V39-VLP39 Training Manual
V39-VLP39 Training Manual
T 2008 2009
ECHNICAL RAINING
Down-to-1
High Speed Troubleshooting
LCD Flat Panel VLP39++ VLP39+++ LT-46149 LT-46246 (LDTV-146) LT-52149 LT-52246 (LDTV-152)
COPYRIGHT 2008 MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC. ALL RIGHTS RESERVED
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Introduction Mitsubishis 2008-2009 DLP Projection & LCD Flat Panel Product Line
Introduction
This training manual will familiarize the service technician with the latest features, technologies, service and alignment procedures for Mitsubishis DLP Projection & LCD Flat Panel product line for 2008-2009. It also includes Mitsubishis Down-to-1 high speed troubleshooting procedures. This Training Manual is divided to cover the 2 display types separately. DLP Projection is covered in Part 1. LCD Flat Panel is covered in Part 2.
Model / Chassis
Like last year, the 2008-2009 product line focuses on large screen sizes in compact cabinets. Taking that focus a little further, the smallest DLP models have increased in size to 60 from last years 57 models. A breakdown of DLP and LCD models by size and chassis is shown below. The DLP based projection TV line includes 10 models that in addition to the 2-60 models, includes 4-65 models and 4-73 models. The LCD flat panel line-up includes 7 models in 40, 46 and 52 wide screen sizes.
Display Technologies
This training manual covers 2 of the 3 display technologies used in the 2008-2009 product line: DLP Projection LCD Flat Panel Mitsubshi is also introducing Laser Television this year. This unique product, called LaserVue, will be covered seperately in another training manual.
Scre en Size V39V39 V39+ V39++ 60" W D-60C8 W D-60735 65" W D-65C8 W D-65735 W D-65736 W D-65835 73" W D-73C8 W D-73735 W D-73736 W D-73835 DLP Projection - M odels by Screen Size and Chassis
Scre en Size VLP39+ 40" LT-40148 46" LT-46148 52" LT-52148 LCD Flat Panel - Models by
VLP39++
VLP39+++
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circuits becomes more noticeable. Mitsubishis advanced 4D Video Noise Reduction corrects the image in four dimensions: horizontally, vertically, within each frame and across multiple frames to provide an image that is crystal clear and extraordinarily detailed. 6-Color Processor Mitsubishis 6-Color Processor produces brighter colors, a wider range of colors and whiter whites. PerfectColor is an exclusive Mitsubishi feature that provides the ability to adjust the intensity of six separate colors independently of each other and separately for every input. PerfectColor is much more powerful than conventional color intensity control, which can only increase or decrease the intensity of all colors at the same time. While not new for this year, PerfectColor works in conjunction with PerfecTint to provide the user with the most color control ever. PerfecTint is another exclusive Mitsubishi feature. It provides the ability to adjust the tint of six separate colors independently of each other and separately for every input. PerfecTint is much more powerful than conventional color tint control, which can only shift the tint of all colors at the same time. DeepField Imager constantly adjusts brightness and contrast for optimum settings in all areas of the picture. It can even optimize complex scenes containing both dark and bright areas. DeepField Imager analyzes 135 sectors of the picture in real time. It determines the optimum blend of contrast and brightness settings within the picture using advanced Mitsubishi algorithms. Based on picture analysis it dynamically adjusts for areas that are too high or low in contrast and/or too dark or bright displaying the best balanced picture in every scene.
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Sharpedge is an edge-definition signal processing system. It enhances horizontal and vertical edges for stunning picture precision. Video Modes: Brilliant / Bright / Natural / Game The four picture video modes can be used to adjust for optimum viewing in different room lighting and gaming applications. All modes are accessible via the VIDEO key on the remote control. Front and Rear HDMI 1.3a Inputs HDMI (High Definition Multimedia Interface) is an uncompressed, all-digital audio/video interface. HDMI provides an interface between an audio/video source, such as a set-top box, DVD player, or A/V receiver and the TV over a single cable. These inputs accept digital 480i, 480p, 720p, 1080i, and 1080p video signals plus PCM digital stereo signals. The HDMI inputs can also accept a variety of PC signals and resolutions. These inputs support HDMI 1.3 Deep Color (up to 36 bits), the x.v.Color extended color gamut and the use of CEC control signals. Mitsubishi recommends the use of category 2 HDMI cables, also called high-speed HDMI cables, to connect HDMI 1.3 source devices. These inputs are SimplayHD certified for proper interoperability with other products certified by Simplay. Used with an adapter, the HDMI inputs also accept compatible digital DVI video signals. x.v.Color Advances in the display technologies used by Mitsubishi greatly expand our TVs color gamut capabilities. Thanks to these display technologies, the displays capabilities now exceed those of the color signal. For that reason Mitsubishi helped define the new standard in high definition color. x.v.Color enables more color than ever before for breathtaking realism and vivid, natural colors. This extended color gamut standard can support 1.8 times as many colors as existing HDTV signals. This removes all limits on color selection.
Mitsubishis 2008-2009 product line can process and display x.v.Color signals supplied to either the HDMI or Component inputs. Deep Color Another color performance improvement technology is referred to as Deep Color. As defined, Deep Color offers 10- bit, 12-bit or 16-bit color depth. Using a higher bit rate allows more accurate reproduction of the original color signal. Additional benefits include Reduction or elimination of artifacts known as posterization or contouring that result in color bands when gradual color changes occur. Less signal degradation during signal processing such as scaling and gamma. Increased contrast ratios and better color detail. Mitsubishis product line has 12-bit per color (36 bit) signal processing. Higher bit rates result in smoother color transitions. Dark Detailer (DLP only) is a Mitsubishi exclusive technology that uses a dynamic aperture system to add depth and texture to the picture. Dark Detailer improves contrast ratio by more than four times, giving you a wide array of colors and shades that are essential for optimal viewing of dark, dramatic scenes while also providing maximum brightness. Smooth120Hz (DLP Only) reduces motion blur in action scenes but may show pixel structure during slower motion or in still images. When Off, standard picture smoothing processing is employed Lamp Power (DLP only) For 2008-2009, all DLP models will have a 180W lamp with two modes of operation, Standard, 156W and Bright, 180W.
10 Bit LCD Panel (LCD Only) has the ability to deliver 64 times the level of colors than 8-bit panels. The result is a smoother transition between colors. Full Spectrum Color (LCD only) results in 25% more color than standard LCD. Reds and yellows become brighter and more vivid, and there are more available shades of Green, Cyan, and Blue. Mitsubishi uses a wider range of phosphors in its backlight system for a richer, fuller spectrum of colors. To fully utilize this added color range, Mitsubishi also recalibrated its color and brightness settings. The resulting picture quality adds realism to yellow sunlight, blue skies and crimson sunsets. Smooth120Hz Film Motion (LCD Only) makes fast-moving images appear smoother and more fluid, free from motion blur. This feature doubles the traditional progressive scan frame rate and creates new frames of video between the traditional frames to smooth moving images. Smooth120Hz Film Motion also smooths film judder (image vibration) that may be present in film-based content such as movies. The Diamond series includes Variable Smooth Film Motion. Other Features and Technologies Easy Connect simplifies set-up and day-today use. During set up, when an external device is plugged in, the TV recognizes each input as it is connected. The TV then prompts the user to name the device, and enters it into the Device Menu. The Device Menu then only shows used inputs. CEC Control Signals - Mitsubishis new NetCommand for HDMI 1.3a uses industry standard CEC control signals to provide control of other compatible devices such as DVD players.
NetCommand IR - This exclusive Mitsubishi feature provides the user with a true one remote control home theater system for analog products. NetCommand IR provides onscreen control of analog-connected products such as your AV receiver, DVD player, satellite receiver, and VCR. To set it up, you simply tell the television what products are connected and teach it their IR (infrared) commands. The TV will then take control, eliminating the coffee table clutter of remote controls. Its capable of learning most IR remote control codes from standard home theater products, rather than relying on a preprogrammed library of codes. Front USB Input - For viewing photographs up to 5 mega pixels using a USB memory card or USB Card Reader. Wired IR Input provides a wired connection for control from an external device. 3D Ready (DLP Only) This feature allows the ability to be immersed in your favorite video game, movie or sporting event. As more content becomes available in 3D, this functionality will develop into one of the most exciting HDTV experiences. The 3D Glasses Emitter jack on the back panel outputs timing pulses for the optional 3D glasses that are used when viewing 3D programmed content. CableCARD (LCD Only) A slot on the back panel allows the customer to receive analog and digital SD / HD cable programming without the need for a cable box. This direct connection produces the best quality picture possible as well as enabling simple system control. TV Guide Daily (LCD Only) is an easy-touse, 24-hour program guide with channel listings from RF sources (either antenna or direct cable).
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16 Speaker Sound Projector and Dolby Digital, Dolby Pro Logic Processing (LCD Only) built into the TV gives a true to life surround sound without bulky receivers or additional speakers. It also includes a subwoofer pre-output jack. High Fidelity Sound (LCD Only) is achieved by using improved speaker enclosures and internal baffling. AMX Device Discovery interfaces the TV with an AMX Controller to make it simpler and faster than ever to program and control devices almost immediately upon plug-in. RS 232C (LCD Only) allows external RS232C control communication. Reliability and Serviceability Technologies Reduction in the number of PWBs. The main chassis is made up of only the PWB-POWER and PWB-MAIN. The DM, Signal, Terminal and uPC circuitry is all located on the PWBMAIN.
The number of screws in both the cabinet and chassis construction has been reduced again this year. The different types of screws have been minimized. Mirror Area Access Portholes have been carried over to simplify cleaning. Electronic geometry correction has been upgraded to include top and bottom correction for letterbox sized pictures. Engine replacement procedure is simplified by reducing the number of screws used in the Duct Assembly. LED diagnostics have been upgraded to include a history log to aid in identifying the cause of intermittent problems.
Trademark Information
CableCARD is a trademark of Cable Television Laboratories, Inc. Digital Light Processing, Digital Micro mirror Device, and DLP are trademarks or registered trademarks of Texas Instruments. Dolby, Dolby Digital and Dolby Pro Logic are registered trademarks of Dolby Laboratories. Simplay HD is a trademark of Silicon Image, Inc. TV GUIDE and other related marks are registered marks of Gemstar-TV Guide International, Inc. and/or one of its affiliates. x.v.Color is a trademark of Sony Corporation. 6-Color Processor, DeepField Imager, Easy Connect, Full Spectrum Color, Net Command, PerfectColor, PerfecTint, Plush 1080p, SharpEdge, Smooth120Hz, TurboLight, Tru1080p are trademarks or registered trademarksof Mitsubishi Digital Electronics America, Inc.
HDMI,the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing, LLC.
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V i d e o F e a t u r e s
O t h e r
F e a t u r e s
Plush1080p (12 bit) Tru1080p Color 4D Video Noise Reduction 6-Color Processor PerfectColor PerfecTint DeepField Imager Sharpedge Video Modes: Brilliant/Bright/Natural/Game Rear HDMI Inputs w/SimplayHD Front HDMI Input w/SimplayHD x.v.Color Deep Color (36 bit) Dark Detailer Smooth120Hz TurboLight 10 Bit LCD Panel Full Spectrum Color Smooth120Hz Film Motion Easy Connect CEC Control Signals NetCommand IR Front (Side LCD) USB Input Wired IR Input 3D Ready CableCARD TV Guide Daily 16 Speaker Sound Projector w/Sub-woofer Pre-out Dolby Digital, Dolby Pro Logic Processing High Fidelity Sound AMX Device Discovery RS 232C
DLP Projection LCD Flat Panel V39V39 V39+ V39++ VLP39+ VLP39++ VLP39+++ WD-xxC8 WD-xx735 WD-xx736 WD-xx835 LT-xx148 LT-xx149 LT-xx246 2 3 3 1 3 1 4 4 4
Variable
VIII
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MENU 2 4 7 0 OPTION MENU Initialize: Power Restore: Production Mode: Digital Signal Strength: TV Software: OFF OFF N/A V39 xx.xxx
MENU 2 4 7 0 OPTION MENU Initialize: Power Restore: Production Mode: Wired IR: Digital Signal Strength: NetCommand Software: OFF OFF OFF N/A V39+ xx.xxx
00079
00079
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Example of Digital Signal Strength Display Signal Quality Index (0-100) Frequency (MHz): Signal Level: Modulation: C arrier Lock: SQI SNR C orrectable errors: U nCorrectable errors: Tuner 0 597 8 256 QAM Locked 100 34.3 0 0 Tuner 1 0 0 Unknown Unknown 0 0 0 0 OOB Tuner 0 0 U nknown U nknown 0 0 0 0
Figure 1-2: Digital Signal S trength This information helps determine if a digital signal problem is due to reception or is a problem in the TV. 2. Manual Keystone adjustments Horizontal and vertical position (centering) should be adjusted first. Horizontal & Vertical Centering The code to activate the Service Mode is the same as last years DLP models. Using the remote control: Press MENU-2-4-5-7 in sequence. The Service Adjustment Mode screen is displayed as shown in Figure 1-3. There are only two adjustment functions in the new DLP models, TVM and ASIC. Use the AUDIO button to change the Adjustment Function. TVM is the only function used for service adjustments. Specific adjustments are selected with VIDEO button. Select 1. HVPOS, this is the Horizontal and Vertical Position adjustment. Referring to Figure 1-3, the two numbers on the right are the current data settings for the two position adjustments. The top number is the current HPOS setting, and the bottom number the VPOS setting.
Adjustments
The adjustment procedures in the V39 chassis series are similar to last years models but features improved Keystone distortion removal for 4x3 and Letterbox displays. There are no mechanical adjustments, and only a minimal number of electrical adjustments. The electrical adjustments include: Horizontal Centering Vertical Centering Manual Keystone Adjustments No additional test equipment is required to perform the adjustments other than the TVs remote control. Test signals are generated internally in the TV, and all adjustments are done the Service Adjustment mode. The Service Adjustment mode is also used to transfer data if the Optical Engine or PWB-MAIN are replaced. There are two main Adjustment categories; 1. Horizontal and Vertical positioning. MENU + 2 4 5 7
ISF Function Adjustment TVM
1. HVPOS
65533 65530
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Overscan Alignment
RED . 4% W HITE . 5% GREEN . 6% CYAN . 7% YELLOW . 10%
Figure 1-4: Centering Test Pattern H & V Position Adjustments Procedure 1) Enter the Service Adjust Mode. 2) To activate the Test Pattern for Horizontal and Vertical Positioning, use the PLAY and REWIND buttons to select the pattern shown in Figure 1-4 . Note: Press Rewind () or Fast Forward () to cycle through the internal test patterns. 3) Use the () remote buttons to adjust vertical position, and the () buttons to adjust horizontal position. 4) When the test pattern is centered on the screen, press ENTER to save the adjustment data. The display characters will turn red momentarily indicating the data is saved. Note: If the Adjustment Mode is terminated without pressing ENTER changes are not saved. 5) Pressing EXIT terminates the Adjustment Mode. Manual Keystone Mode Description There are two modes of Keystone Adjustments: Full Mode 1) 16 points at the edges of the test pattern are each aligned to remove any keystone distortion 2) In the 4x3 and Letterbox modes the patterns with least distortion are selected for each display type. There are 11 4x3 patterns, 15 Top Letterbox patterns, and 10 Bottom Letterbox patterns to choose from. Touch Up Mode The Touch Up Mode allows adjustment of only those points needing adjustment in the 16 point test pattern. It also enables different text pattern selection in 4x3 and Letterbox display modes.
RESTORE ALIGNMENT AND WHITE BALANCE SETTINGS FROM BACKUP RESTORE KEYSTONE GEOMETRY FROM BACKUP MANUAL KEYSTONE GEOMETRY ALIGNMENT LOAD INDEX DELAY FROM ENGINE COPY SETTINGS TO BACKUP WARNING - only use "COPY SETTINGS TO BACKUP" after replacing PWB-TERMINAL
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CURSOR
Figure 1-6: Keystone Adjust Pattern Keystone Adjustment Mode Activation After activating the Service mode (MENU-2-4-5-7) press 0, the five choices in Figure 1-5 appear on screen. Use the () buttons to highlight MANUAL KEYSTONE GEOMETRYALIGNMENT, then press ENTER. The text pattern changes to that shown in Figure 1-6. There are 16 adjustment points indicated around the edge of the test pattern, 15 dots and one cross in the upper left corner. The cross indicates the current active adjustment point. NOTE 1: If data is out of range, press 1 then INFO to reset the data. NOTE 2: To restore original factory data, from the MENU in Figure 1-5, select RESTORE KEYSTONE GEOMETRY FROM BACKUP and press ENTER. Full Adjustment Mode Part 1: 16 PointAlignment Procedure After activating the Keystone Adjustment Mode and Test Pattern: 1. Starting with the first point (upper left corner), use the () buttons to align the cross flush with the screen bezel, refer to Figure 1-7. NOTE: While making the adjustment the cross
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4:3 MODE
Figure 1-8: 4x3 Mode Pattern moves but there in no change in the test pattern. 2. Use Fast Forward () to select the next adjustment point. The cross will move to the next selected point. 3. User the () buttons to align the second point flush with the bezel. 4. Repeat steps 2 and 3 until all 16 point are aligned 5. After all 16 points have been aligned, press the () button again and the cursor will be at the start location (there is no change in the display). 6. Press ENTER, correction data is automatically saved, and exits the Keystone Adjustment mode. 7. Press ENTER to re-enter the Keystone mode. The Text pattern appears with corrections applied. Part 2: 4x3 Mode 8. While in the Keystone Mode, press VIDEO to activate the 4x3 Mode. The pattern is shown in Figure 1-8. 9. Use () and () buttons to cycle through 11 4x3 preset patterns. 10. Select the pattern with the straightest blue lines that are parallel to the Bezel edge. Letterbox Mode
4:3 MOD E
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4:3 MODE
Select Straightest Red Line (Bottom) Figure 1-10: Bottom Letterbox Mode Pattern
11. Press VIDEO to a activate the Top Letterbox mode, refer to Figure 1-9. 12. Use () and () buttons to cycle through 15 preset alignment settings. Select the setting with the straightest top letterbox line (Red Line) that is parallel to the Bezel edge. 13. Press VIDEO to activate the Bottom Letterbox mode, refer to Figure 1-10. 14. Us the () and () buttons to step through 10 preset patterns. Select the pattern with the straightest bottom Letterbox line (Red Line) that is parallel to the Bezel edge. 15 Press ENTER to save data and exit the mode. 1. Enter the Keystone Manual Geometry Alignment mode. 2. Use the () or () buttons to move the cross to a point needing adjustment. 3. Use the () buttons to adjust that point. (Only the cursor moves, the test pattern does not change) 4. Press the INFO button to apply the correction, the test pattern will show the correction. 5. Repeat steps 2 through 4 to adjust another point. Repeat for as many points as needed. 6. Press ENTER to save the changes, exit the Keystone Mode. 7. Press ENTER to re-enter the Keystone Mode. 8. Press VIDEO to select the 4x3 or Letterbbox mode. 9. Use () or () buttons to select another pattern and press ENTER to save the changes and exit the mode.
Data Transfer
NOTES ____________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ 1-1-8
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If the Optical Engine or PWB-MAIN are replaced, data transfer or restoration is necessary. Data Transfers are made in the Service Mode. After entering the Service Mode (MENU-2-4-5-7) and pressing (0), besides MANUAL KEYSTONE GEOMETRY ALIGNMENT four data transfer choices are listed on screen. Restore Alignment and White Balance Settings - copies HV Position, White Balance and Engine Color Wheel Delay data from the Engine to the PWB-MAIN. Restore Keystone Geometry from Backup copies manual adjustment data from the Engine to PWB-MAIN. Load Index Delay from Engine - copies Engine data to PWB-MAIN.. Copy Settings to Backup - copies settings from PWB-MAIN to the Engine. After Engine Replacement 1) Load Index Data from Engine. 2) Copy Settings to Backup After PWB-MAIN Replacement 1) Restore Alignment and White Balance fr om Backup 2) Restore Keystone Geometry Alignment 3) Load Index Delay from Engine
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Power Supply
The main Power Supply circuitry is on PWB-POWER and is similar to last years Power Supply. A simplified diagram of the Power Supply circuitry is illustrated in Figure 2-1. The initial Standby Supplies generated on PWB-POWER are: 21VA the power source the Audio Output circuitry, increase from 18VA in last years models. 12VSL the source for the 12V Engine supply and the source for the supplies generated on the PWB-MAIN. The Ballast 340V supply is also on PWB-POWER. The LAMP-RELAY command activates the 340V supply. Initial current for the supply is limited by R9A02 in series with the AC source. The LAMP-RELAY command applied to Q9A08 is delayed slightly by C9A47. After the delay relay K9A21 closes, removing R9A02 from the circuit. DC/DC Supplies The additional Power Supplies generated on the PWBMAIN are shown in Figure 2-2. The supplies are DC to DC supplies, all generated from the 12VSL from the PWB-POWER. These supplies include: 30V, tuning voltage supply for the Tuner. 5VSL & STBY 5VS 9VS 3.3VS, 3.3V, & 1.2VS, supplying power to most of the circuitry on the PWB-MAIN. 5V, for the 3D External Game connection NOTE: The supplies activated by the STBY command are not active when the TV is Off in the Low Power Mode.
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Component format signals are the source, the signals converted to digital in IC7E01 and then directed to the IC7G00. When the source is composite video or S-Video (Y/C), signals are directed to the CORE IC8001, and internally are processed by an A/D Converter. The digital signals are then processed by a 3DYC Comb Filter and NTSC Decoder. The resulting digital component signals are converted to analog, output from the CORE IC8001 and applied to A/D Converter IC7E01.
The digital output of IC7E01, either the component signals from IC2J01 or the component signals from IC8001, are applied to the SPA3, IC7G00. IC7G00 processes the video and color signal, performs noise reduction, line doubling and converts the signals to 1080p. NOTES ___________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ 1-2-3
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Figure 2-4: V39 Digital V ideo Signal Path Digital Video Signal Path The Digital Video signal path is illustrated in Figure 2-4. A digital source is selected by circuitry on the PWBMAIN. It may be an HD signal from: the Tuner one of the rear HDMI inputs the HDMI front input HD digital signals from the Tuner are processed in IC8001 and directed in a 656 digital format to IC7G00. The other digital sources possible are HDMI inputs, there are three in the rear of the TV and in V39+/V39++ models one in the front. IC2101 selects the source from any of the rear HDMI inputs. IC2001 is the HDMI Processor and also selects either the signal from IC2101 or the front HDMI input. The output of IC2001 is directed to IC7G00 for signal processing and conversion to 1080p. The output from IC7G00 is processed by IC7C00 generating DVI drive for the Optical Engine. There are changes in the Digital Video path in the V39 chassis from last years models. The changes are due to the change in the features offered, and a new ASIC SPA3 IC. No Double Window display is featured. There are no 1394 inputs 120Hz smooth picture circuitry is in IC7G00.
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Analog Audio Source Path Figure 2-5 illustrates the audio signal path. The audio signal path is the same for all three chassis types. IC2J01 selects an analog signal source, from the Tuner or one of the External Inputs. The selected analog audio signal is converted to digital in IC3A01 and is processed further in IC8001. The output from IC8001 is processed in IC3P01 and converted to analog in IC3D03. The analog signal is directed over two paths: 1) To IC2J01 as a source for the AVR Outputs. 2) Is amplified in IC3E02 and directed to the TVs speakers.
Digital Audio Source Path The digital audio source can be a HD signal from the Tuner or from one of the HDMI inputs. Digital signals from the Tuner are processed in the CORE IC, and output as an I2S serial format signal that is converted to analog and directed to the TVs speakers. The CORE IC also outputs the signal in an SPDIF format and directs it to the Digital Audio Output jack. When the source is an HDMI input, the signal is processed in IC2001 and is output in an I2S format and directed to the CORE IC as a source for the sets speakers. IC2001 also outputs the signal in the SPDIF format as a source for the Digital Audio Output jack.
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The LED Blaster output. (V39+ Only). This is also the input for a wired remote connection. The DM PC is in the CORE IC, IC8001. Through IC8312 it controls IC7G00 the SPA3 IC, and via the I2C DATB and I2C CLKB lines, controls the: Tuner HDMI Audio NOTE: IC2E01 generating SYS5 IR blaster drive is only used in the V39+ chassis. The E2PROM back up memory that was on PWBTERMINAL last year is now in the Optical Engine.
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The analog signal sensing switches are connected to input on IC2J01 and the data is sent to the TV PC, IC7A01, over the SDA data line. The External Digital inputs are the three HDMI inputs on the rear of the TV and, a front panel HDMI input in the V39+ chassis. When connected to an HDMI source, the source places 5V at pin 18 of the HDMI connector. This voltage is connected to specific inputs on the TV PC, indicating when an HDMI input is being used. The Auto Sensing Feature also senses if a unit is connected to the Digital Audio Output (SPDIF). An internal switch in the jack is connected to pin 60 of IC7A01 and indicates this output is being used.
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NOTE: Lamp Control (Figure 2-8), Short Protect (Figure 2-9) and (Figure 2-10) circuitry are basically
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the same as last years models, and are covered in detail in the Troubleshooting chapter.
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How to use
S et the slide switch to TV position. P ress and hold the POWER button until it flashes twice then release the button. Enter the code 0 0 9 3 5. Set the slide switch to TV position. Press and hold the POWER button unti l it flashes twice then release the button. Enter the code 9 9 3 VOL UP. MENU --> Audio/Video--> AV Reset
Resulting Action
Resets the remote TV layer.
Remote Control TV Returns the re mote control Layer Reset TV layer to normal operation. Remote Control TV Returns the re mote volume and mute control to the TV V olume/Mute after using AV Receiver functions Audio Lock. A /V Memory Reset, When the audio and or by i ndividual input video settings for a si ngle input seems to incorrect A /V Reset, all inputs S ystem Reset Resets A/V settings for all inputs are reset. No response from the Remote o r front panel buttons.
All A /V settings for that input are reset except fListen To, Language, Balance and Closed Caption . All i nputs A/V settings are reset to the factory default settings.. TV Micro Re-boots. Note: The only recent user setting changes may be lost. All customer menu settings except VChip are reset to factory default.
With the TV, press the front panel GUIDE + FORMAT buttons at the same time. Press the the front panel SYSTEM RESET button. Press MENU - 123 - ENTER
Initialize User Level To reset all customer settings except V-Chip Initialize - Service Level V -Chip Password B ypass To reset all customer settings If V-Chip password is not known
MENU - 2470. Highlight INITIALIZE and press All customer menu options and A/V ENTER settings are reset. Press QV + 9 at the same time. Press and hold the front panel MENU button for 8 seconds. by passes V-Chip password. Front P anel becomes operational.
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To enable TV operation with the rear cover removed: 1) Remove screw (A) remove the Lamp Cover from the rear cover, refer to Figure 3-1. 2) Mount the Lamp Cover on the base of the Optical Engine assembly with two of the rear cover screws, Figure 3-2. Even though the Lamp Cover is lower than normal, it is designed to still activate the Lamp Switch. The TV can then be switched On with the rear cover removed.
Figure 3-2: Remounting the Lamp Cover NOTES: _____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ 1-3-2
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LAMP STATUS TIMER
POWER
Table: 3-2
Circuit failure (short) Disconnected DVI cable, chassis to engine Off Red Off No LAMP-EN signal from Engine to turn the lamp On. Ballast UART communication problem. * A red Lamp LED only occurs after 2 attempts to light the lamp. Each attempt (pressing POWER) must be at least 65 seconds apart. . During each attempt ballast striking may be audible.
Table: 3-3
LED Diagnostics
The Front Panel LEDs provide an indication of the sets operation, and the possible cause of a malfunction. The three front panel LEDs are shown in Figure 3-3.
Table 3-2 shows the normal LED indications, and Table 3-3 the abnormal indications, indicating the possible cause of problems.
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E RROR CODES
Des cription Code 12 No Error found 17 Communication loss, TV Micro - En gin e (3.3V-ENG-SDA & SCL) 18 Engine will not accept data (ASIC-READY signal from En gin e is not detected). Lamp co ver is open. Lamp turns Off while the TV is playing. Lamp failure (Lamp Enable signal from engine is lost) Exhaust Fan failed. Engine (DMD) fan failed. Lamp temperature abnormally h igh. DMD temperature abnormally high. Standby Supply Short is detected. (5VS or 3.3VS) Sirocco fan failed (L amp fan). Check for disconnected DVI cable between PWB-MAIN and Engine. (Engine pulls DVI pin 14 L ow) PON -SHORT 3.3 V switched supply short Ballast communication problem (ballast to chassis) No LAMP-EN output from the engine to the b allast Lamp did not turn on a t P-ON seque nce (No Lamp inserted) (Disco nnected cable b etween ballast and la mp) (Lamp -Enab le goes to DM but not to Ballast) Most Likey Cause Engine Failure Loss of 12V from PWB-POWER (L oose PE or PE2 connector); Bad Color Wheel (Loo se J6 or J7 connector); Engin e Failure Lamp Cover Switch; Loose CD co nnector Lamp Cartridge Failure Loose J4 connector Loose J5 connector Poor Air Circula tion; Loose J3 connector Poor Air Circula tion PWB-MAIN Failure Loose J8 connector DVI Cable unplugged PWB-MAIN Failure Loss of 340V from PWB-POWER (PL or CJ1 connector); Loose FB or CJ3 connector; Ballast Failure Bad Color Whe el (Loose J6 or J7 connector); Engine Fa ilu re Loose CJ4 connector; No Lamp Inserted; HV connection or lead wire to lamp; Lamp Cartridge Failure
32 34 36 37 38 39 41 42 44 48 57 61 66
the MSD (tens digit) of the Error Code. 4) The Flashing will pause for approximately second. 5) The LED then flashes the value of the LSD (ones digit) of the Error Code. 6) The Error Code is repeated 5 times Example: If the Error Code is 32, the LED will flash 3 times, pause, and flash 2 times. Table 3-4 lists the Error Codes, the code description and the most likely cause. Figure 3-4 shows the location of the Optical Engine connectors that may be the cause of a problem.
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Code 17 18 44
Description Communication failure between Engine and TV Micro (Poor connection at pins 6 & 7) TV Micro does not receive ASIC READY from Engine (Poor connection at pin 4) DVI cable is Disconnected (Poor connection at pin 14) Figure 3-4: DVI Connector Related Err Codes or 1-3-5
Error Code Definitions Page - Current page number Current Time - total hours of operational use. Lamp Time - usage hours when the error occurred. Code - the specific Error Code that occurred. Two types: OCCURRENCE - when the error occurred. RECOVERY - when normal operation resumed.
CODE
57 57 32 32 61 61
STATUS
OCCURRENCE RECOVERY OCCURRENCE RECOVERY OCCURRENCE RECOVERY Press Right to Top Page Press CANCEL to Initialize Press MENU to Exit Press Up to Previous Page
Error Code Log NOTE: The codes for short circuits that disable the PC are not able to be stored in memory. In DLP models these codes are 41, and 48.
NOTES: _____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________
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Part 1 - DLP
Ballast Problems
If the TV does not come on, and the resulting Error Code is 57, it indicates a Ballast problem. In previous models you could determine if the Ballast was working by listening for arcing when power was applied. There is no arc gap in the new Ballast circuitry so an arcing sound cannot be used to determine if the Ballast is functioning. Before ordering a new Ballast check all connections and voltages to the Ballast. Figure 3-5 shows the connections to the Ballast. Check for 5V at pin 3 of CJ3 and 340V betwwn pins 1 and 5 of CJ1. If both voltages are present check for a postive pulse at pin 4 of CJ3 when power is applied. Neither the Ballast nor the Engine have to be removed to access the CJ3 and CJ1 connectors on the BALLAST PWB. Figure 3-6 shows the location of both connectors, and the red wire connecting to CJ3 pin 1. Check the 5V and 340V sources if they are missing. If a possitive pulse does not occur at pin 1 of CJ3 the Engine may be at fault.
CJ3
CJ1
Part 1 - DLP
Replacement Procedure
CAUTION: This procedure should be done in a dust free environment. Any dust entering into the color wheel chamber can cause abnormalities in the picture. 1) Remove Engine assembly from the back of the unit. 2) Cover the projection lens to protect it from scratches and remove the TOP DUCT. 3) Remove the 2 screws (A) as shown in Figure 3-7. 4) Disconnect the 2 connectors (B) as shown in Figure 3-7 and 3-8 (J6 & J7). 5) Lift the top cover to the color wheel chamber
J6
J7
6) Remove 3 screws (C) as shown in Figure 3-9. 7) Hold the color wheel by the handle and pull it from the chamber.
8) Install the new color wheel and reverse the above Handle procedure making sure to not scratch the wheel or allow dust inside the chamber CAUTION: Do not twist the ribbon cable to J6 (the shiny silvery contacts must be facing up), refer to Figure 3-10.
Part 1 - DLP
RIBBON CABLE
Handle
Once TV is reassembled and operating press <MENU 2457> followed by the <PLAY> button. Press the <RWND> button 3 times to access the RAMP test pattern (Figure 3-11). Press Video button until item #60.IDL is shown. Adjust IDL value until RAMP pattern color bars are smooth and solid. (Hint: Final value is typically in the mid 30s)
(White)
(Red)
(Green)
(Blue)
Part 1 - DLP
NOTES _____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ 1-3-10
Part 1 - DLP
Figure 3-13: Short Protect Circuit The Short Protect circuitry is shown in Figure 3-13. There are two short Protect circuits: 1) STBY-SHORT monitoring the 5VS and 3.3VS supplies. 2) PON-SHORT monitors the 3.3V supply. A short on either the 3.3VS or 5VS standby supplies will pull the STBY-SHORT line low. If there is a short in
the 5VS supply the STBY-SHORT line is pulled low through D9G06. If the 3.3VS supply is shorted or missing the is no positive supply for pin 40 of IC7A01. If the short is in the 3.3V supply, or there is a loss of the 3.3V supply, the 3.3 volts at pin 111 on IC7A01 is removed, indicating a loss of that supply.
NOTES _____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________
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Part 1 - DLP
1-3-12
Part 1 - DLP
Figure 4-1: Back Cover Removal This chapter offers general disassembly procedures for the DLP Projection models. There are slight differences between models, therefore refer to the Service Manual for a more detailed description. 2) Remove screws (B) to remove the Back cover (There is one additional screw (C) on the 73 inch models.)
Chassis Removal
With the Back Cover removed remove the 4 screws (A) shown in Figure 4-2. Then disconnect all cables connecting to the chassis. It is easier to disconnect the DVI cable connecting the chassis to the Optical Engine at the Engine. Then slide the chassis from the cabinet.
Figure 4-1 shows the screws that must be removed to take off the Back Cover. 1) Remove screw (A) to remove the Lamp cover. (This prevents damage to the Lamp Switch during back removal and installation.)
Part 1 - DLP
PWB-POWER
PWB-MAIN
Figure 4-3 is an exploded view of the chassis components. There are two main PWBs: POWER contains the main Power Supply and the Ballast 340V supply. MAIN most of the TVs circuitry, analog & digital In addition to the two main boards, in the V39+ chassis a front HDMI PWB is mounted on the chassis. Refer to the Service Manual for the number and location of screws to disassemble the chassis. There are some differences between models.
Part 1 - DLP
Figure 4-4a: Engine Connectors Top Duct Exhaust Fan Sirocco Fan Holder Fan
Ballast
Engine Bottom Duct Figure 4-5: Sub Engine Assembly (Exploded V iew) Figure 4-5 is an exploded view of the Engine sub asThe following is the procedure for removing the sub assembly, which must be removed for Engine replacement. sembly from the Engine 1-4-3
Part 1 - DLP
4) Release the seven locking snaps shown in Figure 4-7. 5) Carefully remove the upper Duct assembly. Figure 4-8 shows the top of the lower Duct assembly with the upper Duct removed. At this point the Sirocco and Exhaust fans can be replaced. (The Ballast can be replaced without removing the Engine or the upper Duct.)
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Part 1 - DLP
Figure 4-10: Engine Assembly Lower Duct Fr Mounting Screw ont Lower Duct Assembly Removal (Not required unles the Engine is replaced) 1) Remove two screw (C), one in the front and one in the rear of the Lower Duct. (Figure 4-9 and 410) 2) Carefully remove the lower Duct from the Engine. ENGINE REPLACEMENT (Reverse the Removal Procedure) 1) Install the Duct assembly on the new Engine. 2) Remove the Protective Lens Cover from the face of the Lens. 3) Install the engine in the Cabinet. 4) After installation refer to page 1-7 and: Load Index Delay Data Engine Copy Settings to Backkup 5) Adjust Centering and Manual Keystone Adjustment if necessary.
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(Refer to Figure 4-11) 1) Remove screw (A) from the Ballast support and screw (B) if the Engine is still mounted in the cabinet. 2) Slide the Ballast Assembly out the rear of the Engine assembly and unplug the Lamp connector (C) at the Ballast. 3) Disconnect connectors CJ1 and CJ3. 4) Remove screw (D) to remove the PWB-BALLAST from the Ballast Support.
Reverse the procedure to install a new Ballast .
Screen Replacement
1. From the front, remove screws (A) holding the bezel. (Figure 4-12) 2. From the rear, remove the screws (B) along the top and sides of the cabinet. (Figure 4-13) 3. Pull the Screen Assembly from the Cabinet. 4. Remove screws (A) from the top, bottom and side rails, remove the rails and screens from the Bezel. (Figure 4-14)
Part 1 - DLP
65 Inch Screen
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Part 2 - LCD
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Part 2 - LCD
1) Remove screws (A) and (B), shown in Figure 1-1. 2) Carefully remove the back from the TV. NOTE: There are two additional screws to remove on model LT-46148. 2-1-3
2-1-4
(Refer to Figure 1-5) 1) Speaker assemblies remove screws (A). 2) ASSY-SIDE-JACK remove screw (B). 3) ASSY-SW-TOP remove screws (C).
Bezel Removal
(Refer to Figure 1-6) 1) Remove screws (E) from the bottom panel. 2) Remove screw (G) from the Bezel top. 3) Release top and side snaps and carefully remove the Bezel from the panel.
(Refer to Figure 1-8) 1) Remove Side & Top Panels screws (G) and (H). 2) Remove Stay-Panel screws (J). 3) Release top and side snaps and carefully remove the Bezel from the panel.
Part 2 - LCD
PWB-POWER
Main Shield
Sound Shield
PWB-MAIN
PWB-SOUND
Chassis Tray
Figure 1-11: VLP39++ Chassis Exploded View VLP39++ Chassis Figure 1-11 is an exploded view of the VLP39++ chassis. Note the added PWB-SOUND and Sound Shield. These are only on the VLP39++ chassis and are used to generate the Projector Sound feature for that chassis. Projector Sound is described in more detail in Part 2 Chapter 3.
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Power Supply
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Figure 2-1: Power Supply
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DC/DC Supplies
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Figure 2-3: Video Signal Path
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Initialization
As in the DLP models many problems can be solved by Resetting or Initializing the TV. The procedure for activating a Reset or Initialization is the same as that in the DLP models. User resets are activated by the top panel User Control buttons, shown in Figure 3-1, or by the Remote Control. The most common user resets are: AV Reset (resets all user Audio and Video settings) - with the TV on, press the top panel FORMAT and GUIDE buttons at the same time. System Reset (user changes made at the last TV On period will be lost) - press the top panel SYSTEM RESET button. The Power LED will flash for approximately for 1 minute. Then the TV can be turned On. Note: Unplugging the TV and then applying power also activates the System Reset. User Reset (resets all user settings except the V-chip) - use the remote control and press MENU-1-2-3.
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Off
Red
Circuit failure
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ER ROR C OD ES
Error Code 12 27 28 29 41 44 48 59 Ca use Norm al off Inverter short detected FPGA download failure FRC comm unication error 3.3VS or 5VS STANDBY-SHORT LVDS Cable connection detection 3.3V PON-SHORT Panel 12V Short Most Like ly Fa ilure No Problem detected PW B-POW ER - No 24 V at PC-Pins 1~5 PW B-M AIN PW B-M AIN PW B-M AIN Loose LVDS Cable at PW B-MAIN (VR) or Panel Assembly PW B-M AIN PW B-POW ER - No 12 V at PB-Pins 9 & 10
NOTES ____________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________
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Part 2 - LCD
Error Log Code Definitions Page - Current page number Current Time - total hours of operational use. Lamp Time - usage hours when the error occurred. Code - the specific Error Code that occurred. Two types of status: OCCURRENCE - when the error occurred. RECOVERY - when normal operation resumed.
CODE STATUS
57 57 32 32 61 61 OCCURRENCE RECO VERY OCCURRENCE RECO VERY OCCURRENCE RECO VERY Press Right to Top Page Press CANCEL to Initialize Press MENU to Exit Press Up to Previous Pa ge
Data Transfer
In previous LCD models, if a major component was replaced backup data had to be transferred to or from the
new component. Due to new circuitry design and production techniques data transfer is no longer necessary.
NOTES: ____________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________
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Part 2 - LCD
Main Menu
AV Menu
Captions menu
Setup Menu
Inputs Menu
Lock Menu
Video
Audio
Reset
Perfect Color
Global
Sound Projector
TV Location
TV Wall Length
TV to Sofa
Highlight Location
16 feet
14 feet
12 feet
Set Distance
Set Distance
Set Distance
CUSTOM
5) Highlight TV Wall Length enter wall length in feet. 6) Highlight Other Wall Length enter side wall length in feet. 7) Highlight TV to Sofa enter distance from viewer to TV in feet. If the results are not satisfactory Highlight CUSTOM and press ENTER. This activates the Sound Projector Custom Setup Menu, Figure 3-5
Part 2 - LCD
Custom Setup Procedure Adjusting Angles 1) Highlight Center Angle adjust until sound is equal in both ears. 2) Highlight Left Angle adjust for maximum sound from the front left side. 3) Highlight Right Angle adjust from maximum sound from the front right side. 4) Highlight Left Surround Angle adjust so sound appears to come from the rear left side. 5) Highlight Right Surround Angle adjust so the sound appears to come from the rear right side. NOTE: If the Left and Right Surround Angle cannot be achieved, make them the same setting as the front Right an Left Angles Adjusting Levels 1) Adjust the Center Level to the mid point.
2) Adjust each of the following level, one at a time, so each level sounds the same as the center sound level. Left Level Right Level Left Surround Level Right Surround Level 3) Check all sound level by quickly switching between them using the UP and DOWN buttons. Adjusting Subwoofer Level If using a subwoofer perform the following: 1) Play music containing low frequency bass sounds. 2) Press AUDIO and use the UP and DOWN buttons to select the Subwoofer option. 3) With the Subwoofer set to On, press ENTER to display a slider for volume. 4) Use the RT & LF button to set the subwoofer volume. .
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Part 2 - LCD
SOUND PROJECTOR TRANSDUCER TEST (Speaker test) The servicer can place the unit into a service mode for checking the operation of the 16 speaker array. 1) Press MENU 2 4 5 7 to access the Service Menu. (see Figure 3-6)
MENU 2 4 5 7
Figure 3-6
2) Next, press 0 to access the Sound Projector Transducer Test mode. (see Figure 3-7)
MENU 2 4 5 7 0
Figure 3-7
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Part 2 - LCD
3) Press ENTER to start the Sound Projector Transducer Test. It will start in AUTO mode, which cycles a white noise test signal to each of the 16 speakers sequentially. (see Figure 3-8)
ENTER
AUTO
01
Press AUDIO to toggle between auto and manual test or 0 to end the test.
Figure 3-8
4) Press AUDIO to toggle into MANUAL mode. This allows the servicer to send the white noise test signal to any of the 16 speakers, by using the and buttons. (see Figure 3-9)
AUDIO
MANUAL
03
Press AUDIO to toggle between auto and manual test or 0 to end the test.
Part 2 - LCD
SOUND PROJECTOR DEMO MODE (Speaker test) Another method which can be used to check this circuit is to activate the Demo Mode, which can be done by either the customer or the servicer. The demonstration consists of a sequence of two different displays with associated audio. The first is shown in Figure 3-10, the second in Figure 3-11. This sequence will play twice. 1) Press MENU then GUIDE to activate the Demostration.
Audio Provided By
Figure 3-10
You are now listening to Mistubishi Sound Projector with Dolby Digital.
Audio Provided By
Figure 3-11
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Part 2 - LCD
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Part 2 - LCD
PWBs
M ODEL LT-40148 LT-46148 LT-46149 LT-46246 LT-52148 LT-52149 LT-52246 PW B-MAIN 934C290001 934C290001 934C290004 934C290005 934C290001 934C290004 934C290005 PW B-POW ER 934C292001 934C292002 934C292005 934C292007 934C292002 934C292005 904C292007 PW B-SOUND None " 934C291001 None " 934C291001 None
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