PROCESS CODE MACHINE NAME PROPOSE MACHINE NAME MACHINE LABEL

A004 NA PC01 NEW

A005 SC01 -- NEW

A006 A200 -- OLD / EXISTING

A007 P101 -- OLD / EXISTING

A008 P101 -- OLD / EXISTING

A009 NA I101 OLD / EXISTING

A010 NA MP01 OLD / EXISTING

A011 IM01 -- OLD with New Fixture

A012 NA LM01 OLD with New Fixture

A013 NA ZC01 OLD with New Fixture

A013 NA ZC01 OLD with New Fixture

A014 SC02 -- OLD / EXISTING

A015 SV01 -- OLD / EXISTING

A016 P102 & P101 -- OLD / EXISTING

A017 P102 & P101 -- OLD / EXISTING

A016 P102 & P101 OLD / EXISTING

--

A017 P102 & P101 -- OLD / EXISTING

A018 P102 -- OLD with New Fixture

A019 P102 -- OLD / EXISTING

NEW

A020 NA I102

A021 NA B101 OLD with New Fixture

A022 NA BA101 NEW

A022 NA BA101 NEW

A023 NA P101 OLD / EXISTING

PRODUCT JA PE 2MACHINE LIST AND PROCESS ITEM
JA PE 2 Wire Pre-Cutting
JA PE 2 Jacket Stripping (Main Jacket)

K3 / JA PE2 Auto Cut

Semi Auto Crimping 2P (EPB)

Sub Process
K3 / JA PE2
1. EPB Wire Stripping
2. Seal Insertion
3. Crimp EPB

K3 / JA PE2 Crimping Inspection

K3 / JA PE2 Housing Insertion and Blocker Insertion

K3 / JA PE2 Mixing Process

K3 / JA PE2 Molding Injection

K3 / JA PE2 PART / LOT no. / CUSTOMER LOGO MARKING

Wire Zero Cut and WSS 2P Cut

K3 / JA PE2
Sub Process
K3 / JA PE2 1. Main Cable Cut
 JA PE 2 2. Secondary Jacket WSS 2P Cut
Jacket Stripping (Main, Secondary & Sensor)
K3 / JA PE2
Sub Process
K3 / JA PE2 1. Strip Main Jacket
K3 / JA PE2 2. Strip Secondary Jacket
JA PE 2 3. Strip Sensor Jacket

K3 / JA PE2 Sub Material Insertion

Semi Auto Crimping 4P (WSS)

Sub Process
K3 / JA PE2
1. WSS Wire Stripping
2. Seal Insertion
3. Crimp WSS

K3 / JA PE2 Crimping Inspection 4P (WSS)

Semi Auto Crimping 4P (EPB)

Sub Process
K3 / JA PE2
1. EPB Wire Stripping
2. Seal Insertion
3. Crimp EPB

K3 / JA PE2 Crimping Inspection 4P (EPB)

Semi Auto Crimping 2P (WSS) SENSOR

Sub Process
K3 / JA PE2
1. WSS Wire Stripping
2. Seal Insertion
3. Crimp WSS

K3 / JA PE2 Crimping Inspection 2P (WSS)

Housing Insertion 4P, Connector WSS & Connector Cover

K3 / JA PE2
Sub Process
K3 1. Housing Insertion 4P
JA PE 2 2. Housing Insertion 2P Sensor
JA PE 2 3. Connector Cover

K3 / JA PE2 Grommet Bonding

Circuit Test, Leak Test, Bracket Assy and Paint Marking Machine
JA PE 2
 Circuit Test, Leak Test, Bracket Assy and Paint Marking Machine
JA PE 2

Sub Process
JA PE 2 1. Circuit Testing
JA PE 2 2. Air Leak Testing
JA PE 2 3.Bracket Crimping
JA PE 2 4. Paint Marking

JA PE 2 5. Staging

K3 / JA PE2 Packaging
ErP REGISTRATION NEEDED ? PARAMETER
✘ YES NO Cut Length
✘ YES NO Strip Length
LH
✘ YES NO
RH
CCH
CCW
ICH
✘ YES NO ICW
Terminal Visual
Rubber Seal Visual
✘ YES NO Tensile Test
✘ YES NO Area EPB Size
Visual Connector
✘ YES NO
Visual Blocker

✘ YES NO EPB 2P Wire Visual

Boot Resin
✘ YES NO AP66
Masterbatch
✘ YES NO TBD
LOGO
Laser Power
Spot Variable
Repetition
Hyundai Pixel Resolution
✘ YES NO Kia Pixel Resolution
Gamma Correction
Brightness
Contrast
Enchance
TEXT
Font
Size Height
Size Width
Character Layout
Laser Power
✘ YES NO
Scan Speed
Pulse Frequency
Spot Variable
Repetition
Shrink Boundary

Wire
✘ YES NO

WSS Sensor
 WSS Sensor

Main Jacket

✘ YES NO
Secondary

2P Sensor

Tube Visual
✘ YES NO Grommet Visual
Trumpet Visual
CCH
CCW
✘ YES NO ICH
ICW
Terminal Visual
Rubber Seal Visual
Tensile Test
✘ YES NO
Area WSS Size
CCH
CCW
✘ YES NO ICH
ICW
Terminal Visual
Rubber Seal Visual
Tensile Test
✘ YES NO
Area EPB Size
CCH
CCW
ICH
✘ YES NO
ICW
Terminal Visual
Rubber Seal Visual
Tensile Test
✘ YES NO
Area WSS Size
Housing 4P Visual
Connector Cover Visual
✘ YES NO
WSS Sensor Wire Visual

AXIA Bond Application

✘ YES NO
Sliding Force
WSS Resistance
EPB Resistance
Leak Test (Pressure)
Leak Test (Head & Sensor)
Bracket 1 LH
✘ YES NO
✘ YES NO Bracket 1 RH
Bracket 2 LH
Bracket 2 RH
Bracket Visual Tolerance
Line Marking Hatch Range
Line Marking Hatch Length
Line Marking LH Color
Line Marking LH Color
✘ YES NO Quantity per Box
Box per Pallet
 SPECIFICATION
1100MM ± 3MM
160MM ± 3MM
Green : 64MM ± 1MM | White : 69MM ± 1MM
Green : 69MM ± 1MM | White : 64MM ± 1MM
1.80 ± 0.05MM
2.88 ± 0.10MM (PROPOSAL)
4.20 ± 0.10MM
4.58 ± 0.10MM (PROPOSAL)
FDC28WFT-2
SFDC28W-2 (GRAY)
25KGF
2.005sqmm
HAPBG1W002F1
RAPAG1W002F2
Green
White
TPU-1175AW
KN333HSBL1
MSB-BFK917
TBD (ONGOING)
LOGO
18%
15
1
682dpi
604dpi
3.76
0
61
Check
TEXT
Bold SansSerif
3.300MM
98%
Space : 1.00%
33%
900MM/S
10kHz
15
1
0.030MM

877MM ± 5MM

95MM ± 5MM
 95MM ± 5MM

231MM ± 3MM
64MM-3MM

25MM (+3MM / -2MM)

6TBR111225
GRM-B41330
GRM-T41270
1.36 ± 0.03MM (TOL. REVISION)
2.09 ± 0.10MM (PROPOSAL)
4.35 ± 0.10MM (REVISION)
5.28 ± 0.10MM
Y198FT-1
SK1871-1 (BROWN)
6KFG
0.3654sqmm
1.98 ± 0.05MM
2.93 ± 0.10MM (PROPOSAL)
4.95 ± 0.10MM
5.23 ± 0.10MM (PROPOSAL)
K1872WFT-3
SK187-3 (BLACK)
25KFG
2.005sqmm
1.11 ± 0.05MM
1.55 ± 0.10MM (PROPOSAL)
3.94 ± 0.10MM
3.84 ± 0.10MM
AJPTFT-1
SAJPT-1 (BLUE)
6KGF
0.3654sqmm
K1872W4F1
CTHNJPT2F1

Black

Brown
2 Points (360 Degree)
5.1KGF/MM2
55mV Min
55mV Min
0.35MPa - 0.65MPa
-0.7kPa to -1.1kPa
BRK-L49050
 BRK-R49060
BRK-L49070
BRK-R49080
± 45 Degree
2MM Minimum
75MM Minimum
WHITE
RED
30 SET
20 BOX