Air Systems (Pressurization)
Air Systems (Pressurization)
AIR SYSTEMS
B 737-400
Cabin Pressurization Panel
Controls and Indicators
Illuminated –
Illuminated –
STANDBY Light:
Illuminated –
Pressurization system operating in the STANDBY
mode.
Cabin Pressurization Panel
Controls and Indicators
MANUAL Light:
Illuminated –
Pressurization system operating in the MANUAL
mode.
Cabin Pressurization Panel
Controls and Indicators
Index –
Cabin altitude rate of change equals 300 feet/min.
INCR –
Cabin altitude rate of change equals 2000 feet/min.
OPEN –
Opens main outflow valve electrically when the pressurization
mode selector is in the MAN AC or MAN DC position.
Cabin Pressurization Panel
Controls and Indicators
FLT/GRD Switch:
AUTO Mode – • GRD :On the ground, drives the main outflow valve to the
fullopen position at a controlled rate and depressurizes the aircraft. After
takeoff, switch is inhibited; function is the same as FLT position.
FLT : On the ground, pressurizes cabin to approximately 200 feet below takeoff
field elevation. After takeoff, cabin pressure is automatically controlled in
both the climb and decent phase as a function of airplane altitude. In the
cruise phase, cabin pressure is held constant.
STANDBY Mode – • GRD : On the ground, drives the main outflow valve open
at the rate selected by the cabin rate selector. After takeoff, switch is inhibited;
function is the same as FLT position.
FLT : Pressurizes the aircraft to the cabin altitude selected in the cabin
altitude indicator at the rate selected by the cabin rate selector.
Cabin Pressurization Panel
Controls and Indicators
Used to determine the setting for cabin altitude (CAB ALT) when
operating in the STANDBY and MANUAL modes.
Cabin Pressurization Panel
Controls and Indicators
Note: The sound of the cabin altitude warning horn is the same
sound as the takeoff configuration warning horn.
Pressurization System
Cabin pressurization is controlled during all ground and flight phases by the Cabin Pressure Control
System (CPCS). The CPCS components includes the cabin pressurization panel, one pressure
controller for both AUTO and STANDBY mode operation (located in E&E bay), cabin altitude panel,
forward outflow valve, main outflow valve, and multiple pressurization relief valves. Cabin pressure is
maintained by positioning the main outflow valve to regulate the airflow from the air conditioning
system.
Pressurization System
Four separate pressurization modes may be selected: AUTO, STANDBY, MANUAL AC, and MANUAL
DC. The AUTO mode is the normal mode of operation. It utilizes the pressure controller and the AUTO
portion of the cabin pressurization panel. The STANDBY mode is the backup to the AUTO mode and is
semiautomatic. It utilizes the pressure controller and the STANDBY portion of the cabin pressurization
panel. If the AUTO mode and STANDBY mode are not available, the MANUAL mode is available and is
entirely pilot-controlled. The pilot has a choice between MAN AC control, or MAN DC control.
Pressurization System
In the AUTO mode of operation, aircraft altitude is sensed directly from the static ports, and barometric
corrections come from the Captain’s altimeter. In the STANDBY mode of operation, aircraft altitude is
sensed electrically from an air data computer, and barometric corrections come from the First Officer’s
altimeter. Barometric corrections are necessary to ensure that cabin pressure and landing field
pressure are approximately the same at the time of landing.
Pressurization System
Cabin air outflow is controlled by the main outflow valve, forward outflow valve, and the automatic flow
control valve. During flight with differential pressure greater than 2.5 psi, the automatic flow control
valve is closed and therefore the majority of air is exhausted out the main and forward outflow valves.
A small amount of air is also exhausted through toilet and galley vents, miscellaneous fixed vents, and
by seal leakage.
Pressurization System
The main outflow valve can be actuated by either an AC or DC motor. The AC motor is utilized when the
pressurization system is in the AUTO or MAN AC modes. The DC motor is utilized when the pressurization
system is in the STANDBY or MAN DC modes. AC motor speed is faster than DC motor speed. A majority
of the air that is circulated throughout the cabin is drawn out the foot-level grills, then around the aft cargo
compartment for heating, and exhausted overboard out the main outflow valve.
The forward outflow valve assists in maintaining cabin pressure. However, the main purpose of the forward
outflow valve is to discharge warm air that has circulated around the forward cargo compartment for
heating. The valve is open when the main outflow valve is open more than 4.5 degrees, and is closed when
the main outflow valve is within 0.5 degrees being closed. In addition, the forward outflow valve is closed
anytime the recirculation fan is operating, regardless of the main outflow valve position. The forward
outflow valve does not modulate; it is either fully open or fully closed.
Two positive pressure relief valves are installed to prevent cabin-to-ambient differential pressure from
exceeding 8.65 psi. The valves operate independently of each other and any other aircraft system.
The negative pressure relief valve is installed to prevent a negative cabin-to-ambient differential
pressure which may result in damage to the aircraft. The valve opens when differential pressure equals
–1.0.
Pressurization System
Prior to takeoff with the FLT/GRD switch positioned to GRD, the main outflow valve drives to the fullopen
position and the cabin remains unpressurized. When the FLT/GRD switch is positioned to FLT, the
controller signals the main outflow valve to modulate toward closed, slightly pressurizing the cabin to
approximately 200 feet below takeoff elevation. This pressurization while still on the ground ensures
that the transition to pressurized flight is more gradual. It also allows the pressurization system to better
respond to ground effect pressure changes during takeoff.
Pressurization System
Once airborne, the pressure controller maintains a proportional differential pressure between cabin and
aircraft altitude. By increasing cabin altitude at a rate which is proportional to the aircraft climb rate, the
change in cabin altitude is held to the minimum rate required.
Pressurization System
Pressurization System
The OFF SCHED DESCENT light illuminates if the aircraft begins to descend prior to reaching within
0.25 psi of the altitude set in the FLT ALT indicator. Because the altitude in the FLT ALT indicator was
never achieved, the pressure controller retains information regarding takeoff field elevation and will
therefore program the cabin to normally depressurize back to the airport of origin without any further
pilot inputs. This feature is especially beneficial if the aircraft is returning to the airport of origin.
If the aircraft is returning to the airport of origin during an OFF SCHED DESCENT, it is recommended not
to change the altitude set in the FLT ALT indicator (e.g. setting current aircraft altitude). If the FLT ALT
indicator is set to current aircraft altitude, the automatic abort capability to the takeoff field elevation will
be lost. Landing field elevation of the origin airport would then have to be set in the FLT ALT indicator
in order to properly depressurize. Setting current altitude in the FLT ALT indicator does, however,
extinguish the OFF SCHED DESCENT light.
If the aircraft is not returning to the airport of origin during a OFF SCHED DESCENT, the LAND ALT indicator
must be set to the new landing field elevation.
Note: The automatic abort capability to the takeoff field elevation will also be lost if the FLT ALT selector
is depressed during the climb.
Pressurization System
The cruise mode is activated when the aircraft climbs to within 0.25 psi of the altitude set in the FLT
ALT indicator. During cruise above 28,000 feet, the pressure controller maintains a maximum
differential pressure of 7.8 psi. During cruise below 28,000 feet, the pressure controller maintains a
maximum differential pressure of 7.45 psi. Deviations from flight altitude may cause the differential
pressure to vary as the pressure controller modulates the main outflow valve to maintain a constant
cabin altitude.
Pressurization System
The descent mode is activated when the aircraft descends to 0.25 psi below the altitude set in the FLT
ALT indicator. During descent, the pressure controller maintains a proportional differential pressure
between cabin and aircraft altitude. The cabin will depressurize to an altitude which is slightly lower than
the altitude which is set in the LAND ALT indicator (landing field elevation). This slightly pressurized
landing ensures that rapid changes in altitude during approach will result in minimum cabin pressure
changes.
Pressurization System
Once on the ground, positioning the FLT/GRD switch to GRD drives the main outflow valve full-open and
depressurizes the aircraft. Having the main outflow valve full open also prevents the equipment cooling
fan from depressurizing the aircraft to a negative pressre.
Pressurization System
The AUTO FAIL light will illuminate for any one of the following three conditions:
• Loss of AC power for more than 15 seconds
• Excessive rate of cabin pressure change (+/- 1800 feet/min.)
• Cabin altitude in excess of 13,875 feet
When the AUTO FAIL light illuminates, the pressure controller automatically switches to the STANDBY
mode and the STANDBY light illuminates. Positioning the pressurization mode selector to STBY will
extinguish the AUTO FAIL light.
Pressurization System
When the FLT/GRD switch is positioned to FLT, the controller signals the main outflow valve to modulate
toward closed in an attempt to pressurize the cabin to the altitude set in the CAB ALT indicator. The CAB
ALT indicator should be set to 200 feet below takeoff field elevation. This pressurization while still on the
ground ensures that the transition to pressurized flight is more gradual. It also allows the pressurization
system to better respond to ground effect pressure changes during takeoff.
For this “demonstration flight” in the STANDBY mode, the following elevations/altitudes are assumed:
Once airborne, the pilot should reference the cabin/flight altitude placard. The CAB ALT indicator should
then be set to the isobaric cabin altitude, based on the proposed cruise altitude and differential pressure.
For example, if the proposed cruise altitude is 30,000 feet, then the CAB ALT indicator should be set to
5,100 feet. The cabin rate selector should also be set to the desired cabin rate of pressure change.
Recall that DECR has a rate of change equal to 50 feet/min., the index has a rate of change equal to 300
feet/min., and INCR has a rate of change equal to 2000 feet/min.
Pressurization System
When descent begins, the CAB ALT indicator should be set to 200 feet below landing field elevation.
This slightly pressurized landing ensures that rapid changes in altitude during approach will result in
minimum cabin pressure changes.
Pressurization System
Once on the ground, positioning the FLT/GRD switch to GRD drives the main outflow valve full-open and
depressurizes the aircraft. Having the main outflow valve full open also prevents the equipment cooling
fan from depressurizing the aircraft to a negative pressre.
Pressurization System
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If differential pressure is lessless than 2.5 psi, the automatic flow control valve is open and the warm exhaust air is
discharged overboard via the E&E exhaust port. The E&E exhaust port is located on the underside of the fuselage,
aft of the nose gear.
If differential pressure is the underside of the fuselage, aft of the nose gear. If differential pressure is greatergreater
than 2.5 psi, the automatic flow control valve closes and the warm air is redirected to a shroud underneath the forward
cargo compartment. The air now flows to the lining of the compartment, where radiant heat is utilized for forward
compartment heating. None of the warm air enters the compartment during this process.
The air now collects in a shroud above the compartment. From the shroud, the air is either exhausted overboard
through the forward outflow valve or, if the recirculation fan the air is either exhausted overboard through the forward
outflow valve or, if the recirculation fan is operating, the air is drawn into the recirculation fan and directed back into
the cabin.