Kojima 2018
Kojima 2018
Kojima 2018
A R T I C LE I N FO A B S T R A C T
Keywords: Transesterification of vegetable oil with methanol using calcium oxide as a solid base catalyst was carried out
Transesterification under ultrasonication and mechanical stirring conditions, and the transesterification rate was compared. In
Biodiesel addition, the effects of ultrasonic power, catalyst mass and molar ratio of methanol to oil on methanolysis rate of
Calcium oxide oil under ultrasonication were investigated. The biodiesel yield reached 88% at about 2.5 and 5 hs under ul-
Ultrasonication
trasonication and mechanical stirring, respectively, thus demonstrating that ultrasonication was more effective
Methanolysis rate
method for the acceleration of transesterification rate. The increase in both the ultrasonic power per unit volume
of mixture solution and the catalyst mass resulted in an increase in the methanolysis rate. It was found that the
larger amount of methanol in an excess over the stoichiometric amount to oil played more significant role in
enhancement of production rate of biodiesel in early reaction period limited by mass transfer of oil, but was less
favorable for the enhancement of methanolysis rate in the reaction period limited by chemical reaction.
⁎
Corresponding author.
E-mail address: [email protected] (Y. Kojima).
https://doi.org/10.1016/j.cep.2018.12.007
Received 14 March 2018; Received in revised form 15 December 2018; Accepted 16 December 2018
Available online 19 December 2018
0255-2701/ © 2018 Elsevier B.V. All rights reserved.
Y. Kojima, S. Takai Chemical Engineering & Processing: Process Intensification 136 (2019) 101–106
102
Y. Kojima, S. Takai Chemical Engineering & Processing: Process Intensification 136 (2019) 101–106
Fig. 2. Schematic diagram of the experimental apparatus and photograph of reaction vessel.
103
Y. Kojima, S. Takai Chemical Engineering & Processing: Process Intensification 136 (2019) 101–106
Table 1
The first-order reaction rate constants under ultrasonic and mechanical stirring
conditions. Oil content: 70 mL; CaO/oil mass ratio: 1 wt%; methanol/oil molar
ratio: 6/1; ultrasonic power: 5.0 W; revolution rate of stirring: 400 rpm.
method km×103[min−1] kc×103[min−1]
Fig. 4. Plots of [–ln(1-x)] against reaction time under ultrasonic and mechan- The effect of ultrasonic power on the reaction rate constants, km and
ical stirring conditions. Oil content: 70 mL; CaO/oil mass ratio: 1 wt%; me- kc was investigated. The results in Table 2 demonstrate that an increase
thanol/oil molar ratio: 6/1; ultrasonic power: 5.0 W; revolution rate of stirring: of the ultrasonic power resulted in acceleration of the transesterifica-
400 rpm. tion reaction rates. The km values were about 0.6 × 10–3, 0.7 × 10–3
104
Y. Kojima, S. Takai Chemical Engineering & Processing: Process Intensification 136 (2019) 101–106
Table 2 Table 4
Effect of ultrasonic power on the first-order reaction rate constants. Oil content: Effect of molar ratio of methanol to oil on the first-order reaction rate constants
70 mL; CaO/oil mass ratio: 1 wt%; methanol/oil molar ratio: 12/1. under the same oil content condition. Oil content: 70 mL; CaO/oil mass ratio:
1 wt%; ultrasonic power: 5.0 W.
power km×103[min−1] kc×103[min−1]
molar ratio km×103[min−1] kc×103[min−1]
1.2W 0.6 ( ± 0.1) 19 ( ± 1)
3.0W 0.7 ( ± 0.2) 26 ( ± 2) oil:methanol = 1:6 0.5 ( ± 0.2) 30 ( ± 2)
5.0W 1.1 ( ± 0.2) 28 ( ± 2) oil:methanol = 1:12 1.1 ( ± 0.2) 28 ( ± 2)
oil:methanol = 1:18 1.6 ( ± 0.5) 21 ( ± 2)
and 1.1 × 10–3 min–1 at 1.2. 3.0 and 5.0 W, respectively, indicating that
the higher ultrasonic power was favarable for mass transfer. In general, 3.4. Effect of molar ratio of methanol to oil
it is believed that an increase in the ultrasonic power leads to in-
tensification of acoustic streaming and cavitation effects, which may be 3.4.1. Condition of constant amount of oil
responsible for the effective mixing of methanol with soybean oil in a The dependence of the reaction rate constants, km and kc, on the
mass transfer controlled regime. As shown in Table 2, the kc also in- molar ratio of methanol to soybean oil was investigated. The results are
creased from 19 × 10−3 to 28 × 10−3 min-1 for an increase in the ul- summarized in Table 4. The experiments were performed under the
trasonic power from 1.2 to 5.0 W. In the mixture solution, implosive constant conditions of the soybean oil content (70 mL) and ultrasonic
collapse of cavitation bubbles can offer the local hot spot with en- power. Hence the total volumes of sample mixture were about 84, 105
ormous temperature, which is probably higher under higher ultrasonic and 121 mL for the 6:1, 12:1 and 18:1 molar ratios of methanol to oil,
power condition. Additionally, it is considered that the implosive col- respectively, thus meaning that the ultrasonic energy per unit mixture
lapse of cavitation bubbles causes locally high speed flow such as mi- solution volume decreased with an increase in the molar ratio of me-
crojet, which can contribute to the enhancement in collision of me- thanol to oil. The ultrasonic energy per unit mixture volume at the 18:1
thanol alkoxide molecule with soybean oil molecule. molar ratio of methanol to oil was about 1.15 and 1.39 times as low as
those at the molar ratios of 12:1 and 6:1, respectively. However, as can
be seen in Table 4, the rate constant, km, increased from
3.3. Effect of CaO catalyst mass 0.5 × 10−3 min-1 to 1.6 × 10−3 min-1 for an increase in the molar ratio
from 6:1 to 18:1. When the oil content in mixture is relatively smaller,
Table 3 shows the effect of catalyst mass on the transesterification the viscosity of the mixture is probably lower. The acoustic streaming
reaction rates of oil to biodiesel product under ultrasonication. The accelerates more smoothly in the mixture under the lower viscosity
results demonstrate that both km and kc depended on catalyst mass. As condition and thus can disturb the interface of oil/methanol layer,
catalyst mass was incresed from 0.5 to 1.5 wt%, the km increased from probably leading to intensification of emulsification which can con-
0.7 × 10−3 to 1.4 × 10−3 min-1, indicating that the larger catalyst tribute to enhancement of the oil mass transfer. On the other hand, as
mass leads to the enhancement of transesterification reaction rate in a seen in Table 4, for 6:1, 12:1 and 18:1 molar ratios of methanol to oil,
triglyceride mass transfer controlled regime. The pseudo-first-order the kc values were 30 × 10–3, 28 × 10–3 and 21 × 10–3 min–1, respec-
reaction kinetics model proposed by Veljković et al. suggests that the km tively, suggesting that the higher rate constant is obtained at the lower
increases proportionally with catalyst mass [14]. The results in Table 3 molar ratio of methanol to oil. As the molar ratio increases, the ultra-
were similar to the suggestion. Veljković et al. reported that kc did not sonic energy per unit mixture volume decreases, resulting in a decrease
depend on the catalyst mass, while our results demonstrate that the kc in the number of local hot spots with enormous temperature which are
slightly increased from 26 × 10−3 to 30 × 10−3 min-1 as catalyst mass formed by implosive collapse of cavitation bubbles. Additionally, an
increased from 0.5 to 1.5 wt%. This may be because an increase in the increase in the amount of methanol in an excess over the stoichiometric
solid catalyst particle content causes the intensification of cavitation amount to oil may give rise to lowering of collision frequency between
effects. Tuziuti et al. studied about the enhancement of chemical re- soybean oil molecules and molecules of calcium alkoxide.
action with a photocatalyst of titanium dioxide by ultrasonic irradiation
and reported that the effect of titanium dioxide particle addition on the
enhancement of chemical reaction is due to the increase in the cavita- 3.4.2. Condition of constant volume of methaol/oil mixture
tion bubbles [40]. Based on the results in Table 3, it is entirely fair to In the Section 3.4.1, we reported the effect of the molar ratio of
say that the overall average rate of biodiesel production in the presence methanol to soybean oil on the reaction rate under the constant
of CaO solid catalyst under ultrasonication increases with the catalyst amounts of soybean oil and ultrasonic power. In this case, un-
mass. Liu et al. reported that the biodiesel yield was significantly im- fortunately, the ultrasonic power per unit mixture volume was different
proved with the increase of CaO solid catalyst mass in the experiments with each molar ratio condition. Hence, to maintain the ultrasonic
of transesterification reactions of soybean oil under magnetic stirring power per unit mixture volume, the dependence of reaction rates on the
condition [5]. Their results are similar to those obtained in our study. molar ratio of methanol to soybean oil was investigated under the
constant conditions of the methanol/oil mixture volume and ultrasonic
power. As shown in Table 5, the mass transfer controlled rate constant,
km, increased from 0.5 × 10−3 min-1 to 1.3 × 10−3 min-1 at the molar
ratio of methanol to soybean oil of 6:1-18:1 and the dependence of km
Table 3 Table 5
Effect of CaO catalyst mass on the first-order reaction rate constants. Oil con- Effect of molar ratio of methanol to soybean oil on the first-order reaction rate
tent: 70 mL; CaO/oil mass ratio: 1 wt%; methanol/oil molar ratio: 12/1; ul- constants under the same mixture volume condition. Methanol/oil mixtute
trasonic power: 5.0 W. amount: 105 mL; CaO/oil mass ratio: 1 wt%; ultrasonic power: 5.0 W.
CaO catalyst mass km×103[min−1] kc×103[min−1] molar ratio km×103[min−1] kc×103[min−1]
105
Y. Kojima, S. Takai Chemical Engineering & Processing: Process Intensification 136 (2019) 101–106
on the molar ratio was similar to that seen in Table 4. On the other catalyst, J. Japan Inst. Energy 85 (2006) 135–141.
hand, the chemical reaction controlled rate constant, kc at the higher [14] V.B. Veljković, O.S. Stamenković, Z. Todorović, M.L. Lazić, D.U. Skala, Kinetics of
sunflower oil methanolysis catalyzed by calcium oxide, Fuel 88 (2009) 1554–1562.
molar ratio of 18:1, was slightly lower, perhaps because of ineffective [15] S. Yamanaka, M. Kouse, K. Kadota, A. Shimosaka, Y. Shirakawa, J. Hidaka, Catalysis
impingement of the soybean oil molecules on the molecules of calcium by CaO/SiO2 composite particle for biodiesel production, Kagaku Kougaku
alkoxide due to the excess amount of methanol. However, the rate Ronbunshu 33 (3) (2007) 483–489.
[16] M. Kouzu, T. Kasuno, M. Tajika, S. Yamanaka, J. Hidaka, Active phase of calcium
constant, kc, at the molar ratio of 12:1 was almost the same as that at oxide used as solid base catalyst for transesterification of soybean oil with refluxing
the 6:1 molar ratio. The higher methanol content in the mixture may methanol, Appl. Catal. A Gen. 334 (2008) 357–365.
have a negative effect on impingement of the soybean oil molecules on [17] M. Kouzu, S. Yamanaka, J. Hidaka, M. Tsunomori, Heterogeneous catalysis of cal-
cium oxide used for transesterificationof soybean oil with refluxing methanol, Appl.
the molecules of calcium alkoxide as described above; but it is con- Catal. A Gen. 355 (2009) 94–99.
sidered that several cavitation effects which are responsible for the [18] M. Kouzu, T. Kasuno, M. Tajika, Y. Sugimoto, S. Yamanaka, J. Hidaka, Calcium
acceleration of the methanolysis rate are intensified at the 12:1 molar oxide as a solid base catalyst for transesterificationof soybean oil and its application
to biodiesel production, Fuel 87 (2008) 2798–2806.
ratio compared to the 6:1 molar ratio, because the viscosity of mixture
[19] L.M. Cubillana-Aguilera, M. Franco-Romano, M.L.A. Gil, I. Naranjo-Rodríguez,
under the higher molar ratio condition seems to be lower. J.L. Hidalgo-Hidalgo de Cisneros, J.M. Palacios-Santander, New, fast and green
The comparison of the reaction times required to recach the bio- procedure for the synthesis of gold nanoparticles based on sonocatalysis, Ultrason.
diesel yield of about 85% showed no significant differences among the Sonochem. 18 (2011) 789–794.
[20] Y. Kojima, H. Imazu, K. Nishida, Physical and chemical characteristics of ultra-
molar ratio conditions. As a result, it was found that the amount of sonically-prepared water-in-diesel fuel: effects of ultrasonic horn position and water
biodiesel product per units reaction time and cosumption energy was content, Ultrason. Sonochem. 21 (2) (2014) 722–728.
higher at the lower moalr ratio in the moalr ratio range of 6:1 to 18:1 [21] Y. Hirai, K. Nakabayashi, M. Kojima, M. Atobe, Size-controlled spherical polymer
nanoparticles: synthesis with tandem acoustic emulsification followed by soap-free
under ultrasonication; thus it seems reasonable to conclude that ultra- emulsion polymerization and one-step fabrication of colloidal crystal films of var-
sound is a promising method for improvement in biodiesel productivity ious colors, Ultrason. Sonochem. 21 (6) (2014) 1921–1927.
via methanolysis in the presence of solid base catalysts. [22] Y. Kojima, T. Fujita, E.P. Ona, H. Matsuda, S. Koda, N. Tanahashi, Y. Asakura,
Effects of dissolved gas species on ultrasonic degradation of (4-chloro-2-methyl-
phenoxy) acetic acid (MCPA) in aqueous solution, Ultrason. Sonochem. 12 (5)
4. Conclusions (2005) 359–365.
[23] A. Khataee, A. Karimi, S. Arefi-Oskoui, R.D.C. Soltani, Y. Hanifehpour, B. Soltani,
S.W. Joo, Sonochemical synthesis of Pr-doped ZnO nanoparticles for sonocatalytic
In a transesterification reaction of soybean oil with methanol using degradation of Acid Red 17, Ultrason. Sonochem. 22 (2015) 371–381.
heterogeneous catalyst of CaO, ultrasonication was more effective for [24] E. Ruiz, H. Rodríguez, J. Coro, V. Niebla, A. Rodríguez, R. Martínez-Alvarez,
the improvement of the production rate of biodiesel compared to tra- H. Novoa de Armas, M. Suárez, N. Martín, Efficient sonochemical synthesis of alkyl
4-aryl-6-chloro-5-formyl-2-methyl-1,4-dihydropyridine-3-carboxylate derivatives,
ditional mechanical stirring. The transesterification reaction rate of oil
Ultrason. Sonochem. 19 (2012) 221–226.
with methanol increased with the ultrasonic power and catalyst mass. [25] T.J. Mason, Industrial sonochemistry - potential and practicality, Ultrasonics 30
The higher molar ratio of methanol to oil allowed the enhancement of (1992) 192–196.
production rate of biodiesel in an oil mass transfer controlled regime. [26] W. Lauterborn, C. Ohl, Cavitation bubble dynamics, Ultrason. Sonochem. 4 (1997)
65–75.
On the contrary, however, the lower molar ratio of methanol to oil was [27] A. Tezel, S. Mitragotri, Interactions of inertial cavitation bubbles with stratum
found more favorable for the enhancement of methanolysis rate in a corneum lipid bilayers during low-frequency sonophoresis, Biophys. J. 85 (2003)
chemical reaction controlled regime. 3502–3512.
[28] L. Wolloch, J. Kost, The importance of microjet vs shock wave formation in sono-
phoresis, J. Control. Release 148 (2010) 204–211.
References [29] J. Wu, G. Du, Streaming generated by a bubble in an ultrasound field, J. Acoust.
Soc. Am. 101 (1997) 1899–1907.
[30] H.D. Hanh, N.T. Dong, K. Okitsu, Y. Maeda, R. Nishimura, Effects of molar ratio,
[1] M. Mittelbach, Process technologies for biodiesel production, in: W. Soetaert,
catalyst concentration and temperature on transesterification of triolein with
E.J. Vandamme (Eds.), Biofuel, John Wiley & Sons, Ltd., 2009, pp. 79–93.
ethanol under ultrasonic irradiation, J. Jpn. Petrol. Inst. 50 (4) (2007) 195–199.
[2] A. Singh, S.D. Fernando, Reaction kinetics of soybean oil transesterification using
[31] H.D. Hanh, N.T. Dong, C. Stavarache, K. Okitsu, Y. Maeda, R. Nishimura,
heterogeneous metal oxide catalysts, Chem. Eng. Technol. 30 (12) (2007)
Methanolysis of triolein by low frequency ultrasonic irradiation, Energy Convers.
1716–1720.
Manage. 49 (2008) 276–280.
[3] R. Abd Rabu, I. Janajreh, D. Honnery, Transesterification of waste cooking oil:
[32] H.D. Hanh, N.T. Dong, K. Okitsu, R. Nishimura, Y. Maeda, Biodiesel production
process optimization and conversion rate evaluation, Energy Convers. Manage. 65
through transesterification of triolein with various alcohols in an ultrasonic field,
(2013) 764–769.
Renew. Energy 34 (2009) 766–768.
[4] G. Vicente, M. Martinez, J. Aracil, Integrated biodiesel production: a comparison of
[33] H.D. Hanh, N.T. Dong, K. Okitsu, R. Nishimura, Y. Maeda, Biodiesel production by
different homogeneous catalysts systems, Bioresour. Technol. 92 (2004) 297–305.
esterification of oleic acid with short-chain alcohols under ultrasonic irradiation
[5] X. Liu, H. He, Y. Wang, S. Zhu, X. Piao, Transesterification of soybean oil to bio-
condition, Renew. Energy 34 (2009) 780–783.
diesel using CaO as a solid base catalyst, Fuel 87 (2008) 216–221.
[34] C. Stavarache, M. Vinatoru, R. Nishimura, Y. Maeda, Conversion of vegetable oil to
[6] T. Ebiura, T. Echizen, A. Ishikawa, K. Murai, T. Baba, Selective transesterification
biodiesel using ultrasonic irradiation, Chem. Lett. 32 (8) (2003) 716–717.
of triolein with methanol to methyl oleate and glycerol using alumina loaded with
[35] C. Stavarache, M. Vinatoru, R. Nishimura, Y. Maeda, Fatty acids methyl esters from
alkali metal salt as a solid-base catalyst, Appl. Catal. A Gen. 283 (2005) 111–115.
vegetable oil by means of ultrasonic energy, Ultrason. Sonochem. 12 (5) (2005)
[7] H. Fukuda, A. Kondo, H. Noda, Biodiesel fuel production by transesterification of
367–372.
oils, J. Biosci. Bioeng. 92 (2001) 405–416.
[36] C. Stavarache, M. Vinatoru, Y. Maeda, Ultrasonic versus silent methylation of ve-
[8] J.K. Hak, S.K. Bo, J.K. Min, M.P. Young, Transesterification of vegetable oil to
getable oils, Ultrason. Sonochem. 13 (2006) 401–407.
biodiesel using heterogeneous base catalysts, Catal. Today 93 (2004) 315–320.
[37] N.N. Mahamuni, Y.G. Adewuyi, Application of taguchi method to investigate the
[9] M.P. Dorado, E. Ballesteros, F.J. Lopez, M. Mittelbach, Optimization of alkali-cat-
effects of process parameters on the transesterification of soybean oil using high
alyzed transesterification of brassica carinata oil for biodiesel production, Energy
frequency ultrasound, Energy Fuels 24 (2010) 2120–2126.
Fuels 18 (2004) 77–83.
[38] S.M. Joshi, P.R. Gogate, S.S. Kumar, Intensification of esterification of karanja oil
[10] M.L. Granados, M.D.Z. Poves, D.M. Alonso, R. Mariscal, F.C. Galisteo, R. Moreno-
for production of biodiesel using ultrasound assisted approach with optimization
Tost, J. Santamaría, J.L.G. Fierro, Biodiesel from sunflower oil by using activated
using response surface methodology, Chem. Eng. Process. Process Intensif. 124
calcium oxide, Appl. Catal. B Environ. 73 (2007) 317–326.
(2018) 186–198.
[11] S. Gryglewicz, Rapeseed oil methyl esterd preparation using heterogeneous cata-
[39] S. Koda, T. Kimura, T. Kondo, H. Mitome, A standard method to calibrate sono-
lysts, Bioresour. Technol. 70 (1999) 249–253.
chemical efficiency of an individual reaction system, Ultrason. Sonochem. 10
[12] Z. Huaping, W.U. Zongbin, C. Yuanxiong, Z. Ping, D. Shijie, L. Xiaohua,
(2003) 149–156.
M. Zongqiang, Preparation of biodiesel catalyzed by solid super base of calcium
[40] T. Tuziuti, K. Yasui, Y. Iida, H. Taoda, S. Koda, Effect of particle addition on so-
oxide and its refining process, Chinese J. Catal. 27 (5) (2006) 391–396.
nochemical reaction, Ultrasonics 42 (1-9) (2004) 597–601.
[13] M. Kouse, M. Umemoto, T. Kasuno, M. Tajika, Y. Aihara, Y. Sugimoto, J. Hidaka,
Biodiesel production from soybean oil using calcium oxide as s heterogeneous
106