KINGJIME MACHINE LIMITED

MACHINE OPERATION MANUAL OF

SLITTING LINE

KINGJIME MACHINE LIMITED

Add: SanZhong Industrial QingXi Town Dong Guan City Guan gDong Province
China Tel:0086-769-87307370 Fax:0086-769-87307456 E-MAIL :
[email protected] URL:www.kingjime.com

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NOTE:

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Do not approach it when the machine is working.

Do not set the machine when the machine is working.

When the machine is working do not open the panel cover.

Protect the cable. Do not let something on the cable. Do not crush the
cable.

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I. General Introduction
Slitting line can do uncoiling, slitting and recoiling works, make coil steel to any
needed width coil steel. It mainly includes coil car, uncoiler, coil guide, slitting
machine, scrap winder, tension unit, recoiler and coil car, hydraulic system, Etc.
It mainly used in aluminum coil, hot rolling carbon steel, silicon steel and all the
other kinds of metal materials with surface spreading.
This line can be adjusted to do recoiling or dividing work to meet customer’s
demand.

III. Machine parts in the working line

1. coil car
2. decoiler 11. Deflector roll and exit threading
3. pinch roll table
4. Shearing machine 12. Recoiler
5. Loop table I 13. Over arm separator in the
6. coil guide recoiler.
7. Slitting machine 14. Exit coil car for recoiler
8. scrap winder (both sides) 15. Hydraulic system
9. Loop table II 16. pneumatic system
10. separator and tension table 17. electrical control system

IV Technical description

1. Entry coil car

Application
The entry coil car will be hydraulically actuated. It will be used to Traverse and
load coil onto the mandrel of the decoiler.
To gain time while working, new coil is loaded to the coil car and lifted to the ma
ndrel position by hydraulic lift and the coil car start to move horizontally let the
mandrel go inside through the coil Then the loading car moves to the park positi
on.

Construction:
The coil car is a fabricated body of prime materials; mounted on hardened
wheels and axles with spherical roller Bearing. The lifting face must be of ‘V’
shaped design. The cradle (i.e. V – Shape frame) is raised and lowered by four
Colum steel and a hydraulic cylinders. The coil car traverse is accomplished by a

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electrical motor with a gear and pinion drive.
Technical Data:
 Type of Coil Car : rail Type
 Lift / Lower function : By hydraulic cylinders with four Column

2. decoiler

Application:
the decoiler can handle the coil and be capable of feeding the coil into the slitting
Line, and also rewinding partially consumed coils, so they can be re-strapped
whilst still on the mandrel, before returning to Coil Storage Facility for use at a
later date.

Construction:
The coil is handling and collapsed and expansion by hydraulic expansion. Steel
fabricated duly machined, mounted on heavy duty shafts on anti-friction
bearings. It is collapsed by Hydraulic cylinders. The individual body is
fabricated steel construction. Mandrel equipped with hydraulic actuated
sliding wedge for expansion.
Pneumatic controlled braking system is provided to minimize over running of
the coil with tension. A brake is provided to stop the line whenever the line stops
for any reason.
The decoiler’s function is to take a new roll of metal and in a coordinated fashion
feed the material into the pinch roll. This is accomplished by a brake with a
motor driving the deccoiler. When a brake is used, the material typically feeds
via a thread-up motor through the pinch roll directly into the shear. Once the
pinch roll has the material, the brake holds tension in the material and the motor
turns off. The operator sets brake tension and controls brake tension. A motor is
used on the uncoiler, the material goes directly into the pinch roll as described
above and the decoiler drive acts as both the thread up motor and the hold-back
brake. In this case, the operator sets controls the tension in the strip.

Technical Data:
 Mode of expansion : by Rotary Hydraulic Cylinder
 Inner Diameter : Ø508 MM
 Back Tension and clutch: Pneumatic Brake

B. Snubber Roller (Guiding Equipment)

Application:
Anti coil break roll and guiding the coil to the slitting line.
It will operate with the decoiler and the coil peeler to feed-up the coil end. The
roll will be bear on the top of the coil, restraining the outer wrap and driving it

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forward.
A motor is driven Snubber Roller, (pressure roller) to prevent the coil from clock
springing when the coil retention straps are removed. Grooves are required on
the roll, to enable re-strapping of partially consumed coils when they are
rewound on the mandrel. The roll will be capable of driving in both feed and
retrieve directions.
Construction:
Snubber Roller is made out of Steel Pipe with suitable journals duly machined to
be mounted on anti-friction bearings. The Roll is coated with poly rubber. roll is
driven by electrical motor with chain & sprocket system. Roll and its Drive
system is fitted on fabricated structure which in turn is mounted on the adjacent
structure of Pinch Roll body. Actuation of arm is by hydraulic cylinder.

3. Entry pinch roll straightener

pinch roll
Application
A pinch roll with be provided to pull the strip from the payoff reel. The pinch roll
unit will operated in conjunction with coil peeler to deflect strip into the shear
and establish the entry pass line for payoff operation.
Construction:
The body of the Pinch Roll is fabricated out of prime plates and machined to
house the roll assemblies.
Pinch rolls are provided to pull the strip from the coil mounted on the decoiler.
Adequately sized pinch rolls are provided at entry of the shear to ensure that the
sheet is not damaged by the pinching forces.
The pinch roll are capable of being lowered or raised during threading to accept
the leading edge of the coil. The top roll must deflect the strip from Uncoiler to
suit the pass line and actuate up and down by means of a pair of hydraulic
cylinders.
The pinching force developed by the hydraulic cylinders must present slippage
between pinch rolls and sheet.

4. Hydraulic Tip shear

Application
The shear will be used for removing off gauge or damaged material and squaring
the lead end of the coil.
Construction:
Down cut shear actuated by hydraulic cylinders. Cylinder connected by rack and
pinion cross shaft mechanism for equalization.
Structure : Steel fabrication
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 Cutting Power : Hydraulic cylinder

5. Entry loop table I

Application
The entry loop will create a buffer zone for easier centering for next stage
process. Light source and sensors is provided for sensing the loop position.
Construction:
A hydraulic operated threading table is provided for initial threading. Quadrant
table is provided at the entry and exit of the loop bridge. Hinge Table is actuated
(i.e. Swinging) with hydraulic cylinder.

Type : bridge table.

 Structure : Steel fabrication
 Moving power : cylinder
 Loop position sensing : By photo sensors

6. Mechanical side guide and pinch roll

A. Side guide rolls
Application:
Width shall be adjustable manually with hand-wheel and movement shall be
accomplished by guiding shaft with Left Hand & Right Hand Thread on the
same shaft.
Construction:
A fabricated body with roller mounted vertically at two sides (2 Nos. rollers each
side). Roller is mounted vertically.
 Adjustment : manual

B. Pinch roll
Application
The pinch roll locate at the exit end of the side guide will be provided for smooth
threading into slitter.

Type : Positioning by cylinders

7. Slitter machine.

Application
The slitter stand will be provided to slit strip to desired width. The slitter stand
will be a heavy duty design, driven through universal joints from multiple output
gear box.
Construction
A machine for slitting metal sheet has a bridge-type frame provided with upper
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and lower beams supported on posts. In the space between the two beams are
upper and lower powered arbors, Each powered arbor supports and turns
several knives which are mounted on hubs along those arbors, and these knives
when not needed may be moved.
And a series of spacer rings precisely locate the slitter knives on each arbor. The
machine cut the sheet width according to the spacer to adjust. Of course, the
spacer has the thickness of specification, such as 5mm, 10mm, 15mm, 20mm,
28mm, 30mm etc.

Slitting arbor material: we use 42CrMo steel, good process, quenched and
tempered, processing, grinding and chromed finished and grinding again, etc.
make sure the axle Non-deformation in the heavy working condition.

Slitting head: the head and upper bearing seat are casting steel, the lower
bearing seat is forged quenching and processed, a fixed housing and a movable
housing to support the arbors / bearings and sleeves. Movable housing can be
moved out using screw motor mechanism, for inserting slitter tooling as per the
slitting schedule. The both arbors have the long key to lock the cutter.
The upper arbor is lifted by worm gear and motorize. Both the arbors are driven
by motor through a gear reducer cum pinion stand and universal shaft.
The complete slitter head assembly as explained above is fitted on fixed frame
grouted to the concrete foundation.
The slitting head is a pair of rolls nipped together. These rolls have the knives in
them that actually cut the metal.
Power system: the slitting machine equip with motor, gear box and universal
shaft to set up functioning. the slitter is driven by a thread-up variable speed
motor that have looping pits and multi-modes of operation.

 Type : Round knife cutting.

 Structure : Fabricated Steel, 42CrMo steel slitter arbor
Cast steel choke
 Vertical adjustment :Motorizes anti-backlash worm gear for
Vertical adjustment
 Slitter Stand locking : Motorize
 Lubricant : Grease gun
 Gear box:
 Construction: : Fully enclosed helical gears, shaft rotate in roller
bearings, and coupling to the motor.

8. Scrap winder

Application
The scrap winder is provided to wind up the edge trim scrap per stand, Also a
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scrap winder machine and scrap removal system, which shall automatically
process and remove the waste from the line without any interruption to the line
operations.

Construction:
Two winder heads one for each side will be mounted on the side of the carry over
table. Each Heads’winding tension can be adjusted with a spring mounted on
arbor. All frameworks will be heavy welded steel fabrications.

Drive system
One variable speed motor will drive both winder heads. The motor is sized so
that ample torque is available to wind the heaviest material at stall conditions.
Therefore, winder speed is kept synchronous with line speed over the entire
range from zero to top speed.

9. Entry loop table II

Application
The entry loop will create a buffer zone for easier centering for next stage
process. Light source and sensors is provided for sensing the loop position.
Construction:
A hydraulic operated threading table is provided for initial threading. Quadrant
table is provided at the entry and exit of the loop bridge. Hinge Table is actuated
(i.e. Swinging) with hydraulic cylinder.

Type : bridge table

 Structure : Steel fabrication
 Moving power : Hydraulic cylinder
 Loop position sensing : By photo sensors
 Lubricant : Grease gun

10. Strip separator and tension unit

A. Strip separator.
Application
Separating slit strips so that they don’t interfere with each other. The tension
unit is there to provide tension for recoiling. The separator roller can be move
out for installing the separated disc.

B. Tension unit
Tension unit creates the tension for the recoiler to pull against after the exit loop.
This tension can be created via friction pads (top and bottom) that hydraulically
press together to hold the strip back from the recoiler.
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Felt pad type with wooden pad, high performance spring in bed into the upper
side of the tension unit, to ensure even force is applied across the whole strip.
Power: Tension power is generated from 2 hydraulic cylinders.

11. Deflector roll and exit threading table

A. Deflector roll
Application
The deflector roll is placed right before the recoiler. It helps to maintain the pass
line at a fixed level.
 Structure : Steel fabrication
 Roll material : Hard chromium plated
 Drive roll surface : Hard polyurethane
 Lubricant : Grease gun

B. Threading table
Application
A hinged fabricated plate structure raised and lowered by a hydraulic cylinder
for guiding the strip into the gripper slot of the mandrel drum of the recoiler .
 Structure : Steel fabrication
 Table moving power : Hydraulic cylinder
 Lubricant :Grease gun

12. Recoiler with push off plate& outboard bearing support

A. RECOILER
Application:
The recoiler is provided to rewind the strip after slitting. The recoiler section of
the metal slitting line produces the coils of slitted material that are typically
banded and shipped to customers for a variety of applications. The recoiler is the
master section for the slitting line and always includes a variable speed drive.
There is usually a “drive tach” that mounts after the tension stand and gives
strip speed feedback. This feedback is used by the recoiler drive to maintain
constant strip speed as the recoiled roll gets bigger.
Construction:
The coil is handling and collapsed and expansion by hydraulic expansion. Steel
fabricated duly machined, mounted on heavy duty shafts on anti-friction
bearings. It is collapsed by Hydraulic cylinders. The individual body and the
whole housing are fabricated steel construction. Mandrel equipped with
hydraulic actuated 4 segments sliding wedge for expansion.
Pneumatic controlled braking system is provided to minimize over running of
the coil. An additional brake is provided to stop the line whenever the line stops
for any reason.

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 Expanding power : Rotary hydraulic cylinder
 Coil ID : Ø 508mm
B. Gripper
Activate by the hydraulic and arranged for over winding. Hardened steel gripper
face.
Gear box.
Construction:
Fully enclosed helical gears, shaft rotate in roller bearings, and coupling to the
motor
 Lubricant : Oil bath

C. Push off plate

Construction:
Fabricated steel large face pushes on the coil side area. Plate activated by a
hydraulic cylinder, operated by double solenoid valve.
 Power : Hydraulic cylinder
 Plate surface : Chromium plated

13. Over arm separator in the recoiler.

Application
Separating slit strips so that they don’t interfere with each other.
 Type : Over arm type
 Structure : Steel fabrication
 Pressing power : Hydraulic cylinder
 Pressure adjustment : Pressure control valve
 Lubricant : Grease

14. Pit type exit coil car

Application
The entry coil car will be hydraulically actuated. It will be used to Traverse and
load coil onto the mandrel of the Recoiler.
The coil car is a fabricated body of prime materials; mounted on hardened
wheels and axles with spherical roller Bearing. The lifting face must be of ‘V’
shaped design. The cradle (i.e. V – Shape frame) is raised and lowered by four
Colum steel and a hydraulic cylinders. The coil car traverse is accomplished by a
electrical motor with a gear and pinion drive.
Technical Data:
 Type of Coil Car : rail Type
 Lift / Lower function : By hydraulic cylinders with four Column

15. Hydraulic System

One hydraulic Power Pack with stand-by pump is provided for the hydraulic
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functions in the line and it will remain in our scope of supply which is as follows.
Hydraulic Power Pack is consist of:
• Standby pumping unit
Control valves:
• The control valves for each equipment or group of equipment is mounted on the
equipment and piping.
• Each control valve / group of valves is provided with an isolating valve on
the ’P’ line and Check valve on the ‘T’ line for ease of maintenance.
• Pressure switch is provided for Uncoiler expansion cylinder for interlock

16. Pneumatic systems

Pneumatic controls is used at various equipments for actuations. Pneumatic
control valves is mounted on individual equipment and piped.
The pneumatic systems is consist of following.
• The piping on equipment consist of flexible piping with push in type of fittings
for easy maintenance.

17.Electrical System:

Standard Application Modules

Kingjime machinery Automation has years of experience in designing
systems for metal slitting lines – both new machines and retrofits. We’ve taken
this experience and developed standard application modules; these modules are
field-proven, so you get the advantages of reduced engineering and start-up time.
Yet we’ve included the ability to customize these modules for your machine
control logic and options.
Each option includes the software, hardware and drawings to implement this
function.

Available Modules:
Slitting Line Master – This module is required for each line and is the master for
the slitting line. It includes software and hardware for control of the recoiler and
operator interface.
Functions include:
_ Line start/stop
_ Line speed set and adjust
_ Line fast stop
_ Line E-stop/reset
_ Recoiler jog fwd/rev
_ Recoiler mandrel expand/hold/collapse
_ Uncoiler Control – There are a variety of options available
to control either a mechanical brake or a variable
speed drive on the uncoiler.
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Functions include:
_ Uncoiler tension set
_ Uncoiler jog fwd/rev
_ Uncoiler over/under
_ Uncoiler mandrel expand/hold/collapse
_ Hold-down roll raise/lower
_ Uncoiler thread table raise/lower

Slitter Control – There are a variety of options available

to control either a mechanical or a variable speed
drive on the slitter.
Functions include:
_ Slitter load/loop adjust
_ Slitter jog fwd/rev
_ Looping pit raise/lower
_ Tight/loop select

Drives and Motors

We have available a wide choice of features and configurations available to fit
each application and environment.

Electrical System supply will remain in our scope and is provided with following
list.
The electrical system is consist of following
 motors and its controls
 PLC and touch panel from Siemens.

USE OF EQUIPMENT

1.Power,air,oil supply
A).The user is responsible for lead the power to operating station.
B).The user need prepare one air compressor
C).The user prepare gear oil, hydraulic oil, lubricating oil.
Seller will provide oil grades and brand.
{The machine using the # 90 gear oil VG46 OR VG68 hydraulic oil}
E).The user should provide the material for machine commissioning.

2.Workshop ｛ User own condition ｝

A).Production layout length about 40 meters

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B).The production workshop area is at least: length 50 m * width

10 m * crane high 6 m.
C).Configuring an crane for 20 tons goods and relative support
equipment for Production workshop.
D).Production workshop with the production of lighting equipment
and the room temperature below 42 degrees Celsius

PREPATION WORK BEFORE STRATING

1.First, each time before machine starting ,please check whether the
parts need to lubricating are reach lubricating effect, if the lack of
lubricating, please add grease or lubricating oil to the part, in order
to avoid mechanical failure or mechanical damage caused by lack
lubricating.

2.Secondly, before the start, please note each power parts, clear all
irrelevant things to avoid dangerous cause by foreign body pop up
action or jammed transmission parts, so that the operation to a
sudden stop, or parts damaged due to abnormal friction or non
smoothly running.

3.Start the oil pump and the air compressor.

4.Before the operation, please check whether air compressor

pressure is normal 5-7KG,oil pump Pressure50-100 kgf/cm²is normal
or not. (the pressure of hydraulic and pneumatic in machine
commissioning has fixed ,no need adjustment every time)

ELECTRICAL OPERATION INSTRUCTION

Installation instruction
1.Surrounding environment
A).Surrounding environment:-10 ℃-45 ℃
B). To prevent the rain drops or humid environment (not dew)
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C). To prevent oil mist, corrosive liquid

D). To prevent dust, metal powder, carbon powder dust conductivity
E). Absolutely not placed explosive and combustible gas and
corrosive gas
F). Avoid vibrations, avoid direct sunlight

2.Wiring
A). Suggest users to install leakage protection switch as a total
switch power supply
B). According to the main lines, phase R, S, T, N input, not reversible
phase, the motor line U, V, W, input, according to the motor is
3 phases terminal wiring, prevent wrong connect cause motor
burn out.
C). According to the control terminals diagram to connect .
D).Power supply shall have no t phase lack or extra high voltag, in
order to avoid damage motor.
E). Non-professional electrician shall not touch the inner lines of
cabinet or depart spare parts, error disassembling can cause
machinery, motor damage or casualties.
F).The cabinet and motor must grounding protection.

3.Operation testing
3.1.Inspect before running
A).Inspection Main line insulation is good or bad [note:
cabinet or frequency converter, can not do tram-egger
(insulation resistance testing ]

B).Whether electrical and mechanical connection is appropriate,

moving parts without objects.
C).whether terminal screws are tight.
D).Examine whether wiring is legitimate or damage which will
cause a short circuit.
E).Whether load state is normal.
F).Whether the photoelectric switch is opposite.
G).Grounding is good or not.
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H).Whether emergency stop system work correctly.

3.2 The inspection when running

A).When power input, check whether voltage grade, phase is
correct.
B).After power input and if there is an abnormal noise, smoke,
peculiar smell, please cut off power supply immediately
C).Before motor runs, staff should be away from motor and
mechanical moving parts.
D).Whether the motor running direction is correct.
E).Whether motor runs smoothly
F).Whether Motor has abnormal vibration.
G).Whether run smooth, when speed up, decelerate,
H).Whether Load power supply is in the ratings
I).Whether operating buttons and indicator is normal or not.
J).Whether Potential governor is smooth.
3.3 Operation mothed:(see detail in next chapter)

OPERATION PROCESS AND NOTES

1. Operation Gernal Procedure

coil lifting to the the V type coil car, by the hydraulic loading coi car,

the rising coil transported to the decoiler, After manually, starting

pressure arm motor, through the entry peler table, flat head straight

head straight to the beginning of sheet metal into the pinch

straightening machine, close the clutch, manual jog depressed pinch

roller, activate the machine after pinch-driven , slitting, tension, the

strips will go into the gripper of the recoiler , pressure the tension pad.

Starting from slow to fast winding machine, coordination and slitting

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speed, slit coil, slitting after the end of binding strip, jog binder rack

up the hydraulic loading trolley to the winding machine, slightly

boosting the strip, contraction winding up expansion boards, jog falls

Arm, unloading car out of the production line hoisting

2. Load coil

A)Hoist steel coil to car, ensure the coil in a stable state, otherwise
steel coils may fall off small car.
B)Press button "coil car foreward" or "coil car backward" to
ensure coil car position at the bottom of uncoiler
C)Press button" Coil car upper" to ensure coil in top proper
position.
D)Press button" coil car forward" or "coil car backward" to
transport coil to center of two uncoilers ,press "coil car upper" or
"coil car down" to adjust coil height position
E)Press button "Drum expansion" until drum tight the coil
F)Press button "coil car down" until "V " shape plate form reach
the lowest position ,withdraw the coil car

Note: during load coil process, prohibit removal coil car when coil
has not reach enough height, while the drum have not clamp the coil
tightly ,prohibiting the removal of coil car, Otherwise, it may result
in coil car and drum l damage, or coil fall off accident.

3. Uncoiler

A).Turn knob" arm down ",until the press arm close contact with
the
coil, to prevent loosening
B).Press button "Uncoiler foreward" or "uncoiler backward" to
running uncoiler to lead coil head.
C).Press button "arm down" to press plate,and guide coil head entry
Leveler.

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E).Press button "uncoiler foreward"or "uncoiler backward" ,and

"snubber roll foreward" or "snubber roll backward" to guide
coil head entry leveler smoothly
F).Continue press "uncoiler foreward" and "snubber roll foreward"
To make coil head entry the pinch roll of leveler.
G).Through the coil head need cooperation between "Uncoiler
foreward","Uncoiler backward","snubber roll foreward",
"Snubber roll backward""shovel head lifting"shovel head telescale"
H).Press"pinch roll down" to clamp the steel plate.
I).Place the "Manual-auto"switch in manual position ,press "
leveling roll foreward" or "leveling roll backward" to send the
plate to shearer.
J).Press button "shearer start" to start transverse shearer ,press
button "cut" to cut the coil head to ensure coil flat. Press
"shearer jog" before uncoiling to adjust the gap between the
upper and lower blades
K).place "encoder lifting" and "Length measuring Manual-
Automatic" in the auto position, the sheet length value can be set in
the touch screen. The automatic cut to length shearing is ready.
Pressing the "automatic start" button will automatically complete
the length measuring , plate shearing process.

4. The snubber arm operation

Cylinder pressure cited depressed, so that polyurethane rubber roller depressed
the coil

And the cut package belt to start the pressure roll motor, so as to

enable the pop-up head coil of raw materials extended forward to

entry peeler table, the pinch roll catch an extended coil head, when

the coil head mechanism to reach the straightener and then switch off

the snubber roll motor

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5. Pinch roll operation

Press the button for pinch roll and send the strip end to shear and

slitter. The top roll deflect the strip from Uncoiler to suit the pass line

and actuate up and down by means of a pair of hydraulic cylinders.

Pinch rolls are provided to pull the strip from the coil mounted on the

decoiler. Adequately sized pinch rolls are provided at entry of the

crop shear to ensure that the sheet is not damaged by the pinching

forces.

The pinch roll are capable of being lowered or raised during

threading to accept the leading edge of the coil. The top roll must

deflect the strip from Uncoiler to suit the pass line and actuate up

and down by means of a pair of hydraulic cylinders.

clockwise & anticlockwise Decoiler, extend & shink, up & down

peeler table, so that the strip end will be sent to the pinch rollers.

6.Hydraulic shear
Application
The shear will be used for removing off gauge or damaged material and squaring
the lead end of the coil and push the shear button to cut.

7 Operate the bridge cylinder

The coil will be support and sent to the slitter. line has an entry loop

– this is typical of light gauge tension free slitting. Here the uncoiler

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must be driven by a motor. The operator sets loop position and a

feedback device in the loop pit is used to control the loop.

Drop bridge.

the bridge will be up and send the coil to the slitter

The operator sets loop position and a feedback device in the loop pit

is used to control the loop.

8.Slitting machine ：

Operate the pinch roll machine JOG+ in manual and feed the coil

sheet to the slitting machine, operate the slitting shaft to hold down

the coil sheet with the blades.

Along the table into the guiding mechanism. to make sheet metal

center alignment has been adjusted positive slitting machine

centerline, close the slitting power clutch, start slitting machine

power, pressing pressure roller, for Slitter, Slitting post of the strip by

the intermediate raceway table backwards running, insert the edge of

slitting scrap winder mandrel, open the scrap winder motor, the

resumption of border wire, the completion of slitting Slitter.

Rise 2nd bridge to the center of line

Press and start slitter, slit strip will be sent to the tensioner

Use scrap winder on both sides

 Slitting machine adjustment

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There are two slitter shaft in the slitter head, the slitter head

constructs with foundry steel, the slitter head move by motor so

that the worker can assembly the blades.

 assembly the blades

Assembly the blades according to the centre of machine, please

clean out the dirty thing on the blades before assembly with the

soft cloth. Assembly the lower shaft firstly and the upper secondly,

and then lock the blades. don’t use the very hard material to cut in

the commissioning, don’t use the hard material to touch the blades.

Please clean the blades with the oil when it storage, also sharpen

the blades sometimes. Please use the grinding shaft when sharpen,

don’t flat the blades.

 Note.

It should not big gap between the upper blades and the lower blades,

otherwise, it is not good for work and make more burr and not good

procession. If the gap is small, it will overload the working and the

blades will lose very fast.

9. exit pit loop bridge

have an exit loop. The operator manually adjusts this loop position

via trim potentiometer. The main purpose of the exit loop is to

compensate for the varying gauge throughout the strip, typically the

gauge of the material is thicker in the center than the outside of the
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strip.

Thus the outside coils will be smaller in diameter than the inside coils,

causing less material to be recoiled for every revolution of the recoiler

as we move further from the center of the strip. For this reason, it is

common to see the center mults almost taught (no loop) and the

outside mults near the bottom of the looping pit.

10. Tensioning and Rewinding：

Tension

Tension unit creates the tension for the recoiler to pull against after

the exit loop. This tension can be created via friction pads (top and

bottom) that hydraulically press together to hold the strip back from

the recoiler.

Felt pad type with wooden pad, high performance spring in bed into

the upper side of the tension unit, to ensure even force is applied

across the whole strip.

Recoiler

The recoiler section of the metal slitting line produces the coils of

slitted material that are typically banded and shipped to customers

for a variety of applications. The recoiler is the master section for the

slitting line and always includes a variable speed drive.

The Strip Slitting,through the spacing roll mechanism and orderly

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separated by slitting strips and pressure the tension pad, the strips

will insert intor the gripper of recoiler and then expansion the max

outside diameter, jog-action hydraulic pressure arm body, pressing

pressure points material axis, separated by the sub-material sheet

with a steel plate, pressure on material frame remains unchanged,

with the winding diameter to increase and upgrade, the coil car will

walk to under the recoiler, and support the outside arm, slowly open

the winding motor and pushed down the tension power in the tension

unit to increase the tension force and cychronized the recoiling speed

and slitting speed, rolling to Slitting , so that tightening the strip

rolling tidy income.

 Press shrink and lock the strip end.

 Press and Lower separator
 Lock the strip end into the core
 Press and expand the core and lock the strip end
 Press and lower tensioner to tight strip
 Drop 2nd Bridge
 Start slitter and leave buffer.
 Press and start rewinder for 5-7 winding before keep it moving
Note：
a Increase speed gradually by observing operation of slitting, rewinding and
strip moving.
b Lift separator to higher position with the increasing diameter of rewinder
c Decreasing rewinding speed by using potentiometer with the increasing
diameter of rewinder

11. Unloading Coil：

When the coil to the coil slitting slitting the tail, the slitting machines,

recolling machines slowed down, to the winding when the rear

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binding, coil binding all finished, unloading car jog up slightly

boosting the coil outside, falling hydraulic support arm carried out

the material. At this point, the completion of slitting, rolling out the

material. For sequential tape volumes. At the same time, the entry

side of wire-power-down, collect selvage wire, the entire slitting,

winding end of production. the torn off and slitting machine clutch,

as long as the open winding motor, on the formation of reducing

power consumption slitting increase recoilolling speed.

1、Move coil car under rewinder and rise coil car

2 、 Rise the coil car to proper height, press and shrink core and

remove coil onto coil car

3、Move coil car away

12. Scrap Winding：

Wind the scrap head onto winder through guider

Press and start scrap winder

Adjust the potentiometer to accommodate slitting speed

Turn wheel to remove scrap winder

Note：

a Stop scrap winder before removing it or it may cause injury.

b Maximize the wheel pole for easy releasing

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Trouble Shooting：

Machine can not be started: Check the switch connection, motor

breaker, contactor.

11. Emergency Stop：

Use emergency stop on any of the control boxes for emergency use.

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