M3g150if2152 Ba Eng

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M3G150-IF21-52

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES


Bachmühle 2
D-74673 Mulfingen Please read these operating instructions carefully before starting to work
Phone +49 (0) 7938 81-0 with the device. Observe the following warnings to prevent malfunctions
Fax +49 (0) 7938 81-110 or physical damage to both property and people.
[email protected] These operating instructions are to be regarded as part of this device.
www.ebmpapst.com If the device is sold or transferred, the operating instructions must
accompany it.
CONTENTS These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
1. SAFETY REGULATIONS AND NOTES 1
1.1 Levels of hazard warnings
1.1 Levels of hazard warnings 1
These operating instructions use the following hazard levels to indicate
1.2 Staff qualification 1 potentially hazardous situations and important safety regulations:
1.3 Basic safety rules 1
DANGER
1.4 Electrical voltage 1 Indicates an imminently hazardous situation which, if not
1.5 Electromagnetic radiation 2 avoided, will result in death or serious injury. Compliance with
1.6 Mechanical movement 2 the measures is mandatory.

1.7 Hot surface 2 WARNING


Indicates a potentially hazardous situation which, if not avoided,
1.8 Transport 2
could result in death or serious injury. Exercise extreme
1.9 Storage 2 caution while working.
1.10 Disposal 2 CAUTION
2. PROPER USE 3 Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
3. TECHNICAL DATA 4 NOTE
3.1 Product drawing 4 A potentially harmful situation can occur and, if not avoided, can
3.2 Nominal data 5 lead to property damage.
3.3 Technical features 5 1.2 Staff qualification
3.4 Mounting data 5
The device may only be transported, unpacked, installed, operated,
3.5 Transport and storage conditions 5 maintained and otherwise used by qualified, trained and authorised
3.6 Electromagnetic compatibility 5 technical staff.
Only authorised specialists are permitted to install the device, to carry
4. CONNECTION AND START-UP 6 out a test run and to perform work on the electrical installation.
4.1 Connecting the mechanical system 6
1.3 Basic safety rules
4.2 Connecting the electrical system 6
Any safety hazards stemming from the device must be re-evaluated
4.3 Connection in terminal box 7
once it is installed in the end device.
4.4 Factory settings 8 Observe the following when working on the unit:
4.5 Connection screen 9
Translation of the original operating instructions

; Do not make any modifications, additions or conversions to the


4.6 Checking the connections 10 device without the approval of ebm-papst.
4.7 Switch on device 10
1.4 Electrical voltage
4.8 Switching off the device 10
; Check the electrical equipment of the device at regular intervals, refer
5. INTEGRATED PROTECTIVE FUNCTIONS 10 to chapter 6.2 Safety test.
; Replace loose connections and defective cables immediately.
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE 11
CAUSES AND REMEDIES CAUTION
6.1 Cleaning 12 In the event of failure, there is electric voltage at the
rotor and impeller
6.2 Safety test 12
The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

supply voltage and secure the latter from being switched on 1.7 Hot surface
again.
CAUTION
→ Wait until the device stops.
High temperature at the electronics enclosure
→ After working on the device, remove any used tools or Danger of burn injuries
other objects from the device.
→ Ensure that sufficient protection against accidental contact is
CAUTION provided.
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure. 1.8 Transport
Danger of injury
CAUTION
→ Keep out of the danger zone of the motor. Transport of motor
→ When working on the motor, switch off the mains supply Crushing hazard
voltage and secure the latter from being switched on again. → Wear safety shoes and cut-resistant safety gloves.
→ Wait until the motor stops. → Transport the motor in its original packaging only.
1.5 Electromagnetic radiation → Secure the device so that it does not slip, e.g. by using a
clamping strap.
Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices. 1.9 Storage
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user. ; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
NOTE ; Protect the device from environmental impacts and dirt until the final
Electrical or electromagnetic interferences after installation.
integrating the device in installations on the customer's
side. ; We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
→ Verify that the entire setup is EMC compliant.
; Even devices explicitly suited for outdoor use are to be stored as
1.6 Mechanical movement described prior to being commissioned.
; Maintain the storage temperature, see
DANGER chapter 3.5 Transport and storage conditions.
Flying parts
Missing safety devices may cause balancing weights or ; Please make sure that all screwed cable glands are fitted with
broken fan blades to be ejected at high speeds, causing bodily dummy plugs.
harm.
1.10 Disposal
→ Take appropriate safety measures.
When disposing of the device, please comply with all relevant
WARNING requirements and regulations applicable in your country.
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
Translation of the original operating instructions

→ Protect long hair by wearing a cap.


WARNING
Flying parts
If the motor is operated with attached fan blades, missing safety
devices may cause balancing weights or broken fan blades to
be ejected and cause bodily injuries.
→ Take the appropriate safety measures; e.g. install guard
grilles.
→ Keep out of the exhaust zone.

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 2 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

2. PROPER USE
The device is designed exclusively for use as a drive motor.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Proper use also includes:
● Use the device in power systems with earthed neutral (TN/TT power
systems) only.
● Only using the device in stationary systems.
● Carrying out all maintenance.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.5 Transport and storage conditions and
chapter 3.2 Nominal data.
● Operating the device with all protective features in place.
● Minding the operating instructions.

Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operation in medical equipment with a life-sustaining or lifesaving
function.
● Operation with external vibrations.
● Moving solids content in flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Moving air that contains abrasive particles.
● Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
● Moving air that contains dust pollution, e.g. suctioning off saw dust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
● Using the device as a safety component or for taking on safety-
related functions.
● Operation with completely or partially disassembled or modified
Translation of the original operating instructions

protective features.
● In addition, all application options that are not listed under proper use.

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 3 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

3. TECHNICAL DATA

3.1 Product drawing

All measures have the unit mm.

1 Direction of rotation counter-clockwise, seen on shaft


2 Depth of screw max. 16 mm (M 10)
3 Depth of screw max. 12 mm (M 8)
4 Cable diameter: min. 4 mm, max. 10 mm, tightening torque: 4±0.6 Nm
5 Groove depth 4 mm
Translation of the original operating instructions

6 Tightening torque 3.5±0.5 Nm

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 4 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

3.2 Nominal data Touch current acc. <= 3.5 mA


IEC 60990 (measuring
Motor M3G150-IF network Fig. 4, TN
Phase 3~ system)
Nominal voltage / VAC 400 Motor protection Thermal overload protector (TOP) wired
Nominal voltage 380 .. 480 internally
range / VAC Protection class I (if earth wire is connected by customer)
Frequency / Hz 50/60 Product conforming EN 61800-5-1; CE
to standard
Type of data definition ml
State prelim. For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
Speed / min-1 1500
specific questions, contact ebm-papst for support.
Power input / W 2100
Power output / W 1890 3.4 Mounting data
Current draw / A 3.3
; Secure the mounting screws against accidentally coming loose (e.g.
Rated torque / Ncm 1200
by using self-locking screws).
Min. ambient temperature -25
/ °C Strength class for 8.8
Max. ambient 40 mounting screws
temperature You can obtain additional mounting data from the product drawing if
/ °C necessary.
ml = Max. load · me = Max. efficiency · fa = Running at free air
cs = Customer specs · cu = Customer unit 3.5 Transport and storage conditions
Subject to alterations ; Use the device in accordance with its protection type.
3.3 Technical features Max. permissible +80 °C
ambient motor temp.
Mass 26.2 kg (transp./ storage)
Size 150 mm Min. permissible -40 °C
Material of electronics Die-cast aluminium ambient motor temp.
housing (transp./storage)
Housing material Die-cast aluminium
Direction of rotation Counter-clockwise, seen on shaft 3.6 Electromagnetic compatibility
Type of protection IP 55
Insulation class "F" EMC interference Acc. to EN 61000-6-2 (industrial
Humidity class F3-1 immunity environment)
Mounting position Any EMC interference Acc. to EN 61000-6-4 (industrial
Cooling bore / aperture Rotor-side emission environment)
Operation mode S1 If several devices are switched in parallel on the mains side so
Motor bearing Ball bearing that the line current of the arrangement is in the range of 16 - 75
Technical features - Output 10 VDC, max. 10 mA A, then this arrangement conforms to IEC 61000-3-12 provided
Translation of the original operating instructions

- Output 20 VDC, max. 50 mA that the short-circuit power Ssc at the connection point of the
- Output for slave 0-10 V customer system to the public power system is greater than or
- Operation and alarm display equal to 120 times the rated output of the arrangement.
- Input for sensor 0-10 V or 4-20 mA It is the responsibility of the installation engineer or operator/
- External 24 V input (programming) owner of the device to ensure, if necessary after consultation
- External release input with the network operator, that this device is only connected to
a connection point with a Ssc value that is greater than or equal
- Alarm relay
to 120 times the rated output of the arrangement.
- Integrated PID controller
- Motor current limit
- PFC, passive
- RS485 MODBUS RTU
- Soft start
- Control input 0-10 VDC / PWM
- Control interface with SELV potential
safely disconnected from the mains
- Over-temperature protected
electronics / motor
- Line undervoltage / phase failure
detection

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 5 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

4. CONNECTION AND START-UP NOTE


Interferences and failures are possible
4.1 Connecting the mechanical system Maintain a distance to the power supply line when routing the
control lines of the device.
WARNING → Ensure a sufficiently large clearance.
Hot motor housing Recommendation: clearance > 10 cm (separate cable
Fire hazard routing)
→ Ensure that no combustible or flammable materials are
NOTE
located close to the motor.
Water penetration into leads or wires
CAUTION Water enters at the cable end on the customers side and can
Cutting and crushing hazard when removing the motor damage the device.
from the packaging → Make sure that the cable end is connected in a dry
→ Carefully remove the device from its packaging. Make sure environment.
to avoid any shock.
Connect the device only to circuits that can be switched off
→ Wear safety shoes and cut-resistant safety gloves. using an all-pole disconnecting switch.
CAUTION
Heavy load when taking out the device 4.2.1 Prerequisites
Bodily harm, e.g. back injuries, are possible. ; Check whether the data on the type plate agree with the connection
→ Two people should remove the device out of its packaging data.
together. ; Before connecting the device, ensure that the supply voltage matches
; Check the device for transport damage. Damaged devices must no the operating voltage of the device.
longer be installed. ; Only use cables designed for current according to the type plate.
; Install the undamaged device according to your application. For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
4.2 Connecting the electrical system cross-section equal to or greater than the outer conductor cross-
section.
DANGER We recommend the use of 105°C cables. Ensure that the minimum
Electric voltage on the device cable cross-section is at least
Electric shock AWG26/0.13 mm².
→ Always install a protective earth first.
Earth wire contact resistance to EN 61800-5-1
→ Check the protective earth.
Compliance with the impedance specifications to EN 61800-5-1 for the
DANGER protective earth circuit must be verified in the end application.
Incorrect insulation Depending on the installation situation, it may be necessary to install an
Risk of fatal injury from electric shock additional protective earthing conductor via the additional protective earth
→ Use only cables that meet the specified installation connection point available on the device.
requirements for voltage, current, insulation material, load etc. The protective earth connection point is located on the housing and has
→ Route cables such that they cannot be touched by any a protective earth symbol and a bore hole.
rotating parts.
4.2.2 Power supply connection, fuse protection
DANGER
Translation of the original operating instructions

Assignment of conductor cross-sections and the fuse protection required


Electrical load (>50 µC) between mains wire and
for them (overload protection only, no device protection).
protective earth connection after switching of the supply
when switching multiple devices in parallel. Nominal Safety Automatic Wire Wire
Electric shock, risk of injury voltage fuse circuit cross- cross-
→ Make sure that sufficient protection against accidental contact breaker section section
is provided. VDE UL VDE mm² *AWG
Before working on the electrical connection, the 3/PE AC 16 A 15 A C16A 1.5 16
connections to the mains supply and PE must be shorted. 380 - 480
CAUTION VAC
Electrical voltage 3/PE AC 20 A 20 A C20A 2.5 14
The motor is a built-in component and features no electrically 380 - 480
isolating switch. VAC
→ Only connect the motor to circuits that can be switched off 3/PE AC 25 A 25 A C25A 4.0 12
with an all-pole separating switch. 380 - 480
VAC
→ When working on the motor, you must switch off the
system/machine in which the motor is installed and secure it 3/PE AC 32 A 30 A C32A 6.0 10
from being switched on again. 380 - 480
VAC
* AWG = American Wire Gauge

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 6 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

4.2.3 Idle current 4.3.2 Connecting cables with terminals


Because of the EMC filter integrated for compliance with EMC ; Remove the cap from the screwed cable gland.
limits (interference emission and interference immunity), idle Remove the cap only in those places where cables are inserted.
currents in the mains cable can be measured even when the ; Mount the screwed cable glands with the seal inserts provided in the
motor is at a standstill and the mains voltage is switched on. terminal box.
● The values lie in a range of typical < 250 mA. ; Insert the line(s) (not included in the standard scope of delivery) into
● The effective power in this operating state (readiness for operation) is the terminal box.
simultaneously at typical < 5 W. ; First connect the "PE" (protective earth) connection.
4.2.4 Residual current operated device ; Connect the lines to the corresponding terminals.
Use a screwdriver to do so.
Only universal (type B or B+) RCD protective devices are
During the connection work, ensure that no cables splice off.
permitted. Like frequency inverters, RCD protective devices
cannot provide personal safety while operating the device.
When switching on the power supply of the device, pulsed
charge currents from the capacitors in the integrated EMC filter
can lead to the RCD protective devices triggering without
delay. We recommend residual current devices with a trigger
threshold of 300 mA and delayed triggering (super-resistant,
characteristic K).

4.2.5 Leakage current


For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.

4.2.6 Locked-rotor protection


Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing connection lines for the connection


Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.
Translation of the original operating instructions

Fig. 2: Connecting the wires to terminals


; Seal the terminal box.

4.3.3 Cable routing


No water may penetrate along the cable in the direction of the cable gland.
When routing the cable, ensure that the screwed cable glands are
Fig. 1: Recommended stripping lengths in mm (inside the terminal box) arranged at the bottom. The cables must always be routed downwards.
Legend: CL = control lines

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

Fig. 3: Cable routing for fans installed upright.

4.4 Factory settings


Factory settings with which the device is pre-set by ebm-papst.
Control mode PWM controlling
parameter set 1
Control mode PWM controlling
parameter set 2
Fan / device adress 1
Max. PWM / % 100
Min. PWM / % 5,1
Save set value to Yes
EEPROM
Set value control Analogue (linear)
Control function Positive (heating)
parameter set 1
Control function Positive (heating)
parameter set 2
Translation of the original operating instructions

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 8 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

4.5 Connection screen

No. Conn. Designation Function / assignment


KL 1 1 L1 Mains supply connection, supply voltage 3~380-480 VAC; 50/60 Hz
KL 1 2 L2 Mains supply connection, supply voltage 3~380-480 VAC; 50/60 Hz
KL 1 3 L3 Mains supply connection, supply voltage 3~380-480 VAC; 50/60 Hz
PE PE Earth connection, PE connection
KL 2 1 NO Status relay, floating status contact; normally open; close with error
KL2 2 COM Status relay; floating status contact; changeover contact; common connection; contact rating 250 VAC / max.
2 A (AC1) / min. 10 mA
KL2 3 NC Status relay, floating status contact; break with error
KL 3 1 RSA Bus connection RS-485, RSA, MODBUS RTU; SELV
KL 3 2 RSB Bus connection RS-485, RSB, MODBUS RTU; SELV
KL 3 3 / 10 GND Signal ground for control interface; SELV
KL 3 4 Ain1 U Analogue input 1, set value: 0-10 V, Ri = 100 kΩ, parametrisable curve, only usable as alternative to input
Ain1; SELV
KL 3 5 + 10 V Fixed voltage output 10 VDC, +10 V ±3%, max. 10 mA, short-circuit-proof, power supply for external
devices (e.g. potentiometer), SELV
KL 3 6 Ain1 I Analogue input 1, set value: 4-20 mA; Ri = 100 Ω, parametrisable curve, only usable as alternative to input
Ain1 U; SELV
KL 3 7 Din1 Digital input 1: enabling of electronics,
enabling: open pin or applied voltage 5-50 VDC
disabling: bridge to GND or applied voltage <1 VDC
Translation of the original operating instructions

reset function: triggers software reset after a level change to <1 VDC; SELV
KL 3 8 Din2 Digital input 2: parameter set switch 1/2, according to EEPROM setting, the valid/used parameter set can be
selected via bus or via digital input DIN2.
Parameter set 1: open pin or applied voltage 5-50 VDC
Parameter set 2: bridge to GND or applied voltage <1 VDC; SELV
KL 3 9 Din3 Digital input 3: controller function of integrated controller, according to EEPROM setting, the controller function
of the integrated controller is normally/inversely selectable per bus or per digital input
normal: open pin or applied voltage 5-50 VDC
inverse: bridge to GND or applied voltage <1 VDC; SELV
KL 3 11 Ain2 U Analogue input 2, actual value: 0-10 V, Ri = 100 kΩ, parametrisable curve, only usable as alternative to input
Ain2; SELV
KL 3 12 + 20 V Fixed voltage output 20 VDC, +20 V +25/-10%, max. 50 mA, short-circuit-proof, power supply for external
devices (e.g. sensors); SELV
KL 3 13 Ain2 I Analogue input 2, actual value: 4-20 mA, Ri = 100 Ω, parametrisable curve, only usable as alternative to
input Ain2 U; SELV
KL 3 14 Aout Analogue output 0-10 VDC, max. 5 mA, output of the current motor level control coefficient / motor speed
parametrisable curve; SELV

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 9 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

4.6 Checking the connections 5. INTEGRATED PROTECTIVE FUNCTIONS


; Make sure that the power is off (all phases). The integrated protective functions cause the motor to switch off
; Secure it from being switched on again. automatically in case of faults described in the table.
; Check the correct fit of the connection lines. Malfunctions Description / Function of
; Screw the terminal box cover closed again. Terminal box tightening safety feature
torque, see chapter 3.1 Product drawing. Rotor position detection error An automatic restart occurs.
; Route the connecting cables in the terminal box so that the terminal Locked rotor ; After the blockage is
box cover closes without resistance. removed, the motor restarts
; Use all plug screws (the entire number). In doing so, insert the automatically.
screws manually to avoid damage to the thread. Line under-voltage (mains input ; If the mains supply voltage
voltage outside of permitted returns to permitted values, the
; Make sure that the terminal box is correctly closed and sealed and
nominal voltage) motor restarts automatically.
that all screws and screwed cable glands are properly tightened.
Phase failure A phase of the supply voltage
4.7 Switch on device fails for at least 5 s.
; If all phases are correctly
The device may only be switched on if it has been installed properly and
supplied again, the motor
in accordance with its intended use, including the required safety
automatically restarts after 10 -
mechanisms and professional electrical connection. This also applies for
devices which have already been equipped with plugs and terminals or 40 s.
similar connectors by the customer.
; Inspect the device for visible external damage and the proper function
of the protective features before switching it on.
; Check the air flow paths of the fan for foreign objects and remove any
that are found.
; Apply the nominal voltage to the voltage supply.
; Start the device by changing the input signal.

4.8 Switching off the device


Switching off the device during operation:
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
Switching off the device for maintenance work:
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
; Disconnect the device from the supply voltage.
; When disconnecting, be sure to disconnect the earth wire connection
Translation of the original operating instructions

last.

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE Thermal overload Allow motor to cool


protector responded off, locate and rectify
CAUSES AND REMEDIES cause of error, if
Do not perform any repairs on your device. Return the device to ebm- necessary cancel
papst for repair or replacement. restart lock-out
CAUTION Insufficient cooling Improve cooling. Let
The motor restarts automatically when operating voltage the device cool
is applied, e.g. after a power failure. down.
Danger of injury To reset the error
→ Keep out of the danger zone of the motor. message, switch off
the mains supply
→ When working on the motor, switch off the mains supply
voltage for a min. of
voltage and secure the latter from being switched on again.
25 s and switch it on
→ Wait until the motor stops.
again.
CAUTION Alternatively, reset
If control voltage is applied or a speed setpoint is stored, the error message
the motor automatically restarts, e.g. after a power failure. by applying a control
Danger of injury signal of <0.5 V to
→ Keep out of the danger zone of the device. DIN1 or by short
→ When working on the device, switch off the mains circuiting Din1 to
supply voltage and secure the latter from being switched on GND.
again. Ambient temperature Reduce the ambient
→ Wait until the device stops. too high temperature. Let the
device cool down.
→ After working on the device, remove any used tools or
other objects from the device. To reset the error
message, switch off
If the device remains out of use for over four months, we the mains supply
recommend switching the device on for at least three hours at voltage for a min. of
full speed to allow any condensate to evaporate and to move
25 s and switch it on
the bearings.
again.
Malfunction/error Possible cause Possible remedy Alternatively, reset
Rotor running Imbalance in rotating Clean the device, if the error message
roughly parts imbalance still by applying a control
evident after signal of <0.5 V to
cleaning, replace DIN1 or by short
device circuiting Din1 to
Motor does not turn Mechanical blockage Switch off, de- GND.
energise, and Unacceptable Correct the operating
remove mechanical operating point (e.g. point. Let the device
blockage. counterpressure is cool down.
Translation of the original operating instructions

Mains supply Check mains supply too high) To reset the error
voltage faulty voltage, message, switch off
restore power the mains supply
supply. voltage for a min. of
Important! The error 25 s and switch it on
message resets again.
automatically. Alternatively, reset
The device starts the error message
up again by applying a control
automatically without signal of <0.5 V to
advance warning. DIN1 or by short
Faulty connection De-energise, correct circuiting Din1 to
connection, see GND.
connection diagram.
Motor winding broken Replace device

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
M3G150-IF21-52
Operating instructions

If you have any other problems, contact ebm-papst.

6.1 Cleaning
NOTE
Damage to the device during cleaning.
Malfunction possible
→ Do not clean the device using a high-pressure washer.
→ Do not use any cleaners containing acids, bases or
solvents.
→ Do not use any pointed or sharp-edged objects to clean.

6.2 Safety test


NOTE
High-voltage test
The integrated EMC filter contains Y capacitors. Therefore, the
trigger current is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you carry out the
high-voltage test required by law. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.
What has to How to test? Frequency Which
be tested? measure?
Device for Visual inspection At least every Replace device
damage 6 months
Mounting the Visual inspection At least every Fasten
connection lines 6 months
Check the Visual inspection At least every Replace wires
insulation of 6 months
the wires for
damage
Condensate Visual inspection At least every Open bore holes
discharge 6 months
holes for
clogging, as
necessary
Translation of the original operating instructions

Item no. 50781-5-9970 · ENG · Revision 78381 · Release 2012-09-12 · Page 12 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

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