330 Sensor Data Test Imu

SIS 2.0 https://sis2.cat.com/#/print-preview/service/%257B%2522title%2522%253A%2522Sensor%2520(D...
2021/02/23 Sensor (Data Link Type) - Test (M0082989-14)
SMCS - 1439 i08344885
Implement ECM
The following is a list of Diagnostic Trouble Codes (DTCs) that are associated with the data link type sensors of the machine.
Implement ECM ( MID 145)

J1939 CDL Code Description System Response
Grade Control functions are disabled. Indicates that no data from the sensor is received by
Chassis Angle Sensor: Abnormal
1952-9 the ECM. Check for other "Abnormal Update Rate" codes from sensors sharing the same
Update Rate
CAN bus.
1952-12 Chassis Angle Sensor: Failure
the ECM.
Laser Receiver: Erratic,
Intermittent, or Incorrect
CAN bus.
Laser Receiver: Abnormal
Update Rate
CAN bus.
Boom Angle Sensor: Abnormal
Update Rate
CAN bus.
2425-12 Boom Angle Sensor: Failure
the ECM.
Stick Angle Sensor : Abnormal
Update Rate
CAN bus.
2426-12 Stick Angle Sensor: Failure
the ECM.
Tilt Bucket Angle Sensor: Erratic, Grade Control functions are disabled. Indicates that no data from the sensor is received by
3685-2
Intermittent, or Incorrect the ECM.
Tilt Bucket Angle Sensor:
Abnormal Update Rate
CAN bus.
Directional Heading Sensor: Grade Control functions are disabled. The measurement of the GNSS receiver/antenna
3687-2
Erratic, Intermittent, or Incorrect locations in relation to the cutting edge bolts has not been completed.
Directional Heading Sensor: Grade Control functions are disabled. The measurement of the GNSS receiver/antenna
3687-9
Abnormal Update Rate locations in relation to the cutting edge bolts has not been completed.
Bucket Angle Sensor : Data Grade Control functions are disabled. Indicates that no data from the sensor is received by
4576-2(1)
Erratic, Intermittent, or Incorrect the ECM. Indicates that no data from the sensor is received by the ECM.
Bucket Angle Sensor: Abnormal
4576-9(1) the ECM. Check for other "Abnormal Update Rate" codes from sensors sharingthe
Update Rate
sameCAN bus.
Table 1
(1)
4576 code applies to both bucket Angle options (the Anisotropic Magneto-Resistive (AMR) and GS520 IMU sensor). AMR is a PWM sensor and GS520 IMU is a data link sensor.
Both the options are offered based on machine configuration. The 4576 code will refer to component (option) used on the machine.
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Illustration 1 g06488691
Note: The IMU's used by the excavator must be properly identified for the system to function properly. If an IMU is replaced, the IMU Identification
procedure must be completed. Use the monitor to select the Application menu, select "Setting" and "Service". Next, select "Calibration". Then,
select "IMU Identification".
Illustration 2 g06649200
Schematic for the Implement ECM data link type sensors
Note: For bucket angle measurement machines could use an Anisotropic Magneto-Resistance (AMR) sensor (Pulse Width Modulation (PWM)) or a
GS520 IMU sensor. Both options are offered on the machine based on the machine configuration.
Note: The diagram above is a simplified schematic of the data link sensors and connections. The schematic is electrically correct. However, not all
the possible harness connectors are shown. For complete schematic, refer to the latest revision of the Electrical Schematic for the respective
machine.
Diagnostic Trouble Code Procedure

Required Tools
Tool Part Number Description Qty
146-4080 (1)
Digital Multimeter Group 1
8T-3224 Needle Tip Group 1
T1
7X-1710 Multimeter Probe Group 1
8T-8726 Cable Assembly (Three Pin) (3-Pin Breakout) 1
Table 2
2 sur 8 27/01/2022, 09:12

JERD2129 Cat® Electronic Technician (ET) 1

T2 Windows-based PC 1
466-6258 Communication Adapter Gp 1
T3 6V-4148 Connector Repair Kit (Sure Seal) 1
T4 190-8900 Connector Field Repair Kit (Deutsch) 1
T5 175-3700 Connector Repair Kit Deutsch DT 1
(1)
This multimeter can use an RS232C cable to connect to a Laptop computer or Dataview tool gp for troubleshooting.
Prior to beginning this procedure, inspect the harness connectors that are involved in this circuit. Poor connections can often be the cause of a
problem in an electrical circuit. Verify that all connections in the circuit are clean, secure, and in good condition. Check the wiring for pinch points or
abrasions. Look for and repair areas that indicate wires are exposed. If a problem with a connection is found, correct the problem and verify that
this diagnostic code is active before performing a troubleshooting procedure.
1. Identify the active FMI code associated with the components.
2. Determine which code is present and use the list below to determine which procedure to follow.
• FMI 2 diagnostic code, proceed to "FMI 2"
FMI 2
Inspect The Harness Connections
Troubleshooting Test Steps Values Results
1. Turn the start switch and disconnect switch to OFF.
Result: The machine harness
2. Inspect all harness connections related to the CAN data link. Make connectors are tight and free of
sure that the connectors are clean and tight. corrosion.
3. Check the connectors for proper mating. Ensure that all the seals are Proceed to "Verify The Hardware
present and in place. And The Software Part Numbers"
Table 4.
The machine harness
4. Check the harness for signs of damage or abrasion.
connectors are tight and free of
corrosion.
5. Check the wires at the connector. Ensure that the wires are secured connectors are in need of repair.
tightly into the connector. Take care not to pull the wire out of the
connector. Repair: Repair or replace the
machine harness.
6. Check the exposed wires at the connectors for nicks or signs of
abrasion. Proceed to "Check If The Diagnostic
Code Remains" Table 5.
7. Check for moisture inside the connector.
Table 3
Verify The Hardware And The Software Part Numbers

Troubleshooting Test
Values Results
Steps
Result: All the part numbers are correct.
1. Verify that the following
information is correct: Proceed to "Check If The Diagnostic Code Remains" Table 5.
The part number of the flash Result: All the part numbers are not correct.
All the part
software for the ECM is
numbers are
correct. Repair: The ECM or the sensors have the wrong part number or incorrect flash software is
correct.
The part number of the ECM installed. Flash the correct software or replace the incorrect ECM or the sensor with a module
is correct. that has the correct part number. Refer to the Troubleshooting ECM Software - Install  for
The part numbers of the additional information.
sensors are correct.(1)
Proceed to "Check If The Diagnostic Code Remains" Table 5.
Table 4
(1)
Consult your Caterpillar Authorized Dealer for the correct part numbers of the flash software.
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Check If The Diagnostic Code Remains

Result: The diagnostic code does not exist currently. The initial diagnostic code may
have been caused by poor electrical connection or short at one of the harness
connections. Resume machine operation.
1. Turn the start switch and the
disconnect switch to the ON
STOP.
position.
Result: The diagnostic trouble code has not been corrected. If the diagnostic code
2. Clear all diagnostic codes.
has not been corrected after performing the procedure a second time, the ECM may
The diagnostic code require replacement.
3. Operate the machine.
is no longer present.
Prior to replacing the ECM, always contact the Technical Communicator at your
4. Stop the machine and engage
dealership for possible consultation with Caterpillar. This consultation may effect
the safety lock.
repair time.
5. Check if the diagnostic code is
Follow the steps in Troubleshooting ECM - Replace  if the ECM needs to be
active.
replaced.
STOP.
Table 5
FMI 9
Verify The Hardware And The Software Part Numbers
Troubleshooting Test
Values Results
Steps
Result: All the part numbers are correct.
1. Verify that the following
information is correct: Proceed to "Check Voltage At The Sensor" Table 7.
The part number of the flash Result: All the part numbers are not correct.
All the part
software for the ECM is
numbers are
correct. Repair: The ECM or the sensors have the wrong part number or incorrect flash software is
correct.
The part number of the ECM installed. Flash the correct software or replace the incorrect ECM or the sensor with a module
is correct. that has the correct part number. Refer to the Troubleshooting ECM Software - Install  for
The part numbers of the additional information.
sensors are correct.(1)
Table 6
(1)
Consult your Caterpillar Authorized Dealer for the correct part numbers of the flash software.
Check Voltage At The Sensor

Result: - The voltage is between 18 VDC and 32
1. Turn the start switch and disconnect switch to the OFF position. VDC. The sensor is receiving the correct voltage.
2. At the machine harness connector for the sensor, insert a 7X-1710 Proceed to "Inspect The Harness Connections"
Multimeter Probe along the contact for the sensor power supply. Table 9.
The voltage
Attach the other probe to frame ground.
measured is battery
Result: - The voltage reading is not battery
voltage.
3. Turn the disconnect switch and the start switch to the ON position. voltage. There is a problem with the machine
harness or fuse powering the sensor.
4. Measure the voltage at the sensor between the power supply
contact and frame ground. Proceed to "Check The Ground Circuit For An
Open" Table 8.
Table 7
Check The Ground Circuit For An Open

Table 8
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Result: The resistance measurement is less than 5 Ω. The ground

circuit is correct.
.
1. Turn the start switch and disconnect switch to
Proceed to "Inspect The Harness Connections" Table 9.
the OFF position.
Result: The resistance measurement is greater than 5 Ω. There is
2. Disconnect the sensor from the machine The reading is less than 5
a problem with the machine harness.
harness. Disconnect the ECM harness Ω when connected to
connectors. frame ground.
(1) Note: A resistance greater than 5 Ω but less than 5K Ω indicates a
loose or corroded connection in the circuit. A resistance
3. At the machine harness connector for the
measurement greater than 5K Ω indicates an open in the circuit.
sensor, measure the resistance between the
return contact and frame ground.
Repair: Repair or replace the machine harness.

(1)
The resistance reading through an ECM may be higher than 5 Ω.

1. Turn the start switch and disconnect switch OFF.
2. Inspect all harness connections related to the CAN data link. Make
sure that the connectors are clean and tight.
corrosion.
3. Check the connectors for proper mating. Ensure that all the seals are
Proceed to "Check The Voltage Of
present and in place.
The Data Link" Table 10.
The machine harness
connectors are tight and free of Result: The machine harness
corrosion. connectors are in need of repair.
5. Check the wires at the connector. Ensure that the wires are secured
Result: Repair or replace the
connector.
machine harness.
Proceed to "Check If The Diagnostic
abrasion.
Code Remains" Table16.
Table 9
Check The Voltage Of The Data Link

Result: The voltages of the
wires for the data links are
correct.
Proceed to "Check The

Terminating Resistors" Table
13.
5. Check The Voltage Of The Data Link
Result: The voltage is
1. Turn the start switch and the disconnect switch to the ON position.
The reading is greater than 4.5 V.
0.5V to 4.5V on
2. Connect Cat® Electronic Technician (Cat ET) Service Tool and verify which ECMs have
each wire. Proceed to "Check For A
logged communication diagnostics. At each ECM or device that is not communicating, use an
Short To +Battery Circuit In
electrical spoon to measure the voltage. One at a time, measure the voltage of the CAN data
The Data Link" Table14.
link wires to frame ground.
Result: The voltage is less
than 0.5 V.
Proceed to Test Step "Check

For Short To Ground In the
Data Link" Table 11.
Table 10
Check For Short To Ground In the Data Link

Table 11
5 sur 8 27/01/2022, 09:12

Result: The harness circuit resistance is correct.

1. The start switch and the disconnect switch remain
OFF. Proceed to "Check For A Short Between The Data Link Wires" Table 12.
2. Disconnect the machine harness connectors from Result: A reading is less than 5 Ω. The machine harness has failed.
all electronic control modules that use the suspect
CAN data link. Repair: There is a short between frame ground and the contacts of the
The reading is
CAN data link circuit in the machine harness. Repair or replace the
greater than
3. At the machine harness for the Machine ECM, machine harness.
5K Ω.
measure the resistance between frame ground and the
positive CAN connector contact of the circuit. Note: A resistance that is greater than 5 Ω but less than 5K Ω would
indicate a loose connection or a corroded connection in the circuit. A
4. At the machine harness for the Machine ECM, resistance measurement that is greater than 5K Ω would indicate an
measure the resistance between frame ground and the open in the circuit.
negative CAN connector contact of the circuit.
Check For A Short Between The Data Link Wires

Result: The resistance measurement is correct.
1. The start switch and the disconnect switch remain
in the OFF position. Proceed to "Check The Terminating Resistors" Table 13.
2. Disconnect the terminating resistors if the resistors The reading is greater Result: The resistance measurement is not correct. The wires for
are a part of the circuit. than 5K Ω. the data link are shorted together.
3. Measure the continuity between the data link Repair: Repair the machine harness or replace the harness.
wires.
Table 12
Check The Terminating Resistors

1. The start switch and the disconnect switch remain in the
Result: Both resistance measurements are approximately 120 Ω.
OFF position.
The terminating resistors have not failed. Reinstall the terminating
resistors.
2. The terminating resistors remain disconnected.
Proceed to "Check For A Short To +Battery Circuit In The Data
3. Check the terminating resistor connectors for the
Link" Table 14.
following:
The reading is
Result: One or both resistance measurements are not
Moisture approx. 120 Ω.
approximately 120 Ω. At least one of the resistors is not
Corrosion
functioning properly.
Damaged Terminals
Loose Connections
Repair: Replace the terminating resistor or resistors that have
failed. Reinstall the terminating resistor that has not failed.
4. Measure the resistance between terminal A and B of
each terminating resistor that was removed from the CAN
circuit.
Table 13
Check For A Short To +Battery Circuit In The Data Link

Result: The harness circuit resistance is correct.
1. The start switch and disconnect switch are in the OFF
position.
Proceed to "Check The Data Link For An Open" Table 15.
2. All related modules remain disconnected from the
Result: A reading is less than 5 Ω. The machine harness has failed.
machine harness.
Repair: There is a short between the +battery circuit and one of the
3. At the machine harness connector for the Machine The reading is
CAN data link circuits in the machine harness. Repair or replace the
ECM, measure the resistance between the connector greater than
machine harness.
contact for the +Battery and the positive CAN connector 5K Ω.
contact.
Note: A resistance that is greater than 5 Ω but less than 5K Ω would
indicate a loose connection or a corroded connection in the circuit. A
4. At the machine harness connector for the Machine
resistance measurement that is greater than 5K Ω would indicate an
ECM, measure the resistance between the connector
open in the circuit.
contact for the +Battery and the negative CAN connector
contact.
Table 14
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Check The Data Link For An Open

Result: The resistance measurements are correct.
Result: At least one resistance measurement is greater than 65 Ω. If the resistance is

approximately 115 to 125 Ω. There is an open in the harness.
Note: Two 120 Ω resistors
should be on the CAN Data Link. If the resistance measurement is 60 Ω, that connector does not have an open between
A resistance of 60 Ω should be either terminating resistor. If the resistance measurement is 120 Ω, there is an open at
found at any point on the data that connector, between one of the terminating resistors. If the resistance is greater than
link. 5000 Ω, there is an open between that connector and both terminating resistors. If there
is a measurement of 40 Ω, there is an extra terminating resistor somewhere on the line.
1. The start switch and Once the section of harness containing the open is isolated, repair or replace the
disconnect switch are in the All resistance machine harness.
OFF. measurements are
between 55 and 65 Repair: Repair or replace the machine harness.
2. Use an electrical spoon to Ω
connect to the back of the Proceed to "Check If The Diagnostic Code Remains" Table 16.
harness connector for each ECM
that has communication issues. Result: At least one resistance measurement is less than 55 Ω.
3. Measure the resistance Repair: Look for the source of the short by disconnecting the terminating resistors and
across the CAN line at each check the resistance again. If the resistance is still under 55 Ω, continue disconnecting
connector to find the open wire. ECMs and devices from the CAN circuit until the resistance goes up. If everything is
disconnected from the CAN circuit, and the resistance still is less than 55 Ω the harness
has failed.
Repair or replace the machine harness.
Table 15

Result: The diagnostic code does not exist currently. The initial diagnostic code
may have been caused by poor electrical connection or short at one of the
1. Reconnect all harness connectors.
harness connections. Resume machine operation.
Return the machine to normal operating
condition.
STOP.
Result: The diagnostic trouble code has not been corrected. If the diagnostic
disconnect switch ON.
code has not been corrected after performing the procedure a second time, the
The diagnostic code
ECM may require replacement.
3. Clear all diagnostic codes. is no longer
present.
Prior to replacing the ECM, always contact the Technical Communicator at your
dealership for possible consultation with Caterpillar. This consultation may effect
repair time.
5. Stop the machine and engage the
safety lock lever.
Follow the steps in Troubleshooting ECM - Replace  if the ECM needs to be
replaced.
6. Check if the diagnostic code is active.
STOP.
Table 16
FMI 12
Table 17
7 sur 8 27/01/2022, 09:12

1. Turn the start switch and disconnect switch OFF.

2. Inspect all harness connections related to the CAN data link. Make
sure that the connectors are clean and tight.
corrosion.
3. Check the connectors for proper mating. Ensure that all the seals are
Proceed to "Check The Voltage Of
present and in place.
The Data Link" Table 18.
The machine harness
connectors are tight and free of Result: The machine harness
corrosion. connectors are in need of repair.
5. Check the wires at the connector. Ensure that the wires are secured
Result: Repair or replace the
connector.
machine harness.
Proceed to "Check If The Diagnostic
abrasion.
Code Remains" Table 18.

1. Reconnect all harness connectors.
Return the machine to normal operating
condition.
Result: The diagnostic code does not exist currently. The initial diagnostic
code may have been caused by poor electrical connection or short at one of
the harness connections. Resume machine operation.
disconnect switch ON.
The diagnostic code STOP.
3. Clear all diagnostic codes.
is no longer present.
Result: The diagnostic trouble code has not been corrected. If the diagnostic
code has not been corrected, the sensor may require replacement.
5. Stop the machine and engage the
STOP.
safety lock lever.
6. Check if the diagnostic code is active.
Table 18
KZY1-UP
PPI-00063EA5
2022/01/27
06:09:46+03:00
i07184462
© 2022 Caterpillar Inc.
Caterpillar:
Confidential Green
8 sur 8 27/01/2022, 09:12

330 Sensor Data Test Imu

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SIS 2.0 https://sis2.cat.com/#/print-preview/service/%257B%2522title%2522%253A%2522Sensor%2520(D...

2021/02/23 Sensor (Data Link Type) - Test (M0082989-14)

SMCS - 1439 i08344885

Implement ECM ( MID 145)

1 sur 8 27/01/2022, 09:12

Diagnostic Trouble Code Procedure

2 sur 8 27/01/2022, 09:12

JERD2129 Cat® Electronic Technician (ET) 1

1. Identify the active FMI code associated with the components.

• FMI 2 diagnostic code, proceed to "FMI 2"

• FMI 9 diagnostic code, proceed to "FMI 9"

• FMI 12 diagnostic code, proceed to "FMI 12"

Verify The Hardware And The Software Part Numbers

3 sur 8 27/01/2022, 09:12

Check If The Diagnostic Code Remains

Check Voltage At The Sensor

Check The Ground Circuit For An Open

4 sur 8 27/01/2022, 09:12

Result: The resistance measurement is less than 5 Ω. The ground

Proceed to "Check If The Diagnostic Code Remains" Table 16.

Inspect The Harness Connections

Check The Voltage Of The Data Link

Proceed to "Check The

Proceed to Test Step "Check

Check For Short To Ground In the Data Link

5 sur 8 27/01/2022, 09:12

Result: The harness circuit resistance is correct.

Check For A Short Between The Data Link Wires

Check The Terminating Resistors

Check For A Short To +Battery Circuit In The Data Link

6 sur 8 27/01/2022, 09:12

Check The Data Link For An Open

Proceed to "Check If The Diagnostic Code Remains" Table 16.

Result: At least one resistance measurement is greater than 65 Ω. If the resistance is

Repair or replace the machine harness.

Proceed to "Check If The Diagnostic Code Remains" Table 16.

Check If The Diagnostic Code Remains

7 sur 8 27/01/2022, 09:12

1. Turn the start switch and disconnect switch OFF.

Check If The Diagnostic Code Remains

6. Check if the diagnostic code is active.

8 sur 8 27/01/2022, 09:12

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