CLGB320C (Ccec Iii) Om 201808000-En

201808000
CLGB320C BULLDOZER
Chongqing Cummins III Power
( 英语 )
OPERATION AND
MAINTENANCE MANUAL
1
August 8, 2018 CONTENTS
CLGB320C
CONTENTS
Preface Transportation Information .............................. 63
Safety Information Maintenance Manual

Safety Decals and Decal Locations ...................5 Run-in .............................................................. 66
General Hazard Information .............................14 General Torque Specifications ........................ 90
Crushing and Cutting Prevention .....................18 Important Maintenance Procedures ................ 91
Burn Prevention ...............................................18 Precautions for Removal and Installation ........ 91
Fire & Explosion Prevention .............................19 Structure and Principle of Bulldozer ................ 94
Fire Extinguishers and First-aid Kit ..................20 Oil, coolant and lubricant classification and usage
volumn ........................................................... 121
Electrical Storm Injury Prevention ....................21
Operator Station ...............................................21 INDEX

Attachment Cautions ........................................21
Cautions about Machine Operation .................21
Cautions about Machine Maintenance .............27
Application and Specification

Applications ......................................................30
Main Specifications ..........................................31
Operation Manual
Before Operation ..............................................35
Operator Controls and Instrument Panels .......35
Engine Starting ................................................46
Operation Techniques ......................................50
Machine Operation...........................................53
2
CONTENTS August 8, 2018
CLGB320C
1
August 8, 2018 Preface
CLGB320C
Preface Safety
The safety section lists basic safety precautions.

In addition this section identifies the text and
This manual includes important instructions locations of warning signs and labels used on the
concerning operation, lubrication, checking machine.
testing, adjusting the machine and permanent
key components. Read and understand the basic precautions
listed in the safety section before operating or
This manual should always be kept safe, clean performing lubrication, maintenance or repairs
and with the machine where it is convenient to on this machine.
find for operators to use. This manual should not
be separated from the machine even when Operation
reselling or leasing.
Some photographs and illustrations in this The operation section is a reference for the new
manual show details of attachments that may be operator and a refresher for the experienced
different from your machine. Guards and covers operator. Read, understand and reference it
may have been removed for the purpose of whenever necessary. This section includes a
illustration. description of gauges, machine controls,
switches and other controls at the operators’
Read this manual carefully and follow all station. It also provides transportation and towing
instructions for proper operation and information.
maintenance of this machine. Instructions in this
manual should help the reader avoid possible Photographs and illustrations guide the operator
personal injury or damage to the machine. The through correct procedures of checking, starting,
operator should proficiently and correctly operate operating and stopping the machine.
the machine to ensure safety. Operating techniques outlined in this publication
Use this machine only for the purpose described are basic. Skill and techniques develop as the
in this manual. Contact your LiuGong dealer for operator gains knowledge of the machine and its
approval before making any modifications or capabilities.
adding attachments to the machine. The addition
of any unauthorized attachment may cause Maintenance
operation of the machine to become unsafe and
reduce the service life of the machine. Guangxi The maintenance section is a guide for
LiuGong accepts no liability for any damage equipment care. The illustrated, step-by-step
resulting from the use of unapproved instructions are grouped by servicing intervals.
attachments or working practices. Items without specific intervals are listed under
the "When Required" service interval. Items in
Only trained or experienced personnel should be the "Maintenance Intervals" are referenced to
allowed to operate or maintain this machine. detailed instructions that follow.
Correctly record the machine type, serial
number, engine serial number and all major For the replacement of environment-friendly key
component serial numbers for your reference parts and components when maintaining an
when ordering parts or in the event of theft. engine, please use the OEM parts and
Record the correct numbers to both the components of the same type and the same
operator’s manual and a secure place outside specifications. Otherwise, LiuGong accepts no
the machine. legal liability for any consequence resulting from
the use of unapproved parts.
2
Preface August 8, 2018
CLGB320C
Maintenance Intervals
Use the service hour meter to determine

servicing intervals. Calendar intervals shown
(daily, weekly, monthly, etc) can be used instead
of service hour meter intervals if they provide
more convenient servicing schedules and
approximate the indicated service hour meter
reading. Recommended service should always
be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating
conditions, more frequent lubrication than is
specified in the "Maintenance Intervals" may be
necessary.
Perform service on items at multiples of the
original requirement. For example, at every 500
service hours, also service those items listed
under every 250 service hours, 50 service hours
and every 10 service hours or daily.
All the information, figures, tables and
specifications are the latest product information
obtainable at the time of publication. Guangxi
LiuGong Company will reserve the right to make
change without notice.
Certified Engine Maintenance
Correct maintenance and repair methods are

essential to keep the engine and machine
systems operating correctly. As the owner, you
are responsible for performance of required
maintenance listed in the Maintenance Manual
for this machine. It is prohibited for person
engaged in the business of repairing, servicing,
selling, leasing or trading engines or machines to
remove, alter or render inoperative any
emissions related device or element of design
installed on or in an engine or machine that is in
compliance with the regulations. Certain
elements of the machine such as exhaust
system, fuel system, electrical system, air intake
system and cooling system may be emission
related and should not be altered unless
approved by LiuGong.
3
August 8, 2018 Preface
CLGB320C
Main Components
1. Blade 8. Seat 15. Center drive

2. Main frame 9. Hydraulic oil tank 16. Cab
3. Track 10. Final drive 17. Air conditioner
4. Track frame 11. Lift cylinder 18. Driver seat
5. Transfer case 12. Radiator 19. Fuel tank
6. Drive shaft 13. Engine 20. Ripper
7. Transmission 14. Instrument panel
4
Preface August 8, 2018
CLGB320C
Type and Serial Number of the Machine and Parts
Manufacturer Name Guangxi Liugong Machinery Co., Ltd.
Type of the Machine (PIN)
Serial Number of the Machine
Type of Engine
Serial Number of Engine
Type of Transmission
Serial Number of Transmission
Cab Manufacturer
Serial Number of Cab
Note: After receiving the machine the user should fill out the above table according to the specific configuration.
5
August 8, 2018 Safety Information
CLGB320C Safety Decals and Decal Locations
Safety Information "Caution" is also used to indicate safety

information relating to unsafe operations which
may cause personal injuries. "Danger"
represents the most dangerous conditions. The
Safety Symbol safety signs "Danger" or "Warning" are placed
near particular dangerous places. General notice
information is placed on the safety sign
The symbol for safety alerting appears
"Caution."
on machines, safety signs, manuals or
for important safety information at
other places. When you see this Safety Decals and Decal
symbol, you should follow the instructions in the
safety information, guarding against any Locations
possibility of personal injuries or death.
There are several specific safety decals on your
Safety Signs machine. The exact location of and description of
the hazards are reviewed in this section. Take
time to read, understand and familiarize yourself
Definitions of the safety signs with the words with each and every one of these safety decals.
"Danger", "Warning" and "Caution" which appear
in this manual and on the machine are as Make sure that you can read all safety decals.
follows: Clean or replace if you cannot read the words or
see the pictures. When cleaning the decals use a
cloth, water and soap. Do not use solvent,
gasoline, or other harsh chemicals to clean the
safety decals. Solvents, gasoline or harsh
● Danger: this word denotes an impending chemicals could loosen the adhesive backing of
danger, failure to observe instructions could decals causing them to fall off the machine.
result in death or serious injuries. You must replace a decal if it is damaged,
missing or cannot be read. If a decal is on a part
that is replaced, make sure a new decal is
installed on the replacement part. Pay attention
to the instructional and safety decals located in
● Warning: this word denotes potential danger,
the cab before starting.
failure to observe instructions could result in
death or serious injuries.
● Caution: this word denotes potential danger,

failure to observe instructions could result in
minor to medium degree of injury.
6
Safety Information August 8, 2018
Safety Decals and Decal Locations CLGB320C
2.DECAL 12.CAUTION DECAL 22.WARNING DECAL

3.NOTICE DECAL 13.CAUTION DECAL 23.NOTICE DECAL
4.CAUTION DECAL 14.CAUTION DECAL 24.SINGLE TOOTH RIPPER CONTROL
5.CAUTION DECAL 15.DECAL DECAL
7.DECAL 16.WARMING DECAL 25.STRAIGHT CONTROL DECAL
8.DECAL 17.DECAL 26.DECAL
9.DECAL 19.NOTICE DECAL 28.WARNING DECAL
11.DANGER DECAL 20.DECAL 29.NOTICE DECAL
21.DECAL 30.DECAL
7
Decal Information
2. DECAL
(Located ont the left side of the engine, and
under the oil filling port cover)
74A2819
3.NOTICE DECAL
(Located on the left wall of the cab)
74A2978
4. CAUTION DECAL
Read the operation manual carefully before
starting running.
74A3080
5. CAUTION DECAL
When start, stop or leave the cab, the speed
shift lever should on neutural position, each of
control level lock up.
74A4828
8
Decal Information
7. DECAL
(Located on machine leftside hydraulic oil
tank)
74A2871
8. DECAL
(Located on hydraulic oil tank cover)
74A2836
9. DECAL
(Located on hydraulic oil tank cover)
74A3188
11. DANGER DECAL

(Located on the right side machine hydraulic
oil tank )
74A2822
9
Decal Information
12. CAUTION DECAL

(Located on the left side machine housing)
74A4831
13. CAUTION DECAL

(Located on the left side front housing)
74A4841
14.CAUTION DECAL
(Located near engine front cover water filling
port)
Keep clear.
74A3734
10
Decal Information
15. DECAL
(There is each one decal located near the left
and right car frame roller and drive roller.)
74A2862
16.WARMING DECAL
(Located on machine frame tightener spring
oil filler housing)
74A3076
17.DECAL
74A2465
19.NOTICE DECAL
(Located on rear bottom part of machine
housing)
74A4842
11
Decal Information
20.DECAL
(Located on left side floor frame of the cab)
74A2838
21.DECAL
(Located on left side hydraulic oil tank)
74A2831
22. WARNING DECAL

(Located near right side hydraulic oil tank)
Hot oil, avoid being burn.
74A2882
74A4829
23.NOTICE DECAL
(Located near right side hydraulic oil tank)
12
Decal Information
24. SINGLE TOOTH RIPPER CONTROL

DECAL
(Located near the floor frame right blade
control lever)
74A3708
25. STRAIGHT CONTROL DECAL

(Located near the floor frame right blade
control lever)
74A2464
26.DECAL
(Located near rightside floor of cab)
74A2472
28. WARNING DECAL

(Located near the water filling port cap of the
engine cover)
Hot liquid under pressure, service when cool
74A3180
29. NOTICE DECAL

engine cover)
74A3236
13
Decal Information
30. DECAL
engine cover)
74A2820
14
General Hazard Information CLGB320C
General Hazard Information
Be familiar with all safety cautions, failure to

observe could result in property damage, serious
injury or even death.
Only trained and qualified personnel should be
allowed to operate or maintain the machine.
Wear relevant personal protective equipment

(PPE) such as a hard hat, ear protection, safety
glasses, safety shoes and gloves when
operating or servicing the machine.
Do not operate the machine if you feel sick,

sleepy or after taking some medication. Check
with your doctor if unsure. Never operate
machinery while under the influence of drugs or
alcohol.
Attach a DO NOT OPERATE or similar warning
tag to start switch or control levers before
servicing or repairing the machine.
Using goggles, safety glasses or full face mask

can protect your eyes from being injured by high
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electrolyte to batteries, you should wear a full

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face protective mask. When carrying out welding

Do not wear loose fitting clothing, dangling operations or gas cutting operations with a
jewelry or long hair that can catch on controls or welding torch, wear specific safety goggles
in other moving parts of the machine. suitable for the task being performed. Consult
your welding equipment dealer for more
information.
15
CLGB320C General Hazard Information
Pay attention when opening fluid compartments

to prevent foreign materials from entering the
system. Always remove loose materials from
near caps and plugs.
When working under high noise conditions, wear

appropriate safety equipment to protect your
hearing, such as approved earmuffs or plugs.
Avoid the damage caused by exposure to high Know the appropriate worksite hand signals and
noise on your hearing. who gives them. Accept signals from one person
only.
No smoking and keep open flames away when
maintaining air conditioner or if there is
refrigerant gas, the flames contact the refrigerant
and the cigarette smoke will cause personal
injury or death.
Never put maintenance fluids into glass
containers.
Observe the relevant laws and regulations when
handling harmful articles such as lubricants,
fuels, coolants, solvents, filters, batteries and
Make sure all protective guards and covers are
other materials.
secured in place on the machine. Always replace
protective guards and covers removed for Use all cleaning solutions with care. Do not use
servicing or maintenance. Repair damaged any flammable material to wash components, for
guards and covers before operation. example, diesel oil or gasoline. They may easily
catch fire.
Keep the machine, especially the panels,
accesses, step and ladders, free of foreign
material, such as debris, oil, tools and other
items which are not part of the machine.
Secure all loose items such as lunch boxes, tools
and others.
Report all required repairs in time.

16
General Hazard Information CLGB320C
Do not allow unauthorized personnel on or Wear safety glasses and leather gloves. Never
around the machine. check for high-pressure leaks with your
unprotected hand. Use a board or cardboard
Guangxi Liugong bears no responsibility for
when checking for leaks.
failures caused by modifications to machine
structure without Liugong’s permission.
Compressed Air
Compressed air can cause personal injury. When

using compressed air for cleaning, wear a
protective face shield, protective clothing,
hearing protection and protective shoes. Never
aim compressed air at yourself or others.
Compressed air could penetrate your skin and Even a pin-hole size leak can cause serious
cause serious injury or death. The maximum air injury, If you are hit by spraying high-pressure oil,
pressure used should not exceed 25psi see a doctor for treatment at once.
(0.2Mpa).
High-pressure Fluid
Avoid injury from high-pressure oil. When

repairing hydraulic lines, ensure that
system pressure is completely released
before beginning the repair. Hydraulic oil
under pressure contacting the skin could Disposal of Waste Fluids
cause serious injury or damage.
Improper handling of the waste fluid will cause
Use caution before disconnecting hydraulic lines pollution of the environment. Obey all local
or connectors. High pressure oil that is released regulations for disposal of waste fluids.
can cause a hose to whip. Collect all waste fluids when performing
Always support attachments and release inspections, maintenance, testing, adjusting and
residual pressure before attempting to repairs to the machine.
disconnect hydraulic lines. Pressure applied by Prepare to collect fluids with suitable containers
loads on attachments could cause hydraulic oil to before opening any compartment or
spray when lines are removed. disassembling any component that contains
fluids.
17
CLGB320C General Hazard Information
Use suitable containers to collect waste fluids. Always release pressure in the accumulator
Do not use food containers or beverage bottles before disposing of it.
as they could mislead people to drink the
contents. Asbestos Danger
Breathing asbestos dust can be hazardous to

your health. Equipment and replacement parts
shipped from Liugong have no asbestos in them.
Liugong recommends the use of genuine factory
spare parts only. Observe the following rules if
you are handling any spare parts that contain
asbestos or asbestos fibers:
● Never use compressed air to clean up
asbestos. Use a wet method in order to clean
up asbestos materials. Water the area down
to clear asbestos dust.
Cautions about Accumulators ● A vacuum cleaner that is equipped with a
high efficiency particulate air filter (HEPA)
High-pressure nitrogen is contained in the can also be used.
accumulators making them dangerous articles.
Read the following requirements and pay ● Do not grind materials that contain asbestos.
attention to the proper use of accumulators. ● Operate the machine on the windward side of
Check accumulators before charging with the asbestos as far as possible.
nitrogen. Safe use cannot be guaranteed if there ● Obey environmental regulations for the
is not a nameplate attached to the accumulator. disposal of asbestos.
Never charge accumulators that have an
incomplete nameplate or that are of an ● Shower after contact with asbestos.
unidentified type. ● Wear an approved respirator if there is no
Accumulators are charged with nitrogen. The other way to control the dust.
use of oxygen, compressed air or other
flammable air in the accumulator could cause an
explosion and possible injury, death and damage
to the machine.
When charging accumulators with nitrogen, care
should be taken not to damage the diaphragm.
The accumulator's valve should be installed
facing vertically upward. Do not attempt to fix
accumulators by welding them.
Do not drill any hole in the accumulator or close
a hole by welding.
Do not weld a boss on the accumulator.
Accumulators are high-pressure vessels and
should be repaired only by trained specialized
personnel.
18
Crushing and Cutting Prevention CLGB320C
Crushing and Cutting If the machine must be repaired with engine

running, make sure that a qualified operator is
Prevention available in the cab to shut down the engine if
required.
Don't put hands, arms, or any other parts of the Do not use a kinked or frayed wire cable. Wear
body in the way of removable parts. gloves when handling wire cables.
Support equipment and attachments properly Retainer pins, when struck with force, can fly out
when working beneath them. Do not depend on and injure nearby persons. Make sure the area is
hydraulic cylinders to hold up the implement/ clear of people when driving retainer pins. Wear
attachment. The implement/attachment can fall if protective glasses when striking a retainer pin to
a control lever is accidentally moved, or if a avoid injury to your eyes.
hydraulic line breaks.
Chips or other debris can fly off objects when
struck. Make sure no one can be injured by flying
debris before striking any object.
Burn Prevention
Some parts of the machine become hot during

normal operation. Use caution when maintaining
the engine and hydraulics. Allow the machine to
For those parts fitted with shields, if it is cool after it has been operating for a long period
necessary to remove shields in order to perform of time.
maintenance, always install the shields after the
maintenance is performed. Coolant
Rotating or moving parts have cutting or crush
hazard. Keep clear or stop engine before At operating temperature, the engine coolant is
servicing. hot and under pressure. The radiator and all
lines to heaters and the engine contain hot water
or steam. Any contact can cause severe burns.
Keep hands and objects away from moving fan

blades. They can throw or cut any object that
contacts the moving blades.
Check the coolant level only after the engine has
Never attempt adjustments while the machine is been stopped and the coolant filler cap is cool
moving or the engine is running unless otherwise enough to remove with your bare hand.
specified.
Remove the cooling system filler cap slowly to
relieve pressure.
19
CLGB320C Fire & Explosion Prevention
Coolant contains alkali that can cause personal Always wear protective glasses and gloves when
injury. Avoid contact with the skin, eyes and checking batteries.
mouth.
Oil
Hot oil and components can cause personal

injury. Do not allow hot oil or components to
contact the skin.
Fire & Explosion Prevention
All fuels, most lubrication and some coolant

At operating temperature the hydraulic oil tank is mixtures are flammable.
hot and can be under pressure.
Fuel leaked or spilt onto hot surfaces or electrical
Remove the hydraulic oil tank cap only after the components can cause a fire.
engine has been stopped and the cap is cool
enough to remove with your bare hand. Do not smoke while refueling or in a refueling
area, or where flammable materials are stored.
Remove the hydraulic oil tank oil filling cap
slowly to relieve pressure.
Relieve all residual pressure in air, oil, fuel or
cooling systems before any lines, connectors or
related items are disconnected or removed.
Batteries
Clean and tighten all electrical connections.
Batteries give off flammable fumes which can Check daily for loose or frayed electrical wires.
explode. Have all loose or frayed electrical wires
Batteries and battery terminals may contain lead; tightened, repaired or replaced before operating
do not touch batteries with your bare hands. the machine.
Always wash your hands right after maintaining a Check the electric circuit periodically to avoid fire
battery. caused by overload or short circuit.
Do not smoke when observing the battery Keep all fuels and lubrications stored in properly
electrolyte levels. marked containers and away from all
Electrolyte is an acid and causes personal injury unauthorized persons.
if it contacts skin or eyes. If contact occurs flush Store all oily rags or other flammable materials in
with water and seek medical attention right away. a protective container away from naked flames
or other sources of ignition.
Do not weld or flame cut pipes that contain
flammable fluids. Clean the flammable fluids
before welding or flame cutting on them.
20
Fire Extinguishers and First-aid Kit CLGB320C
Remove all flammable materials such as fuel, Make sure that all clamps, guards and heat
lubrication and other debris before they shields are properly installed. During operation
accumulate on the machine. this will prevent vibration, abrasion, friction with
other parts and guard from excessive heat.
Do not operate the machine near an open flame.
Before removing or servicing any lines of the air
Keep all open flames or sparks away from the
conditioning system, always ensure there is not
battery. Do not smoke in battery charging areas.
an open fire nearby; any escaping gas coming
Do not charge a frozen battery. This may cause into contact with fire could result in poisonous
an explosion. fumes. Never smoke when servicing or repairing
the air conditioning system, any escaping gas
Ether that burns and inhaled can cause bodily harm or
death.
Starting the machine by use of ether could result
in serious damage to the engine or personal
injury or death. Fire Extinguishers and First-
aid Kit
A fire extinguisher that meets with all local fire

extinguisher laws and regulations should be
available on the machine.
Maintain the fire extinguisher in accordance with
all local laws and regulations. Contact your local
fire department for further information.
Know how to use the fire extinguisher and first-
Cautions Concerning Lines, Tubes and
aid kit.
Hoses
A first-aid kit should be available at the work site.
Do not bend or strike high-pressure lines. Do not Periodically check the contents of the kit and
install bent or damaged tubes or hoses. replace used medical supplies as necessary.
Tighten any loose fuel or oil pipes, hydraulic Keep telephone numbers of doctors, first-aid
system tubes or hoses. Repair any damaged fuel centers or fire stations etc with you so you can
or oil lines, tubes or hoses. Leaks can cause contact them in case of an emergency. Post the
fires. Contact Liugong or your Liugong Dealer for contact telephone numbers in regulated places.
factory authorized replacement parts. Ensure that all persons know where the
telephone numbers are located and know the
If you see evidence of any of the following
correct contact method.
situations, replace the part before using:
● Connectors damaged or leaking.
● Outer covering frayed or cut and reinforcing
wire exposed.
● Outer covering ballooning.
● Evidence of kinking or crushing.
● Reinforcing steel wire of the hose embedded
in the outer covers.
● Connectors incorrectly fitted or tensioned.
21
CLGB320C Electrical Storm Injury Prevention
Inspect and service the fire extinguisher Refer to the instructions in the operation manual
regularly. Obey the recommendations on the and any other related information when installing
instruction plate and all local laws and and using attachments.
regulations relating to fire extinguishers.
Incorrect installation of attachments or optional
parts not only will result in safety problems, but
Electrical Storm Injury also will negatively influence the operation and
service life of the machine and the attatchments.
Prevention
It is forbidden to modify the machine or any
attachments without permission from your
When lightning is striking in the vicinity of the LiuGong dealer.
machine, the operator should never attempt to
mount and dismount the machine. LiuGong bears no responsibility for injuries,
accidents or machine damage resulting from the
If you are in the cab during an electrical storm, use of unauthorized attachments.
stay in the cab. If you are on the ground during
an electrical storm, stay away from the machine.
Cautions about Machine
Operation
Mounting and Dismounting
Before mounting or dismounting the machine,

check the condition of handrails, ladders and
steps. Clean them of grease, lubricants and dirt
Operator Station before use. Repair any damaged parts and
tighten loose bolts.
Any modifications or additional equipment added Mount and dismount the machine only where
to the inside of the operator station should not there are handrails, steps or ladders.
project into the operator space. The addition of a Face the machine when getting on or off, grab
radio, fire extinguisher and other equipment must the handrails with both hands and step onto the
be installed so that the defined operator space is steps or ladders. Touch three points
maintained. Any item that is brought into the cab simultaneously (two feet and one hand or two
should not project into the defined operator hands and one foot) to ensure stability of the
space. A lunch box or other loose items must be body.
secured. Objects must not pose an impact
hazard during travel over rough terrain or in the
event of the machine tipping.
Attachment Cautions
Attachments should only be installed by

authorized people who have been trained to
operate and maintain the attachment according
to the operator’s manual. Never jump off the machine.
Never get on or off a moving machine.
22
Cautions about Machine Operation CLGB320C
Be careful not to touch any control levers when Before Starting the Engine
getting on or off the machine.
Inspect the machine carefully before starting the
Do not try to climb on or off the machine when
engine, ensure all systems are in good
carrying tools or supplies. Use a rope to pull
operational condition. Make sure nobody is on or
equipment up onto the platform or have an
around the machine before starting the engine.
assistant pass them to you.
Keep the steps and handrail clean. Clear any dirt
Understand Your Machine and sands from your shoes before mounting the
machine.
Be able to operate all the equipment on your
Check all structural members, covers and
machine.
fenders for deformation or damaged.
Understand the purpose of all control systems,
Check the condition of safety guards such as
instruments and indicators.
doors, guards and covers. Repair any damage
Understand the rated load, speed range, the as necessary.
characteristics of braking and steering, turning
Check the hydraulic system for oil leakage.
radius and the space clearance for operation.
Check the condition of hoses and pipes.
Remember that rain, snow, ice, gravel and soft
Check all fasteners for security.
earth may change the performance of the
machine. Check the condition of electrical wiring harness
and fuses, replace or repair as necessary. Also
Understand the safety signs on the machine
check the connectors for good connection.
(Danger, Warning, Caution) and any other signs.
Check the fuel level and fuel system for normal
Understand Your Working Area condition, drain any water or sediment in the
water/fuel separator. Dispose of fluids in
Before starting, inspect the area where you will accordance with local regulations.
be working. You should check: adequate
Replace all damaged or lost parts and carry out
ventilation, the position of any slopes, visible
lubrication according to the maintenance interval
ditches, falling or hanging objects, conditions of
schedule.
soils (soft or hard), accumulated water and
swamp areas, rocks or stumps, hidden Remove all loose objects from the cab. Loose
groundwork, posts or the outer limits of walls, the objects may affect the operation and cause
outer limits of the areas where garbage is buried accidents.
or that are filled in with earth, holes or openings, Make sure that all the windows if fitted are clean
obstacles, mud or ice, traffic, heavy dust, heavy and the screenwiper works normally.
smoke, heavy fog, the exact locations of cables
or pipes for power supply, gas supply, phone Adjust the operators seat to a position that is
service, water supply, sewage disposal and other most comfortable and provides for easiest
utilities that are hidden or hung. If necessary operation of the machine. Check the seat belt
before starting work you should ask the utility and the condition of mounting hardware. Repair
companies to mark out, close or move out these or replace any items that are damaged. Replace
utilities. the seat belt after three years of use or any time
the belt shows signs of wear or damage.
Check all the illumination equipment before
operation in low light, and ensure that the
illumination system is in good condition.
23
CLGB320C Cautions about Machine Operation
Engine Starting Observe machine movements and listen

carefully for unusual noises. If there is any fault
Do not start the engine if there is a DO NOT or abnormality, you should stop the engine
OPERATE or similar tag attached to the start immediately. Locate the source of the problem
switch or control levers. and fix before further operation.
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Do not start the engine until seated in operators Never run the engine in a closed or poorly
seat and the seat belt is firmly fastened. ventilated environment. If working inside a
building, open the doors and windows to ensure
enough ventilation and try to prevent exhaust
gas poisoning. Use a power exhaust system
when working in an enclosed area.
Ensure the hydraulic control levers are all in the

NEUTRAL position and the shift control lever is
in the NEUTRAL position before starting the
engine.
Sound the horn to alert personnel before starting Before Operating the Machine
the engine.
Make sure the machine is free of personnel and
Only start the engine from the operators seat in fasten the seat belt before operation.
the cab. Never start the engine by short-circuiting
the starter motor terminals. Starting the engine Keep all the windows, lightshades and rearview
by short-circuiting could result in damage of the mirrors clean. Secure doors and windows in
electrical system, personal injury or death. either the open or shut position.
After the engine is started, you should observe Adjust the rearview mirrors for best vision,
instruments and warning lights, and make sure especially close to the machine.
that they work and every reading is within Clear all obstacles from where the machine will
working range. be working. Be aware of hazards such as high
voltage wires, ditches, etc.
Make sure the horn, backup alarm (if equipped)
and all other alert devices are working properly.
24
Machine Operation Dust, heavy rain, and heavy fog will blur your
vision. You should keep windows, mirrors and
Before run the machine on roads, check that lights clean and in good conditions. When the
whether the machine meets the requirements of visibility decreases, you should decrease the
the local laws and regulations for roads traveling speed and apply the proper lights.
and make sure that you get the road traveling
permission from relevant road administration
offices. Observe the local traffic regulations when
driving the machine on roads.
Before driving the machine, you should carefully
observe the surroundings, and find out the
relations between the direction that you want to
go in and the pedal/operating lever.
Do not allow another person seating on the
machine unless equipped with additional seat,
seat belt and Rollover Protective Structure
(ROPS). The increase of the temperature will cause the
surface of the ground to become soft. Make sure
that the ground at the working area is firm
enough to support the machine. When operating
in a icy road surface, you should be careful not to
turn over.
Before operating the machine, you should

operate the machine slowly to an open area,
check for proper operation of all control levers
and all protective devices.
Note any needed repairs during machine
operation such as an abnormal noise, vibration, If driving or operating the machine with a bad
smell, wrong reading of gauges, gas or oil view or in a crowded area, you should work with
leakage, etc., stop what you are doing and report a signalman, keep the signalman within the field
any needed repairs in time. of your vision, and coordinate your hand signal.
When driving on roads, place boards to prevent
damage to the road surface. Take care to drive
the machine on tar road in summer.
When driving across railway, place boards to
prevent damage to the railway.
25
CLGB320C Cautions about Machine Operation
Reduce the travel speed when driving on rough

ground, which will reduce the possibility of
damaging the machine.
Avoid any conditions that can lead to the

machine tipping. The machine can tip when you
work on hills, on banks and on slopes. Also, the
machine can tip when the machine goes cross
Avoid any operations that could damage the ditches, hillocks or other unexpected
track and the chassis. obstructions.
To avoid slipping, wipe off the snow and ice on Avoid operating the machine across the slope.
the track shoes before loading and unloading the When possible, operate the machine up the
machine onto or from the trailer in winter. slopes and down the slopes.
Raise the blade to 400~500 mm off ground when
traveling.
Do not go close to the edge of a cliff, a dyke, or a If the machine begins to sideslip on a slope,
hillock to avoid collapse. immediately remove the load and turn the
machine downhill.
Be careful when working beside the high voltage
wire. If it is possible to contact the ground cable
in working, consult the Electricity Company
before working.
26
Any contact with the cable will result in serious Parking the Machine
injuries or death. Keep any parts of the machine
away from the cable. Know the accurate height When possible choose flat level ground to park
of wire, machine and the ground. If possible, cut the machine, apply the parking brake (if
off the power before working. If not, use a hand equipped), always lower any attachment to the
signalman instead. ground and ensure the machine will not move,
possibly causing damage or injury.
Consider any overhead hazards such as the
possibility of falling rocks, any powerlines or any
other overhead hazards that may exist.
Consider the ground conditions. Do not park the
machine near the edge of a cliff or close to
ditches.
Consider environmental conditions such as the
possibility of flooding, heavy snow fall, electrical
storms and exposure to wind and cold. Any of
these conditions may cause damage to the
machine.
If the machine has contacted the high voltage Do not cause an obstruction, consider the site
wire: access and other emergency conditions the
● Alert all personnel keep away from the machine may obstruct.
machine. If it is necessary to park the machine on a slope
● If you can handle the contact point, separate or incline, lower the implement to the ground,
the high voltage wire with the machine and engage the parking brake (if equipped). Place
make it leave safely. chocks under the tracks at the downhill side on
both sides to prevent the machine from moving.
● If you can not handle the contact point, stay
inside the cab until the Electricity Company Understand and obey all regulations relating to
cut off the power and you are informed to go public roads, if the machine is parked on a public
out. road. Additional signage or lighting may be
required.
● If a fire occurs, fold your feet as possible as
you can and jump off the machine without Always lower attachments or other equipment
touching the ground with your hands. Try to before leaving the machine.
jump into a safe place. Put the shift control lever to NEUTRAL position.
When transporting, make sure that the hooks Engage the parking brake (if equipped).
and the towing devices are adequate. Connect
trailing equipment to a drawbar or hook only. Keep the engine running at idle speed for five
Never straddle a wire rope cable or similar minutes to let the engine cool down gradually.
device, nor allow others to do so. Stop the engine, and take out the key from the
No personal should be between the machine and switch.
trailing equipment when maneuvering to connect Turn the battery disconnect switch to OFF
them. Block the tongue or hook of trailing position to avoid battery discharge.
equipment to align it with the drawbar or hook.
27
CLGB320C Cautions about Machine Maintenance
When leaving the machine lock all equipment Cautions about Machine
covers and doors with the key. Remove the key
and keep it with you. Maintenance
Prepare the Working Area
Please choose a clean and flat area with

adequate space, enough light, and good
ventilation to carry out any repair work. Clean the
ground surface, wipe up fuel, lubricating oil and
water, and spread sands or other absorptive
materials on the slippery ground. Keep the work
area clean and dry.
Lowering the Attachment/ Implement with
Engine Stopped Support the Machine Correctly
Lower to the ground or support any attachments

with stands or other methods. Ensure that any
attachment can not move during maintenance or
For a machine controlled by electro- repair work, use wheel chocks or other devices
hydraulic control lever, in order to lower the to prevent machine movement.
implement, the engine start switch must be
on ON position. Turn the engine start switch Do not work under any part of the machine or
to OFF position after lowering the attachment that is not adequately supported. Do
implement. not rely on hydraulic systems as support. Use
stands or other measures that are secure and
In order to lower the implement to the ground or can support the weight being applied to them.
trailer, move all control levers to DOWN position.
When release them, they will return to HOLD Transportation Information
position.
Obey the appropriate laws that govern the
Store Accessories Safely parameters of the load (weight, length, width,
and height).
Store accessories and tools safely so as to Understand the correct procedures for loading
prevent them from falling and causing serious and unloading.
injury or death. Keep playful children and
bystanders away from the storage area or any Carry out the loading and unloading operations
area accessories are being stored while in use. on flat ground.
28
Cautions about Machine Maintenance CLGB320C
Chock the wheel of the trailer to make it unable Do not inhale smoke produced buy burning paint.
to move.
Never weld pipes, close to rubber hose and
electrical wires.
Always remove residual pressure from the
machine. Never weld pipes that are fitted to the
machine.
Always wear correct PPE for welding, protect
bystanders by using screens and signs advising
of the operation being performed.
Ensure good ventilation.
Remove all the inflammable materials, supply
the work area with a fire extinguisher.
1. Wedge
2. Block
3. Angle (Max. angle is 15°)
4. Distance between the ramps
5. Ramp
Use loading ramps appropriate for the machine
being moved. Consider: size, strength, departure
angle and proper height. Make sure that the
loading ramp is anti-slip and free of mud and
snow.
Use chains and blocks to secure the machine to
the trailer.
Keep the bystanders away. Clean the Equipment Periodically
Place all the working equipment in the
transportation position, secure all the equipment To avoid possible injury or damage to the
and attachments or additional equipment with machine, all the oil and scraps accumulated
chains or other secure methods to prevent should be removed. The engine, radiator,
accidental movement. storage battery, hydraulic hose, fuel tank and cab
should be kept clean.
Welding Operation When carrying out the cleaning operation, wear
suitable PPE. Consider exposure to: chemicals,
Any personnel engaging in welding operations slippery surfaces, high pressure water spray and
must have occupational certificates and carry out material splash.
the operation at a place with appropriate devices
equipped, When carrying out the welding
operation, the personnel must follow the
instructions below:
Before carrying out the welding operation, turn
off the battery isolator switch, disconnect the
battery, disconnect the controllers, GPS and
other electrical parts.
Remove all paint from the place to be welded, so
as to prevent harmful gas from being produced.
29
CLGB320C Cautions about Machine Maintenance
Do not spray the water directly onto sensors,

connectors or instruments of the electrical
system. If water enters the electrical system
malfunction may occur.
30
Application and Specification August 8, 2018
Applications CLGB320C
Application and
Specification
Applications
This bulldozer is a kind of earth-moving

construction machinery. It is mainly used for
roading, building, mine areas, water, agriculture,
forestry and other construction building work. It is
mainly applicable for shoveling, bulldozing,
levelling, scarifying and snow ploughing and so
on. This machine is applicable for bulldozing of
soil from class I to IV (Soil and rock can be
divided into sixteen classes according to degree
of hardness for digging). If the machine is used
beyond the stipulated work condition, the parts
will be damaged and the service life of machine
will be impacted.
This bulldozer is a kind of general-purpose
engineering machinery and is not suitable for the
flammable, explosive, dusty and air poisonous
environments.
Requirements of Work Environments
1. Altitude: ≤ 3000m
2. Environmental temperature: -20°C~40°C
(The cold starting aid device is not available)
3. Water Depth: ≤ 530mm
Preventive measures for operation,

maintenance and safety rules outlined on this
manual are only suitable for the stipulated
applications of the machine. Do not use the
machine beyond the stipulated application
scope, Guangxi Liugong Machinery Co., Ltd
will not bear any safety liability, and these
safety liabilities will be born by users. Under
any cases, do not use the forbidden
operation outlined in this manual.
31
August 8, 2018 Application and Specification
CLGB320C Main Specifications
Main Specifications
All rated lift capacities specification are collected from the machine operation on a hard and flat ground.
When the machine is operated in conditions that different from the above-mentioned condition (e. g. on
soft or uneven ground, on a slope), these conditions shall be taken into account by the operator.
Machine specification
1. Main specification
Items Value Remarks
8995×4130×3590 With single tooth ripper
Overall dimension
8610×4130×3590 With triple teeth ripper
(length x width x height)(mm)
7034 ×4130×3590 Without tooth ripper
34015±300 Without tooth ripper

Weight(kg)
38200±300 With single tooth ripper
(Transportation status)
39060±300 With triple teeth ripper
With dozer blade
Ground pressure 0.105MPa
560mm width track
Climbing capability?°? 30
32
Main Specifications CLGB320C
1 0-3.7
Forward(F) 2 0-6.8
Travel 3 0-11.8
spped(km/h) 1 0-4.5
Reverse(R) 2 0-8.2
3 0-13.7
Engine
Model QSNT-C345 Cummins
Rpm rating r/min 2000
Rating capacity kW (horsepower) 257(345)
Max. torque Nm(kg.m) 1509(154) 1200~1500r/min
Start-up mode Engine-generator start-up?24v 11kw?
2. Feature of drive system
Hydraulic torque converter Three-member single turbine
Transmission Planetary gear, multi-disc clutch, manual lubrication type.
Center drive Spiral bevel gear, single reduction, splash lubrication
Steering clutch Wet type, multiple spring compression, hydraulic seperation, hand/hydraulic
Steering brake Wet type, floating, direct clutching, hydraulic boosted, interlock operation.
Final drive Spur gear, double reduction, splash lubrication
3. Travel system
Modle Oscillation type, equalizer bar suspension
Roller number 2pcs/ side
Bogie number 7pcs/ side (Dual side 5pcs, single side 2 pcs)
Track type Assembled type, single grouser, 41 each
Track shoe width 560mm
Track pitch 228.6mm
4. Ripper(single tooth)
Model Changable, adjustable, removable
Max. ripper depth(mm) 1250mm
Max. lift height (mm) 955mm
Weight (kg) 4600kg
5. Dozer instrument
Model CLGB320C
33
August 8, 2018 Application and Specification
CLGB320C Main Specifications
Specification Straight blade

Blade width(mm) 4130
Blade height(mm) 1590
Max. cutting edge depth(mm) 560
Max. lift height (mm) 1380
Blade max. tip volumn(mm) 1000
Cutting edge angle(°) 55
Blade capacity(m3) 10.4

Weight (kg) 6570
6. Hydraulic system(working instrument)
Working pressure 20Mpa (196kg/cm2)
Oil pump modle Dual gear pump
Rated current 255L/min
Control valve modle Pilot control
Blade lift cylinder Inside diameter×amount 120mm×2
Blade tip cylinder Inside diameter×amount 200mm×1
Ripper lift cylinder Inside diameter×amount 180mm×2
Ripper tip cylinder Inside diameter×amount 180mm×2

34
Main Specifications CLGB320C
7. Drive schematic
1. Engine 5. Center drive 9. Sprocket

2. Hydraulic torque converter 6. Directional clutch 10. Track
3. Transmission 7. Directional brake 11. Transfer box
4. Universal joint 8. Finnal drive
35
August 8, 2018 Operation Manual
CLGB320C Before Operation
Operation Manual Daily Inspection
For a maximum service life of the machine,

complete a through walk-around inspection
Before Operation before you mount the machine and before you
start the engine.
Mounting and Dismounting Inspect the area around the machine and under
the machine. Look for loose bolts, trash buildup,
Before mounting or dismounting the machine, hydraulic oil, coolant leakage, broken parts, or
check the condition of handrails, ladders and worn parts.
steps. Clean them of grease, lubricants and dirt Inspect the condition of the implement and the
before use. Repair any damaged parts and hydraulic components.
tighten loose bolts.
Check all of the oil levels, the coolant level, and
Mount and dismount the machine only where the fuel level.
there are handrails, steps or ladders.
About more information, please refer to
Face the machine when getting on or off, grab "Maintenance Interval Schedule".
the handrails with both hands and step onto the
steps or ladders. Touch three points
simultaneously (two feet and one hand or two Operator Controls and
hands and one foot) to ensure stability of the Instrument Panels
body.
Battery Disconnect Switch
The negative stiwth of battery is located left

hand position of car rear part.
Disconnect switch--ON
Turn the battery disconnect switch key

clockwise to I position before you start the
engine. In this position, the battery disconnect
Never jump off the machine.
switch key will point to the I position.
Never get on or off a moving machine.
Be careful not to touch any control levers when
getting on or off the machine. O I
Do not try to climb on or off the machine when
carrying tools or supplies. Use a rope to pull
equipment up onto the platform or have an
assistant pass them to you.
36
Operation Manual August 8, 2018
Operator Controls and Instrument Panels CLGB320C
Disconnect switch--OFF Start Switch

To shut down the electrical system,
turn the battery disconnect switch key OFF--The oil passage of the engine is
counterclockwise to O position. In this position, cut off at this position. The power of the
the battery disconnect switch key will point to the machine is turned off. All of the other
O position. electrical appliances can not be turned
on except the engine hood lift switch (If
equipped).
O I
The start switch key can only be inserted or

taken out in OFF position.
ON--The first position when insert the start

The battery disconnect switch and the engine switch key and turn it clockwise. The electrical
start switch perform different functions. To system of the machine can turn on and work
disable the entire electrical system, turn the normally.
battery disconnect switch to the OFF position. START--The second position when insert the
The battery remains connected to the electrical start switch key and turn it clockwise. The engine
system when you just turn off the engine start will be turned on and work. Release the start
switch key. switch key after starting the engine. This position
can not hold on automatically and the key will
reset to the ON position automatically after being
released.
The battery disconnect switch must be
turned off if the machine stops over three
hours.
The battery disconnect switch must be at ON
Do not turn off the battery disconnect switch
position and the shift control lever must be in
while the engine is running, otherwise it may
NEUTRAL before starting the engine.
damage the electrical system.
If the engine fails to start, turn the start

switch to the OFF position before restart or
the start switch could be damaged.
Do not engage the start switch for more than
15 seconds at one time. Wait at least 30
seconds before restarting. Do not exceed
three consecutive attempts before allowing
the starter motor and choke solenoid to cool
down. Failure to comply could result in a
reduction of the service life of the battery as
well as damage to the starter motor and
choke solenoid.
37
CLGB320C Operator Controls and Instrument Panels
Instruments Panels Voltmeter
Before normal operation, if the voltmeter pointer

points to the green range, i.e. higher than 24V,
the battery voltage is normal. If the voltage is
lower than 24V, the battery voltage is low, which
may cause difficulty in starting the vehicle. If the
engine fails to be started, the battery needs to be
recharged.
When the machine is running normally, the
voltmeter pointer should be in the green range,
at about 28V. If the voltage is too low or too high,
the cause should be found out and the fault
should be eliminated before operation.
The instrument planels covers engine oil

pressure gauge, water temperature gauge, oil
temperature gauge, voI tmeter gauge and
electric hour meter.
Engine oil pressure gauge
The range of the oil pressure gauge is between 0

bar-10 bar (about 0 MPa ~1MPa), the normal
range is between 1 bar-10bar. If the engine oil
pressure is too low, the alert indicator will turn on.
If it needs to cold start the machine, preheat the
engine before starting until the pointer of the Torque converter oil temperature gauge
gauge points to normal range because the oil
pressure may be lower than normal in cold This gauge is used to indicate the oil
weather. temperature of torque converter. Its range is
between 40°C~120°C. If the temperature is too
high, the alert indicator will turn on. Then reduce
the work load to let the pointer return to normal
range.
When the pointer of the torque converter oil

temperature gauge points to the red zone,
park the machine on a safe and convenient
place for repair. Check the transmission and
transmission oil level. Never go on working
or operate the machine before eliminating the
problem.
38
Oil temperature gauge
It indicates the oil temperature of the hydraulic

torque converter. And its normal operating range
is 50 ℃ to120 ℃ . During operation, if the
temperature is too high and the alarm indicator is
on, the operational load should be reduced to
make the pointer return to the normal range.
Coolant temperature gauge
This coolant temperature gauge range should be

between 40°C~100°C while the machine is
traveling normally. If the temperature is too high,
the alert indicator will turn on. Then reduce the
engine rotating speed to let the pointer return to
normal range. Stop the machine to check the
coolant level if it is necessary.
Stop the engine and park the machine on a When the oil temperature of the torque
convenient place to check when the gauge converter is above 120 ℃ , park the vehicle in
points to red zone. Check the engine fan, a safe place easy to maintenance so as to
belts and the radiator coolant level. Never go check the transmission and the oil level of
on working until the trouble is eliminated. the transmission. Do not continue operating
or driving until the fault has been eliminated!
Service hour meter

When checking the engine fan, belt and water
tank level, be extremely careful to avoid This meter is used to record the engine
injury. Keep away from the moving parts to running time.The daily maintaince will
avoid being injured and keep away from hot be based on this data..
parts to avoid being burnt.
39
Other Control Devices
Control Devices (Hydro-mechanical Drive)
1. Throttle control lever 7. Service brake pedal lock lever

2. Shift control lever 8. Blade control lever
3. Steering control lever 9. Blade control lever lock button
4. Shift lock lever 10. Ripper control lever
5. Service brake pedal 11. Ripper control lever lock button
6. Decelerator pedal
40
Throttle Control Lever Service Brake Pedal
This lever is used to control the engine rotating This device is configured to lock the brake pedal
speed and the output power. when parking. Depress the brake pedal and shift
L: Low speed position the locking lever to the "Locked" position so that
the brake is locked. Depress the brake pedal and
H: High speed position
shift the locking lever to the "Free" position so
that the brake is released.
When there is something wrong with the

transmission system, do not disassembly it
Do not step on the service brake pedal if
without approval. If the problem can not be
engagement is unneeded.
solved, contact Liugong special maintain
store or afterservice compan for further
repairment support.
Shift Control Lever
By shifting the control lever on one side to the

middle of the stroke, the vehicle will slowly turn at
large radius to such side, and by continuing to
shift the lever to the end. the vehicle can turn
around own center.
When the shift control system has a fault,

never remove the transmission system
without authorization. Consult with Liugong
dealer or Service Company if the fault can not
be eliminated.
Steering Control Lever
Push the steering control lever forward to the

middle position, then the machine will get a big
turning.
Pushing the lever to the end can realize spot
turn.
41
Decelerator Pedal Blade Control Lever (9)
Depress this decelerator pedal to reduce the

engine speed.
When the machine is traveling to the top of a

slope, or dump the soil from a cliff, it will
accelerate suddenly due to load reducing,
depress the decelerator pedal at this time to
reduce speed.
The control lever is normally in the fixed position
(2), shift the control lever to the position (1)to lift
Brake Lock Lever the blade, push the control lever to position (3) to
lower the blade, and continue pushing it to
Depressing the service brake pedal and pushing position(4) to enable the blade in a floating state.
the brake lock lever to LOCK position can lock
the service brake pedal; depressing the service
brake pedal and pushing the brake lock lever to Raise up
UNLOCK position can unlock the service brake
pedal.
Go down
The brake lock lever must be at LOCK
position after the machine is stopped.
When the control lever is in position (4), it cannot
automatically bounce back to the fixed position
Blade Lock Button (2) and must be shifted back by hand. When
operating the straight tilt blade, the blade tilts
right by shifting the control lever to position A and
tilts left by shifting the control lever to position B.
Unlock
ok
Tilt to right
Press this button to lock the blade control lever, Tilt to left
and pull it up to unlock it.
The blade can tilt in all positions from (1)to (3);
Positions A and B are only used for straight tilt
blade; When the tilt cylinder reaches the end of
When parking or repairing, lower the blade stroke, the control lever should be immediately
onto ground and lock the button. shifted to the fixed position (2);
42
Do not operate the blade to tilt when the blade is Press this button to lock the ripper control lever;
at the highest or lowest point. pull up the button to unlock it, and the ripper can
do tile or down operation
Ripper Control Lever(10)
Lower the ripper onto ground and lock it

when parking or repairing.
The control lever is normally in the fixed position

(2), shift the control lever to the position(1) to lift
the ripper, and shift it to position (3) to lower the
ripper.
lift
lower
Ripper Lock Button
Unlock
Lock
43
Horn Button 1. Fore-and-Aft Adjustment
12
1
1. Adjusting handle
Pull the handle outside of the seat, then the seat
12. Horn button
can be moved forward or backward, total stroke
The horn is located beside the blade control is 110mm. Adjust the seat to proper position then
lever. The horn will sound by pressing the button. release the handle to lock the seat.
Other Devices 2. Armrest Angle Adjustment
Seat
2. Bolt
Adjust the bolt and lock the handle to desired
position after finishing adjustment. The maximum
armrest angle is 40°.
This is a seat which is featuring in a suspension

and hydraulic shock absorption. It can be
adjusted in the aspects of fore-and after
direction, height, backrest angle, seat tilting The maximum bearing of armrest is 50kg.
angle, armrest angle, headrest angle and weight
to meet the need of different drivers in various
working conditions. Make sure that the operator
can depress the pedal to a full stroke after
adjusting the seat. Always adjust the seat by
sitting in it.
44
3. Backrest Angle Adjustment Move this handle up and down to adjust the
support capacity of the seat so that it meets the
different driver's need.
The shock absorber adjustment is available
according to weight between 50~130Kg.
6. 3-step height adjustment by lifting the

3 seat top
Adjust the seat height according to operator's

height or operating habit.
3. Adjusting handle
Move the adjusting handle up and down to adjust
the backrest angle to desired position.
4. Nonretractable Seat Belt
Seat Belt
Fasten the seat belt before driving the machine.

Before using the seat belt, check it for good
condition. Replace it in time if necessary.
For seat belt replacement, consult with LiuGong
dealer.
5. Weight and Suspension Adjust length of the seat belt before use in order
to ensure safety and comfortability. Length of the
seat belt can be adjusted by moving position of
catch on the seat belt.
The buckle of the seat belt is located at the rear
right side of the seat. Insert catch of the seat belt
into the buckle to lock it.
A red button is provided by side of the buckle.
Press the button down, the catch will spring up
from the buckle.
4
4. Adjusting handle
45
Before using the seat belt, check whether the Rearview mirror adjustment
buckle of the seat belt can lock and release
normally.
Loosen the connection bolts between the

rearview mirror bracket and the cab, turn the
bracket to adjust the rearview mirrors to proper
position.
Loosen the connection bolts between rearview
mirror and the bracket, turn the rearview mirrors
to adjust the elevation.
After completing the above-mentioned
adjustment, tighten the bolts.
Lights
Two front floodlights and one rear floodlight are

Rearview Mirrors provided. They are controlled by the front and
rear floodlight switch on the switch panel. See
A rearview mirror is provided in front of the cab. "Instruments Panels" on page 37 for more
Before operating the machine, adjust the information about the light switch.
rearview mirrors and make sure the driver has a
good rear vision when sitting on the seat Door Lock
The key for the right & left door of the cab is the
same.
46
Engine Starting CLGB320C
Insert the key and rotate it counterclockwise for Engine Starting

180 degrees then take it out. Push the lock with
your thumb, then open the door by pulling the
door outside. Check Before Starting the Engine
Before locking the door, first close it. Insert the
key and rotates clockwise to 180 degrees, then ● Check all the control levers are at NEUTRAL
take it out. After the door is locked, the lock can't position.
be pressed.
● Check the engine coolant level.
Latch ● Check the engine oil level.
● Check the hydraulic oil level.
When opening the right and left door to 95
degrees, the latch on the door is locked by the ● Check each oil pipe, water pipe and fuel pipe
buckle behind.Then the door is locked in this for airtight condition.
position. The handle is located on top of the door. ● Check batteries for damaged wiring and
Pull the handle to disengage the latch to close loose connectors.
the door.
Before starting the engine, Clear personnel

around the machine. Clear away any
obstacles. Make sure the machine is under
controlled by the operator.
It is necessary to develop the habit of performing

check before starting. Never be reckless and
careless, which is conducive to the safety for
both man and machine.
Before the driver operating the machine, 1. Check for oil and water leaks
always close the right & left doors first to
ensure safety. Check around the vehicle to check for oil and
water leaks and abnormal phenomena. Special
attention should be paid to the sealing conditions
of high pressure hose couplers, hydraulic
cylinders, final drives, track rollers, floating oil
seals of carrier rollers and radiators. If leakage
and other abnormalities are found, they should
be repaired.
2. Check bolts and nuts
Check the tightness of bolts and nuts at parts

prone to loose, and tighten them again if
necessary. Pay special attention to check the air
filter, carrier roller bracket and track shoe stud.
47
CLGB320C Engine Starting
3. Check circuit 5. Check the oil level of the engine oil pan
Check the wires for damage and short circuit,

and terminals for looseness.
4. Check the cooling water level
Unscrew the radiator cap, check whether the

water level is at the specified height, and add
water if necessary.
Add the cooling water after the engine stops
running; first fill up the radiator with water (until F G
water overflows), then start the engine and check
the water level again after the engine runs at idle
speed for five minutes. If it is found that the water When the engine is stopped, take out the dipstick
level is lower than the specified height, continue G to check the oil level marked "Engine Stop".
adding the cooling water. If it is found that the When the engine is idling, first determine
quantity of water added is abnormally increased, whether the oil pressure gauge and water
attention should be paid to areas where water temperature gauge of the engine are within the
leaks and solutions should be taken in time. normal range, and then withdraw the oil gauge g
When checking the cooling water level, do not to check the oil level marked "Engine Idle". Open
rely solely on the water level monitor. the oil filler F to add the oil if necessary. The type
of oil used depends on the ambient temperature.
Please refer to the attached table "Types and
quantities of fuel, cooling water and lubricating
When the cooling water is overheated, the oil". When checking the oil level, the vehicle
cap should be unscrewed slowly to release should be parked on the level ground. Do not
the internal pressure before opening it so as make the oil level higher than the "H" mark when
not to cause injury by hot water gushing out. adding oil. When checking the oil level, do not
rely solely on the oil level monitor.
6. Check the fuel level
Unscrew the fuel tank cap and withdraw the

dipstick to check the oil level.
The fuel should be filled through the filter screen
after stopping work for the day. When bulldozing,
be sure to fill a sufficient quantity of fuel to
prevent air from entering the fuel line.
Do not let the fuel spill out when filling it to

avoid fire.
48
Engine Starting CLGB320C
7. Check the oil level of rear axle housing 9. Check whether the negative switch is
turned on
Check the oil level with a dipstick and add oil
through a filter screen if necessary. The type of
lubricating oil used depends on the ambient
temperature. Please refer to the attached table
Before starting the engine, make sure that no
"Types and quantities of fuel, cooling water and
person other than the operator is working on
lubricating oil".
or near the machine. Always ensure that the
Shut down the engine when checking the oil machine is under the control of the operator.
level. When the machine is working on slopes of
more than 20 degrees, the oil level should be at
H (high) position. Make the fuel tank discharge Engine Starting
impurities, unscrew the valve at the bottom of the
fuel tank, and drain water and sediment from the
fuel. 1. Turn on the battery disconnect switch. After
the battery disconnect switch is turned on,
8. Check the stroke of brake pedal the key will point to I position.
When the engine is running, the standard stroke

is 110-130 mm (operating force is 15 kg). The O I
stroke is approximately 75 mm when the engine
is stopped. If the pedal stroke exceeds 190 mm
and the braking function is insufficient, the
adjustment should be made with reference to the
section "Adjustment".
2. Mount and dismount the machine according

to the safety regulations.
3. Close the left and right door of the cab.

Check the seat belt for normal condition and
fasten it.
4. Adjust the seat to proper angle so that the
driver can depress the service brake pedal
easily when operating.
49
CLGB320C Engine Starting
5. Push the brake lock lever to LOCK position to 9. Push the throttle control lever to low speed.
lock the service brake pedal. Insert the key to the start switch and turn
clockwise to turn on the power. Hoot the horn
to warn that the machine is going to run,
LOCK
keep away from it.
UNLOCK
6. Make sure the shift control lever is at

NEUTRAL position, if not, turn it to
NEUTRAL position.
Start motor operation should not exceed 15

seconds. If the engine doesn't start after 15
seconds, release the start switch at once.
Wait 30 seconds before trying to start again.
If the engine can not be started for three
times, wait for at least three minutes before
trying again to prevent damage to the start
motor.
10. Warm up the engine at idle speed of

650~750 rpm after the engine is started.
Check the coolant temperature gauge. Run
The electrical system has Neutral/Start the engine with full speed only after the
Interlock protection function; the engine can coolant temperature of the engine reaches
start only when the shift control lever is at green zone.
NEUTRAL position. This can avoid the
accident that produced when the machine is 11. Check the readings of all the gauges to make
started suddenly. sure they are in the normal range. Check that
all the lights, indicators, horn, windshield
7. Make sure the blade is lowered onto ground wiper and brake lights work normally.
and locked by the lock button.
12. Check the service brake system for normal
8. Make sure the ripper control lever stays at condition.
NEUTRAL position and is locked by the lock
button.
50
Operation Techniques CLGB320C
Operation Techniques Running of Engine
When the engine is started, do not operate

Operation Information immediately, the "preheating operation" must be
performed first before that.
Follow these basic instructions when you are The steps are as follows:
operating the machine.
1. Control the engine to run at idle speed (the
throttle knob is turned to the "Idle" position), and
the duration of idle running should not exceed 20
minutes, otherwise oil leakage will occur in the
Before start the engine, make sure no bottom case of the supercharger.
personnel work on or around the machine
2. Turn the throttle knob to control the engine to
except for the driver. Make sure the machine
run at medium speed and no-load. the duration
is under control at any time.
of running is about 5 minutes.
1. Raise the blade or ripper high enough to go 3. Run the engine at light load until the water
over any obstacles. temperature gauge pointer points to the green
2. Before disengaging the parking brake, range.
depress the service brake pedal in order to
prevent the machine from moving. Check after preheating operation:
3. Make sure the machine has best visibility and 1. Whether all instruments are normal;
best stability when working.
2. Whether the color of the engine exhaust gas is
4. Reduce the engine speed when turning and normal, and whether there is any abnormal noise
go over a hill. and abnormal vibration.
3. Whether there is any leakage of oil, fuel,
water, etc.
Personal injury or death can result from Engine Stopped

falling material. Remove any suspensions
and watch out sliding material. 1. Before the engine is stopped, it must run at
idle speed for 5 minutes to allow the engine to
cool down slowly
before stopping the engine.
Never set the blade in the float position to
avoid blade damage. 2. Turn the key on the start switch to the OFF
position when stopping, and then remove the
key.
Start the Engine
When the key is inserted into the start switch and

turned to the startup position, the engine starts When the engine has not cooled down yet,
running. the life of the engine components will be
affected by stopping the engine immediately.
Therefore, do not make emergency stop
unless necessary.
51
CLGB320C Operation Techniques
3. Depress the service brake pedal and push

the brake lock lever to UNLOCK position.
The vehicle electrical system has a neutral/

start interlocking protection function, i.e., the LOCK
engine can be started only when the shift
control system is in the neutral position. This
function can prevent accidents caused by
sudden movements of the vehicle at startup.
UNLOCK
If the engine stops abruptly without cooling, 4. Operate the throttle control lever to increase
the life of the engine will be shortened. the engine speed.
Therefore, do not stop the engine abruptly
except in an emergency. 5. Push the shift lock lever to UNLOCK position.
When the engine temperature is high, the

engine should run at low speed before
stopping so that the engine will be gradually
UNLOCK
cooled down before stopping.
Traveling Operation of the LOCK

Machine
6. Push the shift control lever to desired
1. Check the surroundings before starting.
position.
Unlock the blade lock button to disengage
the blade control lever.
2. Push the blade control lever to RAISE
position and raise the blade to 400~500 mm
above ground.
RAISE 400~500mm
LOWER The vehicle electrical system has a neutral/

start interlocking protection function, i.e., the
engine can be started only when the shift
control system is in the neutral position. This
function can prevent accidents caused by
sudden movements of the vehicle at startup.
7. The travel speed of the machine can be

shifted during traveling without stopping the
engine.
52
Operation Techniques CLGB320C
8. When it needs to change the travel direction, Sharp turn to left and right
lower the travel speed and engine speed
before changing the direction to avoid Push the left /right steering control lever fully to
shaking of the machine. the end, the left /right clutch will separate from
each other, then engage service brake, the
machine will turn sharply to left or right direction.
If the engine stops abruptly without cooling,

the life of the engine will be shortened.
Therefore, do not stop the engine abruptly
except in an emergency.
When the engine temperature is high, the
engine should run at low speed before
stopping so that the engine will be gradually
cooled down before stopping.
Steering Operation of the Machine

Try not to turn the machine at spot when the
machine is on a slope especially on a soft
Slow turn to left and right
and sticky slope, a track slipping could be
resulted.
Push the left /right steering control lever partially
to half stroke, then the machine will turn It is forbidden to turn the machine sharply
gradually to left or right direction slowly. when the machine runs at high speed.
Brake Operation of the Machine
When applying brake, first release the

accelerator pedal, then smoothly depress the
brake pedal to perform service brake operation.
When going downhill, a reverse turn control

should be enabled if the vehicle slides downward When the machine runs at high speed, do not
under its own weight in case of a steep slope, or rapidly depress down the brake pedal unless
drives other vehicles to move downward and turn an emergency occurs, so as to avoid
together. The operation method is as follows. accidents and damage to the machine.
Pull the right steering handle to half of its
operating stroke, and disengage the right
steering clutch, so that the bulldozer will slowly
turn left under its own weight.
When turning right slowly, the operation of the
left steering handle is the same as that of the
right steering handle.
53
CLGB320C Machine Operation
Downhill Operation 3. Select a slow speed when go downhill and

use engine as brake. If the engine is
overspeeded and could cause danger, use
1. Do not park the machine on a slope except the brake pedal instead to reduce speed.
for special situation. If it really needs, park
the machine on a slope with the front end at
downhill side and lock the service brake
pedal. If the gradient is big, insert the blade
slightly into soil to prevent movement of the If the fuel level in the fuel tank is dropping
machine. when working on slope, the engine may suck
in air because of the angle of the machine or
the swaying of the machine, this can force
the machine to stop. Therefore, make sure
the fuel level in the fuel tank can satisfy the
need of work.
4. Lock the bulldozer control lever with the

safety handle.
The bulldozer should be parked on a flat and

firm ground as far as possible. Do not park
the bulldozer in dangerous places.
It is prohibited to drive the machine on a
slope with a gradient over 30°. Do not drive Machine Operation
the machine reversely when go uphill.
Do not drive the machine across or turn the
According to the object to be bulldozed, it is very
machine on a slope. Drive in straight
important to reasonably select the model and the
direction as much as possible.
adjustment and operation methods of blade,
Do not shift gear on the slope or try to drive which can prolong the service life of the vehicle,
over any obstacles. reduce the fatigue of the driver, and improve the
work efficiency.
2. Before go down the hill, first depress the
service brake pedal, turn the shift control Standard bulldozer is applicable to normal
lever to 1 position, then release the service working conditions while swamp bulldozer is
pedal slowly. applicable to operation in the swamp. The blade
has three types as "straight tilt blade", "angle
blade" and "U blade", which are applicable to
different landforms and objects.
The effective bulldozing distance is limited to 70
m, and it is more economical to use scraper for
long distances.
54
Machine Operation CLGB320C
Learn as much as possible about the area where 2. When driving a bulldozer, it is not allowed to
you are about to work in advance. Please check: drive across large stones, fallen trees and
the locations of slopes, and the exact locations of other obstacles. It should pass through after
open ditches, falling objects or hangings, soil the obstacles are eliminated by the working
conditions (soft or hard), ponding and swamp device. When the obstacles cannot be
areas, rocks and stumps, boundaries of buried removed and the bulldozer must drive across
foundations, roots or walls, boundaries of buried such obstacles, the bulldozer should pass
garbage or earth fill, holes, obstacles, mud or through at low speed to reduce vibration and
ice, traffic volume, dense dust, smoke, heavy protect the vehicle.
fog, buried or suspended electricity, gas,
telephone, water, sewage or other utility lines. If
necessary, please ask the utility company to
mark these locations or close or relocate these
facilities before starting your work.
General Operation
1. During operation on uneven ground, it should

drive at low speed as far as possible; avoid
sharp change speed. Do not turn at high Operation in Water
speed. Especially during operation in rock
and clay ground, the wear of the grousers will
Before operate the machine in water, first to
be accelerated in case of turning sharply or
check the water depth and soil condition
at high speed, which may cause the track to
underwater to avoid any sinkage accidents
derail.
caused by these factors. Keep the idler gear
center above the water surface. Do not let water
enter in engine fan.
When finishing work or after stopping the engine,

clear the dust on the machine and check the
following items of engine oil case, torque
converter housing, transmission, steering clutch
box and hydraulic component.
1. Oil leakage
2. Oil level
55
3. Check if water enters in oil and drain the When the bulldozer crosses the bridge, the
water if necessary. bearing capacity of the bridge should be known
in advance, and the safety must be confirmed
4. Take much care of oil level of transfer case.
before passing through at a low speed.
If the machine works in sea water or in other
corrosive environments, wash the machine with
fresh water after finishing work. Operation in Desert
During operation in seawater or other corrosive
water, clean the vehicle with clean water upon Cover the machine with suitable material when
completion. the machine travels in desert or dusty
environments.
When passing through a narrow site, attention
should be paid to the width and height of the
passage and command personnel should be Work in cliff and roadside
provided when necessary. condition
During operation at night, appropriate lighting
equipment should be arranged. If it is difficult to When operating in dangerous areas, do not
install lighting equipment, the headlights and approach cliffs, roadbed side operations. When
working lights of this machine must be adopted driving along the track of the tracks left by the
to ensure safe operation. previous track, if the soil is found to have a small
Special attention should be paid to operation in amount of subsidence, the soil should be
sites with unclear field of view such as fog and immediately retrograde for further investigated.
smoke. Work should be stopped if safety
operation is affected.
During operation near the wires, move the wires
to another place as far as possible. In case of
failing to do so, obstacles should be placed
around the wires and insulation protection
devices should be provided on the wires. To
prevent electric shock, the minimum distance of
the vehicle from the power supply is specified in
the Table below according to the magnitude of
the transmission voltage. To prevent electric
shock, the driver must wear rubber shoes or
leather shoes.
56
Work in Downhill 6. 7. In case of engine stalling on the slope, first

put down the earth push shovel, stop the car
firmly, and then put the transmission lever in
neutral. Then restart the engine.
Snow Removal Operation
1. When performing snow removal operations

on the snow ground, attention should be paid
to the inclination of the ground to prevent
sideslip, and special attention should be paid
to the selection of appropriate operating
1. When driving on the slope road, you should speed.
go up and down the slope in the direction
parallel to the slope. If driving on the slope
direction, it is easy to roll over or slip.
2. Before going up or down the slope, according
to the slope of the slope, the appropriate
speed should be selected in advance. It is
strictly prohibited to change gears and speed
on the slope.
3. It is forbidden to use brake pedal to
brakesharply on slope.
2. Due to the different quality of snow, the load
4. 5. Avoid turning when driving on will change greatly.
slopes.Especially when turning on soft
3. Therefore, the engine load should be
ground or clay slope, it is easy to cause
increased or decreased at any time while
slippage and turn over. Special attention
paying attention to vehicle slippage during
should be paid to it.
operation.
5. 6. When driving on the road, avoid the iron
plate. When encountering trees falling down
in the mountain forest or driving on the
stacked branches and leaves, special
attention should be paid to prevent the
vehicle from slipping and causing accidents.
57
4. Attention should be paid to piles buried in With the level of construction technology, there is
snow during operation. a significant difference in the service life of the
traveling gear. Therefore, the following
precautions shall be borne in mind:
1. Use track shoes suitable for soil.
2. Track slippage is not allowed during
operation. if it is found that the track begins to
slip, the load should be reduced immediately.
3. Abrupt startup, slam acceleration, abrupt
stop and unnecessary high-speed operation
and sharp turn should be avoided as much
Hard Soil and Frozen Soil Digging as possible.
and Ditching Operations 4. Try to keep straight line operation when
driving. Do always turn in one direction
Ripper should be used when operating in hard during operation. Try to make the turning
soil or frozen soil. radius larger when turning.
5. Large stones or other obstacles should be
removed as far as possible on the operation
Grading Operation road. Because the phenomenon that the idler
or carrier roller lifts up will occur when
1. When grading the accumulated soil on the encountering strong obstacles during
surface, first grade the place where the level scarifying and bulldozing operations, it is
difference is relatively large, and then bulldoze necessary to avoid such unfavorable
the whole area by blades successively. The operations.
operation should be carried out at low speed. For
6. If there are left and right inclined sections on
the finishing operation, the bulldozer can be
the ground during bulldozing and digging
placed in a floating position and can grade the
operations, do not always dig in the inclined
ground by retreating at low speed. The ground
sections, but retreat to the horizontal sections
grading by retreating cannot be adopted for rock
before continuing digging.
and stony ground, otherwise the blade body will
be damaged.
Operation in the Desert
Felling and Stump-Pulling
Operations When driving in the desert or other dusty fields,
try to seal the vehicle and clean the air filter at
any time.
For tree which is about 10-30 cm in diameter, lift
up the bulldozer to push the tree 2-3 times to
make it fall down, then use the blade angle of the
bulldozing plate to dig into the soil to cut and dig
the root, and dig and push at the same time. Do
not impact the root at high speed after being dug
up, so as to prolong the service life of the
traveling gear.
58
Operation during Cold Weather Machine Operation
Bulldozing
During the operation of the bulldozer, do not

If the ambient temperature is too low, the operate it rashly or impatiently but by steps. It is
engine can't easily be started, and the necessary for operator to master safe
radiator will be frozen. construction technique and always stay focused
so that the bulldozer can run safely to prevent
1. Use fuel, hydraulic oil and lubrication with low mechanical damage and major personal
viscosity and add antifreeze to the coolant. accidents.
Refer to "Oil Specifications" on page 121 in Generally speaking, it is more suitable to carry
the Operation and Maintenance Manual for out the bulldozing, earth moving and digging
particular oil brands. operations within 70 m. It is more economical to
2. Add anti-freeze in coolant. use a scraper in case of beyond this distance .
Excavation of slopes should generally be carried
out from top to bottom, which can improve work
efficiency. Adjustment of lift cylinder shim.
Keep antifreeze away from an open fire. Do

not smoke when adding antifreeze.
3. In severe cold areas, use anti-cold batteries.

As the ambient temperature drops, the
electrolyte may be frozen. In order to prevent
battery capacity loss, cover the battery or
move it to a warm place and fix it the next
day, then the engine can be started easily at
the next day.
4. Thoroughly clean sludge, water or frozen
snow on the machine to avoid them entering
into the seam and damaging sealing
performance. Cutting into hard or frozen ground or ditching
5. Park the machine on a dry and hard ground. For digging and ditch excavation of hard or
If impossible, park the machine on the frozen ground, use a straight or angle blade to
wooden board. The wooden board can improve digging efficiency. If the ground is very
prevent the machine from being frozen. hard, use a ripper instead.
6. After the weather turns warm, change fuel,
hydraulic oil and lubricant with half viscosity.
Refer to "Oil Specifications" on page 121.
59
Leveling Blade Adjustment
To finish the ground to a flat surface after digging 1. Tilt cylinder shims ajustment
or leveling, do as follows:
The standard thickness of the adjusting shim
1. Put a full load of soil in front of the blade and between the piston rod and the cover of the
operate the blade up and down in small blade lift cylinder is 4 mm. Some shims should
movements while traveling forward. be removed to adjust the spherical clearance
between the end of the piston rod and the cover
2. Place the blade at FLOAT and travel at low
of the cylinder. A suitable clearance maintained
speed in reverse while pulling the blade over
by the shims is 0.2 to 0.6 mm to ensure the ball
the ground suface.To prevent damage to the
joint to move freely.
blade, be careful not to travel over any
stones or rocks.
2. Tilt and shim adjustment of straight tilt blade

and dozer blade (the adjustment method of
Side Bulldozing R-blade, wetland blade, "U" blade and half
"U" blade is the same as that of straight tilt
Use angle blade when bulldozing the soil by one blade)
side.
Straight Blade Adjustment
1. Straight blade tilt

(1) Operate the tilt cylinder to tilt the blade. The
maximum tiltstroke for right side is 470 mm
and for the left side is 445 mm.
Do not root up the trees or stumps by angle

blade. Try not to start, brake or turn suddenly
or sharply during dozing operation.
60
(2) If it is necessary, adjust the length of brace A.Clearance

(1) to tilt the blade to 800mm. The blade tilt 3. Rotation and replacement of end bit and
must be within 800mm. cutting edge
When the end bit and cutting edge is worn to the
end, rotate it to another side or replace it in time.
If the mounting surface is worn due to the
rotation or replacement failure, repair it as
1 follows:
(1) Raise the blade to desired position and place
a block under it.
(2) Remove the end bit and cutting edge to clean
the mounting surface.
(3) Rotate the end bit and cutting edge to
1. Brace another side or replace it.
Do not tilt the blade above 800mm to prevent

1. The tightening torque of the mounting bolt
unexpected accidents.
is 441±49N.m.
2. Shim adjustment 2. Tighten the bolt after a period of time.
(1) Adjust the shim thickness. Make sure that the 3. Replace with new parts if the two sides of
spheric joint axial clearance is less than the end bit and cutting edge is worn.
1mm.
(2) Remove shim (1) and tighten the bolt (2) to
clear the spheric joint clearance. Measure Prolong the Bulldozer Service Life
clearance A, then remove bolt (2).Install shim
(1) with thickness A+1, then tighten bolt (2). Observe the following procedures to maintain the
Make sure that the spheric joint can move machine.
freely after the bolt is tightened.
1. Choose the suitable model with different
track according to the soil condition.
2. Try to avoid trackslip during operation. If the
1 track slips, reduce work load until this
2
phenomenon disappears.
3. Try not to start, accelerate, brake and turn
suddenly and sharply as much as possible.
4. Try to drive the machine straightly as much
as possible. Do not always turn to one side. It
will be better to turn alternately with
A maximum turning radius.
5. During dozing operation, if the driver comes
across small slopes in the way, drive the
1. Shim machine reversely to flat ground then level
2. Bolt the slope.
61
6. Never attempt to drive the machine over any 5. Press the blade lock button to lock the blade.
obstacles, otherwise the idler gear or
sprocket will loose contact with the ground.
Park the machine on a flat and hard ground

as much as possible.
Stopping the Machine (Mechanical

drive)
1. Park the machine on flat ground.

2. Push the main clutch lever forward to
disengage the main clutch.
7. When go uphill, drive the machine with the
front end at downhill side and do not drive the 3. Depress the brake pedal to stop the machine
machine reversely. Do not drive the machine and lock it with lock lever.
across the slope. 4. Turn the shift control lever to NEUTRAL
8. Before operation, remove the stones and position and lock it with lock button.
other obstacles on the work area. 5. Operate the blade control lever to lower the
blade onto ground.
6. Press the blade lock button to lock the blade.
Park the machine on a flat and hard ground

as much as possible.
Engine Stopping
1. Let the engine run at idle speed for five

Parking minutes to cool down.
2. Turn the start switch key to OFF position, the
Stopping the Machine (Hydro- engine will stop running. Take out the key.
mechanical drive)
1. Park the machine on flat ground.

2. Depress the brake pedal to stop the machine
and lock it with lock lever.
3. Turn the shift control lever to NEUTRAL
position and lock it with lock button.
4. Operate the blade control lever to lower the
blade onto ground.
62
3. Push or turn every switch to NEUTRAL or Storage

OFF position.
Before Storage
1. Clean and dry every part of the machine and

Stopping the machine before the engine store it in a dry warehouse. If the machine
cools down will reduce the engine service has to be stored in the open air, park the
life. Never stop the machine suddenly unless machine on a concrete ground and cover
under emergency. with canvas.
If the engine is at high speed during running, 2. Before storage, refill the fuel tank, lubricate
push the throttle control lever to let engine every moving pin & shaft and change engine
run at idling speed before stopping the oil.
engine.
3. Paint a thin layer of grease on the exposed
part of cylinder piston rod.
Leaving the Machine
4. Remove batteries from the machine and
1. Close the left and right door. store in a separate place.
2. Use the ladder and the handrail when you get 5. If the air temperature is below 0°C, add anti-
off the machine. Face the machine and use freeze in coolant in advance.
both hands. Make sure that the steps are 6. Set the levers and brake pedal in following
clear of debris before you dismounting. position.
3. Inspect the engine compartment for debris. a) Push the shift control lever to NEUTRAL.
Clean out any debris and paper in order to
avoid a fire. b) Push the throttle control lever to LOW
speed position.
4. Remove all flammable debris in order to
reduce a fire hazard. Dispose all debris c) Push the blade control lever to HOLD
properly. position.
5. Turn the battery disconnect switch to the O d) Push the brake pedal to UNLOCK
position. position.
6. If the machine is not filled with anti-freeze at During Storage

ex-factory, after the machine parks in winter,
open all water drain valves of the engine in 1. Start the machine once every month and run
time, discharge all coolant in the cooling every system, and lubricate every parts of the
system and air conditioner system so as to moving pins and shafts. Meanwhile, charge
prevent the machine from being cracked by the battery.
frost. If the machine has been filled with
antifreeze at ex-factory, refer to the 2. Before starting the machine, wipe off grease
instructions of the anti-freeze labels. on the hydraulic oil cylinder piston rod. After
operation, paint a layer of grease on it.
7. Fix all covers, lock all equipment and remove
the key.
To avoid personal injury or death, when

working with anti-freeze inside the room,
open the windows for ventilation.
63
CLGB320C Transportation Information
After Storage Transportation Information

If the machine has been stored without carrying
out the monthly rust-prevention operation, do the Transportation of the Machine
following procedures before using it.
1. Remove the engine oil pan and drain plugs of
other tanks to drain out residual oil.
2. Remove the cylinder head, lubricate every air Obey the correlative laws govern
valve and lever. Check the air valve for characteristics of the load (weight, width, and
normal condition. length).
3. In order to exhaust the air in the hydraulic

Investigate the travel route for overpass
system, run the engine with idle speed and
clearances, Make sure that there will be
do as follows:
adequate clearance for the machine.
4. Extend and retract the cylinder repeatedly for
Clean ice, snow, or other slippery material from
4~5 times, stop the piston at 100mm from the
the loading dock and from the truck bed before
stroke end.
you load the machine onto transport machine.
5. Then extend and retract the cylinder This will prevent the machine from slipping in
repeatedly for 3-4 times to the stroke end. transit. This will also prevent a the machine from
moving while the during transportation.
6. After start the engine, keep it run until it is
warmed up.
Perform loading according to the following
steps:
1. Chock the trailer wheels or the truck wheels

If the engine runs at high speed or the piston before you load the machine.
runs to its stroke end at the beginning, then 2. When the machine is loading on the trailer or
the piston gasket may be damaged by the truck, it is forbidden to turn.
mixed air.
3. Shut down the engine, push all of the levers
and switches to NEUTRAL or OFF position.
Before Reuse
Take off the start switch key.
1. Lubricate all moving pins and shafts. 4. Turn the battery disconnect switch to OFF
position.
2. Before starting the machine, wipe off grease
on the hydraulic oil cylinder piston rod. 5. Lock the door and remove the key.
6. Place the bulldozer properly onto the trailer.
Chock the tracks of the bulldozer with
wooden blocks and fasten the bulldozer with
If the machine is not coated with antirust steel wires to avoid movement during
additive per month during storage, please transportation.
consult LiuGong dealer.
7. Lower the blade and push all of the control
levers to following position.
a) Push the throttle control lever to LOW
speed position.
64
Transportation Information CLGB320C
b) Push shift control lever to NEUTRAL 1. If the machine brakes due to engine or brake
position. system failure, do not drive it. In this case,
the pin shaft connecting the parking brake
c) Push blade control lever to HOLD
cylinder and the parking brake lever should
position.
be removed to forcibly release the parking
d) Push brake lock lever to LOCK position. brake.
1. If the blade length is longer than trailer Before releasing the parking brake, the
width, adjust the blade angle or remove it to wheels of the machine should be wedged to
reinstall. prevent the machine from moving. Remove
the wedge before hauling.
2. Take anti-rust measures if it needs to
transport the machine on water for long 2. Protective devices must be provided on the
distance. machines used for hauling so as to protect
3. Coat the exposed pars of the cylinder the driver in the event of accidental breakage
piston rod with anti-rust agent. of the hauling cables or rods.
3. No one is allowed on the machine to be
Hauling of Machine hauled unless the driver is required to control
steering or braking.
Haul a faulty machine 4. Before hauling, make sure that the hauling
cable or rod has sufficient strength to haul
the machine. The strength of the hauling
cable or rod used is at least 1.5 times the
gross weight of the machine to be hauled.
Improper hauling of faulty machines may
result in casualties. 5. Cables with loops or wire ropes with end
rings should be used as hauling tools. An
Wedge the tires before releasing the brake to observer should be arranged in a safe
prevent the machine from moving. location. If the cable begins to break or
unravel, the observer should stop hauling. If
Do not haul the machine except in an the hauling machine moves and the hauled
emergency. Hauling is only used to haul the machine does not move, stop hauling.
machine to a place convenient for repair the
machine. The hauling distance of the machine 6. Keep the minimum angle between the
cannot exceed 10 km and the speed of the hauling cable and the front not to exceed 30
machine cannot exceed 10 km/h during hauling. degrees.
If the machine is required to be moved over a 7. The rapid movement of the machine will
long distance, it must be transported by a trailer. enable the hauling cables or rods to
In order to carry out the hauling steps properly, overload, thus leading to breakage of the
the following recommendations should be hauling cables or rods. The constant motion
observed: of the machine is more favorable for hauling.
8. In general, the trailer should be the same
size as the machine to be hauled. The trailer
should have sufficient braking capacity,
weight and power to control the uphill and
driving distance of the two machines.
65
CLGB320C Transportation Information
9. During hauling, all personnel should stay

away from both sides of the hauling cable to
avoid injury caused by breakage of the
hauling cable.
10. In order to provide sufficient control force and
braking, it may be necessary to connect a
larger machine to the faulty machine, which
can prevent the faulty machine from losing
control and moving when going downhill.
11. When the hauled machine goes downhill, it
should be connected to a large trailer or other
machines at its rear part in order to have
sufficient control and braking capability, thus
preventing it from rolling down in case of out
of control.
It is impossible to point out the requirements in
all different cases one by one. Please consult
Liugong agency for detailed information on
hauling faulty machines.
Hauling while the engine is running
When the engine is running, short-distance

hauling can be performed in some cases. The
power train system and steering system must be
operable at this time. The machine can only be
hauled for short distance, such as hauling the
machine out of the mire or to the side of the road.
The driver on the hauled machine must operate
the machine in the direction of the hauling cable.
Please strictly follow all the instructions outlined
in the "Hauling of the machine".
66
Maintenance Manual August 8, 2018
Run-in CLGB320C
Maintenance Manual The following must be done after the first 8

hours of operation during the run-in period.
1. Check the tightness of all the bolts and nuts,

especially bolts of diesel engine air cylinder
cap, exhaust pipe bolts, set bolts of the diesel
engine and etc.
Please perform the maintenance procedures
at the intervals according to this manual. 2. Check the condition of the fan belt, engine
Proper maintenance will extend the service belt and compressor belt.
life of the machine and provide safer 3. Check engine oil level, hydraulic oil level and
operation. coolant level.
4. Check the hydraulic system for leakages.
Run-in 5. Check the connections of all control levers

and throttle control lever.
6. Check temperatures and connections of the
The run-in of new machine is an important
electrical system, lights and the turn signal
procedure for prolonging of the service life of the
lights.
machine, eliminating fault and avoiding
accidents. The user must read these guidelines
for run-in a new machine and how to operate and
maintain the machine after purchase.
Check oil level according to the relevant
Run-in-Requirements for New Machine operation regulations.
1. Run-in of a new machine is 100 hours. Work should be done after the finish of run-in
2. Run the engine with idle speed for five
minutes after starting the machine. Start the 1. Check the tightness of all bolts and nuts,
machine at low speed. Slowly increase especially bolts of diesel engine air cylinder
speed. cap, exhaust pipe bolts, set bolts of the diesel
engine and etc.
3. Run-in should be done in forward and
reverse gears. 2. Check the condition of the fan belt, engine
belt and compressor belt.
4. Always avoid starting, speeding up, turning
and braking suddenly except for emergency 3. Check the hydraulic system for oil leakage.
cases. 4. Replace the fuel filter and operating oil tank
5. Always avoid heavy loading or high peed filter, and clean the transmission and steering
operation. gear filters.
6. Pay attention to the lubrication condition of 5. Please refer to the Maintenance Schedule for
the machine. Replenish or replace the specific maintenance.
lubricant or grease according to maintenance Regular and proper lubrication and maintenance
intervals. can reduce the occurrence of faults during
7. Check the tightness of all the bolts and nuts. operation and prolong the service life of
bulldozers. The time and cost of maintenance
and repair can be fully compensated by the
extension of the service life of bulldozers and the
reduction of operating costs.
67
August 8, 2018 Maintenance Manual
CLGB320C Run-in
The hours mentioned in this Manual are all 8. After the operation is completed, do not drain
based on the readings of the hour meter. It is oil and water or replace the element
best to rearrange these figures (by day, week, immediately, but wait until the temperature
and month) to make the maintenance schedule drops. When oil is drained in very cold
more convenient to use. The maintenance conditions, it should be heated appropriately,
intervals listed in this Manual should be usually at a temperature of 20 to 30 ℃ .
appropriately shortened under the conditions of
9. It is not good to have too much or too little
rugged work site and bad working conditions.
lubricating oil. the oil level should be kept in
The drivers of this bulldozer should know all the correct position during check and refilling.
about:
10. After the grease is refilled, the dirty oil that
1. Bulldozers should be kept clean so that has been squeezed out should be removed.
problems can be found in time. In particular, In particular, the grease adhered with sand
the lubricant fitting and oil level sight glass and dust can accelerate the wear of the parts
should be kept clean to avoid contamination. adhered with the same, and special attention
should be paid to remove them.
2. Choose lubricating oil with specified viscosity
according to different temperatures. The 11. Nonflammable cleaning agent or diesel oil
containers for lubricating oil should be clean should be adopted to clean parts. Keep away
to prevent dust from mixing into oil. The from fire when using diesel oil.
lubricating oil should be checked and
12. When removing parts with O-rings, seal rings
replaced in a dust-free site.
and gaskets, the installation surface should
3. When refilling fuel, attention should be paid be cleaned and new sealing elements should
to the water on the surface and at the bottom be replaced.
of the oil tank to prevent it from mixing into
13. When opening the cover plate to repair the
the fuel.
interior, attention should be paid to prevent
4. When it is required to refill or drain fuel to the contents of the bag or other tools from
overhaul the oil line, the pressure in the oil falling into the tank.
line must be relieved first. The procedures for
14. All precautions attached to the bulldozer
relieving the pressure is to park the bulldozer
should be observed.
on the ground, shut down the engine, shift
the bulldozer control lever to various
positions 2 to 3 times, and then unscrew the
filler cap. Then drain and refill the fuel. Pay
attention to the presence of excessive metal
particles or other foreign matters in the oil
drained out when draining oil.
5. Warning signs should be hung at obvious
positions to prevent someone starting the
bulldozer during repair work.
6. The oil fillers are all equipped with filter
screens, and do not remove the filter screens
when refilling oil.
7. After the element and screen of the filter are
replaced or cleaned, please exhaust the air
from the hydraulic oil lines.
68
Run-in CLGB320C
15. After replacement of the oil and element of 19. During operation in rocky areas, attention
the operating oil tank, and removal and should be paid to the damage of traveling
installation of the oil line of the hydraulic oil device, and looseness, cracks and damage
cylinder or the working device, shift the of bolts and nuts. The track should not be
throttle lever to a low speed position, and tensioned too tight.
operate the bulldozer control lever to make
20. Do not put fingers between the two track
the cylinder piston rod to perform
shoes during removal and installation of the
reciprocating motion 4 to 5 times (In this
track shoes. Wear gloves during removal and
case, the cylinder piston does not reach the
installation of the angles and blades to
end of the stroke, which is about 100 mm
prevent fingers from being squeezed or
away from the end), in order to exhaust the
scratched.
entrained air. After that, enable the piston of
the oil cylinder to move to the end of the 21. When working with two or more people, be
stroke and perform reciprocating motion 3 to sure to work according to the arrangements
4 times. of the person in charge, and obey the unified
command. Do not do any work other than
those planned.
22. Do not dispose of fuel, oil, grease or greasy
If the engine is running at high speed or the clothing in places where there is fire. For fire
cylinder stroke reaches the end from the protection, it is important to know the location
beginning, the air entrained into the cylinder of the fire hydrants and other fire protection
will damage the sealing part on the piston. equipment and how to use them.
16. During operation in muddy water, rain, snow 23. Maintenance Interval Schedule
and seaside areas, check for looseness and
drops of the oil plugs and nuts before
operation. All parts should be lubricated,
especially the pins of working devices
Read and understand all the safety
working in muddy water should be lubricated
instructions, warnings and indications before
daily.
any operations or maintenances.
17. During operation at the seaside, all kinds of
electrical appliances should be protected The maintenance intervals stated in this manual
against corrosion. are determined according to the service hour
meter or calendar intervals shown (daily, weekly,
18. During operation in dusty places, the monthly, etc). LiuGong recommends that
following matters should be noted: maintenance should be performed according to
● Pay attention to the dust indicator that whichever of the above-mentioned intervals
indicates the blockage of the air filter occurs first.
element, and clean the filter element in time. Under extremely severe, dusty or wet operating
● The radiator fins of radiator should be conditions, more frequent lubrication than is
cleaned frequently to prevent the radiator specified in the “Maintenance Intervals” chart
from blocking. may be necessary.
● The fuel filter should be cleaned frequently Perform service on items at multiples of the
and replaced regularly. original requirement.
● Electrical components, especially the starter

motor and alternator should be cleaned
frequently to prevent dust and avoid the
occurrence of circuit failure.
69
CLGB320C Run-in
Precautions: The pressure relief method is as follows:
● Proper maintenance and repair of the vehicle ● Drop the blade and ripper onto the ground,
has a great effect on prolonging the service shut down the engine, continuously shift the
life of the vehicle, ensuring human-machine control lever of the hydraulic system to each
safety, improving working efficiency and position for 2 to 3 times, and then slowly
increasing economic benefits. unscrew the oil filler cap or line connector;
● Drivers and maintenance personnel must ● Before changing the oil, start the vehicle to
observe the following items in addition to raise the oil temperature to 30 to 40 ℃ and
reading the relevant requirements mentioned drain the oil out.
in the "Safety Tips".
● Use clean oil and grease. Do not check or
● Maintenance personnel must master the replace oil in dusty places, otherwise dust will
vehicle's structure, performance, removal mix into the oil.
and installation procedures, technical
requirements, precautions and other
knowledge before they can engage in work.
Must never engage in work blindly. If you are
not quite sure about the items that are Do not handle the electrical system in rain;
difficult to maintain and repair, you should Beware of injury caused by hot water
better consult the manufacturer. Routine gushing out when checking or adding
maintenance is usually done before starting cooling water.
the vehicle and after daily work. Park the
vehicle on the horizontal ground before After the oil filter element or primary filter is
maintenance, lower the blade and ripper, lock replaced, the air should be exhausted from
the locking mechanism, and then perform the oil line.
maintenance. There must be two people Never refill oil after the filter screen of the oil
working together for maintenance without filler is removed.
stopping the engine, with one sitting in the
cab while the other one performing Empty out your pocket before maintenance
maintenance. Be careful not to touch moving of the gear casing. Beware of wrenches, nuts
parts. and other components falling into the casing,
causing great trouble:
● Before maintenance, thoroughly clean and
brush the area around the parts to be Keep the fuel away from fire sources and do
repaired, especially the oil filler, filter, grease not use torches instead of lighting;
fitting and tank cap to prevent dust from During replacement of O-rings, gaskets or
entering the oil. other seals, the parts should be cleaned
strictly and wiped carefully.
Remember that there is a high pressure in the

hydraulic oil line. When refilling and draining
oil or carrying out check and maintenance,
the pressure must be relieved first.
70
Run-in CLGB320C
Maintenance Schedule
S/N Maintenance Item Maintenance Content
Check before starting
1 Check the oil and water leakage Check
2 Check the bolt and nut Check and tighten
3 Check the circuit Check and tighten
4 Check the cooling water level Check and refill
5 Check the oil level of the engine oil pan Check and refill
6 Check the fuel level Check and refill
7 Check the oil level of the steering clutch Check and refill
8 Make the fuel tank discharge impurities Drain water and sediment
9 Check the air filter dust indicator Check and clean the air filter element
10 Check the stroke of brake pedal Check and adjust
Maintenance after first 250 hours
1 Fuel filter (secondary filter) Follow the engine maintenance instructions
2 Oil filter element Follow the engine maintenance instructions
3 Engine oil Follow the engine maintenance instructions
4 Fuel primary filter Clean the primary filter
5 Hydraulic primary filter of chassis Clean the primary filter
6 Steering and braking secondary filter Replace
7 Shifting secondary filter Replace
8 Oil in the rear axle housing Replace oil
9 Oil in the final drive case Replace oil
10 Engine valve clearance Follow the engine maintenance instructions
11 Fan belt Check and adjust
12 A/C compressor belt Check and adjust
Maintenance after every 250 hours
Lubrication (check the lubrication of the following parts and apply grease)
Fun pulley 1
Tension pulley and tension pulley bracket 2 parts
Support arm screw rod Straight tilt blade: 1 part, angle blade: 2 parts
Lift cylinder yoke 6 parts
Lift cylinder ball joint 2 parts
1
Tilt cylinder ball joint Straight tilt blade: 1 part
Tilt arm ball joint Straight tilt blade: 1 part
Horizontal arm ball joint 3 parts
Tilt arm ball joint 2 parts
Hinged points of ripper 18 parts
2 Engine oil pan and filter Follow the engine maintenance instructions
3 Fuel filter (secondary filter) Follow the engine maintenance instructions
4 Hydraulic primary filter of chassis Clean the primary filter
5 Steering and braking secondary filter Replace
6 Shifting secondary filter Replace
7 Final drive case Check oil level and refill
8 Operating oil tank Check oil level and refill
9 Drive belt of alternator Adjust the tension
10 Drive belt of water pump Adjust the tension
11 Fuel primary filter Clean
71
CLGB320C Run-in
Maintenance Schedule
S/N Maintenance Item Maintenance Content
Maintenance after first 500 hours
1 Oil in the rear axle housing Replace oil and chassis secondary filter
1 Vent cap Clean
2 Fan belt Adjust the tension
3 A/C compressor belt Adjust the tension
Universal joint 8 parts
1
Tensioner rod of idler 2 parts
2 Radiator Check and clean
3 Oil in the rear axle housing Replace oil
5 Oil in the operating oil tank, oil return filter Replace oil and filter element
6 Traveling parts Check and refill lubricating oil
7 Turbocharger Check rotor clearance
1 Equalizer bar shaft 1 part
2 Brake pedal 5 parts
3 Vet cap of engine crankcase Clean
4 Turbocharger Clean
5 Valve clearance Check and adjust
1 Water pump Check pulley for looseness and water leakage
2 Fun pulley and tension pulley Check for looseness
Maintenance if needed
1 Air filter Clean or replace
2 Cooling system Clean the inside and replace coolant
3 Tension degree of the track Check and adjust
4 Track bolt Check and tighten
5 Angle and blade Turn over or replace
1. Maintenance of engine oil, oil filter element, oil filter, anti-corrosion device, supercharger and other components should
be performed in accordance with the engine maintenance instructions provided by the engine manufacturer.
2. Maintenance of the air filter is performed according to the air filter maintenance section of this Manual.
72
Run-in CLGB320C
Maintenance after First 250 Working Hours

Fig. 1
● After the first 250 working hours, the
following components of the machine should
be subject to maintenances:
● Fuel primary filter
● Hydraulic primary filter of chassis
● Steering and braking secondary filter
● Shifting secondary filter
● Oil in the rear axle housing
● Oil in the final drive case
● Check and adjust fan belt and A/C Fig. 2
compressor belt
Refer to the "Maintenance Schedule" for details
of replacement and maintenance methods.
Maintenance after Every 250 Working Hours
Lubrication
Fill the grease to the grease fitting shown in the
figure.
● Fan pulley (Fig. 1): 1 part.
● Tension pulley and tension pulley bracket: 2 Fig. 3
parts.
● Support arm screw rod: 1 part (Fig. 2),
straight tilt blade: 1 part, angle blade: 2 parts.
● Lift cylinder yoke: 6 parts (Fig. 3).
● Tilt cylinder ball joint and support ball joint
(straight tilt blade): 1 part (Fig. 4).
● Horizontal arm ball joint (straight tilt blade): 3
parts (Fig. 5).
● Tilt arm ball joint (straight tilt blade): 2 parts
(Fig. 6).
73
CLGB320C Run-in
● Hinge points of ripper (Fig. 10), the top of the

Fig. 5 cylinder piston rod (4 parts), the top of oil
cylinder tube (4 parts) and the lower
connecting bracket pin shaft (4 parts).
Fig. 8
Fig. 6
Fig. 9
Fig. 7
Fig. 10
● Lift cylinder ball joint: 2 parts (Fig. 7).

● Clean the hydraulic primary filter of chassis
(Fig. 8).
● Replace the steering, braking and shifting ● Engine oil pan and filter
secondary filter (Fig. 9).
74
Run-in CLGB320C
Remove the cover plated installed on the lower ● Final drive case (Fig. 13)
portion of the engine block. Remove the drain
Remove the plug (G) and fill the lubricating oil
plug and unscrew the oil drain valve. tighten the
through the plug hole if it is found that oil cannot
oil drain valve and drain plug after draining the
be filled to the bottom edge near the plug hole.
oil.
The lubricating oil used depends on the ambient
Turn the oil filter and the filter cartridge of temperature. Please refer to the attached table
bypasses oil filter counterclockwise with a filter "Types and quantities of fuel, cooling water and
wrench to remove and throw them away. Fill the lubricating oil". During maintenance, the vehicle
new oil filter cartridge and the bypass oil filter should be parked on the level ground.
cartridge with oil, apply a small quantity of oil on
Fig. 12
the gasket, and screw it down to the filter holder
and then tighten by 3/4-1 turn after the gasket is
in contact with the sealing surface. After 1
replacing the filter cartridge, fill the oil through
the filler port (F) (Fig. 11). Let the engine run at 2
3
idle speed for a while, and then check the oil
level. The type of lubricating oil used depends on
the ambient temperature. Please refer to the 4
attached table "Types and quantities of fuel,
cooling water and lubricating oil". Maintenance
should be performed in accordance with the
engine maintenance instructions provided by the 5
engine manufacturer. Oil must be injected into
the filter cartridge before installing the filter ● Shifting oil filter and steering oil filter
cartridge.
Remove the housing cover (5) to replace the
filter element (4), see (Fig. 12), clean the interior
of the housing and the removed parts, and install
Be sure to use a filter cartridge of regular a new filter element in the oil filter. Be sure to use
Liugong brand. a filter element of regular brand.
● Final drive case (Fig. 13)
Fig. 11
Remove the plug (G) and fill the lubricating oil
through the plug hole if it is found that oil cannot
be filled to the bottom edge near the plug hole.
The lubricating oil used depends on the ambient
temperature. Please refer to the attached table
"Types and quantities of fuel, cooling water and
lubricating oil". During maintenance, the vehicle
should be parked on the level ground.
F G
● Shifting oil filter and steering oil filter

Remove the housing cover (5) to replace the
filter element (4), see (Fig. 12), clean the interior
of the housing and the removed parts, and install
a new filter element in the oil filter. Be sure to use
a filter element of regular brand.
75
CLGB320C Run-in
Fig. 13 Place the blade and ripper horizontally on the

ground, shut down the engine, and check the oil
level after 5 minutes. If the oil level is not located
between the top and bottom in the sight glass
F
(G), the hydraulic oil shall be filled to the oil tank
through the oil filler (F).
When the oil temperature is high, do not

remove the cap. Due to the fact that the hot
Fig. 14 oil sometimes gushes out? turn the cap
slowly to release the internal pressure when
removing the cap. The lubricating oil used
depends on the ambient temperature. Please
refer to the attached table "Types and
quantities of fuel, cooling water and
lubricating oil".
Routine check should be made before
starting the engine.
● Drive belt of alternator

Pressing down by 10 mm with a force of 60 N
Fig. 15 according to the arrow direction in (Fig. 16) is
taken as a standard, otherwise it should be
adjusted. And check the belt for damage. When
the belt cannot be adjusted or has scratches and
cracks due to the elongation of the belt, it should
be replaced, and the two belts should be
replaced at the same time. After the new belt is
installed, it should be tested and adjusted after
one hour of test run. The V-belt is not allowed to
contact the bottom of the V-groove.
Fig. 16
Alternator
● Operating oil tank (Fig. 14, Fig. 15)
Attachment drive belt

pulley
76
Run-in CLGB320C
Fig. 17 If the battery electrolyte level is lower than the

specified level (10-12 mm beyond the limit), add
Belt pulley of water pump Tightener pulley distilled water. If the electrolyte is reduced due to
overflow, inject dilute sulfuric acid with the same
concentration into the battery. Clean the vent
holes on the battery cover when checking the
liquid level.
Do not use metal funnel when filling liquid.
Attachment drive belt
pulley
To avoid gas explosion, do not bring fire or

● Drive belt of water pump (Fig. 17) sparks near to the battery.
The check and adjustment methods are the If electrolyte splashes down on skin or
same as those of the drive belt of alternator. clothes, rinse immediately with plenty of
clean water.
● Make the fuel tank discharge impurities and
water
Maintenance after First 500 Hours
Open the rear cover, loosen the valve at the
bottom of the fuel tank, and drain water and
● Replace the oil in the rear axle housing and
impurities.
final drive case
● Fuel filter
● Replace the secondary filter of chassis
Close the valve at the bottom of the fuel tank, hydraulic system
remove the fuel filter cartridge with a filter
wrench, fill the new cartridge with clean fuel, and Maintenance after Every 500 Hours
apply a small quantity of oil to the gasket.
● Perform maintenance every 250 hours at the
Install the filter cartridge and tighten it by hand
same time.
until the gasket contacts the filter holder, then
screw it down by 1/2 to 3/4 turn (Be careful not to ● Vent cap
screw it down too tightly).
Remove the vent cap and flush the accumulated
dust with diesel oil.
(1) Steering clutch housing 1 part
(2) Final drive case 2 parts
● Adjust fan and A/C compressor belts
Check the V-belt and replace under the following
conditions:
The V-belt is in contact with the groove bottom of
the pulley. The V-belt is worn and its surface is
lower than the outer diameter of the pulley.
● Battery electrolyte The V-belt has cracks and peeling phenomenon.
Refer to "Fan Belt Adjustment" for details of
replacement procedures.
77
CLGB320C Run-in
Maintenance after Every 1000 Hours Remove the left floor, bolts, cover, steering clutch
primary filter and magnets; unscrew the bolts
Perform maintenance every 250 and 500 hours and remove the primary filter of the torque
at the same time. converter together with the cover. After cleaning
the inside of the housing, the primary filter and
Lubrication
other removed parts, they should be reinstalled
● Universal joint 8 parts. in place.
● Apply grease to 2 parts of the axle shaft Replace the primary filter with a new one in case
bearing bush. of damage.
● Tensioner cylinder of idler 2 parts. After replacement of shifting, steering and oil
filter element (refer to "Maintenance after Every
● Clean the radiator.
250 Hours"), fill the specified quantity of oil
Unscrew the bolts of the radiator grille and open through the oil filler. Please refer to the attached
the grille. Blow off dirt, dust, leaves and other table "Types and quantities of fuel, cooling water
sundries from the radiator fins with compressed and lubricating oil".
air. Steam or water can also be used instead of
● Replace oil in the final drive case
compressed air. Check the radiator rubber hose
for cracks or embrittlement. If necessary, replace
it and check the hose clamp for looseness.
● Replace the oil in the rear axle housing
1. Unscrew the oil drain plug on the
transmission case, and tighten it after
draining the used oil.
2. Unscrew the oil drain plug on the torque
converter housing, and tighten it after
draining the used oil.
3. Fill oil to the specified oil level through the
transmission oil filler.
Fill the oil specified in the attached table "Types
and quantities of fuel, cooling water and
lubricating oil" from the oil filler.
Remove the oil drain plug at the lower part of the
engine block to drain oil, and then tighten the oil
drain plug after draining oil.
● Remove the oil filler plugs from both sides of

the engine block, and then remove the oil
drain plug to drain oil. After draining oil,
tighten the oil drain plug.
Refill the specified quantity of oil through the filler
plug (Refer to "Maintenance after Every 250
Hours")
78
Run-in CLGB320C
The type of lubricating oil used depends on the

ambient temperature. Please refer to the
cooling water and lubricating oil".
● Replace the operating oil tank and filter
Remove the oil drain plug at the bottom of the oil
tank, loosen the oil drain valve, and tighten the
valve and the oil drain plug after draining oil.
Remove the bolts, cover and filter element.
Clean the removed parts and the inside of the
filter and install a new filter element. Refill the
specified quantity of hydraulic oil through the oil ● Traveling parts
filler (F) (Refer to "Maintenance after Every 250 Park the vehicle on the level ground and check
Hours"). The type of lubricating oil used depends the consumption of oil in the track roller, carrier
on the ambient temperature. Please refer to the roller and idler one by one.
cooling water and lubricating oil". Unscrew the sealing bolts slowly to see if oil
seeps out of the threads. If there is oil seeping
out, the oil quantity is sufficient and the bolts
should be tightened immediately. If the oil does
Be sure to use a filter element of regular not flow out after the sealing bolts are completely
brand. removed, the oil quantity is insufficient. In this
case, the local distributor of Liugong should be
required to perform necessary repairs.
● Turbocharger rotor clearance

Please contact the local distributor of Liugong for
necessary check or repair.
● Anti-corrosion device (water filter element)
G
79
CLGB320C Run-in
Close the water inlet and outlet valves of the anti- Check the belt pulley for looseness and grease
corrosion device. Remove the anti-corrosion or water for leaks. If so, please contact the local
device filter cartridge by turning it distributor of Liugong to repair or replace the
counterclockwise with a filter wrench and apply a water pump.
small quantity of oil to the sealing surface. When
● Fun pulley and tension pulley
installing new components, screw it down by 1/2
to 3/4 turn after the sealing surface is in contact Check the pulley for looseness and grease for
with the cover. (Do not tighten it too tightly). leaks. If so, please contact the local distributor of
Open the valve after replacement. Liugong to repair or replace the pulley assembly.
Maintenance if needed
Be sure to use a filter element of regular The following items should be subject to check
brand. and maintenance at any time as appropriate.
Air filter
Maintenance after Every 2000 Hours 1. Check:
Perform maintenance every 250, 500 and 1000 If the air filter dust indicator turns yellow, clean
hours at the same time. the filter element of the air filter. Shut down the
engine during cleaning.
Lubrication
2. Clean or replace the outer element:
Fill grease into the grease fitting.
Remove the wing nut (1) and the outer filter
● Equalizer bar shaft 1part element (Fig. 27 and Fig. 28) to clean the inside
● Brake pedal shaft 5 parts of the air filter housing. Clean up and check the
outer filter element (see "Cleaning methods of
● Turbocharger
outer filter element" for cleaning methods). Each
Excessive carbon black or greasy filth adhering time the outer filter element is cleaned, a code
to the turbocharger pressure pump impeller may plate on the inner element label is torn off (Fig.
damage the normal performance of the 26), and the cleaned outer filter element is
turbocharger and sometimes damage the installed.
turbocharger. Please contact the local distributor Fig. 27
of Liugong for necessary check or cleaning. Do
not use wire brushes or the like to avoid damage
to the surface of the pump impeller.
● Valve clearance
Please contact the local distributor of Liugong to
check the valve clearance as this requires the
use of special tools.
Maintenance after Every 4000 Hours
Perform maintenance every 250, 500, 1000 and

2000 hours at the same time.
● Water pump
80
Run-in CLGB320C
Fig. 28 Install a new inner filter element onto the

connector and tighten it with nuts. Install the
outer filter element.
Do not try to clean the inner element element

and reuse it.
Do not clean or replace the air filter element
while the engine is running.
4. Cleaning method of outer filter element

Fig. 29
(1) Clean with compressed air
Blow the inside of the filter element with dry
Label compressed air (less than 0.7 MPa) directly
along the folding layer from the inside. Directly
code
blow along the folding layer from the outside, and
plate
then blow the inside again and again. Finally,
check whether the filter element is blown clean.
Wear safety glasses and other articles that

can ensure safety when using compressed
air.
The outer filter element should be replaced (2) Rinse with water
when it has been cleaned 6 times and used
for 1 year, and the inner element should also Rinse along the folding layer on the inner side of
be replaced at the same time. the filter element and then along the folding layer
on its outer side with tap water (less than 0.3
Replaced the sealing washer (2) or wing nut (1) MPa). Rinse, and check after drying.
(Fig. 28) when it is damaged. (3) Clean with cleaning agent
Check whether the inner filter element mounting In order to remove grease contamination and
nut is loose, and if so, tighten it. carbon dust on the filter element, the filter
3. Replace the inner filter element (when the element can be washed in warm water solution
outer filter element has been cleaned 6 times of neutral cleaning agent, then rinsed with clean
or when the inner filter element is damaged) water, and checked after drying.
First remove the outer filter element and then Repeatedly blow it with dry compressed air (less
remove the inner filter element. Cover the air than 0.7 MPa) from the inside to the outside to
inlet. Clean the inside of the air filter housing and accelerate the drying.
remove the air inlet cover. It cannot be dried by heating.
It is also effective to replace soapy water with
warm water (about 40°C).
81
CLGB320C Run-in
When hanging the electric lamp down into the Clean the inside of the cooling system, and
outer filter element for lighting inspection after replace the coolant and anti-corrosion device
cleaning and drying, replace the outer filter according to the Table below
element if small holes or already thin parts are
found. (Fig. 30) Time for
Time for cleaning
replacing
Antifreeze the inside of the
anti-
type coolant and
corrosion
replacing coolant
device
Permanent Annual (autumn) or
antifreeze(ap 2000 hours (on a
plicable to all first-come-first-
seasons) served basis)
Non- During
permanent maintenance or
Every 6 months
antifreeze is cleaning of the
(spring, autumn)
ethylene inside of the
(drain antifreeze in
glycol based cooling system
spring and fill
If the external filter element can also be used, antifreeze or replacement
antifreeze in autumn)
keep it in a dry place after dust removal. (only in of coolant every
winter) 1000 hours
When cleaning the outer filter element, do not
Every 6 months or
knock or impact it with other objects.
every 1000 hours (on
No antifreeze
Do not use outer filter element with uneven a first-come-first-
density in folding layer, and deformed or served basis)
damaged gasket. Park the machine on a level ground when
● Clean the inside of the cooling system cleaning or replacing coolant.
Use permanent antifreeze as much as possible.
If there is no permanent antifreeze, use ethylene
glycol based antifreeze. Be sure to replace the
anti-corrosion device filter cartridge (water filter
element).
The cooling water must be urban tap water.
Antifreeze should be kept away from fire

sources as it is flammable.
The proportion of antifreeze added to cooling

water shall be determined according to the Table
below with reference to the previous lowest
temperature in the region. When determining the
proportion, it is better to take a temperature
which is about 10 ℃ lower than the estimated
temperature.
Shut down the engine, and close the water inlet
and outlet valves of the anti-corrosion device.
82
Run-in CLGB320C
Slowly turn the radiator cap until it is unscrewed After the cooling system is cleaned, drain all the
(Fig. 31). water, then close the drain valve and slowly fill
(urban tap water) until water reaches the edge of
Fig. 31
the water filler. When the water reaches the edge
of the water filler, make the engine run at idle
speed, open the drain valve, and continue to fill
the clean water into the radiator until the clean
water flows out of the drain valve.
When draining water, adjust the water flow so
that the water quantity filled is equal to that
drained out, and keep the radiator full all the
time. When the water is completely clean, shut
down the engine and close all drain valves.
Replace the anti-corrosion device filter cartridge
and open its water inlet and outlet valves.
Refer to "Maintenance after Every 1000

Hours" for details on replacement of anti-
Since the hot water may spurt out, do not
corrosion device.
remove the cap if the water temperature is
high.
Add water until water overflows out of the water
Slowly turn the cap to relieve the pressure when filler
removing the radiator cap. Make the engine run at idle speed for 5 minutes,
Loosen the drain valve at the bottom of the and then run at medium speed for another 5
radiator to drain the cooling water. minutes to remove the air accumulated in the
cooling system. (open the radiator cap during
Close the drain valve and fill clean water (urban such operation). Shut down the engine, wait for 3
tap water) until the water reaches the edge of the minutes, refill the cooling water until the specified
water filler. When the water reaches the edge of water level is reached, and then tighten the cap.
the water filler, make the engine run at idle
speed, open the drain valve, and continue to fill ● Tension degree of the track
the clean water into the radiator until the clean (1) Check
water continuously flows out of the drain valve
Park the vehicle on a level ground without
for 10 minutes.
applying the brake, and put a straight rod above
When draining water, adjust the water flow so the carrier roller and idler (Fig. 33). when the
that the water quantity filled is equal to that distance between the rod and the grouser is 20-
drained out, and keep the radiator full all the 30 mm at the center, the tension degree of this
time. track is standard.
Stop the engine after cleaning. Close the drain
valve after being opened to drain the water.
Clean the cooling system with commercially
available detergent. Follow the instructions for
detergent.
83
CLGB320C Run-in
Fig. 33
Do not unscrew the plug by more than one

full turn. Also, be careful not to unscrew any
parts other than the plug.
If the stopper or other parts are excessively

loose, the parts will easily fly off under the high
pressure of injecting the grease. If failing to inject
the grease smoothly, the vehicle can be moved
forward and backward for a certain distance.
● Check and tighten the track bolts
(2) Adjustment
If the track shoe bolts are loose, the track shoe is
Inject the grease into the grease injector to
easily broken. Therefore, the bolts must be
tighten the tensioner (Fig. 35). Whereas, slowly
tightened every time when they are loose. First,
rotate the plug by a full turn in reverse to loosen
tighten the bolts with a tightening torque of 400
the tensioner, so as to inject the grease. If the
grease is injected until the S is 0 mm (Fig. 34) 士 40N·m, and then check whether the nut and
track shoe are in close contact with the chain
and the tensioner is still loose, it indicates that
link. After check, the bolts should be further
the pin bush is severely worn and thinned.
Please contact the local distributor of Liugong to tightened and rotated by 120" 士 10.
repair or replace the track. ● Turn over or replace angle and blade
Fig. 34 Before the angle and blade wear to the blade
edge, turn over the blade and replace the angle.
If both sides of the blade are worn out, replace
the blade. Lift the blade to a suitable height and
place the cushion block under the push rod to
prevent the blade from falling. Remove the angle
and blade and clean the mounting surface.
Replace the new angle, turn over the blade (or
replace it with a new one), tighten them with nuts
with a tightening torque of 627 土 78N·m(64 士
8kgm), and tighten the nuts again after the
bulldozer has been running for a few hours.
Fig. 35 Adjustment of various components
Steering brake
(1) Check
When the brake lining is worn, the stroke of the
steering pedal will increase, making steering
difficult. When the stroke exceeds 190 mm
(braking force is reduced), the following
adjustment should be made: standard stroke:
110-130 mm (Fig. 36) (operating force is 150 N
when the engine is running at idle speed) and 75
mm (stroke when the engine is stopped).
84
Run-in CLGB320C
Fig. 36 1. Adjustment of side guide (Fig. 37, Fig. 38)

Make the vehicle travel 1-2m on the level ground
to tighten the track evenly, and then stop the
vehicle. Check the clearance "A" between the
guide plate and the frame (the guide plate on
each side has four clearances, i.e., left, right,
upper and lower clearances).
If any clearance exceeds 4 mm, unscrew the
bolts (1), remove a certain number of shims (2),
and adjust the clearance to the standard
clearance of 0.5-1.0 mm, and the shim thickness
is 00.5-1.0 mm.
Be careful not to unscrew the bolts (1) by more
than 3 turns.
Fig. 37
(2) Adjustment
Remove and check the rear cover. Tighten the
adjusting bolt to a tightening torque of 50 N·m
to bring the lining into close contact with the
brake drum(depress the brake pedal to verify the
contact condition). Then, rotate the adjusting bolt
by 7/6 turns in reverse. Make the strokes of the
two brake pedals the same, otherwise the brake
flexibility on both sides is inconsistent. If the size
A of the adjusting bolt is less than 71 mm, please
contact the local distributor of Liugong to replace
a new brake lining. Fig. 38
Idler
When the idler is forced to rotate for a long time,
the side guide, the upper and lower guides and
the guide plate will gradually wear out, resulting
in that the idler swings left and right or the track
link will come out of the track due to the
deflection of the track, or that the idler and the
link are unevenly worn out. Therefore, the idler
must be adjusted at any time according to the
above procedures to keep it in good running
condition.
2. Adjustment of guide plate and upper and

lower guides (Fig. 39, Fig. 40)
85
CLGB320C Run-in
Measure the clearance "B" between the support Fig. 39

(3) and the guide plate (4) and the clearance "C"
between the upper and lower guides (5) and the
wearing plate of the track frame. If the sum of the
two clearances "B" and "C" exceeds 5 mm, it
should be reduced to 2 mm. The method is to
draw out the shim (7) to reduce to the required
thickness and add the shim with the same
thickness to the shim (8). Such adjustment can
be completed according to the following
procedure.
It is normal that the clearance "C" is zero (0 mm).
Measure the clearances "B"and subtract 2 mm
from the value "B". Such end value is the
thickness of the shim to be adjusted (for
example, B = 5 mm, and the thickness of the
shim to be adjusted is 5-2 = 3 mm). The shims Fig. 40
(7) and (8) are removable shims.
Unscrew bolts (9) (4 bolts inside and outside)
until there is no spring force.
Unscrew bolts (1) and be careful not to unscrew
them by more than 3 turns.
Adjust the guide plate (5) upward with a stick so
that the clearance "C" is zero (0 mm) and
remove the removable shim (7) according to the
required shim thickness determined in step 1).
Add the removed shim (7) to the removable shim
(8) (this procedure is carried out at 8 parts, i.e.,
the inner and outer sides of the left and right
idlers, the front and rear sides of each side)
before and after adjustment, so that the total
thickness of the shims (7) and (8) added will not
change. If the total thickness of the shims is
increased or decreased due to carelessness, the
preload of the spring installed in the idler will be
not suitable. The shims (7) and (8) are formed by Fan belt
combining several shims of 1 mm and 2 mm
thick). Tighten the spring seat bolt (9). The Because the fan belt is equipped with an
tightening torque of the bolt (1) is 500 to 620 N· automatic tightener, the tension degree of the fan
m. The maximum allowable adjustment of the belt is kept constant all the time, regardless of
upper and lower guides is 6 mm. the extension of the "V" belt until the belt is
damaged and does not need to be adjusted.
However, when replacing a new belt, check
whether the size "A" is 113 土 5 mm (Fig. 41),
and adjust it when it is not within the above
range. Replace the three belts at the same time
when replacing "V" belts.
86
Run-in CLGB320C
Fig. 41 If the clearance is too large, the idler will move

laterally, causing the center line of the idler to be
inconsistent with the track gauge. It is normal
that the clearance A is within the range of less
than 4 mm.
Track gauge
Traveling parts
(1)Check tension degree of the track
(3)Check the link pitch
Carrier roller Idler roller
Park the vehicle on the flat ground without

applying brake, and put a straight scale on the
track between the carrier roller and the idler as
shown in the figure. Measure in the middle Embed a wooden block between the track shoe
position, if the maximum clearance between the and the carrier roller so that the track will not be
straight scale and the track shoe grouser is 30- loose; and then measure the pitch length L of the
40 mm, it indicates that the tension is appropriate four links at the straight section by taking the link
and should be adjusted if it is greater than this pin on the wooden block as a reference and
value. starting from the position other than the second
link of the link pin, i.e., 1/4 × L is the link pitch. (It
(2)Check the clearance of the guide plate and is also possible to use the kingpin as a
idler reference)
Basic link pitch: 228.85 mm.
Reverse link pitch: 231.85 mm in relatively tight
state;
Standard: 233.85 mm.
(4)Check the grouser height of the track shoe

87
CLGB320C Run-in
When the track shoe is tightened, measure the The grease can be injected from the oil filler 1 to
grouser height A by method as shown in Figs. 5- increase the tension of the track. Its stroke limit
33 if the grouser is located in the middle of the for adjustment is S. When the stroke is adjusted
track shoe. to S = 0, if the track is still loose at this time, it
indicates that the wear of the pin and pin sleeve
Basic size: 80 mm Operating limit: 25 mm.
has reached the limit, the installation locations of
all pins and pin bushes must be replaced. The
method is to turn them in reverse at the same
angle (change the original installation locations)
based on their original installation locations, and
then reassemble or replace a new track.
Unscrew the lug 2 by about one turn to squeeze
out the grease to loosen the tension. Do not
unscrew the plug 2 by more than one turn, and
(5)Check the outer diameter of the track roller be careful not to unscrew parts other than the
plug so as to avoid accidents caused by the high
pressure oil inside gushing out. When the grease
fails to come out of the lug normally, move the
vehicle forward and backward.
As shown in the figure:
(a) Measure the height C between the upper and

lower planes of the link as shown in the figure;
(b) When the upper plane of the link is in full
contact with the outer circle of the track roller,
stop the vehicle and measure the size B and the
outer diameter of the track roller A as shown in
figure, i.e., A=(B-C) × 2, basic size is 255 mm
and operating limit is 229 mm.
(6)Check all kinds of rollers for oil leakage, and

whether the bolts and nuts are tightened or not,
repair them at once if problems are found.
Adjustment of tension degree of the track

88
Run-in CLGB320C
Adjustment of idler clearance When B = 5 mm, the adjustment amount is 5-2 =

3 mm.
The total thickness of the adjusting shims b

and c will remain unchanged before and after
the adjustment, otherwise it will cause
uneven bearing force of each rubber spring.
The thickness of the adjusting shim is 1 mm
or 2 mm. After the adjustment, tighten the
bolts. The tightening torque of bolts 1 and 5
When the idler is under the action of external is 645-845 N·m.
force, the bracket 2 can move forward and The thickness of the adjusting shim is 1 mm or 2
backward along the guide plate 3 at the upper mm.
part of the track frame, causing the guide plate 7
and the guide plate 3 to wear, and the idler to After the adjustment, tighten the bolts. The
move and tilt laterally and be inconsistent with tightening torque of bolts 1 and 5 is 645-845 N·
the gauge, so that the flanged edges of track m. As shown in the figure:
roller and carrier roller, side face of the carrier
roller and the like interfere with the track, causing
excessive wear. Therefore, adjustment must be
made to each clearance.
Due to the movement of the idler on the track
frame, the relevant connectors are worn out. If
the clearance between these parts is too large,
the idler will deflect laterally, causing the track to
gnaw and even derail. Therefore, the clearance
should be adjusted frequently according to the
following methods.
(1) Lateral adjustment Adjustment of blade (refer to "Bulldozing
After the bulldozer travels 1-2 m on the flat Operation")
ground, adjust the clearance if the left and right ● Adjustment of digging depth of ripper
lateral clearance A (four parts in total) is greater
than 4 mm. The adjustment method is as follows: As shown in the figure:
unscrew the bolt 1 by not more than three turns,
take out the adjusting shim a so that the one-
sided clearance A = 0.5-1mm, and then tighten
the bolt. The thickness of adjusting shim is 1 mm.
(2) Vertical adjustment
Adjust the clearance when (B + C) ≥ 5 mm.
Adjustment method is as follows:
Unscrew the bolt, draw out the adjusting shim c,
and insert it into adjusting shim b to make (B ＋
C) =2 mm; C = 0 in normal state, for example:
89
CLGB320C Run-in
Use two pin holes on the ripper shank, usually

use bottom holes. Use the top holes when it is
necessary to increase the digging depth. The
location of the mounting hole of the tooth angle
can be changed by aligning an iron rod with a
pointed end with the pin (1), hammering the iron
rod, and then pulling out the pin (2).
● Replacement of tooth tips and guard plates of
ripper tooth angles
The tooth tips and guard plates of the tooth
angles of three-tooth ripper can be replaced by
punching the pins out with a hammer according
to the arrow symbol shown in the figure after
being worn out. The three tooth tips can be
replaced according to their different degrees of
wear to prolong their service life.
90
General Torque Specifications CLGB320C
General Torque Specifications
Tighten the bolts used in the machine according to the torque requirements shown in the following table
unless other specified:
Metric System
Standard Torque lb.ft (N·m)

Thread Size
8.8 Grade Strength
M6 7.7±1.1N.m \ 5.7±0.8lbf·ft
M8 19±2.9N.m \ 14±2.1lbf·ft
M10 38±5N.m \ 28±4lbf·ft
M12 66±9N.m \ 48±7lbf·ft
M14 107±15N.m \ 79±11lbf·ft
M16 166±26N.m \ 122±19lbf·ft
M18 229±33N.m \ 169±24lbf·ft
M20 302±37N.m \ 223±27lbf·ft
M22 443±59N.m \ 327±44lbf·ft
M24 561±74N.m \ 414±55lbf·ft
M27 811±111N.m \ 598±82lbf·ft
M30 1106±148N.m \ 816±109lbf·ft
M33 1512±221N.m \ 1115±163lbf·ft
M36 1955±258N.m \ 1442±190lbf·ft
M6 7.7±1.1N.m \ 5.7±0.8lbf·ft
Standard Torque lb.ft (N·m)

Thread Size
10.9 / 12.9 Grade Strength
M10 72±6N.m \ 53±4lbf·ft
M12 120±10N.m \ 89±7lbf·ft
M14 195±15N.m \ 144±11lbf·ft
M16 305±25N.m \ 225±18lbf·ft
M18 415±35N.m \ 306±26lbf·ft
M20 600±50N.m \ 443±37lbf·ft
M22 800±70N.m \ 590±52lbf·ft
M24 1020±100N.m \ 752±74lbf·ft
M27 1500±100N.m \ 1106±77lbf·ft
M30 1850±150N.m \ 1364±111lbf·ft
M33 2900±400N.m \ 2139±295lbf·ft
M36 3100±250N.m \ 2286±184lbf·ft
91
CLGB320C Important Maintenance Procedures
Important Maintenance 12. Adjust the rearview mirrors and check the
window to ensure a good vision for the driver.
Procedures Clean the windows if necessary.
Daily Inspection Precautions for Removal and

Installation
Removal
Watch carefully for leakage. If you find the
leakage, service it. If you suspect leakage or
observe leakage, check the fluid level more
1. Before removing any component of the
bulldozer, carefully read the operation
frequently.
instructions so as to have a full
understanding of the components to be
1. Check the engine compartment and clean removed. Mastering the structure and usage
the accumulated sundries on it and on the of each component is an important factor for
radiator. the successful completion of maintenance
work.
2. Check the engine for damaged parts.
3. Check the hydraulic oil tank, all of the tubes
and hoses, plugs, seals, connectors and oil
nozzles for leakages. Repair the leakage and
replace the hose if necessary.
4. Check all of the implement and linkage for
cracks and damages.
5. Ensure that all doors, covers and guards are
securely attached. Check them for damages.
6. Check the ladder, walkway and handrail.
Clear away all the trashes and repair or
replace any damaged part.
7. Check the air inlet and outlet of the
evaporator in the air conditioner. Clear away
the cotton, paper, plastic and film that can
block the air inlet.
8. Check all the lighting equipments and
replace the cracked bulb and glass if
necessary.
9. Check the cab and keep the cab tidy.
10. Check the instrument panels and indicators
for damage. Replace the damaged parts if
necessary.
11. Check the seat belt, buckle and tighten the
bolts. Replace the frayed or damaged parts if
necessary.
92
Precautions for Removal and Installation CLGB320C
2. Attention should be paid to the direction and 2. In most cases, special installation tools are
location of each part during removal. required in the installation of bearings,
Identification marks shall be marked if bushes, oil seals and similar parts. It is a bad
necessary. At the same time, attention habit to hammer the parts directly into the
should also be paid to the order in which the installation location. Generally, a wooden
parts are removed from the bulldozer to block or soft metal is cushioned to transmit
ensure the correct installation of the parts. the impact force.
3. Special tools should be used as specified in 3. Spring washer, flat washer, tongue washer
the operating procedures. If there is no and cotter pin are all very important parts. but
special tool, a similar tool can be used. can be easily omitted during assembly due to
Special tools must be used when ordinary their small size. When installing fastening
tools can cause various damages to the parts parts such as bolts and nuts, check whether
concerned. the locking methods of these parts conform
to the regulations.
4. Parts with taper or tight fit should be tightly
fitted in place. If these parts are found to be 4. Use a torque wrench where the torque limit is
loose, they must be checked for wear and specified. When fastening the cover or
tear. similar parts with many bolts (such as valve
body), the bolts should be symmetrically
5. The parts removed during disassembly
tightened gradually so that the pressure
should be cleaned and put together in an
distribution is uniform.
orderly way. Measures should be taken to
prevent the parts from being covered with 5. The match mark is not the identification mark
dust. Be sure to use two kinds of cleaning of the mating part, but a method to indicate
solutions: one for washing away dirt and the that it should be aligned as accurately as
other for cleaning. possible. Do not misunderstand.
Removal and Installation of

Bearing
Filters, magnetic plugs and vent caps are all
parts that specially require cleaning.
1. Dust is harmful to all bearings. Dust is often
the cause of bearing noise and accelerated
Assembly deterioration of lubricating oil. During
replacement of bearings, only when all the
1. All parts should be clean before assembly. installation work is completed can the
The parts to be replaced are usually coated bearings be unpacked.
with rust inhibitor, so the rust inhibitor should
be scrubbed off first.
93
CLGB320C Precautions for Removal and Installation
2. Petrol is used as cleaning solution for 5. The right way for pressing the oil seal into the
bearings. If there is compressed air, the seat (see Fig. C) is to use an appropriate tool
bearing can also be cleaned with kerosene to make the pressure applied to the end face
and diesel, and then dust can be blown off of the oil seal uniform. The diameter of the
with compressed air. tool should be 0.5-1 mm smaller than that of
the seat hole, and its free end should have a
3. The installation location of the bearing should shape suitable for hammering.
be correct so that the bearing is tightly
attached to the shoulder or bearing race to Fig. A Installation of oil seal
reduce the excessive clearance between the
two end faces.
Installation of Oil Seal
1. When installing the oil seal, the oil seal lip

configured to retain oil and gear oil should
face inward (the side where the oil is
retained) to improve the oil resistance. The
lip configured to retain lubricating grease
(grease) should face outward and the used
grease is easy to be squeezed out when the Fig B Installation of oil seal
new grease is filled.
2. The oil seal should be tightly attached to the
shoulder or the oil seal retainer.
3. Before installing the oil seal, a layer of lithium
base grease should be applied to the lip.
Otherwise, the oil seal may be scratched due
to the friction of the dry friction surface at the
beginning of the installation.
4. When installing the oil seal, the oil seal can
slide into the seat by using a guide tube (see
Fig. A), if there is no such guide tube, it can Fig C Installation of oil seal
be made of brass sheet temporarily (see Fig.
B).
94
Structure and Principle of Bulldozer CLGB320C
Structure and Principle of 1. Air filter
Bulldozer The air filter is a dry two-stage filter consisting of

a cyclone tube type primary filter and a paper
element filter. The filtering efficiency can reach
Engine 99.8 %. when cleaning the filter element, it only
needs to clean the outer filter element, and it is
Main performance parameters of engine not allowed to clean the inner filter element.
Part number of inner filter element: 6127 － 81 －
Engine model QSNT—C345 7412
Number of cylinders — bore
6—140 × 152 Part number of outer filter element: 6128 － 81
× stroke (mm)
－ 7320
Total displacement 14.01 （t）
Ignition order 1—5—3—6—2—4 Inner filter element Outer filter element
1691 (Flywheel casing
Overall length (mm)
~ front end of fan)
1116 (Rear bracket ~
Size Overall width (mm)
rear bracket)
2741.9 (Exhaust pipe ~
Overall height (mm)
oil pan drain valve)
Net weight (kg) 1270
Rated speed (rpm) 2000
Rated power (kw) 257(345PS)
Max. torque (N·m/
1509/1400
rpm)
Property
No-load Max. speed
2000 ～ 2100
(rpm)
No-load Min. speed
500 ～ 600
(rpm)
Min. fuel consumption rate (g/
＜ 217
kW·h)
Silicon rectification
Charging generator
generator 24V 35A
Starter motor 24V
Starting mode
11Kw
Battery 24V 195A hour x 2
Lubricating oil capacity (L) 45
Cooling water capacity (L) 79
Intake and exhaust system
The intake and exhaust system mainly consists

of an air filter, a turbocharger and an exhaust
pipe.
95
CLGB320C Structure and Principle of Bulldozer
2. Turbocharger Fuel system
Turbocharger model: T － 46 Fuel injector (Part number 3013725)
1. Thermal baffle
2. Seal ring
3. Exhaust outlet
4. Turbine impeller and shaft
5. Turbine casing
6. Exhaust inlet
7. Oil outlet
8. Air to engine
9. Air compressor housing
10. Bearing insert
11. Seal ring
12. Oil seal sleeve
13. Air compressor impeller
14. Air inlet
15. Oil seal plate
16. O-ring seal
17. Bearing shell
18. Oil outlet
19. Turbocharger bearing
20. Insulation material 1. Injector head
2. Injector head cap
3. Ball check valve
4. Snap ring
5. Filter screen
6. Metering orifice plug
7. Gasket
8. Plunger joint pipe
9. Fuel injector spring
10. Ejector pin
11. Fuel injector body
12. O-ring
13. Threaded pin
14. Plunger
15. Plunger bushing
96
The fuel injector body (11) is provided with a 1. Drive gear and shaft
plunger spring (9), an adjustable metering orifice 2. VS governor flyweight
(6), a metering orifice gasket (7), a fuel filter 3. Fuel to the injector
screen (5) and a filter screen snap ring (4) in the 4. Shutoff valve
5. VS governor plunger
middle, and an O-ring (12) outside, which is 6. VS idle spring
sealed with the cylinder head to form a fuel inlet 7. VS high speed spring
and return passage, so that the fuel can flow to 8. VS throttle shaft
the plunger bushing (15) through the adjustable 9. Gear pump
metering orifice (6), reach the fuel passage 10. Pulse muffler
between the injector head and the plunger 11. Fuel from the filter
12. Pressure regulator valve
bushing through the ball check valve (3), and
13. Idle adjusting screw
then go up into the metering orifice. Here, the 14. Spring spacer
fuel enters the injector head (1) after being 15. High speed spring
metered. (In the plunger bushing to which the 16. Idle spring
fuel is supplied directly, the fuel enters the 17. Idle spring plunger
metering orifice directly from the ball check 18. Throttle shaft
valve.) When the fuel is not injected, the fuel 19. Filter screen
20. Governor plunger
flows out of the oil return metering orifice through 21. Torque spring
the ring groove of the plunger. In this case, the 22. Governor flyweight
plunger falls on the injector head seat surface. 23. Auxiliary plunger of governor
The injector head, the injector body and the 24. Main shaft
plunger bushing are fastened together by the
injector head cap (2). Working principle of fuel system
Fuel pump (Part number 3262175) Working principle of fuel system
The PT(G)VS type fuel pump mainly consists of

a gear pump, a standard governor, a throttle
valve and a VS variable speed governor.
PT(G)VS (variable speed) type fuel pump and
fuel flow direction
1. Fuel injector
2. Intake pipe
3. Fuel pump
4. Fuel filter
5. Fuel tank
6. One-way valve
97
The crankshaft rotates while the engine is Lubrication system

running. The fuel pump (24) is driven to rotate by
gear transmission. (Both rotate at the same With a forced lubrication method, the oil pump is
speed) The main shaft (24) drives the gear pump driven by the engine crankshaft gear to generate
(9), the governor flyweight (2) and the the pressure.
tachometer shaft to work.
The lubrication system mainly consists of oil
The diesel output from the fuel tank (5) enters pump (2), regulating valve (5), oil cooler (6), oil
the fuel pump (3) after being filtered by the fuel filter (7), oil dipstick and the like.
filter (4).
Lubrication system
The incoming fuel is filtered by the gear pump (9)
through the filter screen (19) and flows through
the governor to enter the throttle shaft (18). At
idle, fuel enters the throttle shaft by flowing
through the idling port on the governor bushing,
and enters the fuel injector (1) by flowing out of
the fuel pump shutoff valve (4).
Since the fuel enters the throttle shaft through
the main fuel passage and the idle fuel passage,
the main fuel passage is closed when the diesel
engine is running at idle speed. In this case, only
the idle fuel passage delivers the fuel. When the
speed of the diesel engine increases, the idle
fuel passage is closed and the main fuel passage
delivers the fuel. It is done by Vs governor during
operation.
The fuel flowing into each injector is injected into
the cylinder combustion chamber through the
metering orifices. Refer to the instructions of 1. Oil pan
"Fuel Injector" for metering and injection 2. Oil pump
process. The plunger action of the fuel injector is 3. Bypass valve
accomplished by the crankshaft drive gear 4. Bypass filter
5. Control valve
camshaft, cam roller, push rod tappet and rocker
6. Oil cooler
arm of the diesel engine. 7. Oil filter
After the injection is completed, the plunger 8. Oil filter relief valve
9. Camshaft
stops for a period of time. At this time, a part of
10. Main oil passage
the fuel (about 80 %) is circulated back to the 11. Gear
fuel tank through the fuel injector while cooling 12. Crankshaft
the fuel injector. 13. Cooling injector of piston
14. Piston
The quantity of fuel supplied depends on the fuel 15. Rocker arm
supply pressure (Pressure) and the injection time 16. Injector
(Time). Therefore, this fuel system is abbreviated 17. Rocker arm
as PT fuel system. 18. Door
19. Turbocharger
A. Feed cooling water from the water pump
B. Drain water (to manifold)
98
Cooling system Power take-off device
The water cooling method is to generate water 1. Flywheel casing assembly

circulation by centrifugal water pump (installed in Flywheel casing assembly
the front of the engine). It is powered by the
crankshaft through belt drive.
The cooling system is mainly composed of a
water pump (7), a fan (8), a thermostat (9) and
the like. The fan (8) discharges the heat of the
water in the radiator (9) into the air so as to
achieve the purpose of cooling.
Cooling system
1. Flywheel casing
2. Idle pulley (Z=51)
3. Bearing
4. Drive gear of transfer case (Z=56)
5. Bearing
6. Cap
The main function is to complete the power
output.
1. Anti-corrosion water filter

2. Thermostat
3. Water manifold
4. Piston
5. Cylinder sleeve
6. Oil cooler
7. Water pump
8. Fan
9. Radiator
A. Feed oil from the oil pump
B. To main oil passage of engine
C． To the chassis hydraulic system
D. From the chassis hydraulic system
99
2. Transfer case Radiator assembly

Transfer case
The radiator mainly consists of a core (1), a feed
water pipe (2), a drain pipe (8) and related
accessories.
The cooling water flows through the thermostat
to enter the radiator and the core (1) so as to
eliminate air in the water. When flowing through
the radiator core, the heat of the water at core is
cooled under the action of a fan located at the
rear end of the radiator. The cooled cooling water
is pumped out and pressed to the engine
cylinder block by a water pump through a drain
pipe (8).
The cooling system is a closed system. The
pressure valve installed on the radiator keeps the
pressure of the radiator within the range of 0.075
MPa lower than the gauge pressure, thus
increasing the evaporation temperature of the
1. Flywheel casing cooling water, reducing the loss of water and
2. Transfer case body improving the heat dissipation efficiency.
3. Driven wheel
4. Transfer case cover
The power of the fan is transmitted by the pulley
5. Main shaft at the front of the engine through the V-belt. The
6. Drive wheel cooling effect is enhanced by forced air supply
7. Cap from the fan.
8. Driven wheel
9. Lubricating line
Radiator assembly
10. Distributor
The transfer case is installed on the upper part of
the flywheel casing.
The gear on the upper part of the flywheel casing
4
drives the main shaft (5) and the drive wheel (6)
to rotate, thereby driving the driven wheels (3),
(8) to rotate. 3
The cover (7) is removed to install the operating 2

oil pump. The driven wheel (3) drives the shifting
oil pump. The steering oil pump is installed in
front of the flywheel casing.
The lubricating oil for the transfer case gears and 1
bearings comes from the oil cooler return hose
and is distributed by the distributor (10) and then
dripped into all relevant parts through the
lubricating pipe (9).
100
7 6 5
1. Core body
2. Feed water pipe
3. Silicone hose
4. Hose
5. Intercooler pipe
6. Intercooler pipe
7. Hose
8. Drain pipe
101
Hydraulic torque converter
This machine adopts a three-element first-stage one-phase hydraulic torque converter.

Hydraulic torque converter
1. Drive gear 5. Pump impeller 9. Coupling 12. Idler 16. Relief outlet
2. Drive housing 6. Drive gear 10. Output shaft of turbine 13. Oil pump casing 17. Turbine hub
3. Turbine 7. Idler shaft 11. Idler shaft bossing 14. Drive gear 18. Pressure plate
4. Torque converter housing 8. Cap 15. Primary filter 19. Guider
The pump impeller (5), turbine (3) and idler(12) are filled with operating oil. When the pump impeller (5)
rotates, it causes the oil to impact on the turbine blades so that the turbine rotates. The oil enters the
idler by flowing out of the turbine and enters the inlet of the pump impeller by flowing out of the idler to
complete the oil circulation.
102
The idler can change the rotation motion of the Transmission

liquid, thus making it possible to increase the
torque of the turbine, while turbine torque varies Transmission
with operating conditions. Therefore, when the
load increases, the turbine will be subject to a
larger resistance moment, thus automatically
decelerating. The hydraulic torque converter can
ensure the smooth transmission of the machine.
The power input route is: drive gear (1) → drive
housing (2) → pump impeller (5).
The power output route is: turbine (3) → turbine
hub (17) → turbine output shaft (10).
Universal joint
The function of the universal joint is to complete

the power transmission between the hydraulic
torque converter and the transmission. It can
ensure the smooth transmission of power when
the coaxiality between the turbine output shaft
and the center line of the transmission main shaft
is within the allowable range.
Universal joint
1. Oldham coupling assembly

2. Coupling plate
3. Bolt
4. Bolt
103
Transmission
1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2 22 23 24 25 4 26 27
47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28
1. Coupling 13. Planetary gear 25. Bearing block 37. Oil cylinder
2. Transmission case 14. Gear ring 26. Drive gear 38. Planetary carrier
3. Speed shift valve 15. Sun gear 27. Bearing block 39. Oil cylinder
4. Rear housing 16. Planetary gear 28. Bevel gear 40. Planetary carrier
5. Front cover 17. Gear ring 29. Cover 41. Oil cylinder
6. Input shaft 18. Planetary gear 30. Bearing block 42. Pin
7. Sun gear 19. Gear ring 31. Driven gear 43. Piston
8. Pinion shaft 20. Planetary gear 32. Retainer 44. Spring
9. Gear ring 21. Sun gear 33. Oil cylinder 45. Disc
10. Planetary gear 22. Pinion shaft 34. Connecting rod 46. Friction lining
11. Gear ring 23. Gear 35. Piston 47. Bolt
12. Sun gear 24. Output shaft 36. Planetary carrier
104
Main drive The standard backlash of a pair of spiral bevel

gears is 0.25-0.33 mm. The engagement mark
The main function of the main drive is to: 1. along the tooth length direction should not be
change the power transmission direction less than half of the tooth length, and is close to
(change the longitudinal direction to the the small end (30 % of the small end) in the tooth
horizontal direction); 2. carry out first stage length direction. It is located at half of the tooth
reduction to increase torque. The main drive, height.
steering clutch, steering brake, etc. are all
installed in the rear axle housing cavity.
Main drive
1. Outside hub
2. Pressure plate
3. Outside friction lining
4. Internal disc
5. Internal drum
6. Hub
7. Bearing block
8. Bevel gear
9. Cross shaft
10. Adjusting shim
11. Large spring
12. Small spring
13. Bolt
The central transmission consists of a bevel gear
(8) (engaged with the transmission output gear
Q), a cross shaft (9), a bearing block (7),
bearings, etc. The correct engagement of a pair
of bevel gears, which can be determined by
checking the backlash and the engagement
mark, can be achieved by adjusting the adjusting
shim (10) and the adjusting shim between the
transmission bevel pinion assembly and the
housing,
105
If the engagement is not normal, it should be adjusted according to the method indicated in the Table
below until it is appropriate.
The location of the contact mark on the

Adjustment method Gear shifting method
passive tooth surface
Shift the driven gear

closer to the drive
gear. if the backlash is
too small, shift the
drive gear outward.

Forward away from the drive
gear. If the backlash is
Forward too large, shift the
drive gear inward.
Shift the drive gear

closer to the driven
driven gear outward.
The location of the contact mark on the passive

Adjustment method Gear shifting direction
tooth surface

Forward away from the driven
Forward too large, shift the
driven gear inward.
106
The location of the contact mark on the

Adjustment method Gear shifting method
passive tooth surface

away from the drive
too large, shift the
drive gear inward.

closer to the drive
drive gear outward.
Reverse
Reverse
closer to the driven
driven gear outward.

away from the driven
too large, shift the
driven gear inward.
Steering clutch
The steering clutches are located in the left and right cavities of the rear axle housing, with one set on
each side. The function is to turn on or off the power from the main drive to the final drive, and to realize
the going forward and backward, turning and parking actions of the vehicle.
The steering clutch structure mainly consists of inner and outer drums, pressure plates, inner and outer
friction linings, springs, etc.
This machine adopts a wet spring-loaded and normally engaged hydraulic separation structure with
multiple discs.
Under normal circumstances, due to the action of the spring, the inner and outer friction linings are
combined to transmit the power from the cross shaft to the final drive disc through the hub (6) → internal
drum (5) → internal disc (4) → outside friction lining (3) → external drum (1).
107
When the pressure oil from the steering control Steering brake
valve enters the inner cavity of the hub (6) to
drive the piston (10), the bolt and the pressure This machine adopts floating belt wet brake
plate (2) assisted with hydraulic power.
to move in the direction of the arrow (overcoming Steering brake
the pressures of the large and small spring), so
that the friction between the internal disc (4) and 4 5 6 8 10 11 13
1 2 3
the outside friction lining (3) is removed, and the 7
9 12
external drum (1) is stopped, thereby cutting off
the power transmission.
14
If the oil pressure is cut off, the above parts are 23 15
forced to move in the direction shown in the
figure due to the pressure of the large and small 22 16
springs, so that the internal disc (4) is engaged 17
with the outer friction lining to realize power 21
18
transmission.
Steering clutch
20
19
1. Brake cover 9. Cover 17. Rod

2. Rocker arm 10. Stud 18. Tail end
3. Rocker arm 11. Adjusting 19. Brake bush
4. Spring spring 20. Brake band
5. Sliding valve 12. Cover 21. Spring
6. Valve body 13. Adjusting bolt 22. Bush
7. Piston 14. Support 23. Spring seat
8. Rocker arm 15. Lever
16. Block
Its main function is to stop the rotation of the final

drive gear by clamping the steering clutch outer
drum so as to realize turning or parking of the
vehicle.
108
1. Operating principle
When the outer drum of the steering clutch Fig. B
rotates for going forward (see Fig. A). When a
braking force is slightly applied to the brake 7 8 10 15
pedal, the clearance between the brake band
and the outer drum is reduced until some parts
are in contact. Under the action of friction, the
upper part of the brake band resists against the
tail end so that the pin A enters
the groove of the lever (15). If the braking force
continues to be applied, the lever (17), the pin A
and the lever (15) will move in the direction of the
arrow to achieve the action of clamping the outer
drum. In this case, A is taken as the pivot point.
Rotate backward
If the clutch outer drum rotates for going
17
backward (see Fig. B), the lever (17), the pin B
and the lever (15) move in the direction shown in
20
the figure to achieve the action of clamping the
outer drum. Bu in this case, the pivot point is
transferred to point C.
2. Working principle of booster valve
The braking effect in both cases is basically the
same. The application of the booster valve can greatly
Fig. A reduce the braking control force of the driver.
During braking, the rocker arm (2) drives the
slide valve (5), so that the clearance between the
7 8 10 15 slide valve (5) and the piston (7) disappears, and
the piston (7) is driven under the action of the oil
pressure from the pump to control the rocker arm
(8) to achieve braking. However, due to the
motion of the piston (7), the clearance between
the slide valve (5) and the piston (7) will surely
reappear. In order to ensure uninterrupted
motion, the brake pedal must act continuously.
Final drive
Rotate forward This machine adopts a two-stage straight gear
17 reducing gear.
20 The function of the final drive is to increase the

output torque through two-stage reduction and
transmit power to the traveling mechanism
through the carrier roller (8) at the same time.
109
The function of the final drive is to increase the output torque through two-stage reduction and transmit
power to the traveling mechanism through the carrier roller (8) at the same time.
Final drive gear
8 7 6 5 4 3 2 1
10
11
12
13 14 15 16 17 18 19
1. Driver disk 8. Drive gear teeth 14. Oil-seal protecting cover

2. Bearing block 9. Sprocket hub 15. Floating oil-seal
3. First-stage drive gear 10. Drive wheel nut 16. Oil-seal protecting cover
4. First-stage driven gear 11. Bearing 17. Enclosure
5. Second-stage drive gear 12. Cover 18. Guard plate
6. Second-stage driven gear 13. Floating oil-seal 19. Axle shaft
7. Hub
110
Control of power train system Traveling mechanism
1. Shift control The traveling gear mainly consists of track frame

Shift control system (7), drive wheel (4), idler (1), track roller (6),
carrier roller (2), track and track tensioner, so as
to realize the traveling motion of the bulldozer.
Traveling mechanism
1 2 3 4
1
7 6 8
1. Shift control lever

2. Shift lock lever
3. Speed shift valve
1. Idler 4. Drive wheel 7. Track
2. Steering and braking control frame
2. Carrier roller 5. Track
Steering and braking control system 3. Spring 6. Track roller
3
2
1
1. Brake pedal 3. Steering control 5. Brake

2. Brake lock lever lever valve
4. Steering Valve
111
Traveling mechanism 2. Idler

Play a role of guiding track link and track.
Model Number and order
Idler
CLGB320 7(D.D.D.S.D.D.S)
1. Track tensioner
The function of the tensioner is to ensure that the
track has sufficient tension degree to reduce the
jounce of the track during traveling and the falling
1
off during winding.
Track tensioner
2
1 2 3 4 5 6 7
4
5
9 10 11 12 13 14 15
19 1. Idler
2. Shaft sleeve
18 3. Shaft
4. Guide plate
17
5. Floating oil-seal
16 6. Guide holder
3. Track roller
1. Connecting rod 8. Cover 15. Rear guide
2. Piston 9. Cylinder 16. Oil nipple
3. Front guide holder 10. Seal ring 17. Lubricator
4. Large spring 11. Piston ring 18. Oil cup
5. Small spring 12. Front cover 19. Oil plug
6. Sleeve 13. Pin
7. Nut 14. Bolt
112
Support the weight of bulldozer to prevent lateral 4. Carrier roller

derailment of track. The track roller can have
Support the upper track to prevent the track from
one-sided and two-sided structures. This figure
sagging too much, reduce the jounce of the track
shows the structure of the two-sided track roller.
during traveling and prevent the lateral slide of
Except for the difference in shape of the track
the track.
roller hub (1), other structures of the single-sided
roller are the same as those of the double-sided Carrier roller
roller.
Track roller 1 2 3 4
8 7
1
1. Bracket 4. Carrier 7. Floating oil-seal
4 roller holder
2. Shaft
3. Floating oil- 5. Cover 8. Floating oil-seal
seal 6. Nut holder
2
5. Track
5
The function of the track is to support the weight
3
of the bulldozer, ensure the adhesion property of
the bulldozer to make it have sufficient driving
force.
1. Track roller hub

2. Bush
3. Outer cover
4. Floating oil-seal
5. Shaft
113
Track assembly of bulldozer
1 2 3 4 5
7 6
8 9 10
1. Dust ring 5. Track link 9. Track bolt

2. Fixed pin 6. Main bush 10. Track nut
3. Seal ring 7. Shaft sleeve
4. Kingpin 8. Track shoe
114
3. Equalizer bar
Connect frame and the traveling system to play a role of buffering, and at the same time ensure that the
track frame can swing up and down relatively in case of uneven ground.
Equalizer bar
44
A-A Section
33
11
1. Equalizer bar
2. Base plate
3. Bearing
4. Shaft
115
Hydraulic system
The hydraulic system consists of two parts: working device hydraulic system and steering gear hydraulic
system.
1. Working device hydraulic system
Hydraulic schematic diagram
1. Solenoid valve 6. Ripper tilt cylinder 11. Pilot oil source block
2. Quick drop valve 7. Multiple unit valve 12. Energy accumulator
3. Blade lift cylinder 8. Return oil filter 13. Blade pilot valve
4. Blade tilt cylinder 9. Working pump 14. Ripper pilot valve
5. Ripper lift cylinder 10. Hydraulic oil tank
116
2. Shifting and steering hydraulic system

Schematic diagram of shifting and steering hydraulic system
117
15. Rear axle 23. Direction valve 31. Transmission 23B.Brake valve CL. Pressure test point of
housing 24. Safety valve lubrication 39. Steering clutch left steering clutch
16. Primary filter 25. Hydraulic torque 32. Lubrication valve 40. Brake booster CR. Pressure test point of
17. Variable converter 33. Brake lubrication A.Shiftpressuretestpoint right steering clutch
speed pump 26. Control valve 34. Steering pump BL. Pressure test point of
B. Pressure test point at
18. Shifting 27. Oil cooler 35. Steering inlet of the hydraulic left brake
secondary 28. Transfer case secondary filter torque converter BR. Pressure test point of
filter lubrication 36. Steering pressure right brake
19. Control valve C. Pressure test point at
29. Hydraulic torque regulating valve outlet of the hydraulic
20. Quick return converter 37. Steering brake torque converter
valve 30. Oil return pump valve
21. Relief valve 38. 23A Steering
22. Speed valve valve
118
Schematic diagram of shifting and steering hydraulic system

119
Working device
The working device mainly refers to the bulldozer blade and ripper to complete various operations of the
bulldozer.
CLGB320 bulldozer blade can be classified into straight tilt blade, angle blade, U-blade and other forms.
The straight tilt blade is taken as an example as below for description. The front plate of the bulldozer
blade (1) made of high-strength tensile steel has sufficient toughness and can withstand difficult working
strength. The push rod is of a box-shaped structure with high bending strength and stable compression
resistance, with its front part being installed on the bulldozer blade and rear part being fixed on the frame
by trunnions. The vertical motion of the straight tilt blade is accomplished by the lift cylinder of bulldozer.
The cutting angle of the blade can be changed by changing the length of the adjusting screw (7). The tilt
cylinder (6) can enable the blade to tilt left and right in a direction perpendicular to the ground. The blade
(2) can be turned over for reuse after being used for a period of time.
Max. lifting height of bulldozer blade: 1350 mm
Max. descending distance: 560 mm
Tilting range: 1000 mm
1
8
7
9
2
3
1. Cutting tool 4. Push rod 7. Tilt cylinder

2. Blade 5. Trunnion 8. Horizontal brace
3. Tool angle 6. Diagonal brace 9. Arm
120
Ripper
The ripper can be used in combination with straight tilt blades and angle blades, and is a four-bar
mechanism installed at the back of the frame. The bracket (1), the connecting rod (14), the connecting
frame (4) and the beam (44) are hinged, and the four hinge positions are the four points of a
parallelogram. Therefore, no matter how the ripper cylinder acts, the tooth tip can ensure the best cutting
angle when cutting soil.
The beam (11) is provided with two groups of holes so as to obtain two installation locations. The tooth
tips (6) can be installed by flipping over 180 degrees after being used for a period of time, to prolong the
service life.
Ripper
14
15 14
13
1
12
4
11
7
6
10
3
5
9
1. Pin 6. Tooth tip 11. Cross beam

2. Bracket 7. Guard plate 12. Pin
3. Pin 8. Tooth 13. Pin
4. Connecting frame 9. Pin 14. Tilt cylinder (variable) Connecting rod
5. Pin 10. Pin (fixed)
15. Lift cylinder
121
CLGB320C Oil, coolant and lubricant classification and usage volumn
Oil, coolant and lubricant classification and usage volumn
Oil Specifications
Oil, coolant and lubricant classification and usage volumn

Ambient temperature ( ℃ ) and rated oil
Location
-30 -20 -10 0 5 10 15 20 25 30 35 40 45 consumption (L)
-10 ～ -30# light diesel oil

Engine fuel
620
tank
0# diesel oil
S A E 1 0 W - 30
Engine oil pan 47
*SAE15W-40
Torque
SAE10W-30
converter
Transmission 185
Rear axle
*S A E 15 W-40
housing
Hydraulic oil
HM-46W 230
tank
SAE10W-30
Final drive
55 (each side)
case
*SAE15W-40
Track roller 0.39-0.45

Carrier roller SAE85W-140 0.63-0.72
Idler 0.39-0.45
Other
lubrication 2# and 3# lithium base grease Appropriate
locations
Engine
-30°C antifreeze 121
coolant
122
Oil, coolant and lubricant classification and usage volumn CLGB320C
1. The fuel used must conform to the regulations of national standard GB17691-2005.
2. The oil marked with "*" is a substitute for the oil in the column. If there is no oil in the previous column, it can be
replaced with oil marked with *.
3. Except for the lubricating oil in the engine oil pan, the other lubricating oil numbers are all CD grade, which can be
replaced by higher grade oils.
4. The number of lubricating oil in the engine oil pan is CH-4 grade.
5. When the ambient temperature is below -30°C, the oil in the engine oil pan is recommended to be replaced with
SAE5W-20.
6. During oiling, the oil can be filled only when the filter screen is pulled out from the oil filler first and then put back after
being cleaned with clean diesel oil. The oil should be the oil that is fully precipitated.
7. The quantity of oil and grease to be added should meet the requirements and should not be too large or too small.
8. The tools for filling oil and water must be clean and stored in tightly covered boxes or cabinets after use.
9. The machine has been filled with -30°C antifreeze when delivery. When the ambient temperature is -30°C to -40°C,
replace it with -40°C antifreeze. When the ambient temperature is below -40°C, drain the antifreeze or move the
machine to a room where the ambient temperature is above -40°C.
10. It is advisable to preheat the oil to a temperature of 30-40 °Cwhen draining oil. SAE oil is an international oil number.
123
August 8, 2018 INDEX
CLGB320C
INDEX
A F
Application and Specification ..........................30 Felling and Stump-Pulling Operations ............ 57

Applications .....................................................30 Final drive ..................................................... 108
Assembly ........................................................92 Fire &Explosion Prevention ............................ 19
Attachment Cautions .......................................21 Fire Extinguishers and First-aid Kit ................. 20
Fuel system .................................................... 95
B
G
Blade Lock Button ...........................................41
Brake Lock Lever ............................................41 General Hazard Information ........................... 14
Brake Operation of the Machin .......................52 General Operation .......................................... 54
Bulldozing .......................................................58 General Torque Specifications ....................... 90
Burn Prevention ..............................................18 Grading Operation .......................................... 57
C H
Cautions about Machine Maintenance ............27 Hard Soil and Frozen Soil Digging and Ditching
Cautions about Machine Operation ................21 Operations ...................................................... 57
Check Before Starting the Engine ...................46 Hauling of Machine ......................................... 64
Control Devices (Hydro-mechanical Drive) .....39 Horn Button .................................................... 43
Control of power train system .......................110 Hydraulic system .......................................... 115
Cooling system ...............................................98 Hydraulic torque converter ........................... 101
Crushing and Cutting Prevention ....................18
I
D
Important Maintenance Procedures ............... 91
Daily Inspection ...............................................91 Installation of Oil Seal ..................................... 93
Decelerator Pedal ...........................................41 Intake and exhaust system ............................. 94
Door Lock ........................................................45
Downhill Operation ..........................................53
L
E Latch ............................................................... 46
Leveling .......................................................... 59
Electrical Storm Injury Prevention ...................21 Lights .............................................................. 45
Engine .............................................................94 Lubrication system .......................................... 97
Engine Starting ...............................................46
Engine Starting (Hydro-mechanical Drive) ......48
Engine Stopped ..............................................50
M
Machine Operation ......................................... 53

124
INDEX August 8, 2018
CLGB320C
Main Components .............................................3 Seat Belt ......................................................... 44

Main drive .....................................................104 Service Brake Pedal ....................................... 40
Main performance parameters of engine ........94 Shift Control Lever .......................................... 40
Main Specifications .........................................31 Side Bulldozing ............................................... 59
Maintenance Interval Schedule .......................68 Snow Removal Operation ............................... 56
Maintenance Manual .......................................66 Start Switch .................................................... 36
Start the Engine .............................................. 50
Steering brake .............................................. 107
O Steering clutch .............................................. 106
Steering Control Lever .................................... 40
Oil Specifications ..........................................121 Steering Operation of the Machine ................. 52
Operation Cautions .........................................21 Storage ........................................................... 62
Operation during Cold Weather ......................58 Structure and Principle of Bulldozer ............... 94
Operation in Desert .........................................55
Operation in the Desert ...................................57
Operation in Water ..........................................54
T
Operation Information .....................................50
Operation Manual ...........................................35 Throttle Control Lever ..................................... 40
Operation Techniques .....................................50 Transmission ................................................ 102
Operator Station ..............................................21 Transportation Information ............................. 63
Other Devices .................................................43 Traveling mechanism ................................... 110
Traveling Operation of the Machine (Hydro-
mechanical Drive) ........................................... 51
P Type and Serial Number of the Machine and
Parts ................................................................. 4
Parking ............................................................61
Power take-off device .....................................98
Precautions for Removal and Installation .......91
U
Preface ..............................................................1
Universal joint ............................................... 102
R
Radiator assembly ..........................................99

Rearview Mirrors .............................................45
Removal ..........................................................91
Removal and installation of bearing ................92
Ripper Lock Button .........................................42
Run-in .............................................................66
Running of Engine ..........................................50
Safety Decals and Decal Locations ..................5

Safety Information .............................................5
Safety Signs ......................................................5
Safety Symbol ...................................................5
Seat .................................................................43

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201808000

Preface Transportation Information .............................. 63

Safety Information Maintenance Manual

General Hazard Information .............................14 General Torque Specifications ........................ 90

Crushing and Cutting Prevention .....................18 Important Maintenance Procedures ................ 91

Burn Prevention ...............................................18 Precautions for Removal and Installation ........ 91

Operator Station ...............................................21 INDEX

Cautions about Machine Operation .................21

Cautions about Machine Maintenance .............27

Application and Specification

Main Specifications ..........................................31

Operator Controls and Instrument Panels .......35

Engine Starting ................................................46

Operation Techniques ......................................50

The safety section lists basic safety precautions.

Use the service hour meter to determine

Certified Engine Maintenance

Correct maintenance and repair methods are

1. Blade 8. Seat 15. Center drive

Type and Serial Number of the Machine and Parts

Manufacturer Name Guangxi Liugong Machinery Co., Ltd.

Type of the Machine (PIN)

Serial Number of the Machine

Serial Number of Engine

Serial Number of Transmission

Serial Number of Cab

Safety Information "Caution" is also used to indicate safety

● Caution: this word denotes potential danger,

2.DECAL 12.CAUTION DECAL 22.WARNING DECAL

11. DANGER DECAL

12. CAUTION DECAL

13. CAUTION DECAL

22. WARNING DECAL

24. SINGLE TOOTH RIPPER CONTROL

25. STRAIGHT CONTROL DECAL

28. WARNING DECAL

29. NOTICE DECAL

General Hazard Information

Be familiar with all safety cautions, failure to

Wear relevant personal protective equipment

Do not operate the machine if you feel sick,

Using goggles, safety glasses or full face mask

pressure liquids, when maintaining storage

batteries, by flying scraps when the engine is in

operation or you are using tools. When you

remove springs or resilient parts, add acid/

electrolyte to batteries, you should wear a full

face protective mask. When carrying out welding

Pay attention when opening fluid compartments

When working under high noise conditions, wear

Report all required repairs in time.

Compressed air can cause personal injury. When

Avoid injury from high-pressure oil. When

Breathing asbestos dust can be hazardous to

Crushing and Cutting If the machine must be repaired with engine

Some parts of the machine become hot during

Keep hands and objects away from moving fan

Hot oil and components can cause personal

Fire & Explosion Prevention