Round Balers 544 and 548

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NEW

HOLLAND
Repair Manual –
544 and 548 Round Balers

CONTENTS

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00 – GENERAL INFORMATION
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Chapter 1 – General Information

Section Description Page


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00.100 Introduction, 2
Important Information, 2
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General Instruction, 3
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Spare Parts, 3
Safety Regulations, 4
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Product Identification 7
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Chapter 2 – Technical Information

Section Description Page


00.200 General Information, 1
Driveline Schematic, 2, 3
Drive Line Schematic, 4
Conversion Chart, 6
Tightening Torques, 7
Lubricants To Be Used, 8
Specifications, 8
Dimensions, 9
Technical Data, 10
Hauling The Baler, 17
Low Hitch, 17
High Hitch, 18

604.66.111.00 – 09 – 2002
2 CONTENTS

31 – IMPLEMENT POWER TAKE-OFF DRIVELINE

Chapter 1 – P.T.O Clutch

Section Description Page


31.100 Cut Out Clutch, 1
Clutch Removal, 3
Clutch Assembly, 5

Chapter 2 – Driveline Gearbox

Section Description Page


31.200 GEARBOX (US) 1 to 5
Removal, 1

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Disassembly And Inspection, 2
Assembly, 4
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Reinstallation, 5
31.201 GEARBOX (COMER) 6 to 22
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Disassembly And Check, 9
Front Pinion Disassembly And Check, 9
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Main Gearbox Disassembly, 16


Main Gearbox Assembly, 18
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Assembly Of The Two Half–boxes, 21


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Gearbox Installation, 21
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33 – BRAKES
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Chapter 1 – Hand Brake

Section Description Page


33.100 Description and Operation, 1
Brake Components, 2

35 – HYDRAULIC SYSTEMS

Chapter 1 – Hydraulics

Section Description Page


35.100 Pick-up Lift Cylinder, 1
Cylinder Seal Kit Replacement, 2
Lock–out Valve Replacement, 3

604.66.111.00 – 09 – 2002
CONTENTS 3

35 – HYDRAULIC SYSTEMS

Chapter 1 – Hydraulics

Section Description Page


35.100 Tailgate Lift Cylinders, 3
Checking Cylinder Characteristics, 5
Density Cylinders, 5
Checking The Oil And Accumulator Pressure, 9
Accumulator Filling, 10
Cylinder Seal Kit Replacement, 11
Cylinder Filling, 13
Automatic Oiler, 14

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Greasing Lines And Metering Units,
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44 – WHEELS AND TYRES

Chapter 1 – General
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Section Description Page


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44.100 Tyre Specifications, 1


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Axle Components, 2
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55 – ELECTRICAL SYSTEM
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Chapter 1 – Electrics

Section Description Page


55.100 Bale Command Plust
– Monitors, 2
Set–up And Diagnostics, 4
Bale Density Sensors Mounting, 5
Diagnostics, 7, 16, 22, 27, 32, 34
Calibration, 9, 17, 23, 28
Duckbill/Knife (Net) Actuator Sensor (Page 12 In The Set–up/Diagnostic Mode), 12
Sensor And Actuator Disassembly/Assembly, 14
Twine Actuator Sensor (Page 19 On The Set–up/Diagnostic Mode), 20
CropCuttert
Actuator Sensor (Page 14 In The Set–up/Diagnostic Mode), 25
Tailgate Switches (Page 15 Of The Set–up/Diagnostic Mode), 32
Net Metering Roll Sensor (Page 16 Of The Set–up/Diagnostic Mode), 34

604.66.111.00 – 09 – 2002
4 CONTENTS

55 – ELECTRICAL SYSTEM

Chapter 1 – Electrics

Section Description Page


Bale Shape Sensitivity (Page 17 Of The Set–up/Diagnostic Mode), 36
Software Revision Number (Page 18 Of The Set–up/Diagnostic Mode), 37
Operator Panel Test (Page 19 Of The Set–up/Diagnostic Mode), 38
Keypad Check, 39
Supply Voltage Check (Page 20 Of The Set–up/Diagnostic Mode), 41
The Twine Wrap, 44
Wiring Diagram, 45

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CropCuttert
Wiring Diagram, 48
Serviceable Operator Panel Components,
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Serviceable Controller Components, 50
Harness Connector Repair, 51
Troubleshooting, 54
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Twine/Net Actuator Test Procedure, 61
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Dealer Pre Delivery Set–up, 62


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60 – PRODUCT FEEDING
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Chapter 1 – Pick Up

Section Description Page


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60.100 Standard Pick–up, 1


Pick Up Removal And Installation, 1
Installation, 2
Cam Track Replacement, 3
Assembly, 4
Pick–up Reel, 5
Reel Drive (Left–hand Side), 7
Reel Drive (Right–hand Side), 9
Cam Track Disassembly, 13
Cam Track Assembly, 15
Cam Track Roll Disassembly And Assembly, 18
Pick–up Tine Replacement, 20

604.66.111.00 – 09 – 2002
CONTENTS 5

60 – PRODUCT FEEDING

Chapter 2 – Rotor Module

60.200 Cross Drive Shaft (Wide Pick–up Units), 1


Intermediate Shaft, 3
Overrun Clutch, 3
Rotor Bearings, 5
Rotor And Scrapers, 8
Rotor Scrapers, 9
Rotor, 11
Stub Augers, 14
Cropcuttert
System, 16

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Chapter 3 – Conveyor Chain Group co
60.300 Replacing A Roller Bearing / Conveyor Bar, 1
Chain Removal, 5
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Chain Installation, 7
Chain Replacement, 12
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Conveyor Chain Drive Shaft, 15


Conveyor Chain Idlers And Tensioner Shaft, 17
Conveyor Chain Lower Top Idlers, 18
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Lower Idler Shaft, 22


Conveyor Chain Tensioner Shaft, 21, 24
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Chapter 4 – Rolls Group

60.400 Floor Roll, 1


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Installation, 3
Bearing Replacement, 5
Stripper Roll, 6

604.66.111.00 – 09 – 2002
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