Powder Coating Systems

Products and System Components

WAGNER offers solutions that set the standard for quality,

efficiency and productivity. We bring innovative equipment,
devices and systems for all areas of industrial surface coating.
Powder Coating Systems
• Modular Efficient Solutions
• Flexible and User Friendly
• Customizable
E-Line Solution
The WAGNER E-Line powder coating application solution offers excellent coating quality and a quick color change capability with minimal system
complexity.

System demo available in Plymouth, MN

Tier 1 System: Designed for Minimal System Complexity

Features
• Smart and easy to use with All-in-One control
• High quality powder application utilizing our
powerful PEA-C4 or PEA-C4 XL automatic guns
and precise EPG S2 modules
• Fast color change with low investment costs for
an excellent price performance ratio
• Efficient & intelligent powder recovery
• Best airflow & highest transfer efficiency Energy Efficient Package (EEP)
thanks to the optimized PVC booth structure & Minimizes static pressure loss in the powder
duct design recovery ductwork via the bionic elbow
• Comes in 4 standard sizes with a maximum pipings and improved cyclone resulting in
workpiece size of 2000 x 800 mm up to 40% less energy consumption and cost
savings.
 Powder Coating Systems
Products and System Components

M-Line Solution
The WAGNER M-Line powder coating application solution offers a mid-level custom solution for providing excellent coating quality and a quick color
change capability with minimal system complexity.

Tier 2 System: Mid-Level Custom Solution

Features
• Efficient automatic coating system
• M-Cube PVC booth with maximum work piece
size of 2500 x 800 mm
• Quick color change without entering the booth
• Even air flow distribution for highest efficiency
and intelligent powder recovery
• Gap, height and depth control
• Best airflow & highest transfer efficiency
thanks to the optimized PVC booth structure &
duct design
S-Line Solution
The WAGNER S-Line powder coating application solution offers excellent coating quality and a quick color change capability with completely
customized solutions in engineering.

System demo available in Plymouth, MN

Tier 3 System: Complete Custom Solution

Features
• Individually designed powder coating system
by Wagner’s engineering department
• Fast color changes
• Horizontal, vertical and Z-axis capable
• Efficient & intelligent powder recovery
• Variable booth sizes and availability for small
to large parts
• Automated part detection and crash prevention
• Best airflow & highest transfer efficiency
thanks to the optimized PVC booth structure &
duct design
 Powder Coating Systems
Products and System Components

C-Line Solution - Wheel Coating System

The WAGNER C-Line powder coating application solution offers effective and efficient wheel coating abilities. This system includes modular
components and a moving powder cloud that coats all axis of the wheel.

Specialty System: Wheel Coating Solution

Features
• The most flexible powder coating solution for
automotive wheels
• Unique coating process with a moving cloud of
powder
• Multiple spray gun arrangements for complex
geometries and undercuts
• Flexible 3D axis system
• User friendly control and parameter technology
• Flexible modular design for multiple line
configurations
• Robot friendly booth design pre-coatings or
complete coating processes
Powder Management Centers
Powder centers are the heart of any powder coating system. The WAGNER powder centers fulfill all requirements for the powder supply of an automatic
coating system and include different options or models to fit any operations needs.

PXE PXM PXS

The WAGNER PXE solution provides standard The PXM powder center is a modular powder The PXS powder center utilizes a top of the
and cost-effective control of a powder management and delivery system. Operators line all-in-in-one control system featuring
application system from one central location. can configure the powder application system integrated operation and programming.
• Plug and coat solution operation to customer requirements. • Fast and highly automated color changes
• Increase color change rate • Modular design • Ultrasonic sieve integration
• Increase productivity • Manual or automatic fresh powder supply • Powder consumption measurement

Comfort vs Flexibility

PXE PXM PXS

Best in Class
 Powder Coating Systems
Products and System Components

Control Systems
Control technology as a basis for modern and high performance automation solutions in powder coating. Simple to operate, high repeat accuracy and
a wide range of functions for efficient powder application are available.

SprayPackE ProfiTechM
With the SprayPackE, automatic guns and motion systems in a connected The ProfiTechM control system is a standardized industrial control system
powder booth can be controlled quickly, easily and automatically. As an with a comprehensive range of standard functions. Numerous interfaces
entry-level device among the WAGNER control units, it is particularly ensure the integration of the powder feed center, gun controllers, and
suitable for users who plan to switch from manual application to even the dust collector into the complete production process.
automatic coating. • Modular system • Centralized system operation
• Central control and operating unit • Ready for Industry 4.0 • Simple and safe operation • Quick operation
• Efficient spray gun control • Various configuration • Repeatable results • 1000 coating recipes
possibilities
Automatic Powder Spray Guns
Wagner automatic powder coating spray guns provide efficient powder charging along with stable coating results. These spray guns are designed to
offer flexible application options to meet all powder coating needs.

Corona Powder Coating Guns Tribo Powder Coating Guns

The production of high voltage in the corona process is done with the The Tribo process is based on frictional charging. In this case, the
aid of a high voltage cascade which is integrated in the gun body. fluidized powder/air mixture in a PTFE powder tube is charged by means
The WAGNER C4 and C4XL Automatic Corona guns offer a low cost of of friction against the inside tube wall. The PEA-T3 and PEA-T3XL feature
ownership and outstanding transfer efficiency. excellent transfer efficiency with a low overall cost of ownership.
• Increased transfer efficiency rate • Wide range of applications
• Optimized e-static technology ensures an efficient powder charge • Charging body with multiple swirl stars
• Smooth powder output • Processes conventional powder types and metallic powders
• Flexible application options • Optimization of frictional charge
• A wide range of powder can be applied including metallic or UDS • Individual tuning of each gun to a particular application and powder
 Powder Coating Systems
Products and System Components

Motion Control Units

The motion technology is flexibly applicable. Whether long or short strokes, with this technology any motion sequence can be executed with precision
and efficiency.

Z-Axis Motion Coating Vertical and Horizontal Motion Units

WAGNER’s advanced detection system uses a contour laser scanning The reciprocating vertical and horizontal powder gun movers feature
system to detect complex object geometries enabling each gun to be maintenance-friendly and robust mechanical construction, low-
aligned to the perfect position. This enables customers to be up to 100% vibration-movements that ensure a precise, repeatable motion. This is
fully automated in coating their workpieces. due to the intelligent frequency inverter and long-life toothed belt drive
• X-axis: for surface and edge coating in sync with conveyance system.
• Y-axis: for height positioning • Flexible application
• Z-axis: for insertion and retraction • Lightweight and robust design thanks to aluminum sections and
clearance free precision linear guiding and ball cages
Manual Powder Guns
The Wagner manual powder units combine first-class design and functionality for perfect finishing solutions when coating small, large, or complex
work pieces.

PEM-X1 Corona Manual Tribo Lance Manual Sprint XE Manual Box Feed Unit
The WAGNER manual gun PEM-X1 and PEM-X1 The new WAGNER Tribo lance TL in combination This manual unit provides perfect coating
cup gun sets the standard and trend for all kinds with the Sprint X manual unit enables an results in combination with the manual
of surfaces used today in powder coating. Well- efficient coating of large parts as well as PEM-X1 powder gun. The powder feeding
balanced ergonomics are based on experience producing high film thicknesses to guarantee is carried out directly from the original
and WAGNER has incorporated this experience strong corrosion protection for individual container – optionally out of the 60l stainless
into the design of the PEM-X1, combining requirements. It is the perfect application steel container.
first-class-design and functionality for perfect solution for complex construction parts with • Fully electronic control unit for reproducible
finishing solutions. welds and recesses, like components for results
• Compact and always ready-to-use bridges or truck chassis. • Optimal powder preparation for high
• Extremely quick and efficient color change • Flexible 3D nozzle for increased efficiency quality requirements
• User friendly with simple handling and • Two-handed operation and lightweight • Clear and user-friendly operating interface
perfect ergonomics design for quickly and easily adjusting the coating
• Time-saving color changes • Telescopic handle for reaching higher parameters
coating lengths • 50 coating recipes can be saved making it
ideal for many color and object changes
 Powder Coating Systems
Products and System Components

Powder Coating Measurement

Powder coating measurement can optimize and reduce costs of any operation. Wagner offers non destructive options when it comes to measuring
fresh or cured products, ensuring considerable material and cost savings.

LayerCheck - LC 1000
The Layer Check LC 1000 enables a non-contact measurement of the
coating thickness of powder & liquid paint directly after application. This
leads to reduced costs, optimized quality & process reliability.
• Non-contact & non-destructive measurement
• Quality control ensures workpieces are not undercoated, reducing the
costs of rejected pieces and downtimes
• Measurement is possible during the coating process
• Suitable for liquid and powder coatings
• Typical areas of application include metal coatings, plastic material,
MDF panels, corrosion protection, metal construction etc.
 Powder Coating Systems
Products and System Components

Wagner Innovation Center - Plymouth, MN

Wagner’s US based Innovation Center located in Plymouth, Minnesota is now open with lots to offer. Powder coating demonstrations and testing have
never been so easy with our new in house installation. Our E-Line powder coating solution will be connected to our IOT platform which will provide
users with available access from all over the world. The S-Line complimented with the PXS powder center, Z-Axis coating stations and robot touch up
area can demonstrate installations with up to 100% automatic coating of parts. As a nice finishing touch, Wagner’s LayerCheck LC1000 is mounted
inline for final coating measurements and quality assurance.

For more information or to check available dates and times for demonstrations, please
contact Wagner Systems, Inc.

Innovation Center Demo Features

• E-Line
• S-Line
• LayerCheck
• IOT (Internet of Things)
• Z-Axis coating
• Robotic touch up

WAGNER Systems Inc.

Powder Division Liquid Division
1770 Fernbrook Lane 337 South Arthur Ave
Plymouth, MN 55447 Louisville, CO 80027
T 800.473.2524 T 888.820.4498
F 630.503.2377 F 303.438.5708
www.wagnersystemsinc.com