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Powercommand Gtec Transfer Switch: Powercommand 40-02 Control Open Transition 40 A - 2000 A

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0% found this document useful (0 votes)
56 views8 pages

Powercommand Gtec Transfer Switch: Powercommand 40-02 Control Open Transition 40 A - 2000 A

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PowerCommand® GTEC

Transfer Switch
PowerCommand® 40-02 Control
Open Transition
40 A - 2000 A

Description
GTEC transfer switches combine reliability and flexibility in a small, economic package for transferring loads
between a utility and a generator set, or between two generators.
The microprocessor control monitors utility and emergency Standby generator power. When utility power fails or is
unsatisfactory, the control starts the generator, then transfers the load from the utility to the generator. When
stable utility power returns, the switch automatically transfers the load back to the utility.
For genset-to-genset applications, the generator set that is connected to the utility side of the control is the lead
genset. If the lead generator set goes down or is taken offline, the transfer switch starts the second generator set
and transfers the load.
The fully integrated controller is designed for practical functionality, with LED indicators and digital pushbuttons for
ease of operator use
Positive interlocking – Mechanical and electrical
Features interlocking prevent source-to-source connection through
PowerCommand® 40-02 control – A sophisticated, fully the power or control wiring.
featured microprocessor-based control with LCD digital Main contacts – Silver alloy contacts with multi-leaf arc
display and tactile-feel soft-switches for easy operation chutes are rated for 100% load interruption. They require
and screen navigation. Please see the PowerCommand® no routine contact maintenance and provide 100%
40-02 control specification sheet S-6561 for the full Continuous current ratings.
description, benefits and features.
Ease of service and access – Single-plug harness
Programmed transition – Open transition timing can be connection and compatible terminal markings simplify
adjusted to completely disconnect the load from both servicing. Access space is ample. Door-mounted controls
sources for a programmed time period. Recommended are field-programmable; no special tools are required.
for inductive loads to prevent nuisance tripping.
Complete product line – Cummins is a single source
Advanced transfer switch mechanism – True transfer supplier with a wide range of equipment, accessories and
switch mechanism with break-before-make action. services to suit virtually any backup power application.
Manual operation – Standard removable handle can be Warranty and service - Products are backed by a
used to manually operate the switch after the power comprehensive warranty and a worldwide network of
source has been completely disconnected. distributors with factory-trained service technicians.
Multi-voltage rating – The multiple selectable voltage
setting is adjustable. So GTEC can be applied to
voltages from 110 V to 277 V without external
transformers.

S-6558 (Issued: 05/2021) cummins.com


Transfer switch mechanism

• A powerful, economical AC solenoid operates GTEC transfer


switches.
• Independent break-before-make action is used for 2-pole, 3-pole
and 4-pole switches. On 4-pole/switched neutral switches, this action
prevents the objectionable ground currents and nuisance ground
fault tripping that can result from overlapping designs.
• A mechanical interlock prevents simultaneous closing of normal and
emergency contacts.
• Electrical interlocks prevent simultaneous closing signals to normal
and emergency contacts and interconnection of normal and
emergency sources through the control wiring.
• High-pressure silver alloy contacts resist burning and pitting.
Separate arcing surfaces further protect the main contacts. Contacts
are mechanically held in both normal and emergency positions for
reliable, quiet operation.
• Contact wear is reduced by multiple leaf arc chutes that cool and
quench the arcs. Barriers separate the phases to prevent interphase
flashover. Protective covers for lugs are available.

Specifications
Voltage rating
Up to 480 V AC, 50 or 60 Hz.
Multiple leaf arc chutes provide dependable arc
Arc interruption
interruption.

A full current-rated neutral bar is standard on enclosed 3-


Neutral bar
pole transfer switches.

Two isolated contacts (one for each source) indicating


switch position are provided for customer use. Contacts
are normally open, and close to indicate connection to the
Auxiliary contacts
source. Wired to terminal block for easy access. Rated at
5 amps Continuous at 100 V AC or 2.5 amps Continuous
at 200 V AC.

Operating temperature -22 ˚F (-30 ˚C) to 140 ˚F (60 ˚C)

Storage temperature -40 ˚F (-40 ˚C) to 140 ˚F (60 ˚C)

Humidity Up to 95 % at 20 ˚C

Altitude Up to 6,561 ft (2,000 m) without derating

Voltage surge performance and testing in compliance


Surge withstand ratings with the requirements of IEEE C62.41 (Category B3) and
IEEE C62.45.

Will not exceed 100msec with normal voltage applied to


Total transfer time (source-to-source)
the actuator and without programmed transition enabled.

Transfer switches are equipped with a removable


Manual operation* operating handle which allows operation during servicing
to facilitate troubleshooting with sources of power

* See Operator Manual for further details.

S-6558 (Issued: 05/2021) cummins.com


Transition Modes
Open delayed transition – In this transition mode the time required for the transfer switch to transfer between sources is
adjustable so that the load-generated voltages decay to a safe level before connecting to an energized source.
Recommended by NEMA MG-1 to prevent nuisance tripping breakers and load damage. Adjustable 0.5 secs - 10
minutes, and default 0.5 seconds.
Open in-phase translation – Initiates open transition transfer when in-phase monitor senses both sources are in phase
(voltage, phase and frequency). Operates in a break-before-make sequence. Includes ability to enable programmed
transition as a backup. The module waits indefinitely for synchronization unless the ‘Return to programmed transition’
function is active in which case after 2 minutes it performs a programmed delayed transfer.

Accessories
Elevator signal relay (M032) – Provides relay output contacts for sending a load-disconnect warning signal to the
elevator control. Transfer/re-transfer delay time is selectable for 0, 1, 2, 3, 5, 30, 120 or 300 seconds.
Manual restore (S006) – Provides a key switch on the front door to allow the operator to control when the switch
transfers to the available normal source.

Electrical performance
The transfer switches listed below must be protected by circuit breakers or fuses. The following WCR ratings are available
when protecting the transfer switch with a circuit breaker or fuse. Short circuit ratings are stated in symmetrical RMS
ampere.

Fuse Protection

Amperage WCR rating


Frame (kA) Fuse size and type
(A)
26 RT16NT-00 63 A
A 40, 63
IEC NH Fuse type
26 RT16NT-00 125 A
B 100, 125
IEC NH Fuse type
160, 200, 38 RT16NT-2 250 A
C
225, 250 IEC NH Fuse type
50 RT16NT-3 500 A
D 350, 400, 500
IEC NH Fuse type
55 RT16NT-4 800 A
E 630, 800
IEC NH Fuse type
65 RT16NT-4 1250 A
F 1000, 1250
IEC NH Fuse type
120 KRP-C 3000 A
G 1600, 2000
Class L Fuse type
*All WCR values are at 480 V max with current limiting fuse

S-6558 (Issued: 05/2021) cummins.com


Amperage Max breaker rating Specified circuit breaker protection manufacturer,
Frame
(A) (A) model and type

Schneider: NSX160FTM, EZD100, NSD100F, NSD100K


A 40, 63 63 Siemens: 3VU, 3RV1, 3VT1 ABB: Isomax S1, S2X80,
Sim100

Schneider: NSX160FTM, NSD160K Siemens: 3VL,


B 100, 125 125
3VT1 ABB: Isomax S2, Isomax S3, S3X, Sim250

Schneider: NSX250NTM, NSD250K Siemens: 3VL,


C 160, 200, 225, 250 250
3VT2 ABB: Isomax S3, S4X, Sim250
Schneider: NSX630NTM, NSD630K Siemens:
D 350, 400, 500 500
3VL,3VT3 ABB: Isomax S4, S6X, Sim500
Schneider: MT08, MT10, NW08 Siemens: 3VL,
E 630, 800 800
3WT, 3VT4 ABB: Isomax S6, E1B, E1N, E1S
Schneider: MT12, NW16 Siemens: 3VL, 3WT,
F 1000, 1250 1250
3VT5 ABB: Isomax S7, E2B, E2L
Schneider: MT20, MT25, NW20, NW25 Siemens:
G 1600, 2000 2000
3WT ABB: E1N, E2N, E2S, E3S

Enclosure
The transfer switch and control are mounted in a key-operated locked enclosure. Enclosures meet IEC 60947- 6-1
standard. Standard enclosure is grey.

Dimensions - transfer switch in IP32 and 1P54 enclosures

Amperage Outline
Frame Height Width Depth Weight
(A) drawing
in mm in mm in mm lb kg
A 40, 63,
27 680 22.4 570 9.1 231 106 48 A065V089
B 100, 125
C 160, 200, 225, 250
37.4 950 25.6 650 9.1 231 139 63 A065V174
D 350, 400, 500
E 630, 800
54 1370 30 750 24.8 630 415 188 A065V183
F 1000, 1250
G 1600, 2000 81.3 2065 39.4 1000 45.4 1154 893 405 A065V102

Enclosure access for cable installation and maintenance


All frames allow for top, side, and bottom cable entry. NEC Requires Minimum 36" Front Access. Additional front
clearance is needed to remove the mechanism. Refer to the outline drawing.

S-6558 (Issued: 05/2021) cummins.com


Model naming structure
The model number is made up of code segments that designate various features or options

Poles
• 3 Poles (solid neutral)
• 4 Poles (switched neutral)

Current ratings
• 20, 40, 63, 100, 125, 160, 200, 225, 250, 350, 400, 500, 630, 800, 1000, 1250, 1600, 2000 A

Control type
• N = 12 VDC, Powered Line-to-Neutral Sensing Control
• Q = 24 VDC, Powered Line-to-Neutral Sensing Control

Frequency
• 50/60 Hz

Voltage code
• U = Multi-voltage 110/119 – 277/480 V
• Y = 220/380 V, 230/400 V, 240/416 V

Revision letter
Factory assigned (A through Z)

Specification number
Factory assigned (000 to 999)

Warranty
• 1 year comprehensive

Shipping
• Packing - export box

S-6558 (Issued: 05/2021) cummins.com


Part Number Model Number Description
(Amperage, Pole, Control type, Enclosure)
GTECA
A065W776 GT40040UN72 40A,4P,12V, IP32
A065W780 GT40040UN73 40A, 4P, 12V, L-L, IP54
A065Z132 GT30063UN72 63A, 3P, 12V, L-N, IP32
A066A012 GT30063UN73 63A, 3P, 12V, L-N, IP54
A066A016 GT40063UN72 63A, 4P, 12V, L-N, IP32
A066A017 GT40063UN73 63A, 4P, 12V, L-L, IP54
GTECB
A066A018 GT30100UN72 100A, 3P, 12V, L-N, IP32
A066A026 GT40100UN72 100A, 4P, 12V, L-N, IP32
A066A043 GT40100UN73 100A, 4P, 12V, L-N, IP54
A066A045 GT30125UN72 125A, 3P, 12V, L-N, IP32
A066A324 GT40125UN72 125A, 4P, 12V, L-N, IP32
A066A326 GT40125UN73 125A, 4P, 12V, L-N, IP54
GTECC
A066A327 GT30160UN72 160A, 3P, 12V, L-N, IP32
A066A331 GT40160UN72 160A, 4P, 12V, L-N, IP32
A066A334 GT40160UN73 160A, 4P, 12V, L-N, IP54
A066A341 GT30250UN72 250A, 3P, 12V, L-N, IP32
A066A489 GT30250UN73 250A, 3P, 12V, L-N, IP54
A066A491 GT40250UN72 250A, 4P, 12V, L-N, IP32
A066A577 GT40250UN73 250A, 4P, 12V, L-N, IP54
GTECD
A066A604 GT30350UN72 350A, 4P, 12V, L-N, IP32
A066A610 GT40350UN72 350A, 4P, 12V, L-N, IP32
A066A612 GT40350UN73 350A, 4P, 12V, L-N, IP54
A066A613 GT30400UN72 400A, 3P, 12V, L-N, IP32
A066A614 GT30400UN73 400A, 3P, 12V, L-N, IP54
A066A616 GT40400UN72 400A, 4P, 12V, L-N, IP32
A066A624 GT40400UN73 400A, 4P, 12V, L-N, IP54
A066A628 GT30500UQ72 500A, 3P, 24V, L-N, IP32
A066A631 GT30500UQ73 500A, 3P, 24V, L-N, IP54
A066A632 GT40500UQ72 500A, 4P, 24V, L-N, IP32
A066A633 GT40500UQ73 500A, 4P, 24V, L-N, IP54

S-6558 (Issued: 05/2021) cummins.com


Part Number Model Number Description
(Amperage, Pole, Control type, Enclosure)
GTECE
A066A642 GT30630UQ72 630A, 3P, 24V, L-N, IP32
A066A646 GT30630UQ73 630A, 3P, 24V, L-N, IP54
A066A756 GT40630UQ72 630A, 4P, 24V, L-N, IP32
A066A757 GT40630UQ73 630A, 4P, 24V, L-N, IP54
A066A758 GT30800UQ72 800A, 3P, 24V, L-N, IP32
A066A759 GT30800UQ73 800A, 3P, 24V, L-N, IP54
A066A776 GT40800UQ72 800A, 4P, 24V, L-N, IP32
A066A781 GT40800UQ73 800A, 4P, 24V, L-N, IP54
GTECF
A066C039 GT31000UQ72 1000A, 4P, 24V, L-N, IP32
A066C215 GT31000UQ73 1000A, 3P, 24V, L-N, IP54
A066C216 GT41000UQ72 1000A, 4P, 24V, L-N, IP32
A066C555 GT41000UQ73 1000A, 4P, 24V, L-N, IP54
A066C558 GT31250UQ72 1250A, 3P, 24V, L-N, IP32
A066C559 GT31250UQ73 1250A, 3P, 24V, L-N, IP54
A066C560 GT41250UQ72 1250A, 4P, 24V, L-N, IP32
A066C561 GT41250UQ73 1250A, 4P, 24V, L-N, IP54
A066C563 GT41250UQ72 1250A, 4P, 24V, L-N, IP32
GTECG
A066C580 GT31600YQ72 1600A, 3P, 220V, 24V, L-N, IP32/54
A066C593 GT32000YQ72 2000A, 3P, 220V, 24V, L-N, IP32/54
A066C595 GT41600YQ72 1600A, 4P, 220V, 24V, L-N, IP32/54
A066C596 GT42000YQ72 2000A, 4P, 220V, 24V, L-N, IP32/54
A066C779 GT42000YQ73 2000A, 4P, 220V, 24V, L-N, IP32/54
A066C781 GT31600YQ73 1600A, 3P, 220V, 24V, L-N, IP32/54
A066C784 GT41600YQ73 1600A, 4P, 220V, 24V, L-N, IP32/54

S-6558 (Issued: 05/2021) cummins.com


Codes and Standards

40-2000 A switches are third-party certified All switches are designed and manufactured
as meeting IEC 60947-6-1 AC31A. ISO® in facilities certified to ISO 9001.

40-1250 A switches are CCC certified by


All switches bear the CE mark.
the China Quality Certification Centre.

All switches have been tested to meet the following Electromagnetic Compatibility (EMC) standards:
EN 61000-6-2 Generic Immunity Standard for the Industrial Environment.
EN 61000-6-4 Generic Emission Standard for the Industrial Environment.
EMC

For more information, please contact your local Cummins


distributor or visit cummins.com
Our energy working for you.™

©2020 Cummins Inc.


All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and
“Our energy working for you.” are trademarks of Cummins Inc. Other company, product, or service names may be
trademarks or service marks of others. Specifications are subject to change without notice.
S-6558 PD00000754 (Last revised: 10/2022)

S-6558 (Issued: 05/2021) cummins.com

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