WEL- COME

(LASER MARKING MACHINE M-241 )

“I” LEVEL- Training Module.
Rev-02 Dated 08.05.2023

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Vision & Mission

❑Values :
1. Respect for each other
2. Passion for excellence
3. Responsibility to our communities
4. Power of collaboration
5. Personal integrity
❑Vision :

To be recognized as a world-class Indian brand in automotive

drivetrain components & systems.

❑Mission :

To help our customers & peoples continually innovate & excel

in building world-class drivetrain components & systems

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Divgi-TTS Policies

Customer Satisfaction
❑Quality Policy: Quality Product
Continual Improvement.

Safe Work Practices

▪ People Involvement

❑Safety & Environment ▪ Education & Training

▪ Continual Risk Reduction
Policy:
▪ Hazards Prevention
Energy Saving
Waste Reduction & Control
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Divgi-TTS Production System

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 Quality System Basic

1. Fast Response Meeting (FRM)

2. Control of Non-Conforming part/product
3. Error Proofing Verification
4. Layered Process Audits (LPA)
5. Standardized operations (SOS-JES)

6. Standardized Operator Training / Operator Licensing

7. Contamination Control
8. RPN Risk Reduction
9. Supply Chain Management
10. Verifications Station

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Contents for '' I " level Training Module

Introduction of Machine & working principle

How to start the machine

Daily preventive maintenance sheet & it’s importance.

Work standardization.

Process flow diagram.

Manufacturing process layout & it’s content.

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Contents for '' I " level Training Module PPT

Special characteristics & it’s importance.

Standard operation sheet & it’s purpose.

Job element sheet & it’s purpose.

Dial least count

Documents maintained by an operating engineer.

NRFT handling & Unusual situation procedure.

Check sheet plotting,Quality alert , 5’S & QSB importance.

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Definition of Gear Engraving
Definition of Engraving

Engraving in the process of cutting ot carving design,patterns,or

text onto a surface using tools like chisels,lasers,or etching
machines ,often done on materials like metal,wood,glass,plastic
for the informational purposes

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Working Principle

Engraving Tool
The working principles of
engraving involves cutting or
carving a design, pattern, or text
into a materials surface using
different techniques they are
preparation,design,tool selection,
engraving process,finishing

Part Loading Ring Gear

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How to Start the Machine
Instruction for Machine start

Press Main Check The Press Machine

Switch ON Display is ON ON

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 Loading & Unloading of the part

• Loading • UnLoading

Clean the resting area of the part and Load the job After the part is engraved, unclamp the engraved part
on the machine surface and press start button in & Inspect the part
machine

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Daily Preventive Maintenance ?

• Performing preventive maintenance prolongs the life of your

equipment , reduce downtime , decrease reactive maintenance.

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Daily Preventive Maintenance Check Sheet

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Daily Preventive Maintenance Check Sheet

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Daily Preventive Maintenance Check Sheet

CLEAN THE MACHINE CHECK THE STYLET CHECK THE PNEUMATIC VERIFY THE WORKING OF
DOWNWARD PRESSURE POKA-YOKE

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Work Center Standardization.
Work Center Standardization.

ENGRAVING

PROCESS DOCUMENTS START BUTTON

AIR CLEANING
MACHINE STOP BUTTON
ENGRAVING
TOOL MECHANICAL ROLL
COMPARATOR
MACHINE PART
LOADING AREA MECHANICAL DBB
COMPARATOR

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Process Documents
Quality check standard

3
4

5
1 6
2
7

8
10
9

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What to look Quality check standard

1) Component drawing : L – Location , C – Clamping.

2) Component drawing : R – Resting.
3) Previous operation Name & No. , Current operation Name & No. , Next
operation Name & No. and Machine Name & No.
4) Setup procedure.
5) Fixture Name & No.
6) Cutting tool specification, speed, feed & tool life frequency.
7) Process control plan.
8) Special characteristics, Cycle time & Shift quantity.
9) Part Name , Part Number & Revision level.
10) MPL Revision history card.

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Special Characteristics

Def. : Special characteristics is a feature of material, process or part

(includes assemblies) whose variation within the specified tolerance has a
significant influence on product fit, performance, service life or
manufacturability.

Critical characteristics - User safety & Govt. regulations

Significant characteristics - Fit, Function, mounting or appearance

of the product.

Customer Touch Point - Customer Assembly Parameters

Process Key Parameters- These parameter related to manufacturing

& assembly such as speed ,feed & hydraulic pressure

◑ Key instruction-Important for07-07-2020

subsequent operations (Ex: Resting,
Slide # 23
Clamping dimensions for next operation)
PFD – Specific Operation

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Control Plan

Specifications

Process No
& Name

Inspection Control
Freq Method

Product
Machine , Characterisics
Fixture &
Tools

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Understanding Control Plan and its Content

1. Part name, no. & Date ,Rev. level

2. Process name ,No & Description.

3. Product &Process characteristics

4. Tolerance, Evaluation & control method

5. Inspection size & Frequency

6. Responsibility & Reaction plan

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S.O.S & J.E.S

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What to Look in SOS
1. Sequence of operation or steps to complete the operation

2. Takt time

3. Quality checks

4. Safety equipment’s (PPE’s) to be used on the machine

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S.O.S & J.E.S

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What to see in JES

1) What to do.

2) How to do.

3) Why to do.

4) Major and Critical Steps to do.

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Gauge least Count & Calibration
Identifying the Least Count of Dials

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Documents to be maintained by Operating Engineer
Inspection of the component FP/LP

Contents -
• Part Name and Number

• Operation name and Number

• Date and Shift

• Machine name and Number

• Fp Column and Lp Column

• Parameters & Specification

• Remark

FP-LP Document • Prepared by and Approved by

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Tool life monitoring & Maintaining

Contents -
• Part Name and Number M-241

• Type of Tool

• Date and Shift

• Machine name and Number

• No. of teeth on cutter

• Qty / Sharp

• Tool No and Tool SR No

• Remark

• Prepared by and Approved by

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Documents maintain by operating engineer- DPR

ENGRAVING

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NRFT Handling Procedure
Different NRFT Tags

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NRFT ( Not Right Frist Time ) Procedure

Re
Ap Paint
d
ply
INFORM TO
SUPERVISOR

W hy,
Fill U

rit
W y on
W ck p
rejec the

e
h t Tag
Ba de
si

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NRFT ( Not Right Frist Time ) Procedure
Tag with job

Keep in
Red Tray

Rejection OR Rework are also

to be Shown in PMC , Check
sheet , DPR.

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Setup approval and Contents

Contents -
• Part name & no.

• Operation name & No.

• DPM point ensure

• Program No. as per MPL (If applicable)

• Hob/cutter/broach T- No

• Check the specified HOB/cutter/broach Serial No

• Check Fixture OD & Face runout

• Is Cutting speed & Feed as per MPL

• Check for lead error, lead variation, max. lead error and profile error

• Check cutting oil flow and hydraulic pressure

• Is operator license carried ?

• Check for all parameters covered in FP & LP, PMC and Check sheet as per
MPL

• Check for 5 parts parameters plotted in PMC and Check sheet as per MPL

• Is the customer complaint corrective actions are implemented?

• Demagnetise fixture

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What are 5S’s

• Sort
Sort means to remove all items from the workplace that are not needed for current production.
• Set in order
• Set in order means arranging necessary items so they are easy to use and anyone can find them and put them away.
• Shine
Shine means removing dirt, grime and dust from the workplace by wiping, sweeping and mopping. It means cleaning machinery and equipment as well as shelves,
drawers and lockers too.
• Standardize
Standardize is the method used for maintaining the first three Ss: Sort, Set in Place and Shine. It means creating a system where everyone knows exactly what they
are responsible for doing and exactly when, where and how to do it.
• Sustain
Sustain is the glue that makes 5S stick. It is undoubtedly the hardest part of implementing 5S. When organizations fail, they claim that it does because of
problems with sustain.

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Thank You

PRODUCT LEADERSHIP
LIKE NO OTHER
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 WEL- COME
LASER AUTOMATION
(Engraving)
“L” LEVEL- Training Module.
Rev-01 Dated 08.05.2023

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Contents for ‘’ L " level Training Module

Machine technical specification

Engraving Machine axis information
Operating panel details
Work Instruction

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Machine Technical specification

Engraving Machine Technical Specification.

Sr. No. Machine Parameters Specification

1 Axis 2 axis & 3 axis versions.

2 Power Supply Separate 24VDC 3A Power Adapter for Prieumatic and 24V 5A Power
3 Cooling High Speed Fan provided.

4 Machine Connection Robust Military Grade Round Bayonet Connectors Display: 7" Resistive
Touch Screen Display.
5 5 Inputs for automatic design selection
Inputs
6 2 Outputs, end of
Outputs marking, machine ready for marking & error.

7 Unlimited Storage
Storage
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Operating Panel

1.TAB

7 2.SHIFT

3.DELETE

4.ALT
1 3
5.CTRL
6
6.ENTER
2

7.ESC

5 8
4
8.SPACE

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Operating Panel

1.DESIGN

2.BLK NO

3.UNIT NO
1 7
4.STATUS IDLE
2 8
5.PLC INPUT SIGNAL
3 9
6.DATE
4
5 7.PROD CNT

6 8.F1:HELP MEMU

9.END NO

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Work Instruction

Eg.- 01 C123 A 087 11

1. Forger codes
01-Pan Auto
02-Laxmi Agni 03-Trinity Engineers Pvt.ltd
04-S.B.Engineers
05-Mechatherm
06-Sumangala Forgings
07-Sunflag 08-Upper India
09-Kalyani thermal systems Itd. 10-Mahindera Forgings
11- Kalyani steels Itd (Bar material)
12-Duhee alloy steel 13-ISMT (Bar material)
14 - Jina Bakul
15-S.S. Auto parts

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Work Instruction

2. Heat Code of Forging as mentioned on forging.(eg.C123)

3. Sub contractor code

A-DWPL Sirsi
B-DIPL Sirsi C- DML Shivare
D- Smart Engineer
E- JBMI
F-Esteem Engineering G- Sai Industries
H- Hegde Precisions 1- Vijay Engineering
J- Jai bhavani mata industries
K- Snehdeep cnc m/c pvt ltd L- Precitech industries
M-Esteem engrs
N- Unitherm engineers Itd

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Work Instruction

O Mars fine p. Hightemp furnaces itd

Q-Desal Engg R- Pan Auto
5- Duhee Alloy Steel T-Jina Bakul
USS Auto parts

4. Julian Date 1-365 days (eg. Mar 28 = 087)

5. Year (eg. 2011=11)

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Work Instruction

6. Shaping Machine Code (For ring gear)

M129-Z M123-Y
M121-X M107-W
M091-V
M070-U
M039-T (XF-207)
M143-S
(CNC Shaper) M40R (FELLOWS 10-4
M186-Q (CLC 2005Z) M194-P
M193-O
D-62-N
M118-M M88-
M181 - K

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Work Instruction

M180-J
M230-I (CLC 200SZ) M225-H
M213-G M235-F (PROFILATOR)

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Work Instruction

TRACEABILITY INDEX

XX XX X X
MACHINE CODE (EX,U,V,X.T)

SUB CONTRACTOR CODE (EX,D,R)

HEAT CODE (EX,OV,RS)

FORGING SUPPLIER CODE (Ex, 01, 02)

Eg:-01 OV DUS
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Thank You

PRODUCT LEADERSHIP
LIKE NO OTHER
07-07-2020
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