[ICRTCET-2018] ISSN 2348 – 8034

Impact Factor- 5.070

GLOBAL JOURNAL OF ENGINEERING SCIENCE AND RESEARCHES
AN EFFECTIVE WIRELESS SOLUTION FOR INDUSTRIAL AUTOMATION BY
USING RASPBERRY PI
Deepushree.V*1, Manu Y M2, Meghashree.S3 & Priyanka H E4
*1
U.G.Student,#3U.G.Student, 4U.G.Student ,Department of Computer Science, BGSIT
Visveswaraya Technological University, Karnataka, India
*2
Assistant Professor, Department of Computer Science, B.G.S Institute of Technology, Karnataka, India

ABSTRACT
Theoretical-Embedded web server is the blend of inserted gadgets and web innovation. This paper is centered
around advancement of installed web server in view of Raspberry Pi for the correspondence in computerization.. For
compelling planning and actualizing a framework we utilize raspberry pi innovation. This raspberry pi innovation
alongside Cloud makes the framework Accessible from anyplace on the planet. Different sensors are interfaced with
microcontroller. Parameters like Light, weight, movement and edge are estimated and continuous detected
information is accessible on the remote pc. Because of the utilization of raspberry pi innovation we can accomplish
super speed transmission of huge measure of information in less time. Along these lines Proper utilization of remote
sensor systems (WSNs) brings down the rate of disappointments, general cost of the framework, and builds the
profitability, effectiveness of general mechanical tasks.

Keywords: Raspberry pi, Fire Sensor, Gas sensor, Embedded sever,Buzzer.

I. INTRODUCTION

Remote Correspondence Is Critical Idea And It Assumes An Essential Part In Different Ventures Of Mechanization
Field. Today The Use Of Remote Correspondence In Mechanical Mechanization Is Expanding Quickly As In.
Information Obtaining Frameworks With Remote Availability Are In Awesome Request In Industry And Shopper
Applications . In A few Applications People Have Been Supplanted By Unmanned Gadgets That Will Gain
Information And Transfer The Information Back To The Base. A Solitary Individual Can Screen And Even
Communicate With The Continuous Work From A Solitary Base Station. Remote Based Modern Mechanization Is
A Prime Worry In Our Everyday Life. The Way to deal with Remote System For Modern Applications
institutionalized these days. Wise and minimal effort mechanization of mechanical procedures are vital to enhance
process efficiencies, convey quality items, and guarantee convenience and precision of framework . Remote is
anticipated to be one of the quickest developing advances in the territory of process mechanization part. The
installed web server arrange comprises of cutting edge processor ARM11-Raspberry Pi. It is having RISC
engineering. An inserted web server makes a simple path for observing and controlling any gadget which is at
remote place . For planning the framework we require remote pc alongside the web office at the remote areas. We
actualize a framework which is compact, minimal effort and having less support by utilizing GPRS innovation.
GSM (Worldwide Administration for Portable Correspondence) arrange has in-constructed intense TCP/IP
convention stack for web information exchange over GPRS innovation. In this way the status of various sensors
introduced at working spot is observed at anyplace on the planet. The announcing of this ongoing information
comparing to the procedure plants is subsequently be of awesome use for future examination.

II. PROBLEM FORMULATION

Existing approach doesn’t have any automated methods where we can control the industrial devices remotely using
web server, everything is manual process it may lead to lot of resource wastage. Because of lot of manual work is
involved every time we should keep monitor devices and their status to maintain devices condition.

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(C)Global Journal Of Engineering Science And Researches
[ICRTCET-2018] ISSN 2348 – 8034
Impact Factor- 5.070
III. SYSTEM DESIGN

The multi-center installed sensor hub comprises of a detecting unit, a preparing unit, a capacity unit, a
correspondence unit, a power unit, a discretionary actuator unit, and a discretionary area finding.The industrial
automation system consists of two modules, embedded main board and the base station. The embedded main board
module designed with the help of ARM microcontroller and the processor is programmed with the embedded c
language. The embedded main board module consists of Raspberry pi which is interfaced with the gas and
temperature sensors, solar panel, buzzer, ADC circuit and current measurement unit. Basically this module be kept
at the industrial site which measures the boiler temperature and senses the presence of hazardous gases. The system
provokes alarm during the critical situations

Fig. 1.Block Diagram of the Proposed System

A .Over view of system design

In our paper we are mainly concentrate on industrial automation here we are going provide sensors for chemical
containers when threshold level is low in sub containers chemical is going to fill automatically and when it reaches
to high level filling is automatically stop. Temperature sensor is used to detect the fire gas sensor is used to detect
the leakage of gas and we are going to maintain the automatic employee entrance and exit of the company.

B. Temperature Sensor (LM35)

Fig2. Temperature Sensor (LM35)

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[ICRTCET-2018] ISSN 2348 – 8034
Impact Factor- 5.070
The LM35 course of action are precision joined circuit temperature sensors, whose yield voltage is specifically
comparing to the Celsius (Centigrade) temperature. The LM35 accordingly has great position over direct
temperature sensor balanced in ° Kelvin, as the customer isn't required to subtract an extensive reliable voltage from
its respect secure accommodating Centigrade scaling. The LM35 does not require any external arrangement or
trimming to give standard correctnesses of ±1⁄4°C at room temperature and ±3⁄4°C over a full −55 to +150°C
temperature broaden. Insignificant exertion is ensured by trimming and arrangement at the wafer level. The LM35's
low yield impedance, coordinate yield, and correct inborn arrangement make interfacing to readout or control
equipment especially straightforward. It can be used with single power supplies, or with notwithstanding and short
supplies. As it draws only 60 μA from its supply, it has low self -warming, under 0.1°C in still air. The LM35 is
assessed to work over a −55° to +150°C temperature run, while the LM35C is assessed for a −40° to +110°C region
(−10° with upgraded precision).

C. Gas Sensor (MQ3)

Fig3.Gas Sensor

Delicate material of MQ-3 gas sensor is SnO2, which with bring down conductivity in clean air. At the point when
the objective liquor gas exist, The sensor's conductivity is more higher alongside the gas fixation rising. It would be
ideal if you utilize straightforward electro circuit, Change over difference in conductivity to compare yield flag of
gas focus. MQ-3 gas sensor has high sensitity to Liquor, and has great protection from irritate of fuel, smoke and
vapor. The sensor could be utilized to recognize liquor with various focus, it is with ease and appropriate for various
application

D. Buzzer
The buzzer is interfaced with the Raspberry pi, which provokes an alarm during hike in boiler temperature and also
during the detection of presence of hazardous gases. The shows the circuit diagram of the buzzer

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[ICRTCET-2018] ISSN 2348 – 8034
Impact Factor- 5.070

Fig.4. Buzzer

in the overhead tank and also in other containers. The capacitor is used for electrical noise and the function to keep
the alarm once fire or gas is detected. Which turns off the transistor, turning the buzzer off. The water level alarm
circuit is a simple mechanism to detect and indicate the level of water

IV. IMPLEMENTAION

Fig 5. Data flow diagram

In this paper we are mainly concentrating on chemical container auto fill controlling process. Here chemical mixture
from the main container will fill automatically to its sub container when the chemical mixture reaches to below
threshold level in sub container. On that time threshold level indicating sensor will intimate or update the current
status to raspberry pi through the remote server that chemical is in below the level. After receiving the signal from
sensor raspberry pi will send the start signal to motors to fill the sub containers. When the chemical mixtures reaches
to high threshold level sensors will update the level position, then raspberry pi will sends the stop signal to motors to
stop the filling process. Like this our project design will move on.

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(C)Global Journal Of Engineering Science And Researches
[ICRTCET-2018] ISSN 2348 – 8034
Impact Factor- 5.070
V. CONCLUSION

By introducing IOT in industrial applications we can make all industrial process as automatic. In this project we
are mainly concentrating about automation on chemical containers to fill automatically and to control other devices
also web-server application helps to work automatic using internet connections

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