82 SERIES

POWER TAKE-OFF
PARTS LIST AND SERVICE MANUAL
FOR UNITS BUILT PRIOR TO NOVEMBER 2017

Muncie Power Products, Inc.

 82 SERIES PTO
EXPLODED VIEW
Torque to Torque to 10 ft.lbs.
16 ft.lbs. (use 242 Loctite)
Torque to
18 ft.lbs.
Torque to 18 ft.lbs. Torque to 45 ft.lbs.
(use 242 Loctite) (use 242 Loctite)

Torque to
45 ft.lbs.

Torque to 18 ft.lbs.
(use 242 Loctite)
1,3 Assembly Torque to
2,4 Assembly 35 ft.lbs.

“I” HYD “E” HYD “D”, “P” & “Z” HYD

FLANGE FLANGE FLANGE
Torque to
MODEL NUMBER CONSTRUCTION 18 ft.lbs.

82 8S — U68 05 — L 1 C X
Special Features
PTO Type X — None
P — Pressure Lubrication
8-Bolt 82 Series — 82 G — Greaseable Shaft Option (EG,PG,ZG)
Mountings Output Types
SAE 8-Bolt Std. Mtg. — 8S A — SAE “D” 1¼" 14 Spl (Special Order)
SAE 8-Bolt Std. Mtg., Metric Stud Kit — 8B C — 1410 Companion Flange
SAE 8-Bolt Std. Mtg., (Roller Bearings) — 8R D — SAE “B”
E — SAE “C”
G — Metric (Special Order)
I — DIN 5462 (B8 x 32 x 36)
Transmission 82 Gear Data P — SAE “BB” (Same as DW/1"-15spl.)
Fuller 10.1 P 21.5° PA Spur -F11 U — SAE “C” (Double output flanges)(Spl Order)
Fuller 6 or 6/8 P 20° Spur -F68 2 — DIN Companion Flange
Mack 6.48 P 17° 30' Spur -M65 Z — SAE “C” Shaft, SAE “B” Flange
7 P 17.5° 28° 4' 23" LH Assy. Arrangements
Spicer -S70
1 2 3 4
Universal 5 or 5/7 P 20° Spur -U57 Shifter Types
Universal 6 P 25° Spur -U62 B — Air Shift (Special Order)
Universal 6 or 6/8 P 20° Spur -U68 D — Double Act. Manual Air (Dual)
G — Air Shift (Special Order)
Speed Ratios L — Lever
05 — .47:1 09 — .93:1 12 — 1.15:1 15 — 1.50:1 M — Constant Mesh
06 — .60:1 10 — 1.00:1 13 — 1.33:1 19 — 1.89:1 P — Double Act. (“D” less kit)
Q — Double Act. Manual Air (Single)
08 — .75:1
U — Double Act. Air (“Q” less act. kit)
V — Double Acting Electric/Air

2 MUNCIE POWER PRODUCTS, INC.

 PARTS LIST AND DESCRIPTION
ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION
1 6 19T31577 Socket Head Capscrew (Hyd 21 2 13T31494 Gasket
6 19T35386 Only) Socket Head Capscr. 22 1 15T34719 Open Bearing Cap (C, 2, X)
2 4 10T34715 (“A”,“I” Hyd) Race 14T36565 “A” Hyd Flg (SAE “D”)(Spl Order)
3 2 10T27068 Thrust Bearing 14T34693 “D”,“P”&“Z” Hyd Flange (SAE “B”)
4 1 28T21513 Lockwire 14T42754 “E”,”G”,“U” Hyd Flange (SAE “C”)
5 1 (See Below) Input Gear 14T36834 “I” Hyd Flange (DIN 5462)
23 1 11T64141 Shaft Seal
6 1 (See Below) Output Gear
24 12 19T34717 Hex Head Cap Screw
7 2 10T29491 RollerBearing (Only 6 needed for hyd assy’s)
8 2 12T35622 O-Ring 25 1 14T31499 Flange (“C”)
9 1 07T35667 Idler Shaft 14T37498 Flange (“2”)
10 1 19T32326 Capscrew 26 1 21T20092 Flat Washer (C, 2, X)
11 1 28T32756 Yoke 28 1 19T38266 Hex Head Capscrew
12 1 26T26112 Roll Pin 29 1 28T22019 Poppet Retainer Cap
13 1 01T34689 Housing (828S) 30 1 27T22021 Spring (not used in air shift)
14 2 11T36865 Shift Rod Seal 31 1 28T20486 Poppet Ball (not used in air shift)
15 1 24T26980 Snap Ring 32 2 13M35151 .010 8-Bolt Gasket
16 1 06T34722 Std. Output Shaft (1½ Spl) “A” 1 13M35152 .020 8-Bolt Gasket
06T36494 Hydraulic Shaft (Spl Order) “D” 33 1 25T32143 Plug
06T34691 Hydraulic Shaft 34 1 15T31492 Closed Bearing Cap
06T42024 “E” & “Z” Hydraulic Shaft 15T39321 Cover “EG” (See Page 4)
06T37653 “G” Hydraulic Shaft (Spl Order) 35 1 28T34746 Eyebolt
06T38211 “I” Hydraulic Shaft (B8x32x36) 36 1 22T21723 Nut
06T17327 “P” Hydraulic Shaft 37 1 13T34022 Gasket
06T35327 “U” Hydraulic Shaft 38 1 16T33999 Cover, Inspection
06T39307 “PG” Hyd Shaft (See Page 4) 39 4 19T34028 Hex Head Cap Screw
06T39308 “EG, ZG” Hyd Shaft (See Page 4) N.S. 1 82-GSK Gasket & Seal Kit
Items 8(2), 14(2), 19(2), 21(2),
17 1 17T36454 Shift Rod
23(1), 32(3), 37(1), 25T34624(2)
18 1 30T38110 Indicator Switch - Black
N.S. 1 82-RBK Rebuild Kit
19 2 12T36526 O-Ring
N.S. 1 82-RBKR Rebuild Kit (Roller Bearing)
20 2 10T35775 Ball Bearing
N.S. 1 18M18820 Constant Mesh Sleeve (See Page 5)
10T40301 Roller Bearing (828R) Input Shaft Kit
N.S. - 07TK4609
Includes Items 2, 3, 7, 8, 9, 12

PTO ITEM 5 ITEM 6 PTO ITEM 5 ITEM 6

MODEL INPUT GEAR (TEETH) OUTPUT GEAR (TEETH) MODEL INPUT GEAR (TEETH) OUTPUT GEAR (TEETH)
F1119 03T35670 (61) 02T35671 (32) U5713 03T35158 (28/32) 02T32764 (24)
F6819 03T36562 (36) 02T35615 (19) U6205 03T34698 (34/18) 02T34467 (38)
M6508 03T39283 (37/24) 02T34694 (32) U6206 03T35313 (34/21) 02T35314 (35T)
M6510 03T34706 (37/28) 02T34695 (28) 03T34699 (34/24) 02T34694 (32)
U6208
M6513 03T34707 (37/32) 02T32764 (24) 03T34700 (34/28) 02T34695 (28)
U6210
M6519 03T35616 (39) 02T35617 (21) 03T35921 (34/30) 02T35922 (26)
U6212
S7010 03T34713 (35/28) 02T34695 (28)
U6805 03T34701 (34/18) 02T34467 (38)
S7013 03T34714 (35/32) 02T32764 (24)
U6808 03T34702 (34/24) 02T34694 (32)
U6809 03T37358 (34/27) 02T37359 (29)
U6810 03T39281 (34/28) 02T34695 (28)
U6812 03T37356 (34/30) 02T35922 (26)
U6813 03T39282 (34/32) 02T32764 (24)
U6815 03T37354 (35/33) 02T37355 (22)
U6819 03T35614 (36) 02T35615 (19)

ASSEMBLY ARRANGEMENTS
1 2 3 4

MUNCIE POWER PRODUCTS, INC. 3

 MOUNTING DIMENSIONS
MODEL A B C D E F G H 16TK3896
828S 3.00 6.81 0.834 5.58 3.68 5.06 7.70 2.00 1 - 28T36461
2 - 19T31664
(mm) (76.2) (173.0) (21.2) (142.7) (93.5) (128.5) (195.6) (50.8)
1 - 13T35597
828D 1.21 5.02 1.650 5.69 4.25 5.77 5.69 1.18
(mm) (30.7) (127.5) (41.9) (144.5) (107.9) (146.6) (144.5) (30.0)
POSITIVE SHIFT INDICATOR LIGHT SWITCH LOCATION “C”= 1410 Series SHIFT RAIL PROTECTOR
ø2.75 (70.0) Pilot (Female)
ø3.75 (95.1) Pilot B.C.
“C” = .44 (11.1) 4 Plcs.
“2”= DIN Comp. Flange
ø2.24 (57.0) Pilot (Male) “2” = .32 (8.0) 6 Plcs.
ø3.31(84.0) Pilot B.C.

COMPANION FLANGE OUTPUT

82 SERIES GREASEABLE OUTPUT SHAFT OPTION

ITEM QTY PART NO. DESCRIPTION
09 1 43T37236 Zerk
10 2 10T35775 Output Bearing
11 4 19T33134 Hexhead Cap Screw
12 1 06T39308 Output Shaft
(EG, ZG Option Code)
06T39307 Output Shaft - PG
14 2 13T31494 Gasket
18 1 14T31574 Hyd. Flange - E
14T34093 Hyd. Flange - P or Z
19 6 19T31577 Sockethead
Cap Screw
20 2 11T64141 Output Shaft Seal
27 1 25T35936 Cap Plug
28 1 15T39321 Cover
30 1 15T34323 Closed Bearing Cap
31 6 19M84478 Cap Screw

TORQUE TO
18 FT.LBS.

4 MUNCIE POWER PRODUCTS, INC.

 82 SERIES ASSEMBLY ARRANGEMENTS
Relative locations of the shift rail and indicator switch compared to the output shaft &
gear (C) and input gear (D) for the various 82 Series arrangements. Position the shift rail
in the housing so that the position of (A) and (B) notches on the rail are in the position
shown for the appropriate assembly required.

1 Ass’y 2 Ass’y 3 Ass’y 4 Ass’y

CONSTANT MESH 19 RATIO ASSEMBLY

The 19 ratio requires the shift rail capscrew to be
installed from the backside of the fork.

1 Ass’y 3 Ass’y

2 Ass’y 4 Ass’y

82 SERIES SHIFT FORK ASSEMBLY

05-, 08-, 10-, 13-Ratio
The assembly of the 19-ratio 82 Series PTO is unique
because of the way this unit engages. The output
gear engages directly with the input gear rather than
with a cluster gear as on other 82 Series units.
Capscrew installed
To assemble a 19-ratio unit, the shift fork is flipped 180 on opposite side
degrees and moved to the opposite side of the housing. of fork
The shift fork capscrew is installed by reaching through
the output shaft/bearing hole. The output shaft has been 19-Ratio
modified to include four snap ring grooves. A snap ring is
installed to serve as a gear stop.
The drawings show a comparison of the standard and
19-ratio units. The 1 and 4 assemblies are illustrated here.

MUNCIE POWER PRODUCTS, INC. 5

 HYDRAULIC ASSEMBLIES
“A” Hydraulic Assembly “D”,“P”, & “Z” Hydraulic Assembly
Output A B
D 1.70 .875–13T
P 2.12 1.0–15T
Z 2.11 1.25–14T

L or Q Shift Only

“E” Hydraulic Assembly “I” Hydraulic Assembly

Mount Air/Shift
Opp. Shaft on “E” Only

AIR SHIFT CYLINDERS

47TA3978 DOUBLE ACTING / ITEM QTY PART NUMBER DESCRIPTION
SINGLE CYLINDER (“Q”, “B”, “G”, & “U” OPTION) 1 1 12T35611 O-Ring
(Includes Shift Rail Protector 16TK3896) 2 1 13T35597 Gasket
(Cylinder mounts to same side as output shaft, except “A” or “E” output) 3 1 28TA3862 Piston Assembly**
4 1 12T35621 O-Ring
6 1 28T35599 Housing
7 1 18T36818 Spacer
8 1 24T35623 Snap Ring
9 1 12T35622 O-Ring
10 1 28T35689 End Cap
11 2 19T34494 Cap Screw*
12 2 25T34029 Cap Plug
14 2 19T35624 Cap Screw*
* Torque capscrews to 9 ft.lbs.
** Torque to 20 ft.lb. when installing on PTO Shifter Shaft.

47TK3899 DOUBLE ACTING /DUAL ITEM QTY PART NUMBER DESCRIPTION

CYLINDERS (“D”, “V”, & “P” OPTION) 1 4 19T36476 Cap Screw (3¾)*
(Kit includes two cylinders. 2 4 19T36474 Cap Screw (3⅛)*
One cylinder mounts to 3 2 25T34029 Cap Plug
each side of the PTO) 4 2 28T36460 End Cap Cover
5 2 28T36475 Cylinder Body
6 2 49T35204 Piston
7 4 28T65140 U-Cup Seal
8 2 28T36458 Nose Cap Cover
9 6 12T36456 O-Ring

* Torque cap screws to 9 ft.lbs.

6 MUNCIE POWER PRODUCTS, INC.

 82 SERIES DOUBLE ACTING AIR SHIFT SYSTEM (OPTIONS “D” & “Q”)
Installation Kit: 48M61261-A (12V Light)
Conversion Kit Number – Lever to Double Acting Air (12 V only listed) 16MK3253-A (Includes 47TK3899 Air Cylinder)

OPTION “D” DIAGRAM ITEM QTY PART NUMBER DESCRIPTION

Connect Directly to Air Tank. 1 1 44MB2164 Nipple
Truck Air Do Not Use Hose or Tubing.
Supply Tank 2 1 31M15759 Pressure Protect. Valve
3 1 44MB6844 Tube Fitting
4 1 45M44430 Air Tubing - 30'
5 2 44MB6942 Tube Fitting (Elbow)
Positive Indicator Switch 6 1 44MB6842 Tube Fitting
Shipped with PTO
7 1 35T37955 Air Valve
8 1 32M12001 12 V Light
32M24001 24 V Light
Battery 9 1 33T36299 Fuse Holder
10 3 34M18002 Butt Splice
18 GA. 11 1 37T42512 Electric Wire
WIRE 12 1 34T38163 Booted Connector
13 1 36T38049 Dash Bracket
14 1 36T38016 Face Plate
N.S. 1 36MK1007 Cap Screw Bolt Kit

OPTION “Q” DIAGRAM Note: For B, D, G, Q & V Options

When installing Air Shift System, remove Poppet Ball (31) and
Connect Directly to Air Tank.
Truck Air Do Not Use Hose or Tubing. Spring (30) shown on page 3. Reseal Poppet Retainer Cap (29)
Supply Tank before reinstalling, using Loctite 242 or equivalent.

82 Series Double Acting Air Conversion Kit:

Positive Indicator Switch Shift Option “B” Activation Kit
Shipped with PTO Lever to “Q”
48T38574 Using Double Acting Air
Battery
47TA3978 Cylinder (Single) 16MK3252A

18 GA.
WIRE

3
5
4

Instructions For Push/Pull 1

Manual Air Valve 6 7 2

1. Remove the button cover (5) Knob Kit (parts 3,4 & 5) - 28TK4958
from the end of th air valve.
2. Using 3 ⁄32" allen wrench remove screw (4) from knob. Hold red knob (3) to loosen screw.
3. Pull the red knob (3) from the valve stem.
4. Unscrew the hex nut (2) from the valve (1).
5. Install the valve (1) through the bracket (6) and face plate (7) using hex nut (2)
to hold in place.
6. Place knob (3) over the valve stem, aligning the pin in the groove of the knob (3).
7. Insert screw (4) and tighten with 3⁄32" allen wrench.
8. Push the button cover (5) onto the knob (3).

MUNCIE POWER PRODUCTS, INC. 7

 82 SERIES DOUBLE ACTING ELECTRIC/AIR SHIFT SYSTEM (OPTION “V”)
Installation Kit: 48T37421-A (12 V Light)
Conversion Kit Number – Lever to Double Acting Electric/Air (12 V only listed) 16TK3952-A (Includes 47TK3899 Air Cylinder)
Connect Directly to Air Tank.
Truck Air Do Not Use Hose or Tubing. ITEM QTY PART NUMBER DESCRIPTION
Supply Tank 1 1 44MB2164 Nipple
2 1 31M15759 Pressure Protect. Valve
3 1 44MB6844 Tube Fitting
Torque Mounting 4 1 44MB6842 Tube Fitting
Bolts to 10 ft.lbs. 5 4 44MB6942 Tube Fitting (Elbow)
Battery 6 1 36MA1005 Dash Bracket
7 1 30T35687 Switch & Light Ass’y
Positive Indicator 8 1 36M01007 Face Plate
Switch Shipped 9 1 35T41078 Solenoid Valve
with PTO 10 1 33T36299 Fuse Assembly
11 1 34M18009 Ring Terminal
‡ Green Light to turn ON 12 12 37M18000 Electric Wire - 12'
when PTO is engaged. 13 1 45M44430 Air Tubing - 30' (9.14M)
14 3 34M18250 Female Spade Connector
OPTION “G” 15 2 44M30137 Breather
82 Series Double Acting 16 3 34T36362 End Crimp
Ground Electric/Air Activation Kit 17 1 34T38163 Booted Connector
to Frame 48T37421-A Using N.S. 1 36MK1007 Bolt Kit
47TA3978 Cylinder (Single) N.S. 1 34T41079S Wire Harness

MOUNTING DASH LIGHT KIT 36MK1210-A

KITS ITEM QTY PART NUMBER DESCRIPTION
1 1 32M12001 Indicator Light
2 1 33T36299 Fuse Holder
3 1 36M16818 Dash Face Plate
4 1 34T38163 Booted Connector

8-BOLT MOUNTING KIT 20MK8815 (828S)

ITEM QTY PART NUMBER DESCRIPTION
1 8 20M44213 Stud
2 8 21ML4375 Lock Washer
3 8 22MX4420 Hex Nut

8-BOLT MOUNTING KIT 20MKM802 (828B)

ITEM QTY PART NUMBER DESCRIPTION
1 8 20M47055 Stud, Metric
2 8 21ML4375 Lock Washer
3 8 22MX4420 Hex Nut

PRESSURE LUBE KIT 43MK3474

ITEM QTY PART NUMBER DESCRIPTION
1 1 43T42006 Reducer Fitting
2 1 43T42012 Orifice Elbow
3 1 45T42015 Hose
Item 1 replaces a Hex Head Capscrew (Item 24, Pg 2) on high side of PTO as installed
43MK3474-U (for “U” Output Option)
1 1 43M02203 Orifice Fitting
2 1 45M4R536 Hose
N.S. 1 43MBMP64 Adapter
N.S. 1 44MB0942 Adapter

201 East Jackson Street, Muncie, Indiana 47305

800-367-7867 • Fax: 765-284-6991 • [email protected]
Specifications are subject to change without notice. Visit www.munciepower.com
A Member of the Interpump Group for warranties and literature. All rights reserved. © Muncie Power Products, Inc. (2008)

SP83-03 (Rev. 03-22)