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INDUSTRIAL AUTOMATION
Programmable Logic Controller
(PLC) By Engr. Adil Usman Lect. ENCD UET Taxila Programmable Logic Controller (PLC) Programmable Logic Controllers (PLC) A modern controller device used extensively for sequence control today PLC is a special purpose industrial microprocessor- based real-time computing system Performs the following functions in the context of industrial operations : Monitor Input/Sensors Execute logic, sequencing, timing, counting functions for Control/Diagnostics Drives Actuators/Indicators Communicates with other computers OMRON PLC
SIEMENS PLC Advantages of PLC over conventional control panels
• Programming the PLC is easier than wiring physical
components; the only wiring required is that of connecting the I/O terminals.
• The PLC can be reprogrammed using user-friendly
programming devices. Controls must be physically rewired.
• PLCs take up much less space.
• Installation and maintenance of PLCs is easier, and with present
day solid-state technology, reliability is greater.
• The PLC can be connected to a distributed plant automation
system, supervised and monitored. Advantages of PLC over conventional control panels
• Beyond a certain size and complexity of the
process, a PLC-based system compare favorably with control panels • Ability of PLCs to accept digital data in serial, parallel and network modes imply a drastic reduction in plant sensor and actuator wirings, since single cable runs to remote terminal I/O units can be made. Wiring only need to be made locally from that point. • Special diagnostic and maintenance modes for quick troubleshooting and servicing, without disrupting plant operations Applications Crushing Plant 3-Phase Motor Control What is PLC? A digitally operating electronic apparatus which uses a programmable memory for internal storage of instructions Implement specific functions, such as logic, sequencing, timing, counting and arithmetic, Control various types of machines or process through digital or analogue input/output. Handle significant I/O and Communication activities, bit oriented computing, as well as normal floating point arithmetic Traditional concept of PLC
PLC performs relay equivalent functions
PLC performs ON/OFF control
Designed for industrial environment
PLC System Evolution PLC System Evolution PLC System Evolution PLC System Evolution PLC System Evolution PLC Architecture Evolution PLC Application Considerations Number of I/O: 10, 16, 20, 32, 156 etc… Memory: -Types: Flash or Battery Backed - Size: 1k, 6k, 12k, 16k, 64k etc… Functions Required: - Instruction Set: Messaging, PWM etc.. - Arithmetic - Communications: Ethernet, Profibus etc…