DOC NO: PA/ML/104

MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY PAGE NO: 1 OF 1

SECTION PLASTIC ASSEMBLY VERIFICATION FREQUENCY 6 MONTHS

S.NO PART NO ICAN PART NO PART NAME MODEL CUSTOMER CHECKED ON DUE ON REMARKS
1 25631 -08000 54985010 WATERINLET -FITTING IMK 1.2 KIN 01.10.2022 31.12.2022 LEAK OK MASTER

2 25631 -08000 54985010 WATERINLET -FITTING IMK 1.2 KIN 01.10.2022 31.12.2022 LEAK NG MASTER

3 25631 -08000 54985010 WATERINLET -FITTING IMK 1.2 KIN 01.10.2022 31.12.2022 SUB PARTS NG MASTER

1 25631 -08010 54985710 WATERINLET -FITTING IMK 1.2 KIN 01.10.2022 31.12.2022 LEAK OK MASTER

2 25631 -08010 54985710 WATERINLET -FITTING IMK 1.2 KIN 01.10.2022 31.12.2022 SUB PARTS NG MASTER

1 25631 -08020 54985910 WATERINLET -FITTING IMK 1.2 KIN 01.10.2022 31.12.2022 LEAK OK MASTER

2 25631 -08020 54985910 WATERINLET -FITTING IMK 1.2 KIN 01.10.2022 31.12.2022 SUB PARTS NG MASTER

1 25631 -07000 54824910 WATERINLET -FITTING IMK 1.0 KIN 01.10.2022 31.12.2022 LEAK OK MASTER

2 25631 -07000 54824910 WATERINLET -FITTING IMK 1.0 KIN 01.10.2022 31.12.2022 LEAK NG MASTER

3 25631 -07000 54824910 WATERINLET -FITTING IMK 1.0 KIN 01.10.2022 31.12.2022 O RING MISSING NG MASTER

1 25631 -04002 54372210 WATERINLET -FITTING TGDI -QXI KIN 01.10.2022 31.12.2022 LEAK OK MASTER

2 25631 -04002 54372210 WATERINLET -FITTING TGDI -QXI KIN 01.10.2022 31.12.2022 BUSH MISSING NG MASTER

3 25631 -04002 54372210 WATERINLET -FITTING TGDI -QXI KIN 01.10.2022 31.12.2022 LEAK NG MASTER

1 25631 -04011 54152210 WATERINLET -FITTING TGDI -A13 KIN 01.10.2022 31.12.2022 LEAK OK MASTER

2 25631 -04011 54152210 WATERINLET -FITTING TGDI -A13 KIN 01.10.2022 31.12.2022 BUSH MISSING NG MASTER

1 25631 -2M020 55392410 WATERINLET -FITTING GAMMA 2 KIN 01.10.2022 31.12.2022 LEAK OK MASTER

2 25631 -2M020 55392410 WATERINLET -FITTING GAMMA 2 KIN 01.10.2022 31.12.2022 LEAK NG MASTER

3 25631 -2M020 55392410 WATERINLET -FITTING GAMMA 2 KIN 01.10.2022 31.12.2022 SUB PARTS NG MASTER

REVIEWED :

APPROVED:
 DOC NO: PA/ML/104
MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY
PAGE NO: 1 OF 1

SECTION PLASTIC ASSEMBLY VERIFICATION FREQUENCY 6 MONTHS

S.NO PART NO PART NAME MODEL CUSTOMER CHECKED ON DUE ON REMARKS
1 25430-CC400 TANK ASSY RADIATOR RESERVOIR QY - K 1.0 KIM 02.06.2022 02.12.2022 LEAK OK MASTER

2 25430-CC400 TANK ASSY RADIATOR RESERVOIR QY - K 1.0 KIM 02.06.2022 02.12.2022 LEAK NG MASTER

3 25430-CC400 TANK ASSY RADIATOR RESERVOIR QY - K 1.0 KIM 02.06.2022 02.12.2022 SUB PARTS MISS

4 25430-CC300 TANK ASSY RADIATOR RESERVOIR QY - U2 KIM 08.06.2022 08.12.2022 LEAK OK MASTER

5 25430-CC300 TANK ASSY RADIATOR RESERVOIR QY - U2 KIM 08.06.2022 08.12.2022 LEAK NG MASTER

6 25430-CC300 TANK ASSY RADIATOR RESERVOIR QY - U2 KIM 08.06.2022 08.12.2022 CAP GASKET MISS

REVIEWED:

APPROVED:
 DOC NO: PA/ML/104
MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY PAGE NO: 1 OF 1

SECTION PLASTIC ASSEMBLY VERIFICATION FREQUENCY 6 MONTHS

S.NO PART NO PART NAME MODEL CUSTOMER CHECKED ON DUE ON REMARKS
1 25430-Q6400 TANK ASSY RADIATOR RESERVOIR SP2I -K.1.4 KIN 31-12-2022 30-06-2023 LEAK OK MASTER
2 25430-Q6400 TANK ASSY RADIATOR RESERVOIR SP2I -K.1.4 KIN 31-12-2022 30-06-2023 LEAK NG MASTER
3 25430-Q6400 TANK ASSY RADIATOR RESERVOIR SP2I -K.1.4 KIN 31-12-2022 30-06-2023 SUB PARTS MISS
4 25430-DY400 TANK ASSY RADIATOR RESERVOIR KY - TGDI KIN 31-12-2022 30-06-2023 LEAK OK MASTER
5 25430-DY400 TANK ASSY RADIATOR RESERVOIR KY - TGDI KIN 31-12-2022 30-06-2023 LEAK NG MASTER
6 25430-DY400 TANK ASSY RADIATOR RESERVOIR KY - TGDI KIN 31-12-2022 30-06-2023 ALL SUB PART MISSING
7 25430-DY400 TANK ASSY RADIATOR RESERVOIR KY - TGDI KIN 31-12-2022 30-06-2023 NIPPLE BLOCKAGE
8 25430-DY300 TANK ASSY RADIATOR RESERVOIR KY - U2 KIN 31-12-2022 30-06-2023 LEAK OK MASTER
9 25430-DY300 TANK ASSY RADIATOR RESERVOIR KY - U2 KIN 31-12-2022 30-06-2023 LEAK NG MASTER
10 25430-DY300 TANK ASSY RADIATOR RESERVOIR KY - U2 KIN 31-12-2022 30-06-2023 SUB PARTS MISS
11 25430-DY500 TANK ASSY RADIATOR RESERVOIR KY RDE TGDI KIN 06.03.2023 05.09.2023 ALL SUB PART MISSING
12 25430-DY500 TANK ASSY RADIATOR RESERVOIR KY RDE TGDI KIN 06.03.2023 05.09.2023 LEAK NG MASTER
13 25430-DY500 TANK ASSY RADIATOR RESERVOIR KY RDE TGDI KIN 06.03.2023 05.09.2023 NIPPLE BLOCKAGE

REVIEWED:
APPROVED:
 DOC NO: PA/ML/104
MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY PAGE NO: 1 OF 1

SECTION PLASTIC ASSEMBLY VERIFICATION FREQUENCY 6 MONTHS

S.NO PART NO ICAN PART NO PART NAME MODEL CUSTOMER CHECKED ON DUE ON REMARKS
1 22400-07000 54648210 CYLINDER HEAD COVER IMK .1.0 KMI 31-12-2022 30-06-2023 FINAL LEAK OK MASTER
2 22400-07000 54648210 CYLINDER HEAD COVER IMK .1.0 KMI 31-12-2022 30-06-2023 FINAL LEAK NG MASTER
3 22400-07000 54648210 CYLINDER HEAD COVER IMK .1.0 KMI 31-12-2022 30-06-2023 BAFFLE LEAK OK MASTER
4 22400-07000 54648210 CYLINDER HEAD COVER IMK .1.0 KMI 31-12-2022 30-06-2023 BAFFLE LEAK NG MASTER
5 22400-07000 54648210 CYLINDER HEAD COVER IMK .1.0 KMI 31-12-2022 30-06-2023 ALL SUB PARTS MISSING
6 22400-07000 54648210 CYLINDER HEAD COVER IMK .1.0 KMI 31-12-2022 30-06-2023 SUB PARTS MISSING(PCV CAP,MTG BOLT)
7 22400-07000 54648210 CYLINDER HEAD COVER IMK .1.0 KMI 31-12-2022 30-06-2023 CHECK VALVE MISSING

1 22400-08000 55097410 CYLINDER HEAD COVER IMK.1.2 KMI 31-12-2022 30-06-2023 FINAL LEAK OK MASTER
2 22400-08000 55097410 CYLINDER HEAD COVER IMK.1.2 KMI 31-12-2022 30-06-2023 FINAL LEAK NG MASTER
3 22400-08000 55097410 CYLINDER HEAD COVER IMK.1.2 KMI 31-12-2022 30-06-2023 BAFFLE LEAK OK MASTER
4 22400-08000 55097410 CYLINDER HEAD COVER IMK.1.2 KMI 31-12-2022 30-06-2023 BAFFLE LEAK NG MASTER
5 22400-08000 55097410 CYLINDER HEAD COVER IMK.1.2 KMI 31-12-2022 30-06-2023 ALL SUB PARTS MISSING
6 22400-08000 55097410 CYLINDER HEAD COVER IMK.1.2 KMI 31-12-2022 30-06-2023 SUB PARTS MISSING(PCV CAP,MTG BOLT)
7 22400-08000 55097410 CYLINDER HEAD COVER IMK.1.2 KMI 31-12-2022 30-06-2023 PCV CAP GASKET MISSING
8 22400-08000 55097410 CYLINDER HEAD COVER IMK.1.2 KMI 31-12-2022 30-06-2023 CHECK VALVE MISSING

1 22400-08020 55097410 CYLINDER HEAD COVER IMK.1.2 HMI 31-12-2022 30-06-2023 FINAL LEAK OK MASTER
2 22400-08020 55097410 CYLINDER HEAD COVER IMK.1.2 HMI 31-12-2022 30-06-2023 FINAL LEAK NG MASTER
3 22400-08020 55097410 CYLINDER HEAD COVER IMK.1.2 HMI 31-12-2022 30-06-2023 BAFFLE LEAK OK MASTER
4 22400-08020 55097410 CYLINDER HEAD COVER IMK.1.2 HMI 31-12-2022 30-06-2023 BAFFLE LEAK NG MASTER
5 22400-08020 55097410 CYLINDER HEAD COVER IMK.1.2 HMI 31-12-2022 30-06-2023 PCV VALVE MISSING
6 22400-08020 55097410 CYLINDER HEAD COVER IMK.1.2 HMI 31-12-2022 30-06-2023 CHECK VALVE MISSING

1 22410-2M010 54331910 CYLINDER HEAD COVER GAMMA2 KMI 31-12-2022 30-06-2023 FINAL LEAK OK MASTER
2 22410-2M010 54331910 CYLINDER HEAD COVER GAMMA2 KMI 31-12-2022 30-06-2023 FINAL LEAK NG MASTER
3 22410-2M010 54331910 CYLINDER HEAD COVER GAMMA2 KMI 31-12-2022 30-06-2023 BAFFLE LEAK OK MASTER
4 22410-2M010 54331910 CYLINDER HEAD COVER GAMMA2 KMI 31-12-2022 30-06-2023 BAFFLE LEAK NG MASTER
5 22410-2M010 54331910 CYLINDER HEAD COVER GAMMA2 KMI 31-12-2022 30-06-2023 ALL SUB PARTS MISSING
6 22410-2M010 54331910 CYLINDER HEAD COVER GAMMA2 KMI 31-12-2022 30-06-2023 SUB PARTS MISSING(PCV CAP,MTG BOLT)
7 22410-2M010 54331910 CYLINDER HEAD COVER GAMMA2 KMI 31-12-2022 30-06-2023 MTG BOLT HEIGHT VERIFICATION

REVIEWED :
APPROVED:
 MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY
SECTION PLASTIC ASSEMBLEY VERIFICATION FRE
S.NO PART NO PART NAME MODEL CUSTOMER
1 28110-DY400 CLEANER ASSY -AIR KY - K.1.4 TGDI KIN
2 28110-DY400 CLEANER ASSY -AIR KY - K.1.4 TGDI KIN

1 28100-DY200 COMPLETE CLEANER -AIR KY - G2 1.5 KIN

2 28100-DY200 COMPLETE CLEANER -AIR KY - G2 1.5 KIN

1 28100-DY500 COMPLETE CLEANER -AIR KY - U2.15 KIN

2 28100-DY500 COMPLETE CLEANER -AIR KY - U2.15 KIN
 DUE ON : PA/ML/02
MBLY PAGE NO : 1 OF 1
6 MONTHS
VERIFICATION FREQENCY
CHECKED ON DUE ON REMARKS
13.06.2022 13.12.2022 OK MASTER
13.06.2022 13.12.2022 SUB PARTS NG MASTER

13.06.2022 13.12.2022 OK MASTER

13.06.2022 13.12.2022 SUB PARTS NG MASTER

13.06.2022 13.12.2022 OK MASTER

13.06.2022 13.12.2022 SUB PARTS NG MASTER

REVIEWED:
APPROVED:
 DOC NO: PA/ML/104
MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY
PAGE NO: 1 OF 1

SECTION PLASTIC ASSEMBLY VERIFICATION FREQUENCY 6 MONTHS

S.NO PART NO PART NAME MODEL CUSTOMER CHECKED ON DUE ON REMARKS

1 28218 -CC100 DUCT ASSY EXTENSION QY-K 1.0 KIN 02.06.2022 03.12.2022 OK MASTER

2 28218 -CC100 DUCT ASSY EXTENSION QY -K 1.0 KIN 02.06.2022 03.12.2022 (SUB PARTS MISS) NG MASTER

3 28218 -CC200 DUCT ASSY EXTENSION QY -U2 KIN 02.06.2022 03.12.2022 OK MASTER

4 28218 -CC200 DUCT ASSY EXTENSION QY -U2 KIN 02.06.2022 03.12.2022 ( SUB PARTS MISS) NG MASTER

REVIEWED:

APPROVED:
 DUE ON : PA/ML/02
MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY
PAGE NO : 1 OF 1

SECTION PLASTIC ASSEMBLEY VERIFICATION FREQENCY 6 MONTHS

ICAN PART
NUMBER REMARKS
S.NO PART NO PART NAME MODEL CUSTOMER CHECKED ON DUE ON
1 26250 -03101 53473510 SCREEN ASSY -OIL PA & PB K ICI 01.10.2022 31.12.2022 LEAK OK MASTER

2 26250 -03101 53473510 SCREEN ASSY -OIL PA & PB K ICI 01.10.2022 31.12.2022 LEAK NG MASTER

3 26250 -03101 53473510 SCREEN ASSY -OIL PA & PB K ICI 01.10.2022 31.12.2022 O RING MISSING

4 26250 -03101 53473510 SCREEN ASSY -OIL PA & PB K ICI 01.10.2022 31.12.2022 TWO BUSH MISSING

5 26250 -03101 53473510 SCREEN ASSY -OIL PA & PB K ICI 01.10.2022 31.12.2022 SCREEN MISSING

6 26250 -03101 53473510 SCREEN ASSY -OIL PA & PB K ICI 01.10.2022 31.12.2022 WHITE BUSH & BLACK WRONG ASSY

7 26250 -03101 53473510 SCREEN ASSY -OIL PA & PB K ICI 01.10.2022 31.12.2022 INNER SAID FLASH

1 26250 -04001 53475510 SCREEN ASSY -OIL BA K 1.0 ICI 01.10.2022 31.12.2022 LEAK OK MASTER

2 26250 -04001 53475510 SCREEN ASSY -OIL BA K 1.0 ICI 01.10.2022 31.12.2022 LEAK NG MASTER

3 26250 -04001 53475510 SCREEN ASSY -OIL BA K 1.0 ICI 01.10.2022 31.12.2022 BUSH MISSNG

4 26250 -04001 53475510 SCREEN ASSY -OIL BA K 1.0 ICI 01.10.2022 31.12.2022 O RING MISSING

5 26250 -04001 53475510 SCREEN ASSY -OIL BA K 1.0 ICI 01.10.2022 31.12.2022 SCREEN MISSING

REVIEWED:

APPROVED:
 DOC NO: PA/ML/104
MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY
PAGE NO: 1 OF 1

SECTION PLASTIC ASSEMBLY VERIFICATION FREQUENCY 6 MONTHS

S.NO PART NO PART NAME MODEL CUSTOMER CHECKED ON DUE ON REMARKS

1 28220 -DY100 DUCT ASSY EXTENSION KY - G2 1.5 KIM 02.06.2022 03.12.2022 OK MASTER

2 28220 -DY100 DUCT ASSY EXTENSION KY - G2 1.6 KIM 02.06.2022 03.12.2022 (SUB PARTS MISS) NG MASTER

3 28210 -DY100 DUCT ASSY EXTENSION KY - K.1.4 & G2 1.5 KIM 02.06.2022 03.12.2022 OK MASTER

REVIEWED:

APPROVED:
 DUE ON : PA/ML/02
MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY
PAGE NO : 1 OF 1

SECTION PLASTIC ASSEMBLEY VERIFICATION FREQENCY 6 MONTHS

S.NO PART NO ICAN PART NUMBER PART NAME MODEL CUSTOMER CHECKED ON DUE ON REMARKS

1 28110-CC100 551990 CLEANER ASSY -AIR K.1.0 TGDI KMI 02.06.2022 03.12.2022 OK MASTER

2 28110-CC100 551990 CLEANER ASSY -AIR K.1.0 TGDI KMI 02.06.2022 03.12.2022 SUB PARTS NG MASTER

1 28100-CC200 551999 COMPLETE CLEANER -AIR K.1.2 KMI 02.06.2022 03.12.2022 OK MASTER

2 28100-CC200 551999 COMPLETE CLEANER -AIR K.1.2 KMI 02.06.2022 03.12.2022 SUB PARTS NG MASTER

1 28100-CC350 553201 COMPLETE CLEANER -AIR G2 KMI 02.06.2022 03.12.2022 OK MASTER

2 28100-CC350 553201 COMPLETE CLEANER -AIR G2 KMI 02.06.2022 03.12.2022 SUB PARTS NG MASTER

1 28100-CC500 552000 COMPLETE CLEANER -AIR U2 KMI 02.06.2022 03.12.2022 OK MASTER

2 28100-CC500 552000 COMPLETE CLEANER -AIR U2 KMI 02.06.2022 03.12.2022 SUB PARTS NG MASTER

REVIEWED:

APPROVED:
 MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY

SECTION PLASTIC ASSEMBLEY

S.NO CUSTOMER PART NOMBER PART NOMBER PART NAME MODEL
1 28110 -Q6100 55321510 CLEANER ASSY -AIR K.1.4
2 28110 -Q6100 55321510 CLEANER ASSY -AIR K.1.4

1 28110 -Q6200 55001510 COMPLETE CLEANER -AIR G2

2 28110 -Q6200 55001510 COMPLETE CLEANER -AIR G2

1 28192 -Q6200 55005640 RESONATOR G2

2 28192 -Q6200 55005640 RESONATOR G2

1 28100 -A0200 53295010 COMPLETE CLEANER -AIR U2

2 28100 -A0200 53295010 COMPLETE CLEANER -AIR U2

1 28100-A0100 /28100-A0150 53296010 COMPLETE CLEANER -AIR G2.1.6

2 28100-A0100 /28100-A0150 53296010 COMPLETE CLEANER -AIR G2.1.6
 DUE ON : PA/ML/02
STIC ASSEMBLY PAGE NO : 1 OF 1

VERIFICATION FREQENCY 6 MONTHS

CUSTOMER CHECKED ON DUE ON REMARKS
KMI 02.06.2022 03.12.2022 OK MASTER
KMI 02.06.2022 03.12.2022 SUB PARTS NG MASTER

KMI 02.06.2022 03.12.2022 OK MASTER

KMI 02.06.2022 03.12.2022 SUB PARTS NG MASTER

KMI 02.06.2022 03.12.2022 OK MASTER

KMI 02.06.2022 03.12.2022 SUB PARTS NG MASTER

KMI 02.06.2022 03.12.2022 OK MASTER

KMI 02.06.2022 03.12.2022 SUB PARTS NG MASTER

KMI 02.06.2022 03.12.2022 OK MASTER

KMI 02.06.2022 03.12.2022 SUB PARTS NG MASTER
REVIEWED :
APPROVED :
 MASTER LIST OF MASTER SAMPLE -PLASTIC ASSEMBLY

SECTION PLASTIC ASSEMBLY VERIFICATION FREQUENCY

S.NO PART NO PART NAME MODEL CUSTOMER

1 28218 -Q6100 DUCT ASSY EXTENSION SP2I KIM

2 28218 -Q6100 DUCT ASSY EXTENSION SP2I KIN

3 28218 -Q6200 DUCT ASSY EXTENSION U2 KIM

4 28218 -Q6200 DUCT ASSY EXTENSION U2 KIM

5 28218 -Q6200 DUCT ASSY EXTENSION U2 KMI

6 28218 -Q6200 DUCT ASSY EXTENSION U2 KMI

7 28210 -Q6100 DUCT ASSY -AIR SP2I KMI

8 28210 -Q6100 DUCT ASSY -AIR SP2I KMI

9 28210 -Q6100 DUCT ASSY -AIR SP2I KMI

 DOC NO: PA/ML/104
ASSEMBLY PAGE NO: 1 OF 1

VERIFICATION FREQUENCY 6 MONTHS

CHECKED ON DUE ON REMARKS

02.06.2022 03.12.2022 OK MASTER

02.06.2022 03.12.2022 SUB PARTS NG MASTER

02.06.2022 03.12.2022 SUB PARTS NG MASTER

02.06.2022 03.12.2022 SUB PARTS NG MASTER

02.06.2022 03.12.2022 SUB PARTS NG MASTER

02.06.2022 03.12.2022 OK MASTER

02.06.2022 03.12.2022 INLET POSITION WRONG ASSY

02.06.2022 03.12.2022 PULL OUT NG MASTER
02.06.2022 03.12.2022 PULL OUT OKMASTER

REVIEWED:

APPROVED: