Di 0dc Digital Input 0 (24V DC) Connections for DC power supply.
+24V

24VC +24V +24 Volt Power Connections for drive supplied 24V power. 150
mA maximum
24VC 24 Volt Common

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Chapter 1 Drive Selection Considerations

755 Drive Main Control Board (frames 8…10)



Table 17 - Control Board Details


No. Name Description
 HIM Connector DPI Port 1 (HIM Cradle) connection.
 Fan Connector Power supply for internal cooling fan.
 Battery Receptacle User installed CR1220 lithium coin cell battery provides power to the
Real Time Clock (Optional, not supplied).
Preserves the Real Time Clock setting in the event power to the drive
is lost or cycled.
 DPI Port 2 Cable connection for handheld and remote HIM options.
 ENABLE Jumper Hardware enable jumper. Removed when a hardware enable
configuration is utilized.
 Embedded EtherNet/IP(1) Address Rotary switches for setting lowest octet of EtherNet address (forces
Selectors address to 192.168.1.xxx). Refer to the Programming Manual,
publication 750-PM001 for instructions on setting the IP address.
 Embedded EtherNet/IP(1) Connector Network cable connection.
TB1 I/O terminal block.
(1) Refer to the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001.

Table 18 - TB1 I/O Terminal Designations


Fixed I/O Terminal Name Description
Di 0ac Digital Input 0 (120V AC) Connections for AC power supply.
Di 0ac
Di C Digital Input Common Digital input common
Di C

Di 0dc Di 0dc Digital Input 0 (24V DC) Connections for DC power supply.
+24V

24VC +24V +24 Volt Power Connections for drive supplied 24V power. 150
mA maximum
24VC 24 Volt Common

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Drive Selection Considerations Chapter 1

755 Drive I/O Option Modules

See the Option Module Installation section of the PowerFlex 750-Series AC


Drives Installation Instructions, publication 750-IN001, for more information
about optional I/O modules.

Table 19 - Input Mode Jumpers


Jumper Position Voltage Mode Current Mode

Ai1 Ai1
Ai0 Ai0

Figure 23 - Optional I/O Modules


Cat. Nos.
20-750-2262C-2R (24V DC)
20-750-2263C-1R2T (24V DC)
20-750-2262D-2R (120V AC)

TB1

TB2

Table 20 - Optional I/O Module Descriptions


Optional I/O Cat. No. Description
20-750-2262C-2R 24V DC, two relay outputs
20-750-2263C-1R2T 24V DC, one relay and two transistor outputs
20-750-2262D-2R 115V AC, two relay outputs

See Slot Rules for 755 Drive Option Modules on page 47 for an overview of
addition option modules and valid port assignments.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 45


Chapter 1 Drive Selection Considerations

Table 21 - TB1 Control Terminal Designations (optional)


Related
Terminal Name Description Param.
Sh Shield Terminating point for wiring shields when an EMC plate or conduit box is
Sh not installed
Ptc– Motor PTC (–) Motor protection device (positive temperature coefficient) 40
Ptc+ Motor PTC (+) on port x
Sh Ao0– Analog out 0 (–) Bipolar, ±10V, 11 bit and sign, 2 kΩ min load; 75
Sh
Ptc– Ao0+ Analog out 0 (+) 4…20 mA, 11 bit and sign, 400 Ω max load on port
Ptc+
Ao0–
Ao0+
Ao1– Analog out 1 (–) 85
Ao1–
Ao1+
–10V
10VC Ω
+10V
Ai0– For (–) and (+) 10V references
Ai0+
Ai1– +10V +10V reference 2 kΩ min
Ai1+
24VC Ai0– Analog input 0 (–) Isolated (1), bipolar, differential, ±10V, 11 bit and sign, 50, 70
+24V
Di C Ai0+ Analog input 0 (+) 88 kΩ input impedance on port
Di 0
Di 1 Ai1– Analog input 1 (–) 60, 70
Di 2
Di 3
Di 4
Di 5 Drive supplied logic input power
+24V +24V DC 200 mA max
Di C Digital input common Common for digital inputs 0…5
Di 0 Digital input 0 (2) 24V DC - Opto isolated 1
Di 1 Digital input 1 (2) Low state: less than 5V DC on port
Di 2 Digital input 2 (2) High state: greater than 20V DC 11.2 mA DC
115V AC, 50/60 Hz
Di 3 Digital input 3 (2) Low state: less than 30V AC
Di 4 Digital input 4 (2) High state: greater than 100V AC
Di 5 Digital input 5 (2)
(1) Differential Isolation–external source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
(2) Digital inputs are either 24V DC (2262C) or 115V AC (2262D) based on module catalog number. Verify that the applied voltage is correct for the I/O module.

Table 22 - TB2 Terminal Designations (two relay outputs, optional)


Related
Terminal Name Description Param.
R0NO Relay 0 N.O. Relay normally open contact output: 10, 100,
R0NO R0C Relay 0 common 240V AC, 24V DC, 2 A max 101, 105,
R0C
R0NC R0NC Relay 0 N.C. General purpose (inductive)/resistive 106
R1NO on Port x
R1C
R1NC R1NO Relay 1 N.O. Relay normally closed contact output: 20, 110,
R1C Relay 1 common 240V AC, 24V DC, 2 A max 111, 115,
Resistive only 116
20-750-2262 -2R R1NC Relay 1 N.C. on Port x

Table 23 - TB2 Terminal Designations (1 relay and 2 transistor outputs, optional)


Related
Terminal Name Description Param.
R0NO Relay 0 N.O. Relay normally open contact output: 10, 100,
R0NO R0C Relay 0 common 240V AC, 24V DC, 2 A max 101, 105,
R0C
R0NC R0NC Relay 0 N.C. General purpose (inductive)/resistive 106
TO on Port x
TC
T1 Relay normally closed contact output:
240V AC, 24V DC, 2 A max
Resistive only
T0 Transistor output 0 Transistor output 20
Rating: 24V DC = 1 A max; 24V DC = 0.4 A Max for U.L. applications on Port x
TC Transistor output common Resistive
20-750-2263C-1R2T T1 Transistor output 1 30
on Port x

46 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

Slot Rules for 755 Drive Option Modules

Table 24 on page 47 and Table 25 on page 47 describe the slot rules and valid
ports for the 755 drive option modules. Refer to PowerFlex 750-Series AC Drives
Installation Instructions, publication 750-IN001, for details on drive device ports
and option module.

Table 24 - Stand Alone or Premier Integration Modes


Supported Module Cat. No. Valid Port/Ports
24V DC, two relay outputs 20-750-2262C-2R Any port
24V DC, one relay and two transistor outputs 20-750-2263C-1R2T
115V AC, two relay outputs 20-750-2262D-2R
Safe torque off 20-750-S
Safe speed monitor 20-750-S1 Ports 4, 5, or 6 (bottom row); must be installed with a dual encoder (20-750-DENC-1) or universal
feedback board (20-750-UFB) also in the bottom row.
Auxiliary power supply 20-750-APS The Auxiliary Power Supply option module may be installed in any option port. Due to its size, the
module will extend over and block an adjacent port. Therefore, installation in port 8 is recommended.
ControlNet communication modules 20-750-CNET Ports 4, 5, or 6 (bottom row)
DeviceNet communication modules 20-750-DNET
20-COMM carrier 20-750-20COMM Installing the 20-750-20COMM option module in port 6 is recommended. Installing the module into port
4 or port 5 will make the adjacent left port inaccessible to other option modules, and may interfere with
network cable connections.
Single encoder feedback modules 20-750-ENC-1 Any port
Dual encoder feedback modules 20-750-DENC-1
Universal feedback board 20-750-UFB-1 Ports 4, 5, or 6 (bottom row)

Table 25 - Integrated Motion Mode

IMPORTANT I/O modules (20-750-2262C-2R, 20-750-2263C-1R2T, 20-750-2262D-2R) are


not supported in Integrated Motion mode.

Supported Module Cat. No. Valid Port/Ports


Two feedback options
Single incremental encoder 20-750-ENC-1 Ports 4…8
Dual incremental encoder 20-750-DENC-1
Universal feedback 20-750-UFB-1 Ports 4 …6
Two feedback options and one safe torque off option
Single incremental encoder 20-750-ENC-1 Ports 4 and 5
Dual incremental encoder 20-750-DENC-1
Universal feedback 20-750-UFB-1
Safe torque off 20-750-S Port 6
Two feedback options and one safe speed monitor option
Single Incremental Encoder 20-750-ENC-1 Ports 4 and 5
Dual Incremental Encoder 20-750-DENC
Universal Feedback 20-750-UFB-1
Safe Speed Monitor 20-750-S Port 6

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 47


Chapter 1 Drive Selection Considerations

PowerFlex Drive Use the catalog number explanation tables to compare your existing 700H drive
configuration to the available configuration options for the 755 drives.
Catalog Numbers
Table 26 - 700H Drive Catalog Number Explanation

Position
1-3 4 5-7 8 9 10 11 12 13 14 15 16

20C D 261 A 3 A Y N B N N 0
a b c d e f g h i j k l

a c2 c4
Drive Rating Rating
Code Type 480V, 60Hz Input 690V, 50Hz Input
20C PowerFlex 700H Code Amps - ND (HD) Hp - ND (HD) Code Amps - ND (HD) kW - ND (HD)
261 261 (205) 200 (150) 170 170 (144) 160 (132)
300 300 (245) 250 (200) 208 208 (170) 200 (160)
385 385 (300) 300 (250) 261 261 (208) 250 (200)
b 460 460 (385) 350 (300) 325 325 (261) 315 (250)
Voltage Rating 500 500 (420) 450 (350) 385 385 (325) 355 (315)
Code Voltage Ph. 590 590 (520) 500 (450) 416 416 (325) 400 (315)
C 400V AC 3 650 650 (590) 500 (500) 460 460 (385) 450 (355)
D 480V AC 3 730 730 (650) 600 (500) 502 502 (460) 500 (450)
E 600V AC 3 820 820 (730) 700 (600) 590 590 (502) 560 (500)
F 690V AC 3 920 920 (820) 800 (700) 650 650 (590) 630 (560)
1K0 1030 (920) 900 (800) 750 750 (650) 710 (630)
1K1 1150 (1030) 1000 (900) 820 820 (750) 800 (630)
c1 1K3 1300 (1150) 1100 (1000) 920 920 (820) 900 (800)
1K4 1450 (1200) 1250 (1000) 1K0 1030 (920) 1000 (900)
Rating
1K7 1770 (1600) 1500 (1400) 1K1 1180 (1030) 1100 (1000)
400V, 50Hz Input
2K1 2150 (1940) 1900 (1700) 1K5 1500 (1300) 1500 (1300)
Code Amps - ND (HD) kW - ND (HD)
1K9 1900 (1500) 1900 (1500)
261 261 (205) 132 (110)
2K2 2250 (1900) 2300 (1900)
300 300 (245) 160 (132)
385 385 (300) 200 (160) c3
460 460 (385) 250 (200) Rating
500 500 (420) 250 (250) 600V, 60Hz Input d
590 590 (520) 315 (250) Code Amps - ND (HD) Hp - ND (HD)
Enclosure
650 650 (590) 355 (315) 170 170 (144) 150 (150)
Code Enclosure
730 730 (650) 400 (355) 208 208 (170) 200 (150)
IP21, NEMA Type 1 (Frame 9)
820 820 (730) 450 (400) 261 261 (208) 250 (200) A
Rittal Enclosure (Frames 10 & Up)
920 920 (820) 500 (450) 325 325 (261) 350 (250) B IP20, NEMA Type 1, MCC §
1K0 1030 (920) 560 (500) 385 385 (325) 400 (350) H IP54, NEMA Type 12, Rittal §
1K1 1150 (1030) 630 (560) 416 416 (325) 450 (350) IP20, NEMA Type 1, MCC
K
1K3 1300 (1150) 710 (630) 460 460 (385) 500 (400) with Conformal Coat §
1K4 1450 (1200) 800 (710) 502 502 (460) 500 (500) IP21, NEMA Type 1 (Frame 9)
1K7 1770 (1600) 1000 (900) 590 590 (502) 600 (500) M Rittal Enclosure (Frames 10 & Up)
with Conformal Coat
2K1 2150 (1940) 1200 (1100) 650 650 (590) 700 (650)
IP54, NEMA Type 12, Rittal
750 750 (650) 800 (700) W
with Conformal Coat §
820 820 (750) 900 (700) § Frame 10 & up only.
920 920 (820) 1000 (900)
1K0 1030 (920) 1100 (1000)
1K1 1180 (1030) 1300 (1100)
1K5 1500 (1300) 1600 (1400) e
1K9 1900 (1500) 2000 (1600) HIM
2K2 2250 (1900) 2400 (2000) Code Operator Interface
0 Blank Cover
3 Full Numeric LCD, Drive Mounted
C Full Numeric LCD, Door Mount
IP21, NEMA Type 1 Frame 10 & up only.

48 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

Table 27 - 700H Drive Catalog Number Explanation (continued)


f i j
Documentation Emission Comm Slot
Code Type dv/dt Code Version
Code CE Filter CM Choke
A Manual Filter N None
B Yes No No
N‡ No No No
E ♣ Yes No Yes
g ‡ For use on ungrounded or resistive grounded
k
Brake distribution systems (Frame 9 drives only). I/O
Code w/Brake IGBT ♣ Output dv/dt filter is only available on Frame Code I/O Volts
14 drives. A 24V DC
Y Ye s
N No B 115V AC
Brake IGBT is available on Frame 9 drives only. G 24V DC with Safe-Off
N None

h l
Brake Resistor Feedback
Code w/Resistor Code Type
N No 0 None

IMPORTANT The 700H drive has dual ratings of 400/480V and 600/690V which require a
parameter change to adapt the drive to a specific voltage.
The 755 drive does not have a dual rating, it uses a hardware change to adapt
the drive to the specific voltage class.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 49


Chapter 1 Drive Selection Considerations

Table 28 - 755 Drive Catalog Number Explanation


1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18

20G 1 A N D 248 A A 0 N N N N N - LD - P3 - P11…


a b c d e f1…f4 g h Cabinet Options (21G)

a e
Drive Voltage Rating
Code Type Code Voltage
20F PowerFlex 753 C 400V AC/540V DC
20G PowerFlex 755 D 480V AC/650V DC
21G PowerFlex 755 Drive with Options E 600V AC/725V DC
F 690V AC/932V DC (not UL listed)
b
Future Use f1 f2
ND Rating ND Rating
c 400V, 50 Hz Input 480V, 60 Hz Input
Input Type Frame Frame
Code Description Frames Enclosure Code Enclosure Code
Code Amps kW Code Amps Hp
1…5, B, J, K, P, B, J, K, P,
1 AC & DC Input w/Precharge F G N R F G N R
8…10 L, T W, Y L, T W, Y
4 DC Input w/Precharge 5…10 2P1 2.1 0.75 2P1 2.1 1
A AC Input w/Precharge, no DC Terminals 6…8 3P5 3.5 1.5 3P4 3.4 2
Frames 1…4, Code 1 provides the functionality of DC input with 5P0 5.0 2.2 5P0 5.0 3
precharge. Frames 5 & larger, Code 4 is required for DC input with 1 1
precharge. The DC Bus Bar kit (20-750-DCBB1-Fx) is available for 8P7 8.7 4 2 2 2 8P0 8.0 5 2 2 2
Frames 6…7 AC input drives requiring DC bus terminals. 011 11.5 5.5 011 11 7.5
015 15.4 7.5 014 14 10
d 022 22 11 022 22 15
Enclosure 030 30 15 027 27 20
Code Description Frames 037 37 18.5 3 3 3 034 34 25 3 3 3
R IP20, NEMA/UL Type Open, Frame 1 1 043 43 22 040 40 30
F§ Flange (NEMA/UL Type 4X/12 back) 2…5 060 60 30 – 4 – 052 52 40 – 4 –
4 4 4 4
G IP54, NEMA/UL Type 12 2…7 072 72 37 065 65 50
5 5
N‡ IP20/IP00, NEMA/UL Type Open 2…7 085 85 45 077 77 60
5 5 5 5
IP20, NEMA/UL Type 1, 104 104 55 096 96 75
B 600 mm (23.6 in.) Deep, 8…10
140 140 75 125 125 100
Standard Cabinet Color (RAL 7032) 6 6
170 170 90 156 156 125
IP54, NEMA Type 12, 6 6
J 800 mm (31.5 in.) Deep, 8…10 205 205 110 186 186 150
Standard Cabinet Color (RAL 7032) 260 260 132 § 248 248 200 §
IP54, NEMA Type 12, 302 302 160 302 302 250
2500 MCC Style Cabinet & Options 7 7
KΔ 8…10 367 367 200 7 361 361 300 7
w/MCC Power Bus, 800 mm (31.5 in.) Deep,
Standard Cabinet Color (RAL 7032) 456 456 250 – 415 415 350 –
IP20, NEMA/UL Type 1, 460 460 250 430 430 350
L 800 mm (31.5 in.) Deep, 8…10 540 540 315 485 485 400
Standard Cabinet Color (RAL 7032)
567 567 315 545 545 450
IP20, NEMA/UL Type 1, 8 8Δ 8 8Δ
2500 MCC Style Cabinet & Options 650 650 355 617 617 500
PΔ 8…10
w/MCC Power Bus, 800 mm (31.5 in.) Deep, 750 750 400 710 710 600
Standard Cabinet Color (RAL 7032)
770 770 400 740 740 650
IP20, NEMA/UL Type 1,
910 910 500 800 800 700
2500 MCC Style Cabinet & Options – – – – – –
WΔ 8…10 1K0 1040 560 960 960 800
w/MCC Power Bus, 800 mm (31.5 in.) Deep,
CenterLine 2100 Gray (ASA49) 1K1 1090 630 1K0 1045 900
9 9Δ 9 9Δ
IP54, NEMA Type 12, 1K2 1175 710 1K2 1135 1000
2500 MCC Style Cabinet & Options
YΔ 8…10 1K4 1465 800 1K3 1365 1100
w/MCC Power Bus, 800 mm (31.5 in.) Deep,
CenterLine 2100 Gray (ASA49) 1K5 1480 850 1K4 1420 1250
T IP00, UL Open Type without Control POD 8…10 1K6 1590 900 10 1K5 1525 1350 10
10 10
§ For Frames 6…7 a User Installed Flange Kit is available to convert a 2K1 2150 1250 Δ 2K0 2070 1750 Δ
Code N drive that provides a NEMA/UL Type 4X/12 back. § For Frames 6…7 a User Installed Flange Kit is available to convert a § For Frames 6…7 a User Installed Flange Kit is available to convert a
‡ Frames 2…5 are IP20, Frames 6…7 are IP00. Code N drive that provides a NEMA/UL Type 4X/12 back. Code N drive that provides a NEMA/UL Type 4X/12 back.
Δ Available as a drive with options (21G). Δ Available as a drive with options (21G). Δ Available as a drive with options (21G).

50 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

Table 29 - 755 Drive Catalog Number Explanation (continued)

f3 f4 g
ND Rating ND Rating ♦
600V, 60 Hz Input 690V, 60 Hz Input (not UL listed) Code Filtering Default CM Cap Connection
Frame Frame A Yes Jumper Removed
Enclosure Code Enclosure Code J Yes Jumper Installed
Code Amps Hp Code Amps kW
B, J, K, P, B, J, K, P, ♦
F G N R F G N R re
L, T W, Y L, T W, Y
1P7 1.7 1 012 12 7.5
2P7 2.7 2 015 15 11
3P9 3.9 3 020 20 15
h
6P1 6.1 5 023 23 18.5 Dynamic Braking &
3 3 3 Code Internal Resistor ♠ Internal Transistor ∇
9P0 9 7.5 030 30 22
011 11 10 034 34 30 A No Yes

017 17 15 046 46 37 6 6 N No No

022 22 20 050 50 45 ♠ Frames 1…2 only.


– – ∇ Standard on Frames 1…5, optional on 6…7.
027 27 25 061 61 55
4 4 4 & Not available on Frames 8…10, specify Code "N."
032 32 30 082 82 75
– –
041 41 40 098 98 90
5 5 5
052 52 50 119 119 110
PowerFlex 755 w/Options (21G) - Required Selections
063 63 60 142 142 132
077 77 75 171 171 160 Code Option Type Frames

099 99 100 6 6 212 212 200 7 7 LD Light Duty


– – System Overload
125 125 125 263 263 250 ND Normal Duty 8…10
Duty Cycle
144 144 150 265 265 250 HD Heavy Duty
– Input Thermal Magnetic
192 192 200 330 330 315 P3
Circuit Breaker Power
242 242 250 7 7 370 370 355 Disconnect or
8 8Δ Input Non-Fused Molded 8…10
289 289 300 415 415 400 P5 Wiring Only Bay
Case Disconnect Switch
295 295 300 460 460 450 P14 Wiring Only Bay
355 355 350 500 500 500 Only one option of this type ma y be selected.
395 395 400 590 590 560
8 – 8Δ – –
435 435 450 650 650 630
460 460 500 710 710 710 PowerFlex 755 w/Options (21G) - Additional Selections
9 9Δ
510 510 500 765 765 750
Code Option Type Frames
595 595 600 795 795 800
– – P11 Input Contactor
630 630 700 960 960 900 Contactors § 8
P12 Output Contactor
760 760 800 1K0 1040 1000 10
9 9Δ 10 L1 3% Input Reactor
825 825 900 1K4 1400 1400 Δ 8…10
L2 3% Output Reactor
900 900 950 Δ Available as a drive with options (21G). Reactors
L3 5% Input Reactor
980 980 1000 8
L4 5% Output Reactor
1K1 1110 1100 10
10 P20 1200 Amp Bus
1K4 1430 1400 Δ MCC Power Bus
P22 2000 Amp Bus 8…10
Δ Available as a drive with options (21G). Capacity
P24 3000 Amp Bus
UPS Control Bus, DC Input
P30 UPS Control Bus 8…10
w/Precharge only
Only one option of this type ma y be selected.
§ Contactor options are not available for systems with MCC power bus.

IMPORTANT The 700H drive has dual ratings of 400/480V and 600/690V which require a
parameter change to adapt the drive to a specific voltage. The 755 drive does
not have a dual rating, it uses a hardware change to adapt the drive to the
specific voltage class.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 51


Chapter 1 Drive Selection Considerations

Cooling and Airflow Mounting clearances and airflow may be different for the PowerFlex 700H drive
and the 755 drives. This section provides a general overview of the different
Requirements mounting clearances and airflow requirements to consider when selecting a 755
drive.

PowerFlex 700H Drives Minimum Mounting Clearances


The mounting clearances for the 700H drives let cooling exhaust exit the drive
from the top. The airflow pathways may be different for the 755 drives.

400.0 mm 400.0 mm
(15.75 in.) (15.75 in.)

50.0 mm 80.0 mm 50.0 mm


(1.97 in.) (3.2 in.) (1.97 in.)

350.0 mm 350.0 mm
(13.8 in.) (13.8 in.)

Frame 9 Shown

200 mm
(7.87 in.) Min 200 mm
(7.87 in.) Min.

Enclosure Codes: Enclosure Codes:


A (NEMA/UL Type 1, IP21) B (NEMA/UL Type 1, IP21)
M (NEMA/UL Type 1, IP21 w/Conformal Coat) K (NEMA/UL Type 1, IP21 w/Conformal Coat)
H (NEMA/UL Type 12, IP54)
W (NEMA/UL Type 12, IP54 w/Conformal Coat)

Powerful Performance, Flexible Control.

800 mm
(31.50 in.) Min
838 mm
(33.0 in.) Min.

Frame 10 Shown

52 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Drive Selection Considerations Chapter 1

PowerFlex 755 Drives Minimum Mounting Clearances

Be sure the space where the 755 drive will be installed provides adequate airflow
through the drive and exhaust pathways. Refer to the PowerFlex 750-Series AC
Drives Installation Instructions, publication 750-IN001, for minimum
clearances, maximum surrounding air temperature, and environmental
specifications.

76.2 mm (3.0 in.)


Minimum Mounting Clearances
Frames 6 and 7

76.2 mm (3.0 in.) Airflow through the drive


must not be impeded.

Minimum Mounting Clearances Drive


Cabinets
IP20, NEMA/UL Type 1 IP54, NEMA Type 12

860.0 mm
(33.9 in.) Min

20-750-CART1-F8

Airflow through the drive must not be impeded.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 53


Chapter 1 Drive Selection Considerations

IP00, NEMA/UL Type Open There are many possible different engineered solutions for the IP00, NEMA/UL
Type Open power structure installations. Contact your local Rockwell
Power Structures Automation representative, systems integrator, or engineering integrator if you
are interested in migrating your 700H open type drive to a 755 open type or
standard drive.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC


drives and associated machinery should plan or implement the installation,
startup, and subsequent maintenance of the system. Failure to comply may
result in personal injury and/or equipment damage.

IMPORTANT IP00, NEMA/UL type open installations are not standard-drive solutions. These
installations are engineered-drive solutions, and migration to a 755 open type
solution requires a careful technical review of your existing 700H installation,
and careful technical planning and design of the 755 open type solution.

The installation instructions below provide technical information for installing


the 700H and 755 open type drives in a customer-supplied enclosure. Review
these instructions for technical specifications and information that can help you
engineer a solution for your IP00, NEMA/UL Type Open migration.

• PowerFlex 700S and 700H Frames 10…14 IP00, NEMA/UL Open Power
Structures Installation Instructions, publication PFLEX-IN020.

• PowerFlex 755 IP00, NEMA/UL Open Type Drive Frames 8…10


Installation Instructions, publication 750-IN020.

54 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Chapter 2

Analog Speed Follower and Preset Speed

Drive Configuration The 700H is typically controlled by digital I/O, analog speed follower, and a
preset speed module, or possibly via a communication network.

The information in this chapter covers the hard-wired stand-alone configurations


of analog speed follower and preset speed.

Drive configuration options for the 700H are programmed using the option
cards in the five available slots of the control board (see 700H Control Circuit
Board Designations on page 42). Some of the same drive configurations for the
755 drive are programmed by the drive parameters.

Determine your current 700H drive control board configurations, and determine
the 755 parameters you will need to migrate to the 755 drive. Refer to these
programming manuals to help you understand and identify the different drive
configuration and programming options:
• PowerFlex 750-Series AC Drives Programming Manual,
publication 750-PM001
• PowerFlex 700H Adjustable Frequency AC Drive Programming Manual,
publication 20C-PM001

Analog Speed Follower The 755 drive can be configured to use an analog source as a speed reference. The
default configuration is port 1, but the drive can be configured to follow a ±10V
DC source, 0…10V DC source, or 4…20 mA source with an optional analog I/O
module. See 755 Drive I/O Option Modules on page 45.

This section provides three common examples with the 700H drive using
different speed-reference inputs along with hard-wired start/stop/direction
control, and the equivalent 755 drive configurations.

Programming the Drives The HIM is used to program the drive parameters. Refer to these programming
manuals for details on how to use the HIM and for a full list of programming
with the Human Interface parameters:
Module (HIM) • PowerFlex 750-Series AC Drives Programming Manual,
publication 750-PM001
• PowerFlex 700H Adjustable Frequency AC Drive Programming Manual,
publication 20C-PM001

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 55


Chapter 2 Analog Speed Follower and Preset Speed

Three-wire Control with Analog Speed Reference Examples

The 3-wire control method is start/stop/direction. The digital control inputs use
the internal 24V DC supply of the drive, and the analog speed follower reference
uses a 10 kΏ potentiometer wired to the internal 10V DC power supply of the
drive.

For an example of the analog speed reference, see Two-wire Control with Analog
Input Speed Reference Examples on page 58.
700H Drive Main Control Cassette 755 Drives
Standard Control with 24V DC I/O with Optional 24V DC I/O Module (slot 4)

1 Analog Input 1 (-)


Sh Shield
2 Analog Input 1 (+)
Sh Shield
3 Analog Input 2 (-)
Ptc- Motor Ptc (-)
4 Analog Input 2 (+)
Ptc+ Motor Ptc (+)
5 -10V Pot Reference
Ao0- Analog Out 0 (-)
6 Pot Common (GND)
Ao0+ Analog Out 0 (+)
7 +10V Pot Reference
Ao1- Analog Out 1 (-)
8 Analog Output 1 (+)
Ao1+ Analog Out 1 (+)
9 Analog Output Common
-10V -10V Reference
10 Analog Output 2 (+)
Stop
PB 10vc 10V Common
Start 11 Digital Input 1
PB +10V +10V Reference
12 Digital Input 2
Direction Ai0- Analog Input 0 (-)
13 Digital Input 3
Ai0+ Analog Input 0 (+)
14 Digital Input 4
Ai1- Analog Input 1 (-)
15 Digital Input 5
Ai1+ Analog Input 1 (+)
16 Digital Input 6/Hardware Enable
24vc 24V Common
17
Digital Input Common +24V +24V DC
18
Stop DiC Digital Input Common
19 +24V DC
PB
Start Di0 Digital Input 0
20 24V Common PB
Di1 Digital Input 1
21 Digital Output 1 - N.C.
Direction
Di2 Digital Input 2
22 Digital Output 1 Common
Di3 Digital Input 3
23 Digital Output 1 - N.O.
Di4 Digital Input 4
24 Digital Output 2 - N.C.
Di5 Digital Input 5
25 Digital Output 2/3 Common
26 Digital Output 3 - N.O.
R0NO Relay 0 NO
R0C Relay 0 Common
R0NC Relay 0 NC
R1NO Relay 1 NO
R1C Relay 1 Common
R1NC Relay 1 NC

This 755 drive speed reference example uses port 0, except where
port 4 is indicated in Table 30 on page 57.

56 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Analog Speed Follower and Preset Speed Chapter 2

Three-wire Control Parameter Comparison

The following minimum parameters are required to configure the 755 drive
motor attributes for the 3-wire with analog speed reference control method. See
Programming the Drives with the Human Interface Module (HIM) on page 55
for links to the programming manuals that include a complete set of parameters
and programming options.

IMPORTANT Shaded table cells indicate factory default settings. Verify these settings if the
drive is not new, or the parameters were not set to factory defaults.

Table 30 - 700H to 755 Drive I/O Comparison (using optional I/O module in slot 4)
700H Drive Parameters 755 Drive Parameters (2)
No. Name Value No. Name Value
41 Motor NP Volts Application specific 25 Motor NP Volts Application specific
42 Motor NP FLA Application specific 26 Motor NP Amps Application specific
43 Motor NP Hertz Application specific 27 Motor NP Hertz Application specific
44 Motor NP RPM Application specific 28 Motor NP RPM Application specific
45 Motor NP Power Application specific 30 Motor NP Power Application specific
46 Mtr NP Pwr Units Application specific 29 Mtr NP Pwr Units Application specific
53 Motor Cntl Sel 0 – Sensrls Vect 35 Motor Ctrl Mode 1 – Induction SV
79 Speed Units 0 – Hz 300 Speed Units 0 – Hz
81 Minimum Speed 0.0 522 (3) Min Fwd Speed 0.0
523 (3) Min Rev Speed 0.0
82 Maximum Speed 60.0 520 (3) Max Fwd Speed Motor NP Hz/rpm x 1
521 (3) Max Rev Speed Motor NP Hz/rpm x -1
90 Speed Ref A Sel 2 – Analog In 2 545 Spd Ref A Sel Port 4 (P50) (1)
91 Speed Ref A Hi Max Speed (P82) (1) 547 Spd Ref A AnlgHi Max Fwd Spd (P520) (1)
92 Speed Ref A Lo 0.0 548 Spd Ref A AnlgLo 0.0
140 Accel Time 1 10.0 535 Accel Time 1 10.0
142 Decel Time 1 10.0 537 Decel Time 1 10.0
322 Analog In1 Hi 10.0 51 Anlg In0 Hi Port 4 10.0
323 Analog In1 Lo 0.0 52 Anlg In0 Lo 0.0
361 Digital In1 Sel 4 – Stop-CF 158 DI Stop (2) Port 4 (P1) Input 0 (1)
362 Digital In2 Sel 5 – Start 161 DI Start (2) Port 4 (P1) Input 1 (1)
363 Digital In3 Sel 6 – Fwd/Reverse 162 DI Fwd Reverse (2) Port 4 (P1) Input 2 (1)
(1) The P in the parentheses is an abbreviation for parameter.
(2) The optional I/O module is installed in slot 4.
(3) The 755 drives offer parameters for speed direction (forward and reverse) that are not available in the 700H drives.

TIP For the best possible settings, perform an auto-tune (Rotate Tune) on the connected motor to pair the motor to the drive.
This 755 drive speed reference example uses port 0, except where port 4 is indicated.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 57


Chapter 2 Analog Speed Follower and Preset Speed

Two-wire Control with Analog Input Speed Reference Examples

The 2-wire control method is run forward/run reverse. The digital control inputs
use the internal 24V DC supply of the drive, and the analog input speed comes
from a 0…10V or 4…20 mA external reference that you set with a jumper.

700H Drive Main Control Cassette 755 Drives


Standard Control with 24V DC I/O with Optional 24V DC I/O Module (slot 4)

Jumper Location

1 Analog Input 1 (-)


Sh Shield
2 Analog Input 1 (+)
Sh Shield
3 Analog Input 2 (-)
Ptc- Motor Ptc (-)
4 Analog Input 2 (+)
Ptc+ Motor Ptc (+)
5 -10V Pot Reference
Ao0- Analog Out 0 (-)
6 Pot Common (GND)
Ao0+ Analog Out 0 (+)
7 +10V Pot Reference
Ao1- Analog Out 1 (-)
8 Analog Output 1 (+)
Ao1+ Analog Out 1 (+)
9 Analog Output Common
-10V -10V Reference
10 Analog Output 2 (+)
Run Forward 10vc 10V Common
11 Digital Input 1
+10V +10V Reference
Run Reverse 12 Digital Input 2
Ai0- Analog Input 0 (-)
13 Digital Input 3
Ai0+ Analog Input 0 (+)
14 Digital Input 4
Ai1- Analog Input 1 (-)
15 Digital Input 5
Ai1+ Analog Input 1 (+)
16 Digital Input 6/Hardware Enable
24vc 24V Common
17
Digital Input Common +24V +24V DC
18
DiC Digital Input Common
19 +24V DC
Run Forward
Di0 Digital Input 0
20 24V Common
Run Reverse
Di1 Digital Input 1
21 Digital Output 1 - N.C.
Di2 Digital Input 2
22 Digital Output 1 Common
Di3 Digital Input 3
23 Digital Output 1 - N.O.
Di4 Digital Input 4
24 Digital Output 2 - N.C.
Di5 Digital Input 5
25 Digital Output 2/3 Common
26 Digital Output 3 - N.O.
R0NO Relay 0 NO
R0C Relay 0 Common
R0NC Relay 0 NC
R1NO Relay 1 NO
R1C Relay 1 Common
R1NC Relay 1 NC

This 755 drive speed reference example uses port 0, except where
port 4 is indicated in Table 31 on page 59.

58 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Analog Speed Follower and Preset Speed Chapter 2

Two-wire Control Parameter Comparison

The following minimum parameters are required to configure the 755 drive
motor attributes for the 2-wire with analog speed reference control method. See
Programming the Drives with the Human Interface Module (HIM) on page 55
for links to the programming manuals that include a complete set of parameters
and programming options.

IMPORTANT Shaded table cells indicate factory default settings. Verify these settings if the
drive is not new, or the parameters were not set to factory defaults.

Table 31 - 700H to 755 Drive I/O Comparison (using optional I/O module in slot 4)
700H Drive Parameters 755 Drive Parameters (2)
No. Name Value No. Name Value
41 Motor NP Volts Application specific 25 Motor NP Volts Application specific
42 Motor NP FLA Application specific 26 Motor NP Amps Application specific
43 Motor NP Hertz Application specific 27 Motor NP Hertz Application specific
44 Motor NP RPM Application specific 28 Motor NP RPM Application specific
45 Motor NP Power Application specific 30 Motor NP Power Application specific
46 [Mtr NP Pwr Units Application specific 29 [Mtr NP Pwr Units Application specific
49 Motor Poles 4 35 Motor Ctrl Mode 1 – Induction SV
79 Speed Units 0 – Hz 300 Speed Units 0 – Hz
81 Minimum Speed 0.0 522 (3) Min Fwd Speed 0.0
523 (3) Min Rev Speed 0.0
82 Maximum Speed 60.0 520 (3) Max Fwd Speed Motor NP Hz/rpm x 1
521 (3) Max Rev Speed Motor NP Hz/rpm x -1
90 Speed Ref A Sel 1 – Analog In 1 545 Spd Ref A Sel Port 4 (P50) (1)
91 Speed Ref A Hi Max Speed (P82) (1) 547 Spd Ref A AnlgHi Max Fwd Spd (P520) (1)
92 Speed Ref A Lo 0.0 548 Spd Ref A AnlgLo 0.0
140 Accel Time 1 10.0 535 Accel Time 1 10.0
142 Decel Time 1 10.0 537 Decel Time 1 10.0
325 Analog In2 Hi 10.0 51 Anlg In0 Hi 10.0
326 Analog In2 Lo 0.0 52 Anlg In0 Lo 0.0
361 Digital In1 Sel 8 – Run Forward 164 DI Run Forward (2) Port 4 (P1) Input 0 (1)
362 Digital In2 Sel 9 – Run Reverse 165 DI Run Reverse (2) Port 4 (P1) Input 1 (1)
(1) The P in the parentheses is an abbreviation for parameter.
(2) The optional I/O module is installed in slot 4.
(3) The 755 drives offer parameters for speed direction (forward and reverse) that are not available in the 700H drives.

TIP For the best possible settings, perform an auto-tune (Rotate Tune) on the connected motor to pair the motor to the drive.
This 755 drive speed reference example uses port 0, except where port 4 is indicated.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 59


Chapter 2 Analog Speed Follower and Preset Speed

Two-wire Control with Preset Speeds Examples

The 2-wire control method is run forward/run reverse with preset preference.
The digital control inputs use the internal 24V DC supply of the drive, and the
speed reference is determined by the three speed-select digital inputs.
700H Drive Main Control Cassette 755 Drives
Standard Control with 24V DC I/O with Optional 24V DC I/O Module (slot 4)

1 Analog Input 1 (-)


Sh Shield
2 Analog Input 1 (+)
Sh Shield
3 Analog Input 2 (-)
Ptc- Motor Ptc (-)
4 Analog Input 2 (+)
Ptc+ Motor Ptc (+)
5 -10V Pot Reference
Ao0- Analog Out 0 (-)
6 Pot Common (GND)
Ao0+ Analog Out 0 (+)
7 +10V Pot Reference
Ao1- Analog Out 1 (-)
8 Analog Output 1 (+)
Ao1+ Analog Out 1 (+)
9 Analog Output Common
-10V -10V Reference
10 Analog Output 2 (+)
10vc 10V Common
Run Forward 11 Digital Input 1
+10V +10V Reference
Run Reverse 12 Digital Input 2
Ai0- Analog Input 0 (-)
13 Digital Input 3
Ai0+ Analog Input 0 (+)
Speed Select 1 14 Digital Input 4
Ai1- Analog Input 1 (-)
Speed Select 2 15 Digital Input 5
Ai1+ Analog Input 1 (+)
Speed Select 3 16 Digital Input 6/Hardware Enable
24vc 24V Common
17
Digital Input Common +24V +24V DC
18
DiC Digital Input Common
19 +24V DC
Run Forward
Di0 Digital Input 0
20 24V Common
Run Reverse
Di1 Digital Input 1
21 Digital Output 1 - N.C.
Di2 Digital Input 2
22 Digital Output 1 Common
Speed Select 0
Di3 Digital Input 3
23 Digital Output 1 - N.O.
Speed Select 1
Di4 Digital Input 4
24 Digital Output 2 - N.C.
Speed Select 2
Di5 Digital Input 5
25 Digital Output 2/3 Common
26 Digital Output 3 - N.O.
R0NO Relay 0 NO
R0C Relay 0 Common
R0NC Relay 0 NC
R1NO Relay 1 NO
R1C Relay 1 Common
R1NC Relay 1 NC

This 755 drive speed reference example uses port 0, except where
port 4 is indicated in Table on page 61.

60 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Analog Speed Follower and Preset Speed Chapter 2

Two-wire Control Parameter Comparison

The following minimum parameters are required to configure the 755 drive
motor attributes for the 2-wire with analog speed reference control method. See
Programming the Drives with the Human Interface Module (HIM) on page 55
for links to the programming manuals that include a complete set of parameters
and programming options.

IMPORTANT Shaded table cells indicate factory default settings. Verify these settings if the
drive is not new, or the parameters were not set to factory defaults.

Table 32 - 700H to 755 Drive I/O Comparison (with optional I/O module in slot 4)
700H Drive Parameters 755 Drive Parameters (3)
No. Name Value No. Name Value
41 Motor NP Volts Application specific 25 Motor NP Volts Application specific
42 Motor NP FLA Application specific 26 Motor NP Amps Application specific
43 Motor NP Hertz Application specific 27 Motor NP Hertz Application specific
44 Motor NP RPM Application specific 28 Motor NP RPM Application specific
45 Motor NP Power Application specific 30 Motor NP Power Application specific
46 Mtr NP Pwr Units Application specific 29 Mtr NP Pwr Units Application specific
53 Motor Cntl Sel 0 – Sensrls Vect 35 Motor Ctrl Mode 1 – Induction SV
79 Speed Units 0 – Hz 300 Speed Units 0 – Hz
81 Minimum Speed 0.0 522 (4) Min Fwd Speed 0.0
523 (4) Min Rev Speed 0.0
82 Maximum Speed 60.0 520 (4) Max Fwd Speed Motor NP Hz/rpm x 1
521 (4) Max Rev Speed Motor NP Hz/rpm x -1
90 (1) Speed Ref A Sel Analog In 2 545 (1) Spd Ref A Sel Port 0 Ref (P571)
93 (1) Speed Ref B Sel Preset Speed 1 550 (1) Spd Ref B Sel Port 0 Speed Ref B Stpt
91 (1) Speed Ref A Hi Max Speed (P82) (2) 547 (1) Spd Ref A AnlgHi Max Fwd Spd (P520) (2)
92 (1) Speed Ref A Lo 0.0 548 (1) Spd Ref A AnlgLo 0.0
101 Preset Speed 1 5 Hz/150 rpm 571 Preset Speed 1 1/12 x (P27 or P28) (2)
102 Preset Speed 2 10 Hz/300 rpm 572 Preset Speed 2 1/6 x (P27 or P28) (2)
103 Preset Speed 3 20 Hz/600 rpm 573 Preset Speed 3 1/3 x (P27 or P28) (2)
104 Preset Speed 4 30 Hz/900 rpm 574 Preset Speed 4 1/2 x (P27 or P28) (2)
105 Preset Speed 5 40 Hz/1200 rpm 575 Preset Speed 5 2/3 x (P27 or P28) (2)
106 Preset Speed 6 50 Hz/1500 rpm 576 Preset Speed 6 5/6 x (P27 or P28) (2)
107 Preset Speed 7 60 Hz/1800 rpm 577 Preset Speed 7 (P27 or P28) (2)
140 Accel Time 1 10.0 535 Accel Time 1 10.0
142 Decel Time 1 10.0 537 Decel Time 1 10.0
322 Analog In1 Hi 10.0 51 Anlg In0 Hi 10.0
323 Analog In1 Lo 0.0 52 Anlg In0 Lo 0.0
361 Digital In1 Sel 8 – Run Forward 164 DI Run Forward Port 4 (P1) Input 0 (2)

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 61


Chapter 2 Analog Speed Follower and Preset Speed

Table 32 - 700H to 755 Drive I/O Comparison (with optional I/O module in slot 4) (continued)
700H Drive Parameters 755 Drive Parameters (3)
No. Name Value No. Name Value
362 Digital In2 Sel 9 – Run Reverse 165 DI Run Reverse Port 4 (P1) Input 1 (2)
364 Digital In4 Sel 15 – Speed Sel 1 173 DI Speed Sel 0 Port 4 (P1) Input 3 (2)
365 Digital In5 Sel 16 – Speed Sel 2 174 DI Speed Sel 1 Port 4 (P1) Input 4 (2)
366 Digital In6 Sel 17 – Speed Sel 3 175 DI Speed Sel 2 Port 4 (P1) Input 5 (2)
(1) These default selections will vary between PowerFlex drive models and applications. Set these parameters to your specific application needs.
(2) The P in the parentheses is an abbreviation for parameter.
(3) The optional I/O module is installed in slot 4.
(4) The 755 drives offer parameters for speed direction (forward and reverse) that are not available in the 700H drives.

TIP For the best possible settings, perform an auto-tune (Rotate Tune) on the connected motor to pair the motor to the drive.
This 755 drive speed reference example uses port 0, except where port 4 is indicated.

Preset Speeds The following tables show the binary pattern for the drive speed-select digital
inputs.

Table 33 - PowerFlex Drives Digital Input (DI) Preset Speeds


700H Drive Preset Speeds 755 Drive Preset Speeds
1 2 3 Auto Reference Source DI Speed Sel 2 DI Speed Sel 1 DI Speed Sel 0 Auto Reference Source
0 0 0 Reference A 0 0 0 Reference A
0 0 1 Reference B 0 0 1 Reference A
0 1 0 Preset speed 2 0 1 0 Reference B
0 1 1 Preset speed 3 0 1 1 Preset speed 3
1 0 0 Preset speed 4 1 0 0 Preset speed 4
1 0 1 Preset speed 5 1 0 1 Preset speed 5
1 1 0 Preset speed 6 1 1 0 Preset speed 6
1 1 1 Preset speed 7 1 1 1 Preset speed 7

IMPORTANT Speed-select input functionality changed with the 755 drive, which impacts
how a 700H drive is migrated.

62 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Chapter 3

Network Communication

Overview A 700H drive with a communication option card can be replaced with a
755 drive communication option card. The process to migrate can vary
significantly depending on the communication option in the 700H drive, the
controller type communicating to the drive, and which 755 drive model is
selected.

This section describes the network options that are compatible with the 755
drives, and introduces the dedicated communication types for the 755 drives.

Because of the wide variety of networks, processors, and drive options available,
use this section to understand the types of network communication that are
available for the 755 drives, and determine the correct communication option for
your drive migration.

Communication Option Locations

The figures below show the location for the 700H and 755 drive communication
option adapters.

The HIM panel opens to allow


access to the DPI interface. To open
panel, remove screws on left side
of HIM panel and swing open.

X2
X1

700H Drive 755 Drive

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 63


Chapter 3 Network Communication

20-COMM Carrier Adapters

The following table provides the 20-COMM adapters that can be used with the
755 drives.

Table 34 - 20-COMM Adapters Compatible with the 755 Drives


Adapter Type Accesses Ports 2, 3, and 6 for Accesses Port 7…14 Supports Drive Add-on Supports Asian
I/O Connections (implicit and Devices Profiles Languages (5)
explicit messaging)
20-COMM-B BACnet MS/TP No
20-COMM-C ControlNet (Coax) ✓ (1) ✓ v3.001 (3) ✓ (4) ✓ v3.001 (3)
20-COMM-D DeviceNet No
20-COMM-E EtherNet/IP ✓ v4.001 (3) ✓ (4) ✓ v4.001 (3)
20-COMM-H RS-485 HVAC ✓ v2.009 (2) No
(3)
20-COMM-K CANopen ✓ v1.001
20-COMM-L LonWorks ✓ v1.007 (3)
20-COMM-M Modbus/TCP ✓ (1) ✓ v2.001 (3) No ✓ v2.001 (3)
20-COMM-Q ControlNet (Fiber) ✓ (1) ✓ v3.001 (3) ✓ (4) ✓ v3.001 (3)
20-COMM-R Remote I/O No
20-COMM-S RS-485 DF1
(1) Controller must be capable of reading/writing 32-bit floating point (REAL) values.
(2) Supports all three modes of operation (RTU, P1, N2).
(3) Requires this adapter firmware version or higher.
(4) Requires firmware version v1.05 or higher of the drive Add On Profiles for RSLogix 5000 version v16 or higher.
(5) Chinese, Japanese, and Korean languages are supported at the time of publication.

755 Drives Communication Options

These communication options provide enhanced features beyond what


20-COMM adapters provide. For additional information, refer to the user
manuals in the following table.
Communication Option User Manual
Coaxial ControlNet option module PowerFlex 20-750-CNETC Coaxial ControlNet Option Module User
Manual, publication 750COM-UM003
Dual-port EtherNet/IP option module PowerFlex 20-750-ENETR Dual-Port EtherNet/IP Option Module
User Manual, publication 750COM-UM008
PROFIBUS DPV1 option module PowerFlex 20-750-PBUS Profibus DPV1 Option Module User
Manual, publication 750COM-UM004
PROFINET single port option module PowerFlex 20-750-PNET Profinet Single Port Option Module User
Manual, publication 750COM-UM006
DeviceNet option module PowerFlex 750-Series Drive DeviceNet Option Module User Manual,
publication 750COM-UM002

64 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Network Communication Chapter 3

755 Embedded EtherNet/IP Adapter

The 755 drive not only supports a full array of communication options but also
has a standard embedded EtherNet/IP adapter. For complete information, refer
to the Drive Embedded EtherNet/IP Adapter User Manual, publication
750COM-UM001.

Software Versions
The 755 drives use the same software packages as the 700H drives, but knowing
the software versions of each drive is essential to an effective migration. See the
following table.
Drive Software Tool PowerFlex 755 PowerFlex 755 PowerFlex 755
version 1.xx version 2.xx version 6.xx
DriveExplorer software version 6.01.00 version 6.02.00 version 6.04.00
(and later) (and later) (and later)
DriveTools SP/DriveExecutive software version 5.01.00 version 5.02.00 version 5.05.00
(and later) (and later) (and later)
DeviceLogix 5000 add-on profiles version 2.01.00 version 2.02.00 version 4.02.00
(and later) (and later) (and later)
Connected Components Workbench version 1.02.00 version 1.02.00 version 1.02.00
software (and later) (and later) (and later)

Velocity Reference/Feedback

The 700H drive velocity reference and feedback data is represented as scaled
values, or a value of 32,767 will equate to parameter 55 [Maximum Freq] setting,
and a value of 0 will equate to 0 Hz.

The 755 drive velocity reference and feedback data are in engineering units and
are dependent on P300 [Speed Units]. A reference of 30.0 equals either 30 Hz or
30.0 rpm.

Using the I/O

The terms input and output (as in I/O) are defined from the perspective of the
controller:
• Output is data that is produced by the controller and sent to the adapter.
• Input is data that is produced by the adapter and sent to the controller.

The I/O image varies greatly depending on the communication adaptor. Refer to
the respective I/O adaptor user manual for details about the adapter.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 65


Chapter 3 Network Communication

16 Bit-based Processors (PLC-5 processor module)

The 755 drives are 32 bit-based, whereas the PLC-5® processor module is
16 bit-based. Any application that uses a PLC-5 processor with a 755 drive must
include a review to determine the types of data that are passed, and if the PLC-5
processor can process the data.

Refer to the Rockwell Automation Support Center Knowledgebase online


document, Using 20-COMM with PowerFlex 755 and 753 with a 16-bit
Controller, publication 65712, for details.

TIP You must have or create a log-in account to access the Rockwell Automation
Support Center Knowledgebase.
https://rockwellautomation.custhelp.com/

66 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Chapter 4

Safe Torque Off and Safe Speed Monitor Option


Modules

700H Drives Safety Option This section provides links to publications that describe the safety option
modules for 700H drives.
Module
Safe Torque Off Option Module

The safe torque off option is just one component in a safety control system.
Components in the system must be chosen and applied appropriately to achieve
the desired level of operational safety. For detailed information on applying this
option, refer to the PowerFlex 700H AC Drive Safe Torque Off Option User
Manual, publication 20C-UM001.

755 Drives Safety Option This section provides links to publications that describe the safety option
modules for 755 drives.
Modules

Safe Torque Off Option Module

The safe torque off option is just one component in a safety control system.
Components in the system must be chosen and applied appropriately to achieve
the desired level of operational safety. For detailed information on applying this
option, refer to the PowerFlex 750-Series Safe Torque Off User Manual,
publication 750-UM002.

Safe Speed Monitor Option Module

The safe speed monitor option is just one component in a safety control system.
Components in the system must be chosen and applied appropriately to achieve
the desired level of operational safety. For detailed information on applying this
option, refer to the Safe Speed Monitor Option Module for PowerFlex
750-Series AC Drives Safety Reference Manual, publication 750-RM001.

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 67


Chapter 4 Safe Torque Off and Safe Speed Monitor Option Modules

Notes:

68 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Index

Numerics F
20-COMM adapters 64 feedback data 65
755 drive fiber optic cable connectors 7
current mode 45
I/O option modules 45
input mode jumpers 45 G
main control board general precautions 7
(frames 6 and 7) 43
(frames 8…10) 44
TB1 I/O terminal designations 43, 44
voltage mode 45 H
755 drive bus bars 37, 38 hardware enable jumper 9
hardware enable jumper locations 9
A
airflow requirements 52 I
ambient temperature ranges 12 I/O jumper configuration, 700H 42
analog speed follower 55 I/O option modules 45
impedance requirements 39
inductance requirements 39
B input mode jumpers 45
bus bars, 755 drive 37, 38

J
C jumper position
catalog number explanation tables 48 755 drive
common mode capacitor 10 current mode 45
communication option adapters 63 voltage mode 45
communication options, 755 drives 64
control circuit board, 700H 42 M
conversion guide
main control board
400V AC 16
480V AC 17 (frames 6 and 7) 43
600V AC 18 (frames 8…10) 44
690V AC 19 maximum surrounding air temperature 53
current mode, 755 45 migration considerations checklist
amp and horsepower ratings 6
common mode capacitors and MOV jumpers 6
D cooling and airflow requirements 6
dimensions and enclosure type 6
dimensions and enclosure types IP00, NEMA/UL type open power structures 6
700H frame 10 to 755 frame 8 22 network communication 6
700H frame 11 to 755 frame 8 23 power wiring impedance 6
700H frame 12 to 755 frame 9 24 programing and parameters 6
700H frame 13 to 755 frame 9 25 safety option modules 6
700H frame 14 (>1500 A) to 755 frame 10 27 specifications and features 6
700H frame 14 (1500 A) to 755 frame 10 26 minimum control parameters for
700H frame 9 to 755 frame 6 20 three-wire control 57
700H frame 9 to 755 frame 7 21 two-wire control 59
dv/dt filters 39 two-wire control with preset preference 61
mounting clearances 52
MOV 10
E
embedded EtherNet/IP adapter 65
enclosure types 12 O
engineered solutions 54 option cards 9
option module slot rules, 755 drive 47
optional accessories 9

Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013 69


Index

P two-wire control method with preset


preference 60
PLC5 processor 66
power terminal blocks 28
power terminal specifications V
700H drive
velocity reference 65
frame 10 29
frame 11 30 voltage mode, 755 45
frame 12 31
frame 13 32
frame 14 (>1500 A) 34
frame 14 (1500A) 33
frame 9 28
755 drive
frames 6 and 7 35
frames 6 and 7 (optional DC and dynam-
ic brake) 36
frames 8…10 (bus bars, AC) 37
frames 8…10 (bus bars, DC) 38
power wiring and cabling requirements 39
preset speed module 55
preset speeds 62

Q
qualified personnel 7, 54

R
Rockwell Automation Support Center
Knowledgebase 66

S
safe speed monitor option 67
safe torque off option 67
safety control system 67
slot-based architecture 9
speed reference 55
speed-select digital inputs 62
storage temperature range 12

T
technical specification comparison
communication options 15
drive control performance 13
environmental ratings 12
features 13
input power 11
output power 11
protection 12
standards and certifications 12
supported feedback devices 14
user interface 14
temperature
ambient 12
storage 12
three-wire control method 56
two-wire control method 58

70 Rockwell Automation Publication PFLEX-AP008A-EN-P - January 2013


Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample
code and links to software service packs, and a MySupport feature that you can customize to make the best use of these
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information, support chat and forums, software updates, and to sign up for product notification updates.

For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer
TechConnectSM support programs. For more information, contact your local distributor or Rockwell Automation
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Installation Assistance

If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada 1.440.646.3434
Outside United States or Canada Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell
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New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
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Publication PFLEX-AP008A-EN-P - January 2013


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