DXB-BW003-MOS-016 - Method Statement For Concrete Work
DXB-BW003-MOS-016 - Method Statement For Concrete Work
DXB-BW003-MOS-016 - Method Statement For Concrete Work
DOCUMENT SUBMITTAL
Project Name: Phase no. Project No.: Submittal Date: Submittal Reference. No. Rev.No.
Enhancement of Jebeli Ali & Al Quoz Bus Depots, CASS/BFD/1133-2 Enhancement 0
Dubai UAE 07-May-24 DXB-BW003-MOS-016
of Jebel Ali & al Quoz Bus Depots
Issued For: Discipline: Submittal Type: Approval Status:
For Approval Others Manuals Calculations Others A-Approved
Civil / Structural Interior Design B- Approved With Comments
For Coordination Architectural Maufacturer's Data QSHE
Electrical C-Revise & Resubmit
For Information Others Certificates NOCs D- Rejected
Landscaping Mechanical
Approved with
Status: A Approved B C
Revise and Resubmit D Rejected Name/Signature / Date 09/05/2024
Comments
A B Approved with C D
Status: Approved Revise and Resubmit Rejected Name/Signature / Date
Comments
This approval does not relieve the contractor or supplier of his responsibilities to ensure compliance with the design, detail analysis, calculations, test methods or material developed or selected and compliance with the QA/QC and QSHE requirements or standards.
PROJECT NAME CASS/BFD/113-2 ENHANCEMENT OF JEBEL ALI & AL QOUZ BUS DEPOTS
REVISION STATUS
SUPERVISION CONSULTANT
REVISIONS STATUS
PREPARED BY
PREPARED BY
PREPARED BY
PROJECT NAME: DATE:07-05-24
CASS/BFD/1133-2
ENHANCEMENT OF JEBEL
ALI & AL QOUZ BUS
DEPOTS
• INTRODUCTION
o Purpose
o scope
• REFERENCES
o Project/Contract requirements
o International standards/Codes
o Regulatory/Authority requirements
• ROLES & RESPONSIBILITY
o Manpower/Personnel
o Material
o Tools/Equipment
• QA/QC
• HSE
• Waste management
• Emergency procedures
• APPENDICES
Risk Assessment
PROJECT NAME: DATE: 7/05/24
CASS/BFD/1133-2
ENHANCEMENT OF JEBEL
ALI & AL QOUZ BUS
DEPOTS
INTRODUCTION
Scope
The scope of this method statement covers the general requirements for concrete works. The
purpose of the documentation emanating from this statement is to ensure that quality control
objectives are maintained and accurate records are established for all related activities. The
objective is to ensure that the construction plan is executed, controlled and documented in
compliance with the contract drawings and specifications.
Objective
• The objective of this method statement is to ensure that the best industrial
practices & project specifications are strictly followed in the construction to
achieve the minimum set standards & acceptance levels of quality for the tile
work.
• It is also to ensure that all related activities are executed in accordance with the
Contract and safety requirements, related hazards and concerns on
environmental impact are analyzed and safety precautions are implemented
throughout the progress of the work.
REFERENCES
Project/Contract requirements
PROJECT NAME:
Regulatory/Authority requirement
As per DM requirement.
PROJECT NAME: DATE: 7/05/24
CASS/BFD/1133-2
ENHANCEMENT OF JEBEL
ALI & AL QOUZ BUS
DEPOTS
PROJECT MANAGER
• The Project Manager is overall responsible for the implementation of this method
statement.
• The progressing works are carried out according to the planned program and all the
equipment required to execute the works are available as per the project planning and
are in good condition.
Construction Manager
• The Construction Manager is responsible for overall execution of this work; Construction
Manager shall coordinate with Project Manager, Site Engineer, Surveyor and
Subcontractor site representative to ensure that the necessary resources and
equipment’s are provided to implement the works in an acceptable manner as per the
approved documents, MS, and also to ensure all construction staffs comply with Quality,
Health, Safety and Environmental Management System requirements.
• He shall ensure that all works are executed as per approved shop drawings. He shall
involve in toolbox talks given by the QC Engineer for the site staff prior to start works at
site. He is also responsible for indenting and using only the approved materials for
construction purpose and shall also inform the QC Engineer at site prior to the
commencement of any new activities at site.
Isolated footing support shoulod be proceed with tie rod system.
Site Engineer
• The Site Engineer shall have overall responsibility for ensuring HSE requirements and
PROJECT NAME: DATE: 7/05/24
CASS/BFD/1133-2
ENHANCEMENT OF JEBEL
ALI & AL QOUZ BUS
DEPOTS
site preparations.
• Site Engineer shall ensure and monitor the work progress in accordance with the required
schedule and report the same to the Construction Manager.
• Site Engineer shall coordinate with the HSE Officer to ensure that the works are carried
out in a safe working method and all HSE procedures being followed. Site Engineer shall
ensure that the works carried out are in line with quality requirements. Site Engineer shall
ensure that latest shop drawings are available and works are carried out as per latest
drawings.
• Site Engineer shall communicate with his subordinates and ensure that all project
communications being transferred to his work force effectively.
• Site Engineer shall be responsible for conducting and coordinating to implement the
sequence of works.
• The HSE Engineer / Officer is responsible for ensuring that the activities are carried out as
per the project-specific safety rules and regulations and strict compliance of the
approved HSE plan, the personnel shall have safety induction in possession to work at
site locations.
• All permits/passes shall be issued before thestart of any related work (if required).
Operators / Drivers shall have relevant experience and valid UAE license, lifting
equipment operators shall possess 3rd Party Competency Training and be certified.
Equipment Inspection / Certification and color coding qualified operators to be used at
the site.
• All Personnel shall have attended safety induction and awareness training conducted in-
house. Risk assessment shall be done to ensure that all the Hazards involved are
identified, risk assessed, and control measures are put in place.
QAQC Engineer
PROJECT NAME: DATE: 7/05/24
CASS/BFD/1133-
2ENHANCEMENT OF
JEBEL ALI & AL QOUZ BUS
DEPOTS
DOCUMENT NO:
METHOD STATEMENT AND BW/02/AN/25
RISK ASSESSMENT:
CONCRETE WORK
• Significant work shall be ensured by the Project Engineer/Site Engineer and the QC
Engineer to conform to the drawing and specification.
• QA/QC Engineer shall be responsible for the implementation and control of the quality
procedures as per the approved ITP, approved project specification and drawings. He
shall ensure that all required inspections and tests are performed and are in compliance
with approved specifications.
• He shall review and ensure that all shop drawings and material submittals are presented
to the Consultant with adequate supporting documents. He shall control non‐conforming
products, and workmanship and implement the required timely corrective actions.
• Ensure that the required testing is undertaken by approved independent laboratories,
and all test results are reviewed. Ensuring that materials are inspected when delivered to
site and it is complying with the approved specifications and maintaining all relevant
records of QA/QC activities related to concrete works.
Surveyor
The Surveyor is responsible for Control bench mark shifting, setting out, levelling and marking for
which are going to provide with block works / setting layout. He is responsible for taking of as‐
built level of architectural works.
• To follow the procedure and risk analysis and ensure that all recommended PPE are
available
• and used by worker, Staff and Visitors, He shall ensure that all risk control measures are
well disseminated to theworkers through daily toolbox talks.
Mason worker
• Builds walls, fences, walkways, roads, and other structures using bricks, stone, concrete
PROJECT NAME: DATE: 7/05/24
CASS/BFD/1133-2
ENHANCEMENT OF JEBEL
ALI & AL QOUZ BUS
DEPOTS
blocks, or marble.
• Carves out and builds structures and surfaces with bricks or concrete blocks. Places
brick or concrete blocks on mortar bed. Cuts or saws bricks to fit around windows and
doors.
• After delivery, the tiles shall be stored on pallet placed on the ground or over the concrete
surface.
• Store adhesive and grout material on elevated platforms, under cover, and in a dry
location.Do not use cementitious materials that have become damp.
• Store tile accessories, including corner beads, to prevent from damage and accumulation
ofdirt and oil.
Footings:
dia
▪ The sides of isolated footings shall be propped with 12mm -------
thick steel bar props at every
-------------
Slabs:
• -----------------------------------------------------------------------------------------------------------------------------------------------------------------
Shop drawings for slab scaffolding shuttering system shall be provided and approved
by the consultant and a certificate of approval shall be obtained from the scaffolding
----------------------------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------
agency prior to casting of concrete.
Reinforcement Bars:
• Reinforcing steel shall be as shown on the approved workshop drawings. All reinforcing
steel shall be free from loose mill scale, rust, oil, grease and other harmful substances
and shall be within the limits of the relevant BS or ASTM standards. mention standards
• Amana shall obtain and submit the relevant test certificates for the Mill producing the
reinforcing steel for the approval of the Engineer before placing orders. ???????
• Tests shall be carried out on samples of reinforcing steel from stock reserved for the
project and from bars delivered to the site as request by the Consultant.
• Reinforcement bars shall be stored at least 6 inches above ground level on wooden
battens. Type text here
• Reinforcement bars shall be covered with appropriate plastic tarpaulin sheets while in
storage to avoid any rusting.
• Rusted reinforcement bars shall be treated with rust remover with approval of Consultant
prior to fixing at site.
PROJECT NAME: DATE: 7/05/24
CASS/BFD/1133-2
ENHANCEMENT OF JEBEL
ALI & AL QOUZ BUS
DEPOTS
• Amana shall submit workshop drawings and bar bending schedules of the steel bars
reinforcement for the approval of the Consultant.
latest approve shop drawing
• Reinforcement bars shall be cut and bent as per municipality-approved drawings taking
into consideration the cover to the reinforcement as specified by the consultant and
shown in the municipality approved drawings.
• Reinforcing steel, ties, links, stirrups and couplers etc shall be positioned as shown in
latest approved shop drawing
the approved workshop drawings. Amana shall ensure that bars in columns and beams
are cranked for the entire length of the lap so that the minimum cover requirements are
achieved and the true alignment of the reinforcing steel is maintained.
minimium 20 gauge
• Binding wire shall be of specified gauge of galvanized steel and shall be tied at every
alternative joint for slabs and all joints for beams.
• The concrete cover to the reinforcing steel shall be as specified. Purpose made and
approved plastic, steel and concrete chairs of suitable sizes to hold the reinforcing steel
in position shall be used.
• All reinforcing steel shall be securely held in position. If required, additional bars, stirrups
and chairs to provide support for the reinforcing steel. as per required height .
mention steel mesh with code
• Mesh reinforcing steel shall be of an approved type complying with the requirements of
BS 4483 and the weights and dimension shown on the Construction drawings and will
be supplied in flat sheets.
• Where necessary, mesh reinforcing steel shall be bent accurately to the required shapes
before it is laid in position and all bending and cutting shall be done cold.
depends the dia of the steel
• All mesh reinforcing steel shall be lapped for a minimum length of 200 mm unless
otherwise stated on the drawings and tied together with the approved soft steel tying
wire on both the longitudinal and transverse wires and all lapping shall be sufficient for
the steel to develop its full strength.
• After the steel fixing has been completed, it will be subject to inspection by the Site
Engineer.
PROJECT NAME: DATE: 7/05/24
CASS/BFD/1133-2
ENHANCEMENT OF JEBEL
ALI & AL QOUZ BUS
DEPOTS
• The inspection insofar as reinforcing steel is concerned will include but will not be
limited to: evidence of compliance with the latest issue of the approved workshop
drawings and bar bending schedules, reinforcing steel type, size, spacing, cover, tying,
couplers, splices, laps, cleanliness and dowel/starter bars, etc.
Clear cover should be follow.
Concrete:
latest approve dshop drawing
• Approved grade of concrete shall be used as per approved drawings and to the approval
of Consultant. and trail mix required
• Slump shall be checked for each batch of concrete arriving at the site (slump = 100 ±
25). as per approved mix design mentioned
• Concrete shall be placed within a maximum of 2 hrs after dispatch from the batching
plant. Any concrete arriving at site beyond 2 hrs shall be rejected.
• Concrete shall be mechanically vibrator compacted using needles of appropriate size.
• Compressive test cubes shall be taken from each and every pour of concrete.
A minimum of 3 cubes for small pours and a maximum of 6 cubes for large pours
and as per consultant approval.
• Curing shall be done for 7 days using Hessian cloth wetted with water.
Temperature more them 30 degree will be rejected.
Checking Schedule:
Slab :
RESOURCES T BE USED
• Manpower/Personnel
• Manpower employed will be as per the program requirement and the site progress
situation.
Material:
• Formwork
• Steel Reinforcement Bars
• Spacers and supports for concrete
• Binding wire
• Polythene sheets
• Ready-mix Concrete
• Form releasing agent
• Absorptive mat fabric (Hessian cloth) for curing
Tools/Equipment
General:
Appropriate plants and equipment shall be used for the execution of the activity. The tools and
equipment shall be checked visually prior to use.
No defective plant and equipment shall be allowed to be used on-site
• Only authorized applicators approved and trained by the manufacturer to install the
manufacturer's products.
• All Operators shall be trained and certified by the 3rd party where required.
• No defective plant and equipment shall be allowed to be used on-site.
• All power tools shall undergo a monthly inspection and will be tagged - different
PROJECT NAME:
DATE: 7/05/24
CASS/BFD/1133-2
ENHANCEMENT OF JEBEL
ALI & AL QOUZ BUS
DEPOTS
• Job Training
• Supervisors/Foreman
• Notices/Memos
Emergency Procedure
The site emergency arrangements are detailed in the Project HSE Plan
The construction manager/safety manager shall be familiarized with the Emergency Response
Plan & Contact Numbers. Emergency contact numbers to be posted on site.
General
• The project HSE department shall be responsible to arrange and coordinate with
construction team to arranging the emergency procedure
• First aid room should be established to carry on first aid on site in case of any minor
injuries in case of any emergency the safety officer should be informed about the
emergency.
• Emergency assembly point shall be allocated and communicated to all the operatives
involved in the works.
• Ensure clear access to the emergency assembly area with signages in place. No
construction activity shall modern combo roofing system the access leading to the
• emergency assembly point. In case of any deviation the access has to divert the same
shall be communicated to all the operatives on site.
PROJECT NAME: DATE: 5/04/24
CASS/BFD/1133-2
ENHANCEMENT OF JEBEL
ALI & AL QOUZ BUS
DEPOTS
Fire Precaution
• Fire extinguishers shall be put in place at each working zone and clear access shall be
provided to the location.
• All the operatives should be trained for fire precautions on site.
• A fire warden should be appointed and trained from each team operatives.
Waste Management
APPENDICES
• Risk Assessment
ACTIVITY TITLE: Risk Assessment Concrete Works
✓ Closed ✓ Control
monitoring by measure/risk
assigned assessment shall
foreman. be communicated
✓ Test certificate to the operatives
of machinery prior to the job
✓ Incompetent shall be commencement
operatives produced as ✓ Provide
and work when required. awareness
equipment ✓ All operatives training and
Mechanical
✓ Lack of are competent, toolbox talk
Transporting of Failure
awareness for trained in the regarding the safe
concrete the site activity. movement
cement& Poor perception
✓ All operatives around the truck
High
emergency
Low
1. 3C 2C - 3C 1C 1C - 1C
Materials by of work
preparedness. shall safety mount vehicle
machines to ✓ Personnel Injury /
work location. ✓ Collision with Property damage induction and during the
Inexperienced/ ✓ Crush Injuries,
the fixed trained as per offloading activity
Untrained
objects, project ✓ Site speed limits
✓ Collision with requirement shall be abided by
the moving ✓ Operator and the plant
objects Machine shall be operator
3rd party certified ✓ Flag man shall be
and operator assigned with the
should possess machine to guide
valid UAE driving the plant
license to operator.
operate the ✓ Overcrowding in
vehicle the area in the
ACTIVITY TITLE: Risk Assessment Concrete Works
vicinity to be
avoided.
L
Materials ✓ Property damage in the
Slips and Trips competent supervisor
Inexperienced/ lifting/handling or a
Ergonomics Untrained person is fit for the
Sprains and
Not wearing purpose.
strains
suitable PPE ✓ MSRA should be
Dehydration
communicated to
all workforce
engaged in the
activity and ensure
that all are well
aware of the
hazards and its
control measures.
ACTIVITY TITLE: Risk Assessment Concrete Works
High
Low
competent. ✓ Ensure that the
✓ Flying objects ✓ Eye wash station or effective
✓ Slips, Trips & first-aid facilities procedures and
Falls should be provided control measures
in the site. are in place which
✓ Do not use any are implemented
altered hand tools in order to
for the job. manage the safe
✓ Area to be use of power
restricted only for tools.
ACTIVITY TITLE: Risk Assessment Concrete Works
authorized person’s
entry.
✓ Scaffolding ✓ There should be a
inspection system. means of access
✓ Competent scaffold (for example
inspector for temporary stairs
inspection. or a ladder) to the
✓ Scaffolding tagging level the
system. scaffolding has
✓ Falls from ✓ Tool Box talk. With reached
height the work force. ✓ Scaffold to be
✓ Falling of ✓ Working at height design, erected,
training. alter and
objects
✓ Supervision for the dismantle, by
✓ Collapse of ✓ Lack of
Personal Injury or work. competent
Scaffold awareness ✓ Tools, equipment’s person.
Low
Scaffold for Property
4. ✓ High wind ✓ Failure to 3C 3C - 3C and lanyard ✓ Scaffold shall be 1C 1C - 1C
work at height
condition follow work at inspection and color on firm and stable
Damage.
✓ Lack of height coding by ground and braced
scaffold procedure competent person. and stabilized.
✓ Ensure that ✓ Scaffold platform
inspection
employees erect shall be fully
✓ Incomplete and inspect boarded and no
platform scaffolding are gaps to be lifted.
✓ qualified and ✓ Safe means of
competent access to be
✓ All employees shall provided to
be trained for work scaffold.
at height work. ✓ Appropriate
✓ No one shall be protective
allowed to work in measures shall be
high wind condition installed
ACTIVITY TITLE: Risk Assessment Concrete Works
Low
✓ Fire work place. shock.
ACTIVITY TITLE: Risk Assessment Concrete Works
✓ Daily clean-up is to
✓ Lack of be performed
✓ Housekeeping Injuries
awareness ✓ Walkways will be ✓ Personnel will
6. Waste & waste Cut 3C 2C 3C 3C 1C 1C - 1C
✓ Slips and Trips kept clear at all wear suitable PPE
Management disposal Broken bone
✓ Sharp-edge times at all times
✓ Dust ✓ Proper disposal of
cuttings
High
Low
wastes as per
ACTIVITY TITLE: Risk Assessment Concrete Works
High
✓Dehydration. ✓Exhaustion ✓Heat Stroke ✓Drinking water
Working in hot high temperature
7 ✓Burns. ✓ Collapse 3C 2C - 3C availability and 1C 1C - 1C L
weather ✓Fatality ✓ Medical assistance
✓Falling ✓Rapid weak operatives to drink
Heat related illness ORS to be utilized
✓Fall of person pulse water as frequently
✓
✓ ✓Head ache. as possible.
✓Weakness ✓Take regular breaks
✓Mussels in hot weather.
Cramps ✓When feel unwell,
✓Vomiting inform to
supervisor.
✓ Unconscious ✓Appropriate
training shall be
given to all
employees working
in high
temperature.
ACTIVITY TITLE: Risk Assessment Concrete Works
✓ Medical assistance
ORS to be utilized
✓ Weather condition
must be monitored
daily, work ban
timings
implemented
strictly during
✓Poor visibility
summertime from
✓Working in ✓Slippery floor ✓Provide heat
June 15-September
adverse ✓Heat stress ✓Fatality stress training and
15 of the year
weather illness ✓Heat related illness emergency
12:30-3:00PM for
condition e.g., ✓Dust struck by Injury
response training
Adverse all external works,
8 sand storm, lightning 3C - 4C 3C to workers, TWL 1C 1C - 1C
Low
High
weather ✓Work Delay, ✓ heat stress
high wind, ✓fall from level monitored
✓Property damage prevention program
extreme heights & every 2 hours and
implemented, stop
temperature, falling object communicated to
all lifting operation
rain, due to high workers
during
thunderstorm wind
thunderstorm, all
✓
work at heights
activity not limited
to roof work and
scaffolding works
are not allowed
during heavy rain.
✓Delay in notification / ✓First aid shall be In case of any
✓Movement of
response provided if emergency workers
heavy
Emergency Unsafe Act and ✓Lack of common necessary shall report
9 equipment 4C 2C - 4D 1C 1C - 1C
High
Low
Response Condition resources ✓All work will be immediately to HSE
✓Collision of
✓Lack of or inadequate stopped and staff / department,
mobile
emergency workers assembled
equipment
equipment
ACTIVITY TITLE: Risk Assessment Concrete Works
Risk control-1 TBT should be conducted prior to the star of the activity Date Implemented by PM/HSE
Risk control-2 Competent and trained operators to be deployed at site. Date Implemented by PM/HSE
Risk control-5 Ensure to Illumination level as per requirements Date Implemented by PM/HSE
It is important to monitor risk controls and review risk assessments regularly. Review is required when there is a change in the process, relevant legal changes, and where a cause for concern has arisen.
Reviews could be scheduled on an annual basis. If the risk assessment has substantially changed a new risk assessment is warranted.
Notes: Include legal and advisory documentation that supports this risk assessment be listed. Such documentation includes Acts, Regulations, Standards, where applicable. If the risk assessment for an identified hazard is ranked ’Low’
but the regulatory requirements have not been complied to while establishing and/or implementing controls, the ranking for the assesses risk shall be considered ‘Very High’
Risk Assessment Steps:
Step 1: Identify Hazards Title (e.g. Physical Hazard, Fire Hazard, and Electrical Hazards).
Step 2: List Hazards Details identified (e.g. Tripping Hazard, Flammable Materials stored, Working in Electrical Cabinets).
Step 3: List Causes of Hazard (e.g. Untidy workplace, Hot work, un-isolated electrical supply).
Step 4: List Consequences of Hazard (e.g. Personnel Injury, Fire, electric shock).
Step 5: Determine Likelihood and Consequences to People, Assets, Environment, and Reputation from attached Risk
Assessment Matrix (Page 2) (this should be the most probable outcome without controls and should be listed as 2A, 3D
etc.).
Step 6. Calculate the Risk Index using the Qualitative or Semi-Quantitative Risk Assessment Matrix as deemed appropriate.
This is a product of Likelihood and Consequence and should be stated Low, Medium, High or Very High). Likelihood Descriptor to assist in Qualitative Assessment of Likelihood/ Frequency of Occurrence.
Step 7. List Existing Controls. (e.g. Tidy Site Policy, Hot Work Permit, Isolation of Electrical Supply).
Step 8. List Safety Critical Activities and Additional Controls that may be deemed necessary to reduce risk level to ALARP. A
Step 9: Recalculate Likelihood and Consequences to People, Assets, Environment, and Reputation from attached Risk Has occurred within port industry worldwide.
Assessment Matrix. B
Step 10. Recalculate the Risk Index. Has occurred regionally within port industry or judged likely to have occurred.
Step 11. If residual risk deemed to be High or Very High then risk must be reduced further before proceeding, if risk is C
medium then note that risk reduction must be planned, monitored and documented, if risk is low then risk is acceptable Has occurred in port industry within UAE or judged likely to have occurred.
without required further action. D Has occurred in port industry within UAE on an annual basis or judged likely to have occurred.
E May occur in UAE port industry multiple times annually.