Maintenance and Repair Parts Manual: Engine Powered Gasoline/Diesel Battery Electric

Maintenance and
Repair Parts
Manual
Engine Powered
Gasoline/Diesel
Battery Electric
P/N 12431B
December 2005 V8
LIMITED WARRANTY
Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a
period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a
Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are
found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no
charge.
Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,
of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four
(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will
be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a
result of such replacement or repair will be the responsibility of the Customer or Dealer.
The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the
applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel
Service Department prior to performing any warranty repair or replacement.
Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder
unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service
Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be
notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty
period.
At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired
under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty
replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s
Vendor to Dealer or Customer.
REPLACEMENT PARTS WARRANTY

Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the
normal warranty period of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:

1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty.
Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.
2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if
such modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely
affects the stability, reliability or service life of the Snorkel product or any component thereof.
3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is
not limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not
limited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair Parts
Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not
limited to hydraulic fluid, filters and lubrication.
4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or
type of environment in which the machine may be used; such as, but not limited to sandblasting applications.
5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.
6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not
limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost
orders, lost rental revenue, lost profits or increased cost.
This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied,
unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice
President-Marketing.
SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY.
SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT
LIMITED TO INJURY TO PERSONS OR PROPERTY.
The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom
the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service
Department for further assistance.
Effective July 1995
© Snorkel – all rights reserved Printed in New Zealand

Table of Contents Table of Contents
Section A. - General Specifications Section B. - Maintenance Information

General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . i About this Manual:. . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . ii Manual Organization . . . . . . . . . . . . . . . . . . . . . . . . . . v
Working Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . iii General Specifications . . . . . . . . . . . . . . . . . . . . . . . v
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Repair parts and drawings. . . . . . . . . . . . . . . . . . . . v
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Parts index - Page locator . . . . . . . . . . . . . . . . . . . . v
Maintenance and Schematics. . . . . . . . . . . . . . . . . . . v
Maintenance information . . . . . . . . . . . . . . . . . . . . . v
Maintenance schedules . . . . . . . . . . . . . . . . . . . . . . . vi
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Pre-operational Inspection . . . . . . . . . . . . . . . . . . . vii
Hydraulic Hose Age. . . . . . . . . . . . . . . . . . . . . . . . . . vii
90 Day or 150 Hour Maintenance
(Trained Service Technician) . . . . . . . . . . . . . . . . viii
Yearly or 500 Hour Maintenance
(Trained Service Technician) . . . . . . . . . . . . . . . . viii
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Pressure gun application . . . . . . . . . . . . . . . . . . . . ix
Rotation bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Rotation gear teeth and pinion . . . . . . . . . . . . . . . . ix
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . . ix
Return filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Preventive inspection maintenance
90 day or 150 hour checklist. . . . . . . . . . . . . . . . . . xi
Torque chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
To order service or repair parts . . . . . . . . . . . . . . . . xiv
ANSI and OSHA compliance . . . . . . . . . . . . . . . . xiv
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Stability Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Setup and Procedure . . . . . . . . . . . . . . . . . . . . . . . xv
Pass Criteria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Figure 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
MHP13/35 – 12431B page 1

Table of Contents
Section 1. - Repair Parts Section 2. - Hydraulics

Trailer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Hydraulic schematic drawing for standard units . . . 2-3
Trailer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Hydraulic schematic drawing
Trailer assembly drawing. . . . . . . . . . . . . . . . . . . . . 1-5 for units fitted with self level stabilisers . . . . . . . . 2-4
Boom assembly drawing . . . . . . . . . . . . . . . . . . . . . 1-6 Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Boom assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Upper lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-5
Jib boom assembly before SN NZ051005 . . . . . . . 1-8 Lower lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-6
Jib boom assembly drawing before SN NZ051005 1-9 Flyboom cylinder assembly . . . . . . . . . . . . . . . . . . . 2-7
Jib boom assembly drawing from SN NZ051005 . 1-10 Stabiliser leg cylinder assembly . . . . . . . . . . . . . . . 2-8
Jib boom assembly from SN NZ051005 . . . . . . . . 1-11 Hydraulic oil tank assembly . . . . . . . . . . . . . . . . . . . 2-9
Column assembly before SN NZ050901. . . . . . . . 1-13 Optional Rotator cylinder assembly . . . . . . . . . . . 2-10
Column assembly drawing before SN NZ050901. 1-15 Optional Oil distributor assembly - 2 port . . . . . . . 2-11
Column assembly drawing after SN NZ050901 . . 1-16 Optional Oil distributor assembly drawing. . . . . . . 2-12
Column assembly after SN NZ050901 . . . . . . . . . 1-17 Optional Automatic stabiliser. . . . . . . . . . . . . . . . . 2-13
Column covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Column covers drawing . . . . . . . . . . . . . . . . . . . . . 1-21
1500kg axle assembly drawing . . . . . . . . . . . . . . . 1-22
1500kg axle assembly . . . . . . . . . . . . . . . . . . . . . . 1-23
Engine assembly before SN NZ050801 . . . . . . . . 1-24
Engine assembly drawing before SN NZ050801 . 1-25
Engine assembly from SN NZ050801. . . . . . . . . . 1-26
Engine assembly drawing from SN NZ050801 . . . 1-27
Basket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Basket assembly drawing . . . . . . . . . . . . . . . . . . . 1-29
Tow coupling hydraulic . . . . . . . . . . . . . . . . . . . . . 1-30
Tow coupling hydraulic, drawing . . . . . . . . . . . . . . 1-31
Placards and decals installation . . . . . . . . . . . . . . 1-32
Placards and decals drawing . . . . . . . . . . . . . . . . 1-33
page 2 MHP13/35 – 12431B

Table of Contents
Section 3. - Electrical Section 4. - Options

Electrical schematic . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Engine assembly, Robin . . . . . . . . . . . . . . . . . . . . . 4-2
Electrical schematic, Auto stabiliser . . . . . . . . . . . . 3-4 Engine assembly, Robin drawing . . . . . . . . . . . . . . 4-3
Electrical schematic, Lombardini diesel . . . . . . . . . 3-5 Engine assembly, Lombardini . . . . . . . . . . . . . . . . . 4-4
Automatic stabiliser control box assembly before SN Engine assembly, Lombardini drawing . . . . . . . . . . 4-5
NZ051001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Basket rotator assembly . . . . . . . . . . . . . . . . . . . . . 4-6
Automatic stabiliser control box assembly after SN Basket rotator drawing. . . . . . . . . . . . . . . . . . . . . . . 4-7
NZ051001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Step assembly drawing . . . . . . . . . . . . . . . . . . . . . . 4-8
Upper control box assembly . . . . . . . . . . . . . . . . . . 3-9 Step assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Lower control box assembly before SN NZ050901 Honda 240V gas/AC option . . . . . . . . . . . . . . . . . . 4-10
3-10
Honda 240V gas/AC option drawing . . . . . . . . . . . 4-11
Lower control box assembly from SN NZ050901 . 3-11
Electric motor supply box . . . . . . . . . . . . . . . . . . . 4-13
AC motor option drawing . . . . . . . . . . . . . . . . . . . . 3-12
240 AC motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
AC motor option with 240VAC outlet drawing. . . . 3-13
Continuous rotation option. . . . . . . . . . . . . . . . . . . 4-15
240V AC basket outlet. . . . . . . . . . . . . . . . . . . . . . 4-16
240V AC basket outlet drawing . . . . . . . . . . . . . . . 4-17
Ground power supply option drawing . . . . . . . . . . 4-18
Ground power supply option . . . . . . . . . . . . . . . . . 4-19
Auto stabiliser option . . . . . . . . . . . . . . . . . . . . . . . 4-20
Flashing light option. . . . . . . . . . . . . . . . . . . . . . . . 4-21
MHP13/35 – 12431B page 3

Section A. - General Specifications
The Snorkel MHP13/35 is a boom supported elevating work platform built to conform to these standards,
American Standard ANSI A92.2-2001
Canadian Standard C225-00 2002
Australian Standard AS1418-10(Int) 2004 Elevating Work Platforms.
■ General Specifications
SPECIFICATIONS MHP13/35
Working height 12.6m 41'

Platform height 10.6m 35'
Rated load 250kg 550lb
Rated load (with rotator) 227kg 500lb
Platform size 1250 x 780 x 1070mm 4.1' x 2.6' x 3.5'
Platform construction Steel
Platform levelling Mechanical
Boom type Articulating
Horizontal reach 5.6m at 6m 19' 8" at 19' 8"
Maximum wind speed 12.5m/s 45kph 28mph
O O
Turntable rotation 540 non-continuous or 360 continuous
Power source (std.) Gasoline engine 5.5hp
Hydraulic system Proportional electro/hydraulic
Stabilisation 4 independently operated hydraulic outriggers with safety
interlocks
Stabiliser footprint (max.) 3.7 x 3.6m 12' 1" x 13' 9"
Standard colour Snorkel orange base and covers, white turret and booms
Transport height 2.05m 6' 8"
Overall length 5.99m 20' 4"
Overall width - outriggers extended 3.7m 12' 1"
Overall width - outriggers stowed 1.58m 5' 2"
Tyre size 165 x 13LT
Brakes Hydraulic disc
Maximum towing speed 80kph 50mph
Maximum rated axle capacity 1500kg 3306.9lb
Weight (standard model) 1200kg 2645lb
Insulation rating Nil
Trailer tongue weight 65kg 143lb
MHP13/35 – 12431B page i

General Specifications
■ Engine Specifications
Engine Make Honda (gasoline)
Model GX 160
Engine type 4-stroke, over head valve, 1 cylinder
Displacement 163 cm3 (9.9 cu-in)
Bore x Stroke 68 x 45 mm (2.7 x 1.8 in)
Max. output 4 kW/4,000 rpm
Max. torque 1.1 kg-m (8.0 ft-lb)/ 2500 rpm
Fuel gasoline
Fuel Grade automotive gasoline (unleaded or lowleaded preferred)
Fuel consumption 230 g/PSh
Cooling system Forced air
Ignition system Transistor magneto
PTO shaft rotation Counterclockwise
Oil Capacity 0.60 litres (0.60 US qt, 0.53 Imp qt)
Oil Grade SAE 10W-30
page ii MHP13/35 – 12431B

■ Working Envelope
13 42.6
12 39.3
11 36
10 32.8
9 29.5
8 26.2
7 22.9
6 19.6
5 16.4
4 13.1
3 9.8
2 6.5
1 3.2
METRES
FEET
4 3 2 1 0 1 2 3 4 5 6 7
METRES
13.1 9.8 6.5 3.2 0 3.2 6.5 9.8 13.1 16.4 19.6 22.9
FEET
MHP13/35 – 12431B page iii

2.05m
.51m
.53m
3.46m
5.99m
(6.20m Includes optional rotator)
1.58m
page iv MHP13/35 – 12431B

Section B. - Maintenance Information
■ About this Manual: ❑ Electrical

This Maintenance and Repair Parts manual covers Electrical (Section 3), contains listings and
current production machines only. drawings of electrical components installations
including wiring schematics.
While Snorkel has attempted in every way to
confirm that all information in this manual is correct,
improvements are being constantly made to the ❑ Options
machine that may not be reflected in this manual. Options (Section 4), contains parts listings and
drawings of optional installations that may be
NOTE: installed on your unit.
It is recommended that you record the serial and
model number of your machine (see page 14 of this ❑ Parts index - Page locator
chapter). This information is found on the serial
The parts index - page locator, identifies the
number placard.
component by name and directs you to the section
and page number where you may find information
■ Manual Organization for that part such as its part order number, etc.
The Repair Parts Manual consists of five sections
with an individual table of contents preceding ■ Maintenance and Schematics
sections 1 through 4.
Subassemblies and detailed parts are identified by ❑ Maintenance information
index numbers on the drawings that correspond to The parts drawings located in the repair parts
the item numbers on the parts listing. When sections, are designed for use as a guide for proper
requesting any part, always specify complete part disassembly of the machine and components as
number, description, model and serial number of well as for parts replacement. Always refer to the
your unit. hydraulic system installation drawings and the
The following is a general description of each electrical wiring diagram before removing or
section and its contents. disassembling associated parts.
❑ General Specifications
CAUTION
The section immediately preceding, contains Do not attempt to disconnect or remove any
information relating to the general specifications of hydraulic line before reading and
the MHP13/35. understanding all text concerning the
system hydraulics. In most cases,
❑ Maintenance disassembly of the machine will be obvious
from the drawing.
The pages immediately following, contain
information as to the maintenance schedules - CAUTION
lubricants and procedures for proper lubrication of
the unit. DO NOT modify this ariel platform without
prior written consent of Snorkel Engineering
❑ Repair parts and drawings Department.
Repair Parts (Section 1), contains parts listings Mod i fi ca tion may void the war ranty,
and drawings for general mechanical repair parts ad versely af fect sta bil ity, or af fect the
of all major installations and subassemblies of the op er a tional char ac ter is tics of the ariel
unit. platform.
When disassembling or reassembling
❑ Hydraulics components, complete the procedural steps in
(Section 2), contains parts listings and drawings of sequence. Do not partially disassemble or
hydraulic components installations including assemble one part, then start on another. Always
hydraulic schematics and individual components check your work to assure that nothing has been
such as cylinders, controls valves and solenoid overlooked.
operated valves.
The following list is a gentle reminder when
disassembling or assembling the machine.
MHP13/35 – 12431B page v

Maintenance Information
Proper assembly is critical to the successful

ü Always be conscious of weight.
rebuilding of any unit. Carefully inspect any parts
ü Never attempt to lift heavy objects without the aid of which are to be reused. If in doubt, replace.
a mechanical device.
“SAFETY FIRST” is a good slogan.
ü Do not allow heavy objects to rest in an unstable Replace any guards and protective devices that
condition.
have been removed to carry out maintenance and
ü Always make sure work platform is in stowed repair work.
position - blocked or the weight removed by a
suitable lifting device before disconnecting the ■ Maintenance schedules
hydraulic hose from the motor/pump unit to the lift
Snorkel has established a Preventive Maintenance
cylinder.
Schedule that includes:
ü When raising a portion of the machine, be sure that ü Daily Maintenance (Operator’s Inspection)
adequate blocking is properly positioned - Do not
depend on lifting device to hold and secure weight. ü 90 Day or 150 Hour (frequent) Maintenance
ü If a part resists removal, check to see if all fasteners, ü Yearly or 500 Hour (annual) Maintenance,
electrical wiring, hydraulic lines, etc., have been
These schedules should ensure the detection of any
removed or that other parts are not interfering.
defective, damaged or improperly secured parts
Parts should be thoroughly inspected before and provide information regarding lubrication and
restoring to service at the time of reassembly. Burrs, other minor maintenance items.
nicks or scratches may be removed from machined
The Maintenance Schedule following, outlines the
surfaces by honing or polishing with #600 crocus
requirements of these maintenance checks for each
cloth, followed by a thorough cleaning in an
time interval. The Operator’s Pre-operational
approved cleaning solvent, and blown dry with
inspection must be performed by a trained operator.
compressed air. Do not alter the contour of any part.
All other maintenance and inspections must be
If this operation does not restore the part to a
performed by a trained service technician only.
serviceable condition, replace the part.
Note that the 90 Day or 150 hour (frequent) and
Replace all O-rings, seals, and gaskets at
yearly or 500 hour (annual) Maintenance, require
reassembly. Use new roll pins or cotter pins. Dip all
use of the Preventive Inspection Maintenance
packing rings and seals in hydraulic oil before
Checklist to pinpoint all inspection items. Retain a
reassembling in cylinder and manifold installations.
copy of these forms for your records.
Replace any part having imperfect threads. In
general, units that have been disassembled can be They also require that all placards and decals on the
reassembled by reversing the order of disassembly. unit are to be inspected.
Remember that the service life of a machine can be All placards and decals must be in place and legible.
increased by keeping dirt and foreign materials out Use the placards installation drawing and parts
of the vital components. Precautions have been listing in the repair parts section 1 of this manual to
taken to safeguard against this; shields, covers, check these placards and decals.
seals and filters are provided to keep air and oil
Snorkel recommends that you make additional
supplies clean; however, these items must be
copies of the Preventive Inspection Maintenance
maintained on a scheduled basis in order to function
Checklist forms for your use in performing these
properly.
At any time air or oil lines are disconnected, clean DANGER
surrounding areas as well as the opening and
fittings themselves. As soon as a line or component F a i l u r e t o p e r f o r m th e P r e v e n t i v e
is disconnected, cap or cover all openings to Maintenance at the intervals outlined in the
prevent the entry of dirt or foreign materials. Maintenance Schedule may result in a unit
being operated with a defect that could result
New parts should remain in their container until they in INJURY or DEATH of the unit operator. DO
are ready to be used. NOT allow a unit to be operated that has been
Clearly mark or tag hydraulic lines and electrical found to be defective.
wiring connections when disconnecting or removing Repair all defects before returning the unit to
them from unit. This will assure that they are service.
correctly reinstalled.
page vi MHP13/35 – 12431B

■ Daily Maintenance
❑ Pre-operational Inspection
Components Service Required
Engine fuel level Check fuel tank level (full)
Fuel tank cap Visually inspect (installation, tightness)
Engine oil level Check oil level (between dipstick lines)
Fuel leaks Visually inspect (hoses, connections, etc.)
Wiring harnesses Visually inspect (installation, condition)
Battery terminals Visually inspect (no corrosion)
Battery fluid level Check fluid level (1/4" or 6 mm below filler neck)
Hydraulic oil Check fluid level (between lines on tank)
Hydraulic oil leaks Visually inspect (hoses, tubes)
Tires and wheels Visually inspect (condition)
Bolts and fasteners Visually inspect (looseness)
Structural damage and welds Visually inspect (weld cracks, dents)
Lanyard anchor points Visually inspect (condition)
Platform gate Visually inspect (operation)
Platform guardrails Visually inspect (condition)
Air filter Check condition
Control switches Actuate and inspect (operation)
Emergency lower Check operation (causes correct motion)
Placards and decals Visually inspect (installation, condition)
Optional items Check operation
Pins and pin keepers Visually inspect (installation, condition)
■ Hydraulic Hose Age

EN982 Clause 7.3.1 requires the manufacturing date of each hydraulic hose to be clearly visible on the
hose.
Hoses used in production of this unit are manufactured by Parker and the manufacturing date is present in
a coded format.
The key to decode the date is as follows:
Sample Hose Code 11- 4Q 99

Manufacturing Plant Number
11 - 4Q 99 Year of Manufacture
Manufacturing Period (i.e. 4th Quarter)
MHP13/35 – 12431B page vii

■ 90 Day or 150 Hour Maintenance

(Trained Service Technician)
Components Service Required Recommended Lubricant or Further
Instructions
Daily maintenance Perform maintenance as per schedule
Preventive inspection Perform inspection, complete form Retain copy of checklist
maintenance checklist
Placards and decals inspection Inspect using drawing and parts listing Replace any missing or
in section 1 (repair parts) unreadable decals/placards
Rotation bearing Lubricate Conoco Super Sta #2
Above 32° Mobilgrease CM-P
Below 32° Mobilgrease CM-L
Rotation bearing teeth & pinion Lubricate Conoco Super Sta #2
Above 32° Mobilgrease CM-P
Below 32° Mobilgrease CM-L
Platform rotator Check smooth operation Repair or replace if not working
properly
Platform controller Check smooth operation & speeds
Battery Check specific gravity 1.260/1.275 at 27° C.
Hydraulic return filter Check condition Replace if dirty
Engine RPM Check for proper engine RPM (2500) See engine manufactures owner's
Engine oil Replace per engine owners manual manual
■ Yearly or 500 Hour Maintenance

(Trained Service Technician)
Components Service Required Recommended Lubricant or Further
Instructions
90 day or 150 hour maintenance Perform maintenance per schedule
Hydraulic oil reservoir Clean and replace fluid Shell Tellus 32 or similar
Hydraulic return filter Replace After 1st. 50 hours, thereafter
at recommended interval
Hydraulic pressures Check pressures
page viii MHP13/35 – 12431B

Engine
Multi purpose
grease on
shaft
Hydraulic
oil reservoir
and return filter
Rotation gear
Rotation bearing teeth and
(2 points) pinion
This drawing locates the lubrication points of the MHP13/35.
■ Lubricants
Specific lubricants as recommended by Snorkel, ❑ Engines
should be used in maintaining your unit. If in doubt Engine. Refer to the engine manufacturer’s
regarding the use of lubricants other than those instruction manual or consult your local engine
listed, contact Snorkel. service representative if engine adjustments or
repairs are needed. The engine MUST be operated
❑ Pressure gun application in accordance with manufacturer’s instructions and
Service all fittings as indicated in the Maintenance serviced at recommended intervals.
Schedule and lubrication drawing. Wipe away all
excess lubricant from exposed surfaces. Over ❑ Hydraulic oil reservoir
lubrication can collect dirt and foreign matter which Hydraulic oil reservoir. The fluid level should be
acts as an abrasive. Lubrication of accessory kept between the low and full marks on the sight
equipment should be in accordance with the gauge indicator and should be checked with all
manufacturer’s recommendations. cylinders fully retracted and the platform in stowed
position.
❑ Rotation bearing The interior of the reservoir should be wiped out
Rotation bearing. Pressure gun lubricate bearing and cleaned each time the hydraulic oil is changed.
at recommended interval using lubricant as
outlined in the maintenance schedule. Rotate while It is absolutely necessary that only new, clean
lubricating. Lubrication fitting is located on the font hydraulic oil is added.
plate of the turntable.
CAUTION
❑ Rotation gear teeth and pinion If it becomes necessary to add or use an oil
Rotation gear teeth and pinion. Gear teeth and other than the recommended fluid, it is
gear box pinion should be lubricated with a multi important that it be compatible and
purpose grease. equivalent to the factory fill. Local oil
suppliers can generally furnish this
information.
MHP13/35 – 12431B page ix

If questions still remain, contact Snorkel for further DANGER

information.
Lead-acid batteries contain sulfuric acid
❑ Return filter which will damage eyes or skin on contact.
Return filter. On MHP13/35 models, the hydraulic oil When working around batteries, ALWAYS
return filter is mounted in hydraulic oil reservoir. wear a face shield to avoid acid in eyes.
The filter element is a throw-away type filter and If acid contacts eyes, flush immediately with
should be changed after the initial break-in period clear water and get medical attention.
(approximately 50 hours operation time). Wear rubber gloves and protective clothing
The filter is equipped with an (optional) hydraulic to keep acid off skin, if acid contacts skin,
pressure gauge to indicate the filter element wash off immediately with clear water.
condition. A by-pass relief within the filter base is Lead-acid batteries produce flammable and
provided and is set to by-pass at 25 PSI. If pressure explosive gases. NEVER allow smoking,
readings are above 25 PSI, the filter should be flames or sparks around batteries.
changed.
The filter condition should be checked at the 90 day
or 150 hour Preventive Inspection Maintenance
interval or more frequently under extreme working
conditions.
The filter condition indicator is accurate only when
the engine is running at maximum RPM and pump is
discharging maximum flow, which occurs only
during full speed. This requires that the indicator be
observed while the unit is in motion. Oil temperature
should be at least 70 degrees.
CAUTION
Use extreme caution while observing the
condition indicator because of the motion of
the boom. The condition indicator is best
observed from outside of the tract of the
vehicle wheels to avoid a possible unsafe
condition.
When changing the filter element, the oil inside of
the filter element, should be examined for deposits
of metal cuttings, which if present, could indicate
excessive wear in some of the system components.
■ Battery
Battery. The battery will have longer life if the water
level is maintained and it is kept charged. The unit
will have better starting characteristics with a fully
charged battery.
In cold weather the battery should be maintained at
full charge to keep from freezing. An extremely low
or dead battery can freeze in cold weather. Make
sure connections are clean and tight.
Make sure charging equipment is operating
properly.
page x MHP13/35 – 12431B

■ Preventive inspection maintenance

90 day or 150 hour checklist
OK OK - No Service Required Serial Number
✔ Corrective Action Required
X Corrected, (Record description of corrective action).
Check OK ✔ X
Inspection Procedures Codes
Platform rotator (Optional) (3,4)
(1) Weld cracks, dents and/or rust Platform rotation holding valve (3,4)
(2) Installation Rotator mounting bolts (2,6)
(3) Leaks
(4) Operation Platform
(5) Condition Structural (1)
(6) Tightness Decals and placards (2,8)
(7) Residue buildup Platform gate (4)
Hydraulic tubes and hoses (3,5)
(8) See placards and decals inspection chart
Platform mounting bolts (2,6)
Correct operator's manual in document holder (2)
Check OK ✔ X
Chassis Battery
Structural (1) Battery terminals (6,7)
Tires (5) Battery electrolyte level (5)
Tire pressure (5)
Hydraulic tubes and hoses (3,5) Fuel Tank
Decals and placards (2,8) Fuel tank (3,5)
Wheel nuts (6) Torque 95 lbft 130NM Fuel tank cap (2,3,4,5)
Battery disconnect switch (4)
Lubrication points Ground Control Station
Pins, pin keepers (2) Station selector switch - ground controls
platform controls DO NOT work (4)
Turntable Station selector switch - platform controls
Structural (1) ground controls DO NOT work (4)
Swivel mount assembly (2,3) Cold start (4) Choke
Hydraulic tubes and hoses (3,5) Keyed master switch (4)
Cowling (5,6) Boom speed rheostat switch (4)
Wire harness (2,5) Turntable rotation (4)
System pressure (Max 2500 psi) Upper boom lift UP - DOWN (4)
Lubrication points Lower boom lift UP - DOWN (4)
Emergency bleed down valve (4,3) Jib boom lift UP - DOWN (4)
Engine (2,4) Emergency stop (4)
Engine charging system (4)
Engine air filter (5) Platform Control Station
Engine oil level (5) Foot switch (4)
Hydraulic pump (4) Foot switch, functions operate when engaged (4)
Engine oil (5) Start switch (4)
Electric choke (4) Cold start (4) Choke
Hydraulic oil reservoir (2,3,5) Boom speed rheostat switch (4)
Hydraulic oil reservoir filler/breather cap (2,6) Turntable rotation (4)
Hydraulic oil reservoir fluid level (5) Upper boom lift UP - DOWN (4)
Hydraulic oil return filter (3,4) Lower boom lift UP - DOWN (4)
Pins, pin keepers (2) Jib boom lift UP - DOWN (4)
Emergency stop (4)
Lower Booms
Structural (1) Optional Equipment
Boom lift cylinder pin caps (2,6) Air line to platform (2,4)
Boom lift cylinder and holding valve (3,4) Dual fuel system (2,4)
Jib cylinder pin (3,4) Platform work lights (2,4)
Hydraulic tubes and hoses (3,5) Platform rotation (4)
Electrical Wires (5,2)
Upper Booms
Structural (1)
Electrical wires (5)
Jib cylinder pin caps (2,6)
Jib cylinder and holding valve (3,4)
Hydraulic hoses and tubes (3,5)
Decals and placards (2,8)
MHP13/35 – 12431B page xi

Corrective Action Required
Note: If correction action is required on any item, attach sheet indicating problem and action taken.
All items have been properly checked and tested and found to be operating satisfactory or necessary corrective
action has been completed.
Inspected By: Date
page xii MHP13/35 – 12431B

■ Torque chart
TENSILE PROPERTY CLASS 8.8 PROPERTY CLASS 10.9

NOM SIZE STRESS
AREA CLAMP TORQUE (N.m) CLAMP TORQUE (N.m)
X LOAD LOAD
PITCH As DRY LUBED DRY LUBED
W W
(mm2) k=0.20 k=0.15 k=0.20 k=0.15
(N) (N)
M3 x 0.5 5.03 2 200 1.32 0.99 2 990 1.79 1.34

M3.5 x 0.6 6.78 2 960 2.07 1.55 4 030 2.82 2.11
M4 x 0.7 8.78 3 830 3.07 2.30 5 220 4.17 3.13
M5 x 0.8 14.2 6 200 6.20 4.65 8 430 8.43 6.33
M6 x 1 20.1 8 770 10.5 7.90 11 950 14.3 10.8
M8 x 1.25 36.6 15 975 25.6 19.2 21 750 34.8 26.1

M8 x1 39.2 17 100 27.4 20.5 23 275 37.3 27.9
M10 x 1.5 58.0 25 325 51 38.0 34 450 69 52
M10 x 1.25 61.2 26 725 53 40.1 36 350 73 55
M12 x 1.75 84.3 36 800 88 66 50 075 120 90

M12 x 1.25 92.1 40 200 96 72 54 700 130 98
M14 x2 115 50 200 140 105 68 300 190 145
M14 x 1.5 125 54 550 155 115 74 250 210 155
M16 x2 157 68 525 220 165 93 250 300 225

M16 x 1.5 167 72 900 235 175 99 200 320 240
M20 x 2.5 245 106 950 430 320 145 550 580 435
M20 x 1.5 272 118 750 475 355 161 550 650 485
M24 x3 353 154 100 740 555 209 700 1 010 755
M24 x2 384 167 600 805 605 228 100 1 100 820
M27 x3 459 200 350 1 080 810 272 650 1 470 1 100
M27 x2 496 216 500 1 170 875 294 600 1 590 1 150
M30 x 3.5 561 244 900 1 470 1 100 333 250 2 000 1 500
M30 x3 580 253 150 1 520 1 140 344 500 2 070 1 550
M30 x2 621 271 050 1 630 1 220 368 850 2 210 1 660
M33 x 3.5 694 302 950 2 000 1 500 412 250 2 720 2 040
M33 x2 761 332 200 2 200 1 640 452 050 2 980 2 240
M36 x4 817 356 600 2 570 1 930 485 300 3 490 2 620
M36 x3 865 377 600 2 720 2 040 513 800 3 700 2 780
M39 x4 976 426 000 3 320 2 490 579 750 4 520 3 390
M39 x3 1 028 448 700 3 500 2 630 610 650 4 760 3 570
M42 x 4.5 1 121 489 300 4 110 3 080 665 850 5 590 4 200
M42 x3 1 206 526 400 4 420 3 320 716 350 6 020 4 510
M45 x 4.5 1 306 570 050 5 130 3 850 775 750 6 980 5 240
M45 x3 1 398 610 250 5 490 4 120 830 400 7 470 5 610
M48 x5 1 473 642 950 6 170 4 630 874 950 8 400 6 300
M48 x3 1 604 700 150 6 720 5 040 952 800 9 150 6 860
Grade marking M8.8 M10.9 M12.9
MHP13/35 – 12431B page xiii

■ To order service or repair parts ❑ Manuals

When placing an order for service or repair parts, Manuals are available from Snorkel to support any
please have the following information available for of the machines that we produce.
your machine.
The specific manuals for MHP13/35 are as follows:
ü Machine model number
ü Operator’s Manual
ü Machine serial number Snorkel part number - 12431A
ü Snorkel part number ü Repair Parts Manual
Snorkel part number - 12431B
ü Description of part
ü Quantity of parts required
ü Your purchase order number
ü Address for order to “Ship To”
ü Your desired shipment method
All correspondence relative to this unit, such as field
reports, discrepancy reports, requests for service
information, etc., should be directed to:
Snorkel
36 Bruce Road
P.O. Box 1041
Levin 5500
New Zealand
Phone: +64 06 368-9168
Fax: +64 06 368-9164
Attention: Parts Department
Record machine information here:
Model number*
❑ ANSI and OSHA compliance
All owners and users of the aerial platform must
read, understand, and comply with all applicable
regulations. Ultimate compliance to OSHA Serial number*
regulations is the responsibility of the user and their
employer.
A N S I p u b l i c a t i o n s c l e a r l y i d e n t i f y t h e Date of purchase
responsibilities of all personnel who may be
involved with the aerial platform. A reprint of the
“Manual of Responsibilities for Dealers, Owners,
Users, Operators, Lessors and Lessees of Purchased from
ANSI/SIA A92.5-1992 Boom-Supported Elevating
Work Platforms” is available from Snorkel dealers or
from the factory upon request.
Snorkel dealer or distributor
Copies are also available from:
Scaffold Industry Association * This information is found on the serial number placard
20335 Ventura Blvd. Suite 310 attached to your machine.
Woodland Hills, CA 91364-2471 USA
page xiv MHP13/35 – 12431B

■ Stability Testing The test procedure is as follows (Refer Figure 1).

1. Set a pulley with rope, 5.985m above the
❑ Introduction ground on a fixed pole.
The purpose of this test is to assess if the MHP 2. Place the machine so that the drawbar is
1335 meets the requirements of AS 1418-10 2004 pointing towards the fixed pole. The centre
Appendix G Stability Calculations. The situation of the slew bearing must be 7m from a point
for minimum stability is with the booms at maximum directly beneath the pulley.
outreach over the drawbar, with the maximum 3. Raise the machine on the stabilisers to
rated load in the platform, a manual force pulling maximum height.
toward the drawbar and maximum wind load acting
on the back of the machine. 4. Level the machine laterally using the spirit
level.
Since this testing involves taking the machine to
the edge of its stability envelope care must be 5. Level the machine fore and aft such that it is
taken to ensure the test is failsafe i.e. the machine 0.5 deg drawbar down from level. (This
can not tip over if it fails the test. To this end the simulates a poor setup by the end user).
rated load is to be hung from the Test Weight 6. Slew the booms until the rear of the basket is
Harness and the test weight is suspended 200mm pointing towards the pole.
above the ground during the test. If the machine 7. Tie the rope from the pulley around the top
starts to tip over the test weight will contact the rail of the platform on the basket centre line.
ground, reducing the overturning moment, so that
the machine can not continue to tip over. 8. Attach the Test Weight Harness and the Test
Weight to the platform.
❑ Equipment 9. Raise the booms to maximum outreach
(lower boom fully up and top boom and jib
● MHP 13/35 boomhorizontal). The “Test load” must be
between 100 and 200mm above ground.
● Spirit level
10. Attach a ratchet tie down to the rope coming
● Rope from pulley. Attach the other end to the
“Load simulating the wind and manual force”.
● Pulley
11. Raise the “Load simulating the wind and
● Test weights & harness manual force” with the ratchet tie down until
the load is between 100 and 200mm above
● Ratchet tie down
the ground. Ensure that the loads are not
swinging i.e. the loads are static. (If both
❑ Setup and Procedure 'rear' legs lift clear of the ground STOP the
The Test Weight harness location is at the rear test and release the ratchet).
edge of the platform. The test load for a standard
machine is 239kg and the test load for a machine ❑ Pass Criteria
with an optional basket rotator is 217kg.
The machine can be assessed as meeting the
The manual force is 400N with an additional requirements of AS 1418-10 2004 Appendix G
multiplication factor of 1.1 giving 440N or 44.8kg. Stability Calculations if the “Test Load” and the
The line of action of this force is such that it “Load simulating the wind and manual force” can
produces the greatest overturning moment. That is be raised clear of the ground simultaneously while
the line of action of the force is perpendicular to a maintaining at least 3 point contact i.e. not more
line joining the top rail of the platform to the tipping than 1 stabiliser foot off the ground.
line (see Figure 1).
The wind load is assumed to act at the centre of
area of the elevated components. The Wind Load
is 336N at 5.54m above ground. The overturning
moment from the wind is used to find an equivalent
force along the line of action of the manual force.
The calculated force due to wind is 248N or 25.3kg
The load simulating the wind and manual force is
therefore 70.1kg.
MHP13/35 – 12431B page xv

❑ Figure 1
ROPE
CHAIN
5985
2
750
63.3o
70.1
R M +W
o
0.5
7000
RATED LOAD R = 239kg MANUAL FORCE M = 44.8kg

STANDARD MACHINE
= 217kg WIND FORCE W = 25.3kg
WITH ROTATOR LOAD ON PULLEY = 70.1kg
page xvi MHP13/35 – 12431B

Section 1. - Repair Parts
Section 1
Trailer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Trailer assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Trailer assembly drawing. . . . . . . . . . . . . . . . . . . . . 1-5
Boom assembly drawing . . . . . . . . . . . . . . . . . . . . . 1-6
Boom assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Jib boom assembly before SN NZ051005 . . . . . . . 1-8
Jib boom assembly drawing before SN NZ051005 1-9
Jib boom assembly drawing from SN NZ051005 . 1-10
Jib boom assembly from SN NZ051005 . . . . . . . . 1-11
Column assembly before SN NZ050901. . . . . . . . 1-13
Column assembly drawing before SN NZ050901. 1-15
Column assembly drawing after SN NZ050901 . . 1-16
Column assembly after SN NZ050901 . . . . . . . . . 1-17
Column covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Column covers drawing . . . . . . . . . . . . . . . . . . . . . 1-21
1500kg axle assembly drawing . . . . . . . . . . . . . . . 1-22
1500kg axle assembly . . . . . . . . . . . . . . . . . . . . . . 1-23
Engine assembly before SN NZ050801 . . . . . . . . 1-24
Engine assembly drawing before SN NZ050801 . 1-25
Engine assembly from SN NZ050801. . . . . . . . . . 1-26
Engine assembly drawing from SN NZ050801 . . . 1-27
Basket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Basket assembly drawing . . . . . . . . . . . . . . . . . . . 1-29
Tow coupling hydraulic . . . . . . . . . . . . . . . . . . . . . 1-30
Tow coupling hydraulic, drawing . . . . . . . . . . . . . . 1-31
Placards and decals installation . . . . . . . . . . . . . . 1-32
Placards and decals drawing . . . . . . . . . . . . . . . . 1-33
MHP13/35 – 12431B page 1 - 1

page 1 - 2 MHP13/35 – 12431B
Trailer assembly
Trailer assembly
Item Part No Qty Description

12426A Trailer assembly
1. 1273 1 Level bubble
2. 1651 1 4 bank Casappa valve - (Not used when auto stabiliser option fitted)
3. 1771-1 1 Lynch pin
4. 3603-06 18 Plain washer
8. 3606-06025 4 Metric countersunk screw
9. 3610-06012 12 Metric bolt
10. 3610-06016 4 Metric bolt
11. 3610-06020 4 Metric bolt
12. 60030-061 2 Plain washer
13. 3610-08025 8 Metric bolt
14. 3610-08065 3 Metric bolt
15. 3610-10030 2 Metric bolt
16. 3610-12090 2 Metric bolt
17. 3610-12110 2 Metric bolt
18. 3610-12040 4 Metric bolt
19. 3611-06 10 Metric nylock nut
23. 8628 12 Pin keeper
24. 9846 4 Foot plate weldment
25. 9875-1 4 Reflector lens, orange
26. 9875-2 2 Reflector lens, white
27. 9948 4 Foot pin
28. 9973-1 1 Safety chain
29. 10993-1 1 Hammer lock
30. 11112-3 1 Boom lock pin
31. 11492-1 12 Tab washer
32. 11572 1 Tow coupling
33. 12467 2 Mudguard, plastic
11585 2 Optional mudguard (heavy duty steel)
34. 11585-3 2 Mud-flap
12467-1 2 Plastic mud-flap (goes with plastic mud-guard)
36. 12062 2 Pin lock retainer
37. 12362 1 Axle assembly
38. 3602-10 2 Nut
39. 12405 1 Jockey wheel
40. 12412 4 Stabiliser leg weldment
41. 12419-4 2 Wear pad
42. 12418-1 1 Control guard
43. 12419 1 Boom rest weldment
44. 12420 1 Slew stop traveler - (Not used when continuous rotation option fitted)
45. 12421 8 Pin
46. 12422 4 Pin
47. 12426 1 Trailer chassis
48. 12444 1 Slew traveler hold down - (Not used when continuous rotation option
fitted)
49. 45500-6 2 Key ring
50. 60000-036 8 Roll pin
51. 3610-20040 1 Bolt
52. 12336A 4 Leg cylinder assembly
MHP13/35 – 12431B page 1 - 3

Trailer assembly
Trailer assembly

53. 12361A 2 Wheel and tyre assembly
12361 2 Wheel rim only
55. 3611-20 1 Nylock nut
56. 3626-5 8 Flanged bush
58. 12439 1 Hose protector
59. 3603-12HD 4 Hardened washer
60 3604-06020 2 Screw
page 1 - 4 MHP13/35 – 12431B

Trailer assembly drawing
27
50
24 42
9
9
31 4 1
23 48
38 6
44
46
57 21
58
14
40 X3
52
57 5 2
57 X3
10
5
X3
31 25
20
20 X3
11
8 56 23 4
4 41
57 45 13
19 3
45 5
49
4
15 36
19 34
30
12
4
43 18
33
6 26
21 25 7
17
60
57
16
37
55 22
32 7
54
51
29
53
7 39
22
28
47
TITLE
Trailer assembly
Revision. A 3 May 2005 DWG. 12426A Snorkel Model MHP13/35 Page 1-5
Boom assembly drawing
10
20
11
30
11
27
15
25
7 22
10
11
29
11 8
3
19 11 23
33 39
37 35
9
27 4 24
26 28 11 32
36
38 2 X9
6
25 17
1 13
31 14
40
5
10
12
16 28
11
10
11 10
10
11
21
7
34
TITLE
Boom Assembly 7
Page 1-6 Snorkel Model MHP13/35 DWG. 12390

Boom assembly
Boom assembly

12390 Boom assembly
1. 1814 1 Nylon cable gland
2. 3604-04040 2 Metric head pan screw
3. 1771-1 1 Lynch pin
4. 3606-06020 4 Countersunk screw
5. 3610-06012 9 Metric bolt
14. 11492-1 9 Tab washer
15. 12371 1 Upper boom weldment
16. 12372 1 Lower boom weldment
17. 11112-10 1 Boom lock pin
18. 12372-17 1 Wear pad, boom rest
19. 12373 1 Floating turret weldment
20. 12374 1 Upper level rod
21. 12375 2 Lower level rod
22. 12380 1 Pin
23. 12383 1 Quadrant, jib/upper boom weldment
24. 12393 1 Pin
25. 12394 2 Pin
26. 12395 1 Pin
27. 12396 2 Pin
28. 12397 2 Pin
29. 12432-2510 2 Nylon spacer washer
30. 12432-3010 4 Nylon spacer washer
31. 12445 1 Micro switch
32. 12062 2 Pin lock retainer
33. 12333A 1 Upper lift cylinder
34. 12334A 1 Lower lift cylinder
37. 45500-6 2 Ring
39. 3606-06025 4 Metric countersunk screw
41. 1816 17m 5 core cable (not shown)
42. 1812 12.5m 3 core cable (not shown)
43. 12437 1 Loom control (not shown)
MHP13/35 – 12431B page 1 - 7

Jib boom assembly before SN NZ051005
Jib boom assembly before SN NZ051005

12390 Jib boom assembly
1. 3610-06012 6 Bolt
6. 11492-1 6 Tab washer
7. 12288-100 1 Upper flyboom weldment
8. 12288-110 1 Lower flyboom weldment
9. 12347 5 Pin 20 x 134mm
10. 12380 1 Pin 25 x 115
11. 12383 1 Quadrant jib/upper boom weldment
12. 12327A 1 Basket assembly
13. 12332A 1 Flyboom cylinder
14. 3611-10 6 Nylock nut
15. 12451-3 As Req Basket spacer
16. 3610-10050 4 Bolt
17. 3610-10070 2 Bolt
18. 3603-10 12 Washer, plated
19. 12451 1 Fixed basket mounting
page 1 - 8 MHP13/35 – 12431B

Jib boom assembly drawing before SN NZ051005
X6
1 13
3
3
10 3
3
3
3
2
4
9 18
7
9 3
14
11 15
9 16 x4
9 18
9
2
4 14 18 18
8 3 19 17
3
12
TITLE
Jib Boom Assembly
DWG. 12390(Jib) Snorkel Model MHP13/35 Page 1-9

Jib boom assembly drawing from SN NZ051005
X6
5
1 13
3
3
10 3
3
3
3
2
4
9 18
7
9 3
14
11 15
9 16
9 18
9
2
4 14 18 18
8 3 19 17
3
12
TITLE
Jib Boom Assembly
Page 1-10 Snorkel Model MHP13/35 DWG. 12390(Jib)

Jib boom assembly from SN NZ051005
Jib boom assembly from SN NZ051005

12390 Jib boom assembly
1. 3610-06012 6 Bolt
6. 11492-1 6 Tab washer
7. 12288-120 1 Upper flyboom weldment
8. 12288-110 1 Lower flyboom weldment
9. 12347 5 Pin 20 x 134mm
10. 12380 1 Pin 25 x 115
11. 12383 1 Quadrant jib/upper boom weldment
13. 12332A 1 Flyboom cylinder
14. 3611-10 6 Nylock nut
16. 3610-10050 4 Bolt
17. 3610-10070 2 Bolt
18. 3603-10 12 Washer, plated
19. 12451 1 Fixed basket mounting
MHP13/35 – 12431B page 1 - 11

Column assembly before SN NZ050901

12381A Column assembly
1. 1034-120 12 Hardened washer
2. 1067 1 Slew ring
3. 1288 1 Battery
4. 1814 1 Cable gland
5. 11942 1 Slew pinionr
9. 12377A 1 Main control manifold
11. 3603-12HD 2 Plain washer
12. 3604-04030 2 Metric panhead screw
13. 3605-05 8 Spring washer
16. 11430A 1 Hydraulic oil tank assembly
17. 3610-05010 8 Metric bolt
18. 3610-06012 5 Metric bolt
19. 3610-06016 17 Metric bolt
20. 3610-08025 5 Metric bolt
21. 60021-028N 12 Nut
22. 3610-12050 2 Metric bolt
23. 60021-016 12 Bolt
24. 3611-05 8 Nyloc nut
25. 3611-06 8 Nyloc nut
26. 12483 1 Remote grease nipple mount
27. 3611-12 2 Nyloc nut
28. 3613-12035 10 Cap screw
29. 3631-12 10 Disc lock washer
31. 3660-05020 8 Counter sunk screw
33. 12453 2 Lock tab
34. 10268-2 1 Battery bracket
35. 12445-90DEG 1 Micro switch
36. 11406 1 Lower control box
37. 11492-1 1 Tab washer
38. 11943 1 Slew drive and brake assembly
39. 12239-3 1 Pin end cap
40. 12381 1 Column weldment
41. 12381-18 1 Lower control box mount
42. 12381-25 1 Pinion gear guard
43. 12381-35 1 Valve mount
44. 12392 4 Hinge weldment
45. 12392-2 4 Cover, hinge spacer
46. 12398 1 Pin
47. 12399 1 Pin
48. 12413 1 Engine assembly
49. 12414-10 1 Stay mount weldment
50. 12414-11 1 Stay side mount, right hand
51. 12414-5 1 Cover stay weldment (not shown)
52. 3610-08020 2 Bolt
54. 5570003 1 Right angle grease nipple
55. 12483-3 1 Connector
MHP13/35 – 12431B page 1 - 13


56. 12483-4 1 Tube
57. 12483-3 1 Connector
58. 12483-2 1 Adaptor
page 1 - 14 MHP13/35 – 12431B

Column assembly drawing before SN NZ050901
12 HYDRAULIC OIL TANK ASSEMBLY

38 (See Hydraulics Section)
35 20
27 52 14
4
11 16 14 7
53 5
47 7 43
15 7
8 39
33 14
20
42 18 20
19 54
37 9
10 18
32
7 26
22
46
58 55 50
57
MAIN CONTROL MANIFOLD
56 19
(See Hydraulics Section)
24 14
49
6
45
40
48
31 44
13
34
17
23
3
1
19
41 ENGINE ASSEMBLY
(See Repair Parts Section)
7 2
36
25
30
7
21
7
29
25
25
28 TITLE
Column assembly
Revision A June 15 2005 DWG. 12381A Snorkel Model MHP13/35 Page 1-15
12
HYDRAULIC OIL TANK ASSEMBLY
Column assembly drawing after SN NZ050901
38
20
27 52 14
4
11 16 14 7
53 5
47 7 43
15 7
8 39
33 14
20
42 18 20
19 54
37 9
10 18
32
7 26
22 60
58 55 50
46 60
57
MAIN CONTROL MANIFOLD
56
24 14
49
6
45 40
48
59
31 44
13 14
34 7
17
19
23
3
1
19 ENGINE ASSEMBLY
41 (See Repair Parts Section)
7 2
36
25
30
7
21
7
29
25
25
TITLE
Column assembly 28
Page 1-16 Snorkel Model MHP13/35 DWG. 12381A

Column assembly after SN NZ050901

12381A Column assembly
1. 1034-120 12 Hardened washer
2. 1067 1 Slew ring
3. 1288 1 Battery
4. 1814 1 Cable gland
5. 11942 1 Slew pinionr
9. 12377A 1 Main control manifold
11. 3603-12HD 2 Plain washer
12. 3604-04030 2 Metric panhead screw
16. 11430A 1 Hydraulic oil tank assembly
17. 3610-05010 8 Metric bolt
18. 3610-06012 5 Metric bolt
19. 3610-06016 19 Metric bolt
20. 3610-08025 5 Metric bolt
21. 60021-028N 12 Nut
22. 3610-12050 2 Metric bolt
23. 60021-016 12 Bolt
24. 3611-05 8 Nyloc nut
25. 3611-06 8 Nyloc nut
26. 12483 1 Remote grease nipple mount
27. 3611-12 2 Nyloc nut
28. 3613-12035 10 Cap screw
31. 3660-05020 8 Counter sunk screw
33. 12453 2 Lock tab
34. 10268-2 1 Battery bracket
35. 12445-90DEG 1 Micro switch
36. 12521 1 Lower control box
37. 11492-1 1 Tab washer
38. 11943 1 Slew drive and brake assembly
39. 12239-3 1 Pin end cap
40. 12381 1 Column weldment
41. 12381-18 1 Lower control box mount
42. 12381-25 1 Pinion gear guard
43. 12381-35 1 Valve mount
44. 12392 4 Hinge weldment
45. 12392-2 4 Cover, hinge spacer
46. 12398 1 Pin
47. 12399 1 Pin
48. 12413 1 Engine assembly
49. 12414-10 1 Stay mount weldment
50. 12414-11 1 Stay side mount, right hand
51. 12414-5 1 Cover stay weldment (not shown)
52. 3610-08020 2 Bolt
54. 5570003 1 Right angle grease nipple
55. 12483-3 1 Connector
MHP13/35 – 12431B page 1 - 17


56. 12483-4 1 Tube
57. 12483-3 1 Connector
58. 12483-2 1 Adaptor
59. 12381-40 1 Heat deflector
60. 9990 4 Thrust washer
page 1 - 18 MHP13/35 – 12431B

Column covers
Column covers

6. 12406 1 Spur washer
8. 12388-1 1 Cover, engine side
9. 12388-2 1 Cover, hydraulic tank side
10. 12388-3 1 Cover, door
11. 12388-4 1 Cover, rear
12. 12401 1 Latch, compression
13. 12403 2 Butt hinge
14. 12414-20 2 Stay pivot mount
15. 12414-5 2 Cover stay weldment
16. 12440 2 Tool clip
17. 60038-006 2 Split pin
18. 5510014 2 Latch, side cover
page 1 - 20 MHP13/35 – 12431B

Column covers drawing
11
18
10
7
9 12
5
1 13
16
17
15
5 3
1
14
7
TITLE
Covers
DWG. 12381A Snorkel Model MHP13/35 Page 1-21

1500kg axle assembly drawing
1400
WHEEL MOUNT FACES
900 NOMINAL
SLOT CENTRES
13 21
20
19 15
23
18 22
5 17
7
1
2
10
9
11
12
6
6 14
6
15
4
24
3
15
26
8
25
TITLE
1500kg Axle Assembly
Hydraulic disc brakes
Page 1-22 Snorkel Model MHP13/35 DWG. A11570 Rev. A. 14-3-2005
1500kg axle assembly
1500kg axle assembly
Item Part No Qty description

A. 12362 Ref Axle assembly
1. 11570-10 2 Wheel bearing kit (Includes 1,2,3,4)
2. Ref Wheel bearing
5. 12362-1 1 Pair Brake rotor
6. 9297-7 2 Seal kit, hub
7. 12362-2 2 Wheel hub
8. 2045-004 4 Brake pads
9. 1033-008 2 Nut kit (Includes 10,11)
10. Ref Washer
11. Ref Split pin
12. 9922-7 2 Grease cap
13. 2045-001 Ref Caliper assembly, (Includes items -14 to 24)
14. 9945-9 2 Anchor plate
15. 2045K Ref Seal kit, caliper
17. 2045-003 2 Bleed screw
18. 2045-13 2 Housing
19. 2045-5 4 Guide pin
20. 3605-08 4 Spring washer M8
21. 3610-08030 4 Set screw M8 x 30 HT
22. 60005-013 2 Lockwasher
23. 3610-12035 2 Set screw M12 x 35 HT
24. 2045-010 2 Piston
25. 1649-042 10 Wheel nut, UNF 7/16”
26. 1649-034 10 Wheel stud, UNF 7/16”
MHP13/35 – 12431B page 1 - 23

Engine assembly before SN NZ050801
Engine assembly before SN NZ050801

12413 Engine assembly
1. 1171-4 1 Honda GX160
2. 1171-4-022 1 Regulator / rectifier GX160
3. 1171-4-025 1 Loom, Honda rectifier
4. 1650-030 1 Battery cable
6. 1659 1 Gear pump
7. 1880 1 Drive coupling
8. 3602-06 1 Metric hex nut
11. 3604-04040 2 Metric screw pan head
13. 3610-06016 1 Metric bolt
14. 3610-06020 1 Metric bolt
15. 3610-06025 1 Metric bolt
16. 3610-06030 4 Metric bolt
17. 3610-08045 4 Metric bolt
18. 3610-10025 8 Metric bolt
19. 3610-10055 1 Metric bolt
20. 3610-10065 3 Metric bolt
25. 3612-06006 2 Metric grub screw
27. 7013-003 1 BSPP (Dowty) x JICM nipple
29. 8398 1 Spring
30. 8978-1 2 Screw, self tapping
31. 10254 1 Cover, battery terminal
32. 10350-4 1 Exhaust bracket
33. 10417 1 Bellhousing
34. 11444 1 Choke solenoid 12V
35. 11497 1 Choke solenoid bracket
36. 12381-19 1 Engine mount plate
37. 12407 1 Exhaust weldment
38. 60005-054 4 5/16" ext. lockwasher
39. 60016-090N 4 3/4" x 1/4" NC bolt, plated
40. 60030-3N 8 5/16" flat washer
41. 5560179 4 Flat washer, special
42. 7630208 4 Engine mount
43. 1875KEY 1 3/16" key steel
page 1 - 24 MHP13/35 – 12431B

Engine assembly drawing before SN NZ050801
Engine assembly drawing before SN NZ050801
31
5
28
16
27
12
30 17 6
33
8
39
32 25 38
37
43
13
1
19
26 24
35
21
3
20
34
36
29
10
10
24 11
15
24
41
22
2 9
24 10
42
23 DWG. 12413
40
18 10
MHP13/35 – 12431B page 1 - 25

Engine assembly from SN NZ050801
Engine assembly from SN NZ050801

12413 1 Engine assembly
1. 1171-4 1 Honda GX160
2. 1171-4-022 1 Regulator / rectifier GX160
3. 1171-4-025 1 Loom, Honda rectifier
6. 1659 1 Gear pump
7. 1880 1 Drive coupling
8. 3602-06 1 Metric nut
14. 3610-05016 8 Metric bolt
15. 3610-10020 1 Metric bolt
16. 3610-06016 1 Metric bolt
17. 3610-06025 2 Metric bolt
18. 3610-06030 4 Metric bolt
19. 3610-08045 4 Metric bolt
20. 3610-10055 1 Metric bolt
21. 3610-10065 3 Metric bolt
27. 3612-06006 2 Grub screw
31. 8398 1 Spring
35. 10417 1 Bell housing
38. 12407 1 Exhaust weldment
40. 12526 1 Engine mount plate
41. 60005-054 4 Lockwasher
42. 60016-090N 4 Bolt, plated
43. 60030-3N 8 Flat washer
45. 1875KEY 1 Key steel
page 1 - 26 MHP13/35 – 12431B

Engine assembly drawing from SN NZ050801
Engine assembly drawing from SN NZ050801
33
5
30
18
29
13
32 19 6
35
8
42
34 27 41
38
45
16
1
20
28 37
22
3
26
23 36
15 40
9 11
26
9
31
14 17
44 12
39
43 2 10
21 10
25 24
11
DWG. 12413
MHP13/35 – 12431B page 1 - 27

Basket assembly
Basket assembly

12327A Basket assembly
1. 2022-002 2 Clamp
2. 45248 1 Clamp
3. 3602-06 18 Metric nut
7. 3604-05020 2 Machine screw
10. 3610-05016 4 Bolt
11. 3610-05020 2 Bolt
12. 3610-06020 5 Bolt
13. 3610-06016 2 Bolt
14. 3610-06030 6 Bolt
16. 3610-08065 2 Bolt
17. 3603-08 4 Washer
18. 3611-06 10 Nylock nut
19. 3611-08 6 Nylock nut
20. 3668-06020 6 Cap screw
21. 7895 4 Anti-rattle button
22. 12327 1 Basket weld
23. 12327-1 1 Floor plate
24. 12327-32 2 Light guard
25. 12327-50 1 Gravity gate
26. 12327-55 2 Cable protector
27. 12327-53 2 Roller
28. 12386-1 2 Tail lamp, LED
12473 2 Tail lamp, SAE LED combination (US approved)
29. 12386-2 2 Licence plate lamp, LED
30. 12386-3 2 Red reflector
31. 1815 1 Nylon cable gland
32. 60030-198 2 Fender washer
33. 562386 1 Literature compartment
34. 3020021 1 Foot switch
35. 12385A 1 Upper control box assembly
36. 3603-08 4 Washer
37. 3611-08 6 Nylock nut
38. 3610-08030 4 Bolt
page 1 - 28 MHP13/35 – 12431B

Basket assembly drawing
13
4
Basket assembly drawing
10
24 31
20
17
5
9
14 18
26
12
2
21
22
23
15
11
7
1 8
4
19
6
27
16
25
18
28
5
29
12 30
DWG. 12327A
MHP13/35 – 12431B page 1 - 29

Tow coupling hydraulic
Tow coupling hydraulic

11572 1 Coupling assembly, TC40HM/50mm
1. 11572-1 1 Body
2. 11572-2 1 Main shaft and head assembly
3. 9946-15 1 Main shaft spring
4. 9946-13 1 Reverse lock
5. 9946-14 1 Thrust ring
6. 9946-17 1 Collar
7. 60015-017 2 Grub screw 1 ¼” x ¼” BSW
8. 2030-001 2 Grease nipple
9. Ref Refer item 2
10. 9946-11 1 Lock pin spring (Includes 11)
11. 1 Lock pin
12. 9946-10 1 Adjusting screw M16
13. 9946-8 1 Handle assembly (Including 14, 15, 16, 17)
14. 1 Tension pin
15. 1 Tension pin
16. 9946-9 1 Trigger assembly (Including 15, 16, 17)
17. 1 Trigger spring
20. 10053-4 1 Master cylinder
21. 10053-1 1 Plastic cap (Includes 22, 23)
22. 1 Deflector
23. 1 Gasket
26. 10053-7 1 Rubber boot
27. 11572-3 1 Pushrod
29. 11572-4 1 Bracket, handle mounting
30. Ref Handgrip
31. 11572-5 1 Latch, handle
32. 11572-6 1 Handle (Includes item 30)
page 1 - 30 MHP13/35 – 12431B

Tow coupling hydraulic, drawing
Tow coupling hydraulic, drawing
21 22 23 27 31 30 32
26
8
20
13 7
17
29
C
IS
D
6
A
R
YD
H
14 16
15
12
1
9
2
10
11
3
4
DWG. 11572 5
MHP13/35 – 12431B page 1 - 31

Placards and decals installation
Placards and decals installation

1. 9972-MHP 1 Serial number plate
2. 451776 1 Decal, hydraulic fluid level
3. 9751 1 Decal, NZ made
4. 302950 1 Decal, hydraulic oil level
6. 12424 1 Decal, towing speed
7. 9207 1 Decal, hydraulic oil
8. 9428 1 Decal, danger (Australia only)
1843 1 Decal, warning (New Zealand only)
9. 569295 2 Decal, Snorkel
10. 562426 1 Decal, operation manual
11. 0083426 4 Decal, tie down
12. 12447 2 Decal, MHP13/35
13. 9213 1 Decal, petrol
14. 300699 1 Decal, operator checklist
15. 302559 2 Decal, pinch point
16. 0323897 1 Decal, danger
17. 476706 1 Decal, danger explosive gas
18. 11420 1 Decal, lower control box
19. 0323899 2 Decal, electrocution hazard
20. 0150602 4 Decal, descending boom
21. 451986 6 Decal, limit switches
22. 9223-3 8 Decal, chevron
23. 12448 1 Decal, outrigger control
24. 8945 1 Decal, vin plate
25. 7856-45 2 Decal, tyre pressure
26. 12423-250 1 Decal, safe working load (NZ/Aust machines without rotator)
12423-227 1 Decal, safe working load (NZ/Aust machines with rotator)
12423-227 1 Decal, safe working load (US/CE machines without rotator)
12423-200 1 Decal, safe working load (US/CE machines with rotator)
27. 99228-1 1 Decal, caution
28. 1772-002K 2 Decal, boom lock pin
29. 0072531 1 Decal, electrocution hazard
30. 0150448 1 Decal, lanyard
31. 12517 1 Decal, auto stabiliser operation
page 1 - 32 MHP13/35 – 12431B

Placards and decals drawing
Placards and decals drawing

20 12
9
25
19 19 22 x 8 20
7 4 2 6
15
16 19
28
9 14 20
12 21 17 29
13
11 x 4 21 x 4 25 24
28
20 18 1
15 23
31
30 10
26 27
MHP13/35 – 12431B page 1 - 33

Section 2. - Hydraulics
Section 2
Hydraulic schematic drawing for standard units . . . 2-3

Hydraulic schematic drawing
for units fitted with self level stabilisers . . . . . . . . 2-4
Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Upper lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-5
Lower lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-6
Flyboom cylinder assembly . . . . . . . . . . . . . . . . . . . 2-7
Stabiliser leg cylinder assembly . . . . . . . . . . . . . . . 2-8
Hydraulic oil tank assembly . . . . . . . . . . . . . . . . . . . 2-9
Optional Rotator cylinder assembly . . . . . . . . . . . 2-10
Optional Oil distributor assembly - 2 port . . . . . . . 2-11
Optional Oil distributor assembly drawing. . . . . . . 2-12
Optional Automatic stabiliser. . . . . . . . . . . . . . . . . 2-13
MHP13/35 – 12431B page 2 - 1

page 2 - 2 MHP13/35 – 12431B
Hydraulic schematic drawing for standard
units
SLEW MOTOR JIB CYL LOWER CYL UPPER CYL

WITH BRAKE
ROTATOR
OPTION
PILOT OPER.
CHECK VALVE
PROPORTIONAL FLOW
CONTROL VALVE
HONDA
X T/P
2500
PUMP p.s.i. 12377
S.S ORIFICE
MAIN VALVE EMERGENCY
RELIEF
FLOW CONTROL CONTROL VALVE LOWER PORT
VALVE
VALVE
STABILISER TANK ACCUM TANK
AUX. PORT
PORT PORT
MOTOR
PUMP
AUX. MOTOR
OPTION
T
2500
psi
RETURN
FILTER
10 MICRON
LEG
LEG 4 CYL
LEG 1
LEG 2
LEG 3
TITLE
Hydraulic schematic for
LEG VALVE BANK 11921
standard machines
DWG. 0000000 Snorkel model MHP13/35 Page 2-3
Hydraulic
for
stabilisers
units fitted
schematic
with self
drawing
level
SLEW MOTOR JIB CYL LOWER CYL UPPER CYL

WITH BRAKE
ROTATOR
OPTION
PILOT OPER.
CHECK VALVE
PROPORTIONAL FLOW
CONTROL VALVE
HONDA
X T/P
2500
PUMP p.s.i. 12377
S.S ORIFICE
MAIN VALVE EMERGENCY
RELIEF
FLOW CONTROL CONTROL VALVE LOWER PORT
VALVE
VALVE
STABILISER TANK ACCUM TANK
AUX. PORT
PORT PORT
MOTOR
PUMP
AUX. MOTOR
OPTION
P
T
RETURN
FILTER
10 MICRON
LEG
LEG 4 CYL
LEG 1
LEG 2
LEG 3
TITLE
LEG VALVE BANK 11921
Hydraulic schematic for units
fitted with self level stabilisers
Page 2-4 Snorkel model MHP13/35 DWG. 0000000
Main control valve
Main control valve

12377A Main control valve assembly
1. 11415-1 1 Stabiliser solenoid
2. 11415-2 1 Flow compensator
3. 11415-3 1 Main relief valve 2500 psi
4. 11415-4 1 Solenoid emergency lower
5. 11415-5 1 Manual emergency lower
6. 11415-6 1 Check valve 4 psi
7. 11415-7 1 Proportional flow control
8. 11415-8 1 Control solenoid
9. 11415-9 1 Solenoid valve, closed centre
10. 11415-10 4 Solenoid valve, floating centre
11. 11415-6 1 Check valve 4 psi
12. 11415-11 12 Solenoid coil, 12 volt
13. 11415-12 1 Minimum flow setting orifice
14. 11415-12 1 Emergency lowering orifice
15. 10996-1 1 Test point
7
6
8 2
10
3
10
5
10
10
4
15
DWG. 12377A
MHP13/35 – 12431B page 2 - 4

Upper lift cylinder assembly
Upper lift cylinder assembly

12333A Upper lift cylinder assembly
1. 12333 1 Upper Lift cylinder
12333K 1 Seal kit
2. 3626-6 4 Flanged permaglide bush
3. 7031-002 1 JICM x UN O-Ring M elbow
4. 10856-1 1 Counterballance cartridge
5. 10856-2 1 Check cartridge
6. 10856-3 1 Velocity fuse
7. 506-5705 2 JICM x UN O-Ring M nipple
2 1 6 4 3
7
DWG. 12333A 5
2
page 2 - 5 MHP13/35 – 12431B

Lower lift cylinder assembly
Lower lift cylinder assembly

12334A Lower lift cylinder assembly
1. 12334 1 Lower lift cylinder
12334K 1 Seal kit
4. 7031-002 1 JICM x UN O-Ring M Elbow
5. 10856-1 1 Counterbalance cartridge
7. 10586-3 1 Velocity fuse
8. 506-5705 2 JICM x UN O-Ring M Nipple
3
7 5
2 4
DWG. 12334A
1 6
MHP13/35 – 12431B page 2 - 6

Flyboom cylinder assembly
Flyboom cylinder assembly

12332A Flyboom cylinder assembly
1. 12332 1 Flyboom cylinder
12332K 1 Seal kit
4. 10976-1 1 Cavity plug
4 1
DWG. 12332A
3
4
page 2 - 7 MHP13/35 – 12431B

Stabiliser leg cylinder assembly
Stabiliser leg cylinder assembly

12336A Stabiliser leg cylinder assembly
1. 12336 1 Stabiliser leg cylinder
12336K 1 Seal kit
3. 3663-04025 2 Hex head socket cap screw
6. 3610-06012 2 Metric bolt
7. 3610-06020 1 Metric bolt
8. 3611-04 2 Metric Nylock nut
12. 12336-10 1 Limit switch
13. 12336-11 1 Sliding bush
14. 12336-2 1 Cylinder base
15. 12336-3 1 Wiper seal
16. 12336-4 1 Switch mount
17. 12336-7 1 Rubber spring
18. 12425 1 Leg cylinder guard
16 8
5
20
6 14
9
12
19
18
3
11
15
9
13
7
17 5
10
19
9 2
1
DWG. 12336A
9
MHP13/35 – 12431B page 2 - 8

Hydraulic oil tank assembly
Hydraulic oil tank assembly

14430A Hydraulic oil tank assembly
3. 3611-06 12 Metric Nylock nut
4. 3613-06030 2 Metric cap screw
6. 7034-004 1 0.5" BSPTM plug
11430-7 1 Suction pipe weldment (Replaces plug for electric motor option)
7. 11430-10 1 Oil tank, molded
8. 11430-11 1 Base plate weldment
9. 11430-15 1 Gasket
10. 11430-23 1 Top tank plate weldment
11. 11430-7 1 Suction pipe weldment
12. 11487 1 Filter breather
13. 11488-10 1 Tank top filter
14. 302950 1 Decal, hydraulic oil level, min/max
15. 451776 1 Decal, hydraulic fluid
16. 9207 1 Decal, hydraulic oil
12
11
4
2
6
5
3
13
1
10
FOR BI-ENERGY
9 MOTOR OPTIONS
C H
H
HY
E
C Y
K D
FL R
A
DR
U
U ID U
S
E LE L
P VE
IC
AU
R
V E L
M W F
IS
C G IUM IT
L
O R H U
ID
LIC
P 32 SIT AD H P
O
U 0 Y E YD LA L
R S A 10 RA TF
D P US T W U O E
O O
IN (S 100°40 LICRM
V
E
N T: AY F L
OI
O LO
O -3 BO (3
5°
IL W
T F LT
8° E
R
L
C
O (- ) ) E
D
37
V °C
E )
R
F
IL
L
451
776
7
F
U
L
A L
D
D
302
950
17
If L 5mm
15 abe
16 lR
em
ove
d
14
DWG. 14430A
page 2 - 9 MHP13/35 – 12431B

Optional Rotator cylinder assembly
Optional Rotator cylinder assembly

12330A Rotator cylinder assembly
1. 12330 1 Rotator cylinder
12330K 1 Seal kit
3. 7046-012 1 Elbow, BSPTM x JICM
4. 7019-018 1 Nipple, BSPTM x JICM
4 3
DWG. 12330A
MHP13/35 – 12431B page 2 - 10

Optional Oil distributor assembly - 2 port
Optional Oil distributor assembly - 2 port

11957A Oil distributor assembly
1. 506-5707 1 Hydraulic fitting
2. 3602-12 3 Metric nut
5. 3604-05012 3 Pan head screw
6. 3615-12075 1 Metric set screw
8. 3612-05008 1 Metric grub screw
9. 7025-002 1 JIC M x UN O-Ring M elbow
10. 7031-001 1 JIC M UN O-Ring elbow
11. 7031-007 1 JIC M UN O-Ring nipple
12. 11413-6 1 Connector, male
13. 11956-4 1 Distributor rotation bracket
14. 11957 1 Distributor, 2 port
15. 12411-10 1 Slip ring assembly, includes item 12
16. 13-228 3 O-Ring
17. 11768-228 2 PTFE backup washer
18. 11956-5 2 Wiper seal
11957K 1 Seal kit
page 2 - 11 MHP13/35 – 12431B

Optional Oil distributor assembly drawing
lOrlil
na
tio
Op
b
m
se
as
or
ut
ib
str
di
d
y
g
in
aw
7
12 3
13
15
5
2
8 4
11
14
9 10
18
16
17
16
16
17
DWG. 12443 18
MHP13/35 – 12431B page 2 - 12

Optional Automatic stabiliser
Optional Automatic stabiliser

11921A Ref Manifold block assembly
1. 11415-11 8 12V coil
2. 11415-9 4 Valve spool
3. 7034-001 1 Cavity Plug
page 2 - 13 MHP13/35 – 12431B

Section 3. - Electrical
Section 3
Electrical schematic . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Electrical schematic, Auto stabiliser . . . . . . . . . . . . 3-4
Electrical schematic, Lombardini diesel . . . . . . . . . 3-5
Automatic stabiliser control box assembly before SN
NZ051001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Automatic stabiliser control box assembly after SN
NZ051001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Upper control box assembly . . . . . . . . . . . . . . . . . . 3-9
Lower control box assembly before SN NZ050901
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Lower control box assembly from SN NZ050901 . 3-11
AC motor option drawing . . . . . . . . . . . . . . . . . . . . 3-12
AC motor option with 240VAC outlet drawing. . . . 3-13
MHP13/35 – 12431B page 3 - 1

Electrical schematic
EMERG
B1 STOP
P BATT
FOOT
SW IGN START
PLATFORM / GROUND A5
SELECTOR SWITCH.
G
LOWER UPPER JIB LOWER UPPER JIB ROTATOR BLEED
BOOM BOOM BOOM SLEW CHOKE BOOM BOOM BOOM SLEW OPTION DOWN
LOWER A6
BOOM
SWITCH B2
B3
UPPER
BOOM B6
SWITCH
B8 B7
A2 B9
CHOKE SPEED
CONTROL A4 SPEED B4
IGN
RHEOSTAT CONTROL B5
RHEOSTAT
START B10
BATT A10 B11
A7
85 30
EMERG STAB R3
R3
STOP SW 87A 87
86
A12
CIRCUIT
BREAKER A9 STAB/ 30 85 CONTROL
BOOM R2
B12 R2 COIL
SW 86
LIFT 87A 87 HOUR
30 85 ENABLE
R1 A11 METER LIFT
LIGHT A1
BATTERY ENABLE PROPORTIONAL UP UP RET LEFT LEFT
86 BLEED
87A 87 STAB CHOKE LIGHT COIL
COIL DOWN
SOLENOID HONDA DOWN DOWN EXT RIGHT RIGHT
A3 HONDA
COIL
STARTER A8
R1 = INTERLOCK RELAY P/No 1650-010 Note:

R2 = IGNITION RELAY P/No 1650-010 (A1 - A12) and (B1 - B12) REPRESENT TERMINALS
R3 = STABILISER RELAY P/No 1650-010 ON TERMINAL STRIP IN THE LOWER CONTROL BOX
TITLE
Electrical Schematic for
standard machines
Revision B 05-07-2005 DWG. 11406-2 Snorkel model MHP13/35 Page 3-3
Electrical schematic, Auto stabiliser
Page 3-4
Electrical schematic, Lombardini diesel
EMERG
B1 STOP
P BATT
FOOT
SW IGN START
PLATFORM / GROUND A5
SELECTOR SWITCH.
G
LOWER UPPER JIB LOWER UPPER JIB ROTATOR BLEED
BOOM BOOM BOOM SLEW BOOM BOOM BOOM SLEW OPTION DOWN
LOWER A6
BOOM
SWITCH B2
B3
UPPER
BOOM B6
SWITCH
B8 B7
A2 B9
SPEED
CONTROL A4 SPEED B4
IGN
RHEOSTAT CONTROL B5
RHEOSTAT
START
BATT A10 B11
A7
85 30
EMERG STAB R3
R3
STOP SW 87A 87
86
A12
CIRCUIT
BREAKER A9 STAB/ 30 CONTROL
BOOM R2
B12 COIL
SW 87 85
LIFT R2 HOUR
30 85 ENABLE
R1 A11 A1 86 METER LIFT
BATTERY LIGHT ENABLE PROPORTIONAL UP UP RET LEFT LEFT
86 BLEED
87A 87 STAB LIGHT COIL
COIL FUEL DOWN
START DOWN DOWN EXT RIGHT RIGHT
A3 SOLENOID SOLENOID
A8
R1 = INTERLOCK RELAY P/No 1650-010 Note:

R2 = IGNITION RELAY P/No 1650-010 (A1 - A12) and (B1 - B12) REPRESENT TERMINALS
R3 = STABILISER RELAY P/No 1650-010 ON TERMINAL STRIP IN THE LOWER CONTROL BOX
TITLE
Electrical Schematic for
Lombardini diesel option
Snorkel model MHP13/35 Page 3-5
Automatic stabiliser control box assembly before SN NZ051001
Automatic stabiliser control box assembly before SN NZ051001

12404A Control box assembly, auto stabiliser
1. 12404 1 Control box
2. 560377 4 Lamp, 12V green (before Serial number NZ050901)
12536-3 4 LED, 12V green (from Serial number NZ050901)
4. 302-0016 5 Switch, toggle, SPDT (M/OFF/M)
5. 3020097 1 Switch, toggle, DPDT
6. 304-0411 1 Audible alarm (not shown)
7. 12416 1 Hinge (not shown)
8. 1650-010 1 Relay (not shown)
9. 304-0338 1 Plug assembly (not shown)
10. 12408 1 Seal (not shown)
11. 7084-005 6 Seal
4 11
5 11 3
MHP13/35 – 12431B page 3 - 7

Automatic stabiliser control box assembly after SN NZ051001
Automatic stabiliser control box assembly after SN NZ051001

12404A Control box assembly, auto stabiliser
1. 12404 1 Control box
2. 12536-3 5 LED, 12V green (from Serial number NZ050901)
4. 302-0016 5 Switch, toggle, SPDT (M/OFF/M)
6. 12408 1 Seal (not shown)
7. 12515 5 Washer
8. 1815 2 Cable gland (not shown)
4 7
5 7 3
page 3 - 8 MHP13/35 – 12431B

Upper control box assembly
Upper control box assembly

12385A Upper control box assembly
1. 8808-1 1 Start switch 3 position
2. 9776 1 Collar and contact block
3. 9775 1 Stop switch head
4. 560377 1 Lamp, 12V, green (before serial number NZ051001)
12385A 1 LED, 12V, green (from serial number NZ051001)
5. 304-0412 1 Rheostat
6. 304-0348 1 Knob, speed control switch
7. 302-0018 4 Switch, toggle DPDT (M/OFF/M)
8. 302-0015 2 Switch, toggle SPST (MOM/OFF)
9. 10114 1 Contact set, additional
10. 12385 1 Control box, upper
11. 3604-05020 2 Pan head screw, plated
12. 12408 1 Rubber seal (not shown)
14. 304-0338 1 Plug assembly (not shown)
15. 7084-005 6 Seal
16 7084-007 1 Seal
17. 302-0018 1 Used with rotate option only
7 15
5 6 16
10
15 17
8 15
8 15
2 3
11
DWG. 12385A
1 2 9 Items 12 13 and 14 not shown
MHP13/35 – 12431B page 3 - 9


1. 11406-1 1 Control box, lower, drilled
2. 11420 1 Decal, control box
3. 302-0013 1 Switch, toggle DPDT (ON/ON)
4. 302-0015 1 Switch, toggle SPST (MOM/OFF)
5. 302-0018 4 Switch, toggle DPDT (M/OFF/M)
6. 302-0048 1 Switch, toggle 4PDT (ON/ON)
7. 3020087 1 Key switch
9. 304-0412 1 Rheostat 25 ohm
10. 455186 1 Hourmeter 12-60VDC square
12521A 1 LED, 12V, green (from serial number NZ051001)
12. 56223-6 1 Switch guard
13. 56368-6 1 Circuit breaker 15 amp
5 13 10
BOOMS
3
LOWER
BOOM STABILISER
5
PLATFORM
15 6
UPPER
5 BOOM BASE
12
3
4
JIB CHOKE
BOOM
LIFT 8
ENABLE
9
11420
5 11 2
page 3 - 10 MHP13/35 – 12431B

Lower control box assembly from SN NZ050901
Lower control box assembly from SN NZ050901

1. 12521 1 Control box, lower
2. 56368-6 1 Circuit breaker, 15 amp
6. 9775 1 Stop switch head
7. 10744 1 Key switch
8. 455186 1 Hourmeter
12521A 1 LED, 12V, green (after serial number NZ051001)
10. 3020087 1 Key switch
11. 304-0412 1 Rheostat
12. 9776 2 Collar and contact block
13. 302-0018 4 Switch,toggle, DPDT (M/OFF/M)
14. 302-0015 1 Switch, toggle, SPST (MOM/OFF)
15. 302-0048 1 Switch, toggle, 4PDT (ON/ON)
16. 302-0097 1 Switch, toggle, DPDT (ON/ON)
13
13
1
13
3 11
13
9
12 6
15
10
16
14
12 7
MHP13/35 – 12431B page 3 - 11

AC motor option drawing
AC motor option drawing
HONDA
R2 A5 STARTER
A4
(terminal 85) SOLENOID
YELLOW
BROWN
GREEN
RED
4 5 0 1
1 8 CONTACTOR
3 6
2 4 6 8
RELAY
NEUTRAL 2
7
PHASE LINE
AC MOTOR
RCD SWITCH
LOAD
M
EARTH
AC
+ To B12 MOTOR
12v.DC
- To A8
POWER SUPPLY
page 3 - 12 MHP13/35 – 12431B

AC motor option with 240VAC outlet drawing
AC motor option with 240VAC outlet drawing
HONDA
R2 A5 STARTER
A4
(terminal 85) SOLENOID
SOCKET
OUTLET
YELLOW
BROWN
P N E
GREEN
RED
4 5 0 1
1 8 CONTACTOR
3 6
2 4 6 8
RELAY
NEUTRAL 2
7
PHASE LINE
AC MOTOR
RCD SWITCH
LOAD
M
EARTH
AC
To B12 MOTOR
12v.DC
- To A8
POWER SUPPLY
MHP13/35 – 12431B page 3 - 13

Section 4. - Options
Section 4
Engine assembly, Robin . . . . . . . . . . . . . . . . . . . . . 4-2

Engine assembly, Robin drawing . . . . . . . . . . . . . . 4-3
Engine assembly, Lombardini . . . . . . . . . . . . . . . . . 4-4
Engine assembly, Lombardini drawing . . . . . . . . . . 4-5
Basket rotator assembly . . . . . . . . . . . . . . . . . . . . . 4-6
Basket rotator drawing. . . . . . . . . . . . . . . . . . . . . . . 4-7
Step assembly drawing . . . . . . . . . . . . . . . . . . . . . . 4-8
Step assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Honda 240V gas/AC option . . . . . . . . . . . . . . . . . . 4-10
Honda 240V gas/AC option drawing . . . . . . . . . . . 4-11
Electric motor supply box . . . . . . . . . . . . . . . . . . . 4-13
240 AC motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Continuous rotation option. . . . . . . . . . . . . . . . . . . 4-15
240V AC basket outlet. . . . . . . . . . . . . . . . . . . . . . 4-16
240V AC basket outlet drawing . . . . . . . . . . . . . . . 4-17
Ground power supply option drawing . . . . . . . . . . 4-18
Ground power supply option . . . . . . . . . . . . . . . . . 4-19
Auto stabiliser option . . . . . . . . . . . . . . . . . . . . . . . 4-20
Flashing light option. . . . . . . . . . . . . . . . . . . . . . . . 4-21
MHP13/35 – 12431B page 4 - 1

Engine assembly, Robin
Engine assembly, Robin

12450 1 Engine assembly EX17DS
12542 1 Engine assembly EX21DS
1. 1171-11 1 Robin EX17 6.0HP
1171-12 1 Robin EX21 7.0HP
2. 1171-11-022 1 Regulator / rectifier Robin
3. 1171-11-031 1 Choke actuator lever
6. 1659 1 Gear pump
7. 1880-003 1 Drive coupling
8. 3602-06 1 Metric nut
14. 3610-05016 8 Metric bolt
15. 3610-10020 1 Metric bolt
16. 3610-06016 1 Metric bolt
17. 3610-06025 2 Metric bolt
18. 3610-06030 4 Metric bolt
19. 3610-08045 4 Metric bolt
20. 3610-10055 1 Metric bolt
21. 3610-10065 3 Metric bolt
27. 3612-06006 2 Grub screw
31. 8398 1 Spring
38. 12539 1 Exhaust weldment, EX17DS
12543 1 Exhaust weldment, EX21DS
41. 60005-054 4 Lockwasher
42. 60016-090N 4 Bolt, plated
43. 60030-3N 8 Flat washer
45. 5KEY 1 Key steel
page 4 - 2 MHP13/35 – 12431B

Engine assembly, Robin drawing
Engine assembly, Robin drawing
33
5
30
18
29
32 13
19 6
35
38 34
16
42
13 27 41
16
7
13
8 45
3
1
20
28
37
26
22
23 36 10
15 40 17
9 11
26
9 31
14 2
44 12
39
43
10
21
25 24
11
DWG. 12450
MHP13/35 – 12431B page 4 - 3

Engine assembly, Lombardini
Engine assembly, Lombardini

12449 1 Engine assembly
1. 1171-8 1 Lombardini 15LD315 diesel engine
4. 1657-11 1 Drive coupling
5. 1659 1 Gear pump
10. 3610-05016 8 Metric bolt
11. 3610-06030 4 Metric bolt
12. 3610-08020 1 Metric bolt
13. 3610-08025 4 Metric bolt
14. 3610-10045 3 Metric bolt
15. 3610-10050 1 Metric bolt
16. 3610-10055 1 Metric bolt
17. 3610-10060 3 Metric bolt
18. 3611-05 8 Nyloc nut
19. 3611-08 1 Nyloc nut
20. 3611-10 7 Nyloc nut
21. 3612-06006 2 Grub screw
27. 12409 1 Exaust clamp
28. 12450 1 Exhaust weld, Lombardini
31. 60005-054 4 Lockwasher
32. 60030-061 8 Washer, heavy duty
page 4 - 4 MHP13/35 – 12431B

Engine assembly, Lombardini drawing
Engine assembly, Lombardini drawing
25 2
3
24
20
31
13
11
32
5 9
21
23
26
27
16
19 18
22
28
7
12
20
14 x3 33
30
8
6
15 29
10 17
17
17
MHP13/35 – 12431B page 4 - 5

Basket rotator assembly
Basket rotator assembly

12441 Basket rotator assembly
1. 12468-2 1 Rotator, jib side
2. 3611-10 6 Nylock nut
5. 12470 1 Stepped pin 25 x 235
6. 12468-1 1 Rotator, basket side
8. 3610-10050 4 Bolt
9. 12347 2 Pin 20 x 134mm
10. 3610-10070 2 Bolt
11. 3611-06 2 Nylock nut
14. 3613-06080 2 Cap screw
15. 506-5705 4 JIC M x UN O-Ring Nipple
16. 11586 1 Double pilot check valve
17. 12468-16 1 Valve mount
19. 12330A 1 Rotator cylinder
21. 12468-22 1 Pin
23. 11492-1 4 Tab washer
24. 3610-06012 4 Bolt
26. 3608-16C 1 Conelock nut
page 4 - 6 MHP13/35 – 12431B

Basket rotator drawing
12
22
23 5
24 6
21
8
1 4 4
7
2
3
9
9
18
19
10
17
11
3
25 16
20 13
25
15 14
26
TITLE
Basket Rotator Assembly
Revision A 3 May 2005 DWG. 12468 Snorkel Model MHP13/35 Page 4-7
Step assembly drawing
10
8
3
9
11 4
Basket Assembly
7
6
1
5
2
2
1
6 1
8 8
13
x4
4 14
x8
3
15
x4
9
12
ATTACHMENT DETAIL
TITLE
Fold Down Step Assembly
Page 4-8 Snorkel Model MHP13/35 DWG. 000000

Step assembly
Step assembly

12480A Fold down step assembly
4. 3610-06016 4 Metric bolt
6. 3668-08025 2 Socket button head screw
7. 11429-32 2 Bush
8. 11429-33 4 Spring retainer
9. 11429-34 2 Spring
10. 12480-10 1 Step mount, left
11. 12480-20 1 Step mount, right
12. 12480-30 1 Rung weldment (all machines before Serial Number NZ050701)
12480-300 1 Rung weldment (all machines from Serial Number NZ050701)
13. 3611-10 4 Nylock nut
15. 3610-10070 4 Bolt
MHP13/35 – 12431B page 4 - 9

Honda 240V gas/AC option
Honda 240V gas/AC option
Item Part no Qty Description

1. 3610-04016 4 Bolt
3. 3611-04 4 Nylock nut
4. 11115 1 Power supply unit
6. 3610-10045 4 Bolt
7. 3611-10 8 Nylock nut
8. 9018-5 1 240V AC motor assembly
9. 3610-10055 1 Bolt
10. 3610-10065 3 Bolt
11. 5560179 4 Plain washer
12. 12413A 1 Honda engine assembly
14. 3611-05 4 Nylock nut
15. 3604-05020 4 Bolt
16. 12486A 1 Electric motor supply box
page 4 - 10 MHP13/35 – 12431B

Honda 240V gas/AC option drawing
10
6
5
11
12
240V AC MOTOR
8 ASSEMBLY
(See Options Section)
1
9
MOTOR ASSEMBLY
2
5
5
POWER
SUPPLY UNIT
3
7 7
4
16
TRAILER ASSEMBLY
(See Repair Parts Section) ELECTRIC MOTOR SUPPLY BOX
(See Options Section)
13 15
14
TITLE
Honda 240V Gas/AC Option
DWG. Snorkel Model MHP13/35 Page 4-11

Electric motor supply box
Electric motor supply box

1. 12486 1 Electric motor supply box
2. 1815 1 Compression gland
3. 1865-001 1 Switch
4. 2500-5 1 Relay
5. 2500-6 1 Relay mounting base
6. 10967-1 1 RCD
7. 10967-2 1 Appliance inlet
8. 10967-4 1 Enclosure lid
9. 10967-6 1 Enclosure
10. 11588 1 Relay
10
6
7
3
8
1
2
9
MHP13/35 – 12431B page 4 - 13

240 AC motor
240 AC motor

1. 1867-001 1 240V AC electric motor
2. 1657-007 1 Coupling taper shaft
3. 3612-06010 2 Grub screw
4. 1658-006 1 Bell housing
5. 11432 1 Pump
6. 7013-004 1 BSPP x JICM nipple
8. 3610-06025 4 Bolt
9. 6983-001 1 JIC F tapped hole plug
10. 7013-003 1 BSPP x JICM nipple
11. 9501-2 1 Hydraulic fitting
12. 11058-1 1 Check fitting
14. 3611-10 4 Nylock nut
15. 1867-005 2 Motor foot plate
16. 3610-08035 4 Bolt
19. 361070045 4 Bolt
19
20
2
16 4
17 3
18
15 5
13 12
14
11
7
10 8
page 4 - 14 MHP13/35 – 12431B

Continuous rotation option
Continuous rotation option

1. 3610-08016 2 Bolt
4. 12452 1 Distributor drive
5. 11957A 1 Oil distributor
8. 3610-06020 4 Bolt
1
2
COLUMN ASSEMBLY
OIL DISTRIBUTOR
(See Hydraulics Section)
TRAILER ASSEMBLY
MHP13/35 – 12431B page 4 - 15

240V AC basket outlet
240V AC basket outlet

1. 12485-2 1 240V AC basket outlet
2. 1807 1 Appliance outlet
3. 1865-001 1 Switch
5. 10967-3 1 Switch enclosure
6. 10967-5 4 Mounting feet
7. 3611-05 4 Nylock nut
9. 3610-05010 4 Bolt
page 4 - 16 MHP13/35 – 12431B

240V AC basket outlet drawing
Basket Assembly
ATTACHMENT DETAIL
2
3
5 ATTACHMENT POSITION
4 1
6 240V AC BASKET OUTLET
TITLE
240V AC Basket Outlet
DWG. Snorkel Model MHP13/35 Page 4-17

Ground power supply option drawing
8
6
ATTACHMENT POSITION
ATTACHMENT DETAIL
4 3
GROUND POWER SUPPLY

TITLE
Ground Power Supply
Page 4-18 Snorkel Model MHP13/35 DWG.

Ground power supply option
Ground power supply option

1. 12485-1 1 Ground power supply
3. 10967-1 1 RCD
4. 10967-2 1 Appliance inlet
5. 10967-3 1 Enclosure
7. 3611-05 4 Nylock nut
8. 3604-05020 4 Bolt
MHP13/35 – 12431B page 4 - 19

Auto stabiliser option
Auto stabiliser option

1. 12418 1 Control lever guard
2. 3602-10 2 Nut
4. 3611-10 2 Nylock nut
5. 1273 1 Level bubble
6. 12404A 1 Control box - auto stabiliser
8. 3610-05012 4 Bolt
9. 3610-06070 2 Bolt
11. 3611-06 2 Nylock nut
12. 11921A 1 Manifold block - auto stabiliser
14. 12517 1 Decal, auto stabiliser operation (not shown)
4
5
13
8
14 TRAILER ASSEMBLY
10
12
10
11
page 4 - 20 MHP13/35 – 12431B

Flashing light option
Flashing light option

12488A Flashing light assembly
1. 12488 1 Flashing light
2. 3604-04020 2 Bolt
ATTACHMENT POSITION
ATTACHMENT DETAIL
MHP13/35 – 12431B page 4 - 21

Parts index - Page locator
! Fuel grade, A-ii

240V AC basket outlet, 4-16 Ignition system, A-ii
240V AC electric motor assembly, 4-14 Make, A-ii
Model, A-ii
A Oil capacity, A-ii
Auto stabiliser option, 4-20 Oil grade, A-ii
Automatic stabiliser, 2-13 Type, A-ii
Automatic stabiliser control box assembly, 3-7, 3-8 Engine assembly, 1-24
Axle assembly, 1500kg, 1-23 F
B Flashing light assembly, 4-21
Basket assembly, 1-28 Flyboom cylinder assembly, 2-7
Basket rotator assembly, 4-6 Fold down step assembly, 4-9
Boom assembly, 1-7 G
C Ground power supply option, 4-19
Column assembly, 1-13, 1-17 H
Column covers assembly, 1-20
Continuous rotation option, 4-15 Honda 240v gas/ac option, 4-10
Hydraulic oil tank assembly, 2-9
D
J
Decals, 1-32
Drawings Jib boom assembly, 1-8, 1-11
240V AC basket outlet, 4-17 L
AC Motor Option, 3-12 Lower control box assembly
AC motor option with 240VAC outlet, 3-13 before SN NZ050901, 3-10
Axle assembly 1500kg, 1-22 from SN NZ050901, 3-11
Basket assembly, 1-29 Lower lift cylinder assembly, 2-6
Basket rotator assembly, 4-7 Lubrication, B-ix
Boom assembly, 1-6
Column assembly after SN NZ050901, 1-16 M
Column assembly before SN NZ050901, 1-15 Main control valve assembly, 2-4
Column covers assembly, 1-21 Maintenance, B-v
Electrical schematic - Auto stabiliser option, 3-4 Maintenance schedules, B-vi
Electrical schematic - for machines with Manual organisation
Lombardini diesel option, 3-5 See Maintenance information - page 3
Electrical schematic - standard machines, 3-3 Manual Organization, B-v
Engine assembly before SN NZ050801, 1-25
Engine assembly from SN NZ050801, 1-27 O
Engine assembly, Lombardini, 4-5 Oil distributor assembly, 2-11
Engine assembly, Robin, 4-3 P
Fold down step assembly, 4-8
Ground power supply, 4-18 Placards, 1-32
Honda 240v ac/gas option, 4-11 R
Hydraulic schematic - for units with automatic Repairs or service, B-xiv
stabilisers, 2-4 Rotator cylinder assembly, 2-10
Hydraulic schematic - standard machines, 2-3
Jib boom assembly before SN NZ051005, 1-9 S
Jib boom assembly from SN NZ051005, 1-10 Schematics
Oil distributor assembly, 2-12 AC motor option, 3-12
Placards and decals, 1-33 AC motor option with 240VAC outlet, 3-13
Tow coupling assembly, 1-31 Electrical - for machines with auto stabilisers,
Trailer assembly, 1-5 3-4
E Electrical - for machines with Lombardini diesel
option, 3-5
Electric motor supply box, 4-13 Electrical - for standard machines, 3-3
Engine Hydraulic - for standard machines, 2-3
Cooling system, A-ii Hydraulic - for units fitted with automatic
Displacement, A-ii stabilisers, 2-4
Fuel, A-ii Stabiliser leg cylinder assembly, 2-8
Fuel consumption, A-ii
MHP13/35 – 12431B index 1

Parts index - Page location
Standards
American standard, A-i
Australian standard, A-i
Canadian standard, A-i
T
Tow coupling assembly, 1-30
Trailer assembly, 1-3
U
Upper control box assembly, 3-9
Upper lift cylinder assembly, 2-5
W
Warranty - Limited
See inside front cover
Working envelope, A-iii
index 2 MHP13/35 – 12431B

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Maintenance and

REPLACEMENT PARTS WARRANTY

THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:

Effective July 1995

© Snorkel – all rights reserved Printed in New Zealand

Section A. - General Specifications Section B. - Maintenance Information

MHP13/35 – 12431B page 1

Section 1. - Repair Parts Section 2. - Hydraulics

page 2 MHP13/35 – 12431B

Section 3. - Electrical Section 4. - Options

MHP13/35 – 12431B page 3

Working height 12.6m 41'

MHP13/35 – 12431B page i

Engine Make Honda (gasoline)

Engine type 4-stroke, over head valve, 1 cylinder

Displacement 163 cm3 (9.9 cu-in)

Bore x Stroke 68 x 45 mm (2.7 x 1.8 in)

Max. output 4 kW/4,000 rpm

Max. torque 1.1 kg-m (8.0 ft-lb)/ 2500 rpm

Fuel Grade automotive gasoline (unleaded or lowleaded preferred)

Fuel consumption 230 g/PSh

Cooling system Forced air

Ignition system Transistor magneto

PTO shaft rotation Counterclockwise

Oil Capacity 0.60 litres (0.60 US qt, 0.53 Imp qt)

Oil Grade SAE 10W-30

page ii MHP13/35 – 12431B

MHP13/35 – 12431B page iii

page iv MHP13/35 – 12431B

■ About this Manual: ❑ Electrical

MHP13/35 – 12431B page v

Proper assembly is critical to the successful

page vi MHP13/35 – 12431B

■ Hydraulic Hose Age

Sample Hose Code 11- 4Q 99

Manufacturing Period (i.e. 4th Quarter)

MHP13/35 – 12431B page vii

■ 90 Day or 150 Hour Maintenance

■ Yearly or 500 Hour Maintenance

page viii MHP13/35 – 12431B

This drawing locates the lubrication points of the MHP13/35.

MHP13/35 – 12431B page ix

If questions still remain, contact Snorkel for further DANGER

page x MHP13/35 – 12431B

■ Preventive inspection maintenance

MHP13/35 – 12431B page xi

Corrective Action Required

Inspected By: Date

page xii MHP13/35 – 12431B

TENSILE PROPERTY CLASS 8.8 PROPERTY CLASS 10.9

M3 x 0.5 5.03 2 200 1.32 0.99 2 990 1.79 1.34

M8 x 1.25 36.6 15 975 25.6 19.2 21 750 34.8 26.1

M12 x 1.75 84.3 36 800 88 66 50 075 120 90

M16 x2 157 68 525 220 165 93 250 300 225

Grade marking M8.8 M10.9 M12.9

MHP13/35 – 12431B page xiii

■ To order service or repair parts ❑ Manuals

Record machine information here:

page xiv MHP13/35 – 12431B