SHGT

Combination Wave Generator

GCW 10
Technical Proposal

Version 1.1
Date: 2016.06.29
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Combination Wave Generator
GCW 10
1 Subject ................................................................................................................. 3

2 Basics .................................................................................................................. 3
2.1 Standard Compliance ........................................................................................ 3
2.2 On-Site Condition .............................................................................................. 3
2.2.1 Electric Supply ............................................................................................ 3
2.2.2 Operating Environment ............................................................................... 3
2.3 Test Building...................................................................................................... 3
2.4 Painting ............................................................................................................. 3
2.5 System Layout................................................................................................... 3
2.6 Test Object ........................................................................................................ 4
2.7 Safety Compliance ............................................................................................ 4

3 System Description .............................................................................................. 5

3.1 System Block Diagram ...................................................................................... 5
3.2 Specifications .................................................................................................... 5
3.2.1 Technical data ............................................................................................. 5
3.2.2 Impulse Voltage Generator Circuit ............................................................. 6
3.2.3 Earthing system .......................................................................................... 7
3.2.4 HMI Control system..................................................................................... 7
3.2.5 Measurement system, with AC power ......................................................... 9
3.2.6 Features .................................................................................................... 10

4 Miscellaneous .................................................................................................... 10
4.1 Documentation ............................................................................................. 10
4.2 Spare Part List ............................................................................................. 10

5 Annex ................................................................................................................. 11
5.1 Spare Parts List ........................................................................................... 11
5.2 Scope of Supply ........................................................................................... 12

Review Date Description of Changes Writer

V01 29/06/2016 Created Ms.Sunny Liang
V01 30/06/2016 Approved Dr. Xudong ZHU
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1 Subject
The combination wave generator GCW 10 is used to generate impulse of 1.2/50μs 10kV,
8/20μs 5kA.

2 Basics
2.1 Standard Compliance
IEC61643.11: Low-voltage surge protective devices-Part 11: Surge protective devices
connected to low-voltage power systems-Requirements and test methods
IEC61643-21: Low-voltage surge protective devices-Part 21: Surge protective devices
connected to telecommunications and signaling networks-Performance
requirements and testing methods

2.2 On-Site Condition

2.2.1 Electric Supply
 Input voltage: Single phase 220 V ± 10%
 Frequency: 50Hz
 Rated Input Capacity: 2 kVA

2.2.2 Operating Environment

 RH (without condensation): < 90%
 Temperature average: -5°C ~ +40 °C, Max. daily temperature difference is 25°C;
 Indoor application without inductivity dust, fire and corrosive material

2.3 Test Building

 Height above sea level ≤1000m

 Earth Resistance: ≤ 0.5Ω, independent earthing system;

 Maximum Height: > 2.5 meters.

2.4 Painting
 Insulating parts gray-white RAL1035 (Gray) and capacitors blue RAL 5002 (Blue).
 Or user can define the pantone no. before order.

2.5 System Layout

System layout is shown in Fig.1.
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Fig.1 System Layout

2.6 Test Object

SPD/MOV.

2.7 Safety Compliance

All electrical component connections are according IP20 regulation.
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3 System Description
3.1 System Block Diagram

Fig.2 The Comibination Generator Block Diagram

3.2 Specifications
3.2.1 Technical data
Output Wave Front Time to half Output
Pulse
No Output waveform range time T1µs value T2 µs Impedance
/Minute
Ω
Open circuit 1~10kV 1.2 ± 30% 50 ± 20%
voltage 1.2/50μs
1 2±10% 2
Short circuit 0.5~5kA 8 ± 10% 20± 10%
current 8/20μs
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Fig.3 Combination Wave Generator with decoupling network on a.c power supply input

3.2.2 Impulse Voltage Generator Circuit

Fig.4 Impulse Voltage Generator Circuit

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3.2.3 Earthing system

Fig.5 Technical requirement of Earthing System

The test area must have a good grounding system which ensures no disturbances from
surrounding machines entering, avoids damage of electrical equipment.

3.2.4 HMI Control system

 PLC and Touch panel

 Charging unit with rectifier

 Capacitor bank

 Discharge unit

 Automatic polarity change

 Earthing and safety interlock

 Waveform modules : 1.2/50μs 10kV, 8/20μs 5kA

 Red and green lamp for indication;

 Emergency stop button

 Test cabinet: L*D*H=400*400*300mm (also can be designed with customer’s

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requirement)

 Size: W*D*H=600*800*1800mm

 Weight: about 650 kg

Fig.6 HMI Interface

Fig.7 Waveform Module

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3.2.5 Measurement system
 Computer with software

 Pearson coil

 Residual Resistive Voltage divider

 Tektronics oscilloscope: 3000 series with 100MS/s sampling rate

 Measuring cable

 Coupling/decoupling network;

 Size: W*D*H=600*800*1800mm

 Weight: about 500 kg

Fig.8 Pearson coil

Fig.9 Measured 1.2/50µs Impulse Voltage

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Fig.10 Combination Wave Generator

3.2.6 Features
 Open structure for expand waveforms
 Easy operation and maintenance
 Considerate safety measures
 Door safety interlock
 Emergency stop button
 Manual earthing rod
 Automatic earthing system
 Safety marks, CE marks
 Green/Red warning lamp indication

4 Miscellaneous
4.1 Documentation
 User manual in English 1 copy in paper document and 1 copy in pdf.
 Electrical drawing in English 1 copy in paper document and 1 copy in pdf.
 Test report 1 copy in paper document and 1 copy in pdf.
 Calibration certificate provided by 3rd party accredited national institute.

4.2 Spare Part List

The detailed spare part list is listed in ANNEX 5.1
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5 Annex

5.1 Spare Parts List

GrandTop will supply enough spare parts for maintenance service in USER site.

Length
S.N Item Description Qty.
(m)
1 Fuse 16A 10*38 / 1

2 Fuse 3A 10*38 / 1

3 PCB relay REL-MR-24DC / 2

4 Power supply PM-20-24 / 1

5 Diode 1N4007 / 2

6 Fuse 0.5A 6*30 / 4

7 BNC plug 75-5 f9 / 1

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5.2 Scope of Supply

S.N Item Description Unit Qty.

Control System & Generator GCW 10 Cabinet with all required 1

set
1 Waveform Modules

Isolation power and CDN 110V/220V/220V/5kVA isolation 1

transformer, Built-In CDN for 2- set
2 wires L-N-PE, 500V/5A

PC measuring system With measuring system, DPO 1

3012 or MDO3012 Tektronics
oscilloscope, Pearson coil, high set
3 voltage probe, IPC, software for
waveform analysis and report

Manual Earthling Rod JDB5 piece 1

4

Cables set 1
5

Spare Parts lot 1

6

Calibration certificate (divider, coil) 3rd party accredited national 1

set
7 institute

Technical services 1 person, 3 days, on-site 1

installation, commissioning & set
8 training service

Document User manual, electrical drawing, 1

set
9 test report.

Shipping Packaging According to Incoterms 2000 lot 1

10