BQ1D4T234 BWT
BQ1D4T234 BWT
BQ1D4T234 BWT
BASIC: BQ1D4T144
MODEL: BQ1D4T234
MODEL CODE: BQ1D4T234/BWT
Manual
SERVICE
OVEN CONTENTS
1. Precaution
3URGXFW6SHFL¿FDWLRQ
4. Troubleshooting
5. PCB Diagrams
6. Wiring Diagrams
7. Schematic Diagrams
6SHFL¿FDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6SHFL¿FDWLRQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-3 Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4-1 Part Checking method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4-2 Failure Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5. PCB Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5-1 PCB Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5-2 PCB Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6. Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6-1 Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8. Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8-1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7. Design Alteration Warning: 13. Never touch any circuit wiring with your hand nor
Use exact replacement parts only, i.e., only those with uninsulated tool during operation.
WKDWDUHVSHFL¿HGLQWKHGUDZLQJVDQGSDUWVOLVWVRI
this manual. Never alter or add to the mechanical or
electrical design of the OVEN. Any design changes
or additions will void the manufacturer’s warranty.
Always unplug the unit’s AC power cord from the
AC power source before attempting to remove or
reinstall any component or assembly.
-1-
-2-
6SHFL¿FDWLRQ
-3-
5$&.:,5( DG75-01026A 1
5$&.:,5(52$67 DG59-00004A 1
75$<%$.,1*$ DG63-00012A 1
Front
75$<%$.,1*% DG63-00011A 1
Front
$66<3$57,7,21 DG97-00015C 1
-4-
Door Assembly
-5-
WARNING
Whenever the door is separated from the oven, the clips should always be turned over.
When the door is mounted, if some of the parts (Door glass or other parts) are removed from the door, it can
cause injury due to sheet.
ATTENTION
The glass may break if you use force especially on the edges of the front sheet.
Glass #1
Door Duct
Glass #1
Printing
Glass #2
-6-
1. To remove the glass cover, hold the lower end with one
KDQGLQVHUWDÀDWVKDUSLPSOHPHQWVXFKDVDWDEOHNQLIH
between the glass and the frame and pop out the cover.
2. ,IQHFHVVDU\UHSODFHWKHKDORJHQEXOEZLWKDaZDWW
230 V, 300 °C heat - resistant halogen oven light bulb.
Lamp
Halogen Tip
Always use a cloth when handling a halogen bulb to
DYRLGGHSRVLWLQJRLOVIURP\RXU¿QJHUVRQWRWKHVXUIDFH
of the bulb.
-7-
Speaker
Communication wire
Assy
Control Box
1. 5HPRYH¿YHFRQQHFWRUVIURPWKHPDLQ
pcb.
Spit Motor
Upper Fan
Cool Motor
Lower Fan
Upper Lamp
-8-
Remove 7 screws.
-9-
- 10 -
1. 5HPRYH¿YHVFUHZVDWWKHEDFNLQVLGH
cavity to separate the cover casing.
Lower
Cavity
Nut-Hexagon cap Fan-Convection Nut-Hexagon cap
- 11 -
Heater
Convection
Twin
Terminal
1. Remove two screws.
Block
- 12 -
Sensor
1. Remove one screw.
Thermistor
1. 5HPRYHHDFKQXWÀDQJHDWULJKWDQGOHIW
sides.
Heater Grill
- 13 -
- 14 -
$77$&+,1*5HSHDWVWHSDQGLQUHYHUVHRUGHU
- 15 -
Bottom
a 0H[FHHG
Heater
- 16 -
- 17 -
- 18 -
connector
Ϳ
ΊͶ΄
ΊͶ΄
- 19 -
Ϳ
: Check if the sensor and related
parts such as the connector or
ΊͶ΄ soldering parts are slightly shorted.
Remove any foreign Is the sensor terminal part
Substance from the of the PCB shorted?
sensor
shorted part.
connector
Ϳ terminal
- 20 -
NO
NO
NO
Button is
defective.
S/W Error
Replace the
Control Panel.
NO After Power > On,
does the symptom continue?
YES
- 21 -
ΊͶ΄ Is it temperature
100°C in oven?
S/W Error
ΊͶ΄
Does same error arise?
Re-check the Cut-Off-Time
for the corresponding
Ϳ After Power > On, internal temperature. Ϳ
does the symptom continue?
ΊͶ΄ ΊͶ΄
Does same error arise?
ΊͶ΄
Replace the PCB.
- 22 -
Ϳ
Repair the short circuit.
An “E-0b” error Ϳ Ϳ
occurred. Is the Cooling Motor
rotating?
ΊͶ΄
- 23 -
ΊͶ΄
ΊͶ΄
Is the resistance
Replace the ΊͶ΄ between the heater terminals $QRUPDOKHDWHU¶VUHVLVWDQFHLVDIHZ
heater. PRUHWKHQDIHZ0" A short circuit increases the resistance
WRDIHZ0
Ϳ
S/W Error
heater
terminal
ΊͶ΄
- 24 -
G
An “E-09” error ΊͶ΄͑ Is the oven internal temperature
occurred. maintained over 320 degrees?
Ϳ͑
G
Ϳ͑
ΊͶ΄͑
ΊͶ΄͑
S/W Error
ΊͶ΄͑
- 25 -
ΊͶ΄
Connect the wire harness B completely Is the wire harness B disconnected?
Ϳ
Ϳ
Does the symptom continue?
ΊͶ΄
- 26 -
Ϳ
Ϳ
S/W ERROR
ΊͶ΄
ΊͶ΄
- 27 -
No Power
YES
YES
YES
- 28 -
Replace TCO
YES YES
YES
YES
NO
- 29 -
PCB Failure
YES
NO - TCO Open? Replace TCO
YES
- Check Terminal block YES Repair Faulty wiring
voltage(230V). or PCB check
NO
YES
NO
Replace PCB
- 30 -
Failure of heating
elements
YES $IWHUUHPRYLQJ+HDWHU:LUH NO
- Check heater’s terminal volt-
&KHFN+HDWHUUHVLVWDQFH /DUJH* Replace heater
age (230V)
6PDOO*%RWWRP&RQY
NO
YES
NO
NO
- 31 -
ྜ ྛ
ྡ
ྠ ྡྷ ྣྤ ྥྦྦྷ
ྟ
ྚ ྙ
Parts Parts
No. Part Name Function and Rule No. Part Name Function and Rule
Number Number
1 CN102 Display connector A Terminal for Connecting with display module. 11 RY210 Upper lamp Relay Upper lamp control
2 CN301 Temp sensor & divider switch connector A Terminal for Connecting with divider and temp sensor. 12 RY211 Lower lamp Relay Lower lamp control
3 CN202 Neutral TCO,upper/lower fan,upper lamp connector A Terminal for Connecting with neutral TCO,upper/lower fan,upper lamp. 13 RY213 Spit motor Relay Spit motor control
4 CN201 Lower lamp,air in/cooling/spit motor connector A Terminal for Connecting with lower lamp,air in/cooling/spit motor. 14 SSR201 Upper fan SSR Upper fan control
5 RY201 Large grill Relay A relay for Connecting with Large grill heater 15 SSR202 Lower fan SSR Lower fan control
6 RY202 Small grill Relay A relay for Connecting with Small grill heater 16 SSR203 Cooling fan SSR Cooling fan control
7 RY203 Bottom heater Relay A relay for Connecting with Bottom heater
8 RY204 Upper heater Relay A relay for Connecting with Upper heater
9 RY205 Lower heater Relay A relay for Connecting with Lower heater
10 RY216 Source Relay Supply power for all relay
- 32 -
(HIGH VOLTAGE)
- 33 -
+5V IC101
PTC101
L101
LF-2CTOP BD101
POWER SUPPLY +12V TMP91FW60
270M 4 3 D103
DF06S ST101
LIVE ST-ALCD MBRF5100
ZNR101 IC104
560V
TVR14561 1 10 A C KA7812A 27 DVCC 97 S-U
C101 R107
100nF 1.2M TR101 66 DVCC1 90 S-L
C102 C103 R108 C104 KRA226 C108 C109
1 2 10uF 10uF 150K 1nF 2 9 470uF 470uF 85 DVCC2 98 PCB-TEMP
D104
NEUTRAL MBRF5100 3 VREFH 91 PROBE
TR102
3 8 A C KRC246 5 AVCC 99 AD-IN-U
STAND-BY 26 AM0 100 AD-IN-L
LIVE-2
4
C04 R07 R08 R09 D101 D102
100nF 8 100K 10K 1K +5V 1N4007 UF4007 1
R03 Vcc IC103 C112
100K C105 5 6 KIA78D05PI 100nF 8
R101 R102 R103 R104 7 3 R10 1uF C107
7
1N4007
47K 47K 47K 47K In Out 1K 2.2nF
6 PC01 IC102 R109 R110
D01
+5V Thr TLP-181 TNY276P 29 DVSS 2
INT
12K 220
LM331
1 5 4 2
IC01
Isw RC D B 64 DVSS1 89
R106 2 OVP 1
D105 R01 C110 C111
1N4007 20K R105 1M
Ire E
470uF 470uF 86 DVSS2 88
R04 C02 C05 5 8 R111
100K 1uF Gnd 10nF
S5 S8 C106
100nF 1K 4 AVSS 87
2K R06 4 6 7 C115
12K
S6 S7
100nF 84
C114 R02 R05 TR01 ZD101
1nF 33K 47 KRC246 PC102
UZ5.1B
RESET 32 RESET 83
TLP-181
C01 C03
PC101
4.7uF 10uF 82
TLP-181
+5V RESET +5V INT 37 81
OVP 38 79
CN203 R112 R113
+5V DIVIDER & TEMP SENSOR STEAM TEMP +12V SMW250-04V_WHT +12V 2K 2K 6
IC105
-TWIN & PYROLYTIC RY203 7033P X2 28 X2 76
3
STEAM-TEMP
DU12D1-1P
U1 X1 30 X1 75
BOT-HT
R401 D203 G5T-1A-ASI-12VDC R114
C113
2K MEAT PROBE +5V MM4148 10uF 2K 70
RESET
D214
+5V MM4148 WAKE-UP 65 NMI 21
PROBE
DV-SW
R402 2K TR203
1 RY204
KRC246
TXD 42 72
SMW250-06V(WHT)
SMW250-03V_BLU
AD_U KRC246
R801 R803 G5T-1A-ASI-12VDC
3 D204
OSCILLATOR SDA 77 SDA0 74 TEST-1
SMW250-03V_WHT
13K 2K MM4148
D215
4
AD_L
3
UPPER-HT MM4148 C116 12pF
X2 SCL 78 SCL0 73 TEST-2
CN301
TR204
5 3 2 RY205 TOGGLE 80 20
CN501
KRC246
D217
D216
R502 DU12D1-1P TR215 XTL1
6 2 1 W-PUMP 25
CN801
MM4148
MM4148
LOWER-HT
X1 RXD1 24 RXD1 13
TR205 D201
RY206 KRC246 MM4148 EMU0 35 EMU0 17
DU12D1-1P
EEP ROM +5V 16
D206 TR201
MM4148 STEAM-HT
RY202 KRC246
GRILL-MAIN C601 36 EMU1 15
DISPLAY PCB LIVE
DU12D1-1P 100nF
52
2K
2K
2K
2K
SOURCE
RY214 TR206 D202
+12V +5V +5V G5T-1A-ASI-12VDC KRC246 MM4148 L-BAND-1 95 60 LOWER-FAN
R601
R403
R404
R405
R406
1 A0 8
1
R410 LATCH-1
Vcc
2K L-BAND-2 96 59 UPPER-FAN
D207 TR202 2 A1 7
2 1 +5V GRILL-SUB WP DATA 9 47 GRILL-MAIN
SMW250-08V_WHT
MM4148 KRC246
SMW250-09V(WHT)
2K C201 3 A2 6
2 CLK CLK 10 48
OJ01
D208
7 SDA 5 T9AS1D22-12 MM4148 W-H 63 51 LOWER-HT
2K
6 WAKE-UP 6
R407 DOOR-SW
+5V W-M 67 46 STEAM-HT
TR208
CN401
9 TOGGLE 7 RY209
TR217
KRC246 W-L 68 44 W-VALVE
2K G5T-1A-ASI-12VDC R201
KRC246
3 8 2K +5V +5V +5V +5V DOOR-SW 41 45 W-PUMP
LATCH D209 LATCH-OPEN R305 19 53
OJ02
6 - 2 - 5 1.87K 100nF
LATCH-2 39 94 U-BAND-2
D211
MM4148 SIDE-RACK 40 93 U-BAND-1
CN201
7
IC401 IC402 TR211 TEMP SENSOR
KIA358F KIA358F
RY212 KRC246 +6V
VCC=6V,GND=DGND VCC=6V,GND=DGND 9
G5T-1A-ASI-12VDC LOWER-LP
VCC
PYROLYTIC
WH WL
D212 IC302
3 + W-H 5 + W-L MM4148 R307 10K KIA75S358
R311 2K D303 MM4148
OUT
1
OUT
7
11 S-U +5V R322
100K
L-BAND-1
D213
10nF 1K 12.7K 10nF N/P TWIN 3.01K 2K
MM4148 +5V AD_L
R325 2K
AD-IN-L
1 R310
30.1K
SMW250-04V_BLU
TR213 D301 MM4148
On board writing SSR201
KRC246 +5V 1 +5V R318 U-BAND-1
470K
470K
470K
470K
+5V 3 P
2
AD_U
U-BAND-2
R312
+6V PYROLYTIC TWIN 4
R319
3.01K
R320
2K
26.1K
CN302
R411
R412
R413
R414
M TR218
+5V 5
KRC246
VCC 3 AD_U
R321 2K
AD-IN-U
UPPER-FAN IC303
5 2 SL SSR202
CN202
AD_L R317 2K
4 1 7 P
S-L
1 EMU0 3 WH TR219
NEUTRAL KRC246
M LOWER-FAN C305 R314 VEE R315 C306 R902 2K
2 RXD1 4 WM Engineer
10nF 1K 12.7K 10nF SAMSUNG ELECTRONICS
TTC05103K
MS_JEON
CN402
TH901
6 RESET 6 TR220 R316 5.1K C901 R&D CHK Size
TITLE
7
WATER RELAY P
KRC246
COOLING
30.1K 1uF
DOC CTRL CHK
A2
CN701
SMW200-06P LEVEL CONTROL M
+5V PCB TEMP MFG ENGR CHK 24" OVEN_MD
Changed by Date Changed Time Changed QA CHK REV Drawing Number Sheet 1 of 1
MS_JEON 08 JUL, 2010 10:20 AM
- 34 -
DSP201
LED710B-A101
+5V
S8 R222 68 (68) AMBER
S8 29 S8
S7 R221 47 (47)
S7 28 S7
R220 47 (47)
5 VDD 36 S8-I S6 S6 27 S6
R219 47 (47)
21 AVDD 35 S7-I S5 S5 26 S5
R218 68 (68)
22 VAREF 34 S6-I S4 S4 25 S4
R217 100 (220)
33 S5-I S3 S3 24 S3
C201 R216 47 (120)
100nF 32 S4-I S2 S2 23 S2
R215 100 (100)
31 S3-I S1 S1 22 S1
R214 180 (390)
20 AVSS 30 S2-I G-1 G-1 21 G1
R213 180 (390)
1 VSS 29 S1-I F-1 F-1 20 F1
R212 180 (390)
28 G1-I E-1 E-1 19 E1
TR208 TR209 TR210 TR211 TR212 TR213 TR214 TR215 TR216 TR217 TR218 R211 180 (390)
2 XIN 27 F1-I KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 D-1 18 D1
C202 12pF R210 180 (390)
26 E1-I S8-I C-1 17 C1
XTL1 R209 180 (390)
8.000MHz 56 RXD B-1 16 B1
R208 180 (390)
55 TXD A-1 15 A1
C203 12pF R207 180 (390)
3 XOUT 25 D1-I S7-I G 14 G
C111 R206 180 (390)
100nF 63 S6-I F 13 F
R205 180 (390)
RESET 8 RESET 24 C1-I S5-I E 12 E
R204 180 (390)
41 P13 23 B1-I S4-I D 11 D
TMP89FS60FG
R203 180 (390)
58 A1-I S3-I C 10 C
R202 180 (390)
MODE 4 MODE 57 G-I S2-I B 9 B
R201 180 (390)
OCDCK 12 OCDCK 54 F-I S1-I A 8 A
OCDIO 13 OCKIO 53 E-I G1-I
IC201
52 D-I F1-I 7 7G
TR201
SDA 15 SDA 51 C-I E1-I D7 KRA225S 6 6G
SCL 16 SCL 50 B-I 5 5G
TR202
49 A-I D-1 D6 KRA225S 4 4G
BZ 40 C-1 3 3G
TR203
59 KEY-1 B-1 D5 KRA225S 2 2G
5 RXD 45 D4 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 KRC246 +5V
8 SCL 7 44 D5 D1-I
CN201
7 SDA 14 43 D6
6 WAKE-UP 17 42 D7
A1-I LED6 7 L6
G-I LED5 6 L5
F-I LED4 5 L4
FW201
FLAT_9P_1.0 E-I LED3 4 L3
LED1
LED2
LED3
LED4
LED5
9 C204
10uF 2K
RESET
+12V
D6
R224
+5V BZ-C 100
LED201
LED_D3
LED202
LED_D3
LED203
LED_D3
LED204
LED_D3
LED205
LED_D3
D201
SMAW250-03V
MM4148
1
MODE
SMAW250-04V 2K 220
OCDCK
100
OCDIO
KEY-2
Engineer
CN202
MS_JEON
SAMSUNG ELECTRONICS
SMAW250-05V(WHT) 416, Maetan-3Dong, Yeongtong-Gu,
Drawn by
MS_JEON Suwon-Si, Gyeonggi-Do, KOREA 443-742
R&D CHK TITLE Size
A2
DOC CTRL CHK
- 35 -
- 36 -
This Service Manual is a property of Samsung Electronics Co.,Ltd. © Samsung Electronics Co., Ltd. July. 2012
Any unauthorized use of Manual can be punished under applicable Printed in Korea
International and/or domestic law.