TCH AIG PRC 017 Rev.06 - Signed

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Generated by: Sreekumar Puthenveetil (3389) on 08/08/2022

UNCONTROLLED IF PRINTED
TCH-AIG-PRC-017
Procedure
Protective Coating
Procedure
Revision: Issued On: Valid Until :
06 26 Jul 2022 08 Aug 2025
Group Department Division Section

Engineering Integrity AND
QA_QC and Corrosion Corrosion
AND Projects Reliability Engineering
APPROVAL
Sreekumar Puthenveetil (3389)
Issued By - Senior Corrosion Inspector 26 Jul 2022
Date
SIGNED
Reviewed Abdulaziz Sulaiman A M Al-Hamadi (16288)

By (RMC) - Lead of Reliability Eng. South Area 26 Jul 2022
Date
SIGNED
Reviewed By
(Document
Control) Akrm Zaid Zabara (20284) - QGMS Coordinator 27 Jul 2022
Date
SIGNED
Accepted By Mercedes Perez De Obanos Bas

(Document Owner) (13431) - Head of Corrosion 27 Jul 2022
Date
SIGNED
Debi Prasad Pattnaik (869) - QA QC

Accepted By and Corrosion Division Manager 27 Jul 2022
Date
SIGNED
Fahad Al-Rashid (13595) - Workshop

Accepted By & Support Services Div. Manager 28 Jul 2022
Date
SIGNED
Effective •Protective Coating

Cover Page 1 of 2
08 Aug 2022 •Revision:06 •Criticality Level:Low•Classification:Internal•
Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

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TCH-AIG-PRC-017
Procedure
Nazal Sa'ad Al-Shammari (460) -

Accepted By Maintenance Assets Div. Manager North 28 Jul 2022
Date
SIGNED
Mohammed Al-Khaldi (13462) -

Accepted By Maintenance Assets Div. Manager South 28 Jul 2022
Date
SIGNED (by Nawaf Al-Shammari (11484) )
Hozayfa Hendi (11762) - Maint.

Accepted By Assets Div. Manager Barzan/NFE 31 Jul 2022
Date
SIGNED (by Mohammad Rashed N A Alnaimi (16541) )
Abdulhadi Al-Hajri (11346) - Maint.

Accepted By Assets Div. Manager RLTO/CLNG/Ref 01 Aug 2022
Date
SIGNED
Khalifa Ali Nasser Al-Sewaidi (1752) -

Accepted By Off. Maint. & Proj. Support Div. Manager 03 Aug 2022
Date
SIGNED
Abdulla Radi Al-Hajri (1820) -

Approved By Integrity & Reliability Eng. Manager 08 Aug 2022
Date
SIGNED
Effective •Protective Coating

Cover Page 2 of 2
08 Aug 2022 •Revision:06 •Criticality Level:Low•Classification:Internal•

Classification: Internal
TCH-AIG-PRC-017
Procedure
REVISION HISTORY
Rev Issue Date Revision Description Valid Until

No. Date
00 06 MAR 2008 First Issue
Incorporated QG2, QG3 & QG4 maintenance coating

01 01 NOV 2009 01 NOV 2011
system
Full Revision of 02.18.60.06. Rev1; to Protective
Coating Procedure for all Production facilities located
02 01 NOV 2011 01 DEC 2014
Onshore, Coastal & Offshore operative under Qatar
Gas - OPCO Ltd.
General Revision of 02.18.60.06. Rev2 Protective
Coating Procedure for Production facilities located
Onshore, Coastal & Offshore operative under Qatar
03 23 NOV 2014 29 FEB 2016
Gas - OPCO Ltd. Incorporated New paint systems,
updated latest products from paint manufacturers with
editorial and technical changes in coating systems
General Revision of Rev3 to include and define various
surface preparations methods and painting systems for
04 15 MAR 2016 14 MAR 2019
marine/coastal areas.
(02.18.60.06.Rev3)
General revision after integration by incorporating best
05 16 JUL 2019 31 JUL 2022
practices from QG North and South.
Added Clause 1.5, 1.6 and 1.7 as per new template
requirements.
Clause # 4.7 Coating System QG-CS-05 – Description
amended and added finish coat.
Refer to Refer to
06 Clause # 4.11: Coating system QG-CS-09- Added new
cover page cover page
products (SPI coatings).
Clause # 10.1: Added requirement of products from
same manufacturer in a single coating system.
Appendix 4 updated with new product (SPI Coatings)
 Protective Coating
Effective Date 08 Aug 2022  Rev 06  Criticality Level: Low Classification: Internal Page 1 of 89

TCH-AIG-PRC-017
Procedure
CONTENTS
1 GENERAL .......................................................................................................................5
1.1 PURPOSE ........................................................................................................................5
1.2 SCOPE .............................................................................................................................5
1.3 CRITICALITY.....................................................................................................................5
1.4 KEY RISKS AND CONTROLS .............................................................................................6
1.5 CLASSIFICATION..............................................................................................................6
1.6 COMPLIANCE ..................................................................................................................6
1.7 ROLES & RESPONSIBILITIES.............................................................................................7
1.7.1 HEAD OF CORROSION ENGINEERING...............................................................................7
1.7.2 LEAD OF CORROSION– NORTH & SOUTH PLANTS ...........................................................7
1.7.3 CORROSION ENGINEER ....................................................................................................7
1.7.4 CORROSION INSPECTOR ..................................................................................................7
1.7.5 PROTECTIVE COATING SPECIALIST...................................................................................8
1.7.6 GVI COATING SURVEYOR .................................................................................................8
1.7.7 COATING INSPECTOR .......................................................................................................8
2 PROTECTIVE COATING REQUISITES ..............................................................................10
2.1 THIS PROCEDURE DEFINES PAINTING SYSTEMS ACCORDING TO FOLLOWING
PARAMETERS: ............................................................................................................10
2.2 FOLLOWING SURFACES SHALL BE PAINTED FOR MAINTENANCE ................................10
2.3 FOLLOWING SURFACES SHALL NOT BE PAINTED .........................................................10
3 CRITICAL SURFACES TO BE PAINTED UNDER MAINTENANCE PAINTING ........................12
4 COATING SYSTEMS FOR EXTERNAL SURFACES..............................................................13
4.1 COATING SYSTEM QG-CS-01 ........................................................................................13
4.2 COATING SYSTEM QG-CS-01A ......................................................................................14
4.3 COATING SYSTEM QG-CS-01B ......................................................................................15
4.10 COATING SYSTEM QG-CS-08 ......................................................................................22

TCH-AIG-PRC-017
Procedure

5 COATING SYSTEM – IMMERSED SURFACES ..................................................................37
5.1 COATING SYSTEM QG-IM-01 ........................................................................................37
6 TAPE WRAPPING SYSTEM – BURIED SURFACES ............................................................45
6.1 TAPE WARPPING SYSTEM QG-TP-01 ............................................................................45
6.2 TAPE WARPPING SYSTEM QG-TP-02 ............................................................................46
7 COATING SYSTEM FOR REPAIR OF FBE COATING – BURRIED SURFACES........................47
7.1 COATING SYSTEM QG-FBE-01.......................................................................................47
8 MATERIALS ..................................................................................................................48
8.1 ABRASIVE MATERIALS ..................................................................................................48
8.2 COATING MATERIALS ...................................................................................................48
9 SURFACE PREPARATION REQUIREMENTS.....................................................................50
9.1 GENERAL.......................................................................................................................50
9.2 INSPECTION REQUIREMENTS - SURFACE PREPARATION..............................................51
9.3 SOLUBLE SALTS & CHLORIDE CONTENT ON SURFACES PREPARED FOR PAINTING......52
10 COATING APPLICATION REQUIREMENTS......................................................................53
10.1 GENERAL COATING APPLICATION REQUIREMENTS: ..................................................53

TCH-AIG-PRC-017
Procedure
10.2 INSPECTION REQUIREMENTS - PAINTED SURFACE ....................................................54

11 QUALITY CHECKS, INSPECTION, ACCEPTANCE & DOCUMENTATION .............................55
11.1 QUALITY CONTROL INSPECTION TOOLS & INSTRUMENTS.........................................55
11.2 WEATHER CONDITION REQUIREMENTS: ...................................................................56
11.3 COATING INSPECTION BY CONTRACTOR’S COATING INSPECTOR..............................56
12 TYPICAL COATING AND WRAPPING QUALITY INSPECTION AND TEST PLAN (ITP) CHECK
LIST. .......................................................................................................................57
13 PAINTING CONTRACTOR’S QUALITY ASSURANCE REQUIREMENTS ...............................60
13.1 Personnel Qualification of Blasting & Painting Crew .................................................61
14 FINISH COLOR CODING FOR PAINTED SURFACES – ONSHORE / ONPLANT (QG-NORTH)62
14.1 FINAL COAT COLOUR FOR QG-NORTH ONSHORE FACILITIES – PIPING......................62
14.2 FINAL COLOUR COAT FOR QG- NORTH ONSHORE STRUCTURALS: ............................63
15 FINISH COLOR CODING FOR PAINTED SURFACES – OFFSHORE (QG - NORTH) ...............64
16 FINISH COLOR CODING FOR PAINTED SURFACES – ONSHORE / ONPLANT (QG-SOUTH) 68
17 FINISH COLOR CODING FOR PAINTED SURFACES – OFFSHORE (QG-SOUTH)..................71
18 COMPANY’S PROJECT SPECIFICATIONS/PROCEDURES FOR REFERENCE ........................75
APPENDICES ......................................................................................................................77
APPENDIX 1 – REFERENCES AND RELEVANT DOCUMENTS ................................................78
APPENDIX 2 – GLOSSARY OF TERMS: DEFINITIONS, ACRONYMS AND ABBREVIATIONS....82
APPENDIX 3 – PAINTING INSPECTION REPORT (Sample) TCH-AIG-PRC-017-F01 ...............84
APPENDIX 4 – COATING MATERIAL APPROVED VENDOR LIST ...........................................86

TCH-AIG-PRC-017
Procedure
1 GENERAL
1.1 PURPOSE
The purpose of this procedure is to ensure that Qatargas Operating Company Ltd. (OPCO)
production facilities located Onshore; Coastal & Offshore are painted / lined with
anticorrosive coatings for protection against corrosion and ensure their ability to fulfill
designed functions in Marine, Chemical and Industrial environment.
A simplified definition of maintenance coating is “refurbishment of existing coating system
by recoating and/or reinstating the existing coated surface partially or fully to mitigate
corrosion and/or to maintain appearance.”
Depending on the performance of installed coating systems during the definite lifetime,
fabric maintenance will be required. Based on extent of breakdown, existing coating system
may need to be reinstalled.
The basic purposes of maintenance coating refurbishment program are to:
 Prevent significant degradation of coating system
 Prevent significant loss of metal to maintain facility integrity
 Maintain aesthetic or the appearance of structures exposed to public view
 Identify by colour code
 Minimize future repair costs
1.2 SCOPE
This protective coating procedure describes the minimum technical requirements to meet
with regards to selection of coating systems, coating materials, surface preparations,
application methods, inspection and testing of applied coatings on piping, equipment &
structures to provide protection against atmospheric and marine corrosion, abrasion and
impacts for maintenance painting of Qatargas facilities.
This painting procedure shall also be applicable to facilities which are covered externally with
thermal insulation & fireproofing materials and internally with linings.
1.3 CRITICALITY
This Procedure has been determined to be a Low Criticality document.
Criticality Level: Low

TCH-AIG-PRC-017
Procedure
1.4 KEY RISKS AND CONTROLS

The key risks and controls associated with this procedure are listed below. This is not
intended to be an exhaustive list of all possible risks and controls, but highlights the most
common inherent risks and most basic controls which need to work to deliver the intended
objective of this procedure.
SL No Key Risks Controls
Procedure not The procedure after approval will be uploaded to QG portal
1
available to the users. so that it will be available for all applicable users.
Correct maintenance painting of Qatargas production
facilities is necessary because the existing protective
coating has completely or partly deteriorated or failed and
Compliance to
2 that the technical integrity or safety of equipment is
Procedure
impaired to fulfil its designed function and thereby to
achieve maximum technical and economic benefits from
this coating procedure.
New painting systems & recommendations can be
Improvement
3 submitted for company approval at any time and at the
Suggestions
Paint supplier / manufacturer / contractor expenses.
 The contractor will be responsible for the workmanship
and quality of the coating system installation, through
entire period of guarantee /warranty as per contract.
 Inspections and Acceptance of painting work by the
Painting Contractor’s company or its assigned corrosion / coating inspectors
4
Responsibility will not limit the contractor’s responsibility.
 The contractor &/or his subcontractor may not use
negligence of submitting a waiver for approval as an
argument for not fulfilling any of this procedure
requirements.
Any waivers shall be submitted for written approval by
5 Waiver Requests Qatargas – Corrosion Engineering (QA/QC & Corrosion
Engineering Division)
Table 1: Key Risks and Controls
1.5 CLASSIFICATION
This Procedure document has been classified as ‘Internal’ based on INF-ISG-POL-001
Information Classification Policy.
1.6 COMPLIANCE
All team members shall comply with the requirements defined in this procedure to ensure
effective maintenance coating program. Compliance with this procedure is verifiable by
Company Technical Documentation section at any time.

TCH-AIG-PRC-017
Procedure
Ensuring compliance is the responsibility of line management for each Integrity & Reliability
division and section. Specific roles and responsibilities of individual team members are defined
herein, together with the documentation and recording expectations.
1.7 ROLES & RESPONSIBILITIES

Integrity & Reliability Dept. - Corrosion Engineering personnel are assigned with following
Roles & Responsibilities to ensure compliance with quality requirements of maintenance
coating program.
1.7.1 HEAD OF CORROSION ENGINEERING

 Head of Corrosion Engineering (HOC) is the owner of Qatargas Protective Coating
Procedure and is responsible to develop and publish Protective Coating Procedure.
 HOC shall constitute the Coating Survey and Painting QA/QC team under leadership
of Corrosion Engineering Leads in North and South Plant areas and ensure its
implementation as per Qatargas Policy and Procedures.
1.7.2 LEAD OF CORROSION– NORTH & SOUTH PLANTS

 The Lead of Corrosion – North & South are responsible to manage quality
requirements of maintenance coating program and shall constitute and enforce lines
of Responsibility, Authority and Accountability for carrying out stage wise QA/QC
inspections as per requirements specified in this procedure.
 The Leads are also responsible to ensure sufficient resources for ensuring necessary
inspection covergage as per RFIs received from WSS team.
1.7.3 CORROSION ENGINEER

Corrosion Engineers are responsible for following,
 Ensure that stagewise coating inspections are performed safely and qualitatively in
their respective assets as per procedure requirements.
 Review and approve AD-HOC Site Inspection Reports and recommendations.
 Review and approve essential coating recommendations to ensure the severity and
for confirming requirement of condition assessment by Plant Inspection team.
 To inform Asset Leadership Team on quality issues if any related to ongoing
maintenance painting activities, Critical Corrosion findings which may affect integrity
of assets, overdue paint repair notifications and all other relevant matters during ALT
meetings.
1.7.4 CORROSION INSPECTOR

Corrosion Inspector is responsible for following activities,
 To ensure that stagewise coating inspections are performed safely and qualitatively
in as per procedure requirements.

TCH-AIG-PRC-017
Procedure
 Co-operate and liaise closely with Maintenance support services representatives from
Contractor, sub-contractors and suppliers for all ongoing and new Coating application
activities.
 Extend necessary support for field trials and selection of new products/techniques in
coordination with vendors.
 To ensure that implemented coating repairs are safe and correct for mitigation of
corrosion and to maintain asset integrity in most cost effective manner.
 To guide Coating Inspectors on establishing correct priorities for paint repairs in line
with Corrosion Engineering recommendations.
 To follow-up with WSS and Asset owners for timely implementation of Coating Repair
Notifications/ work orders within designated timelines as per LACD and priorities.
 Conduct audits for contractors to make sure that planning, execution and monitoring
of painting activities are carried out in accordance with approved company
procedures and specifications.
1.7.5 PROTECTIVE COATING SPECIALIST

Protective Coating specialist is responsible for following in maintenance painting program:
 Provide necessary technical support to operations and WSS team w.r.t quality
requirements during maintenance painting execution.
 Review method statement, Inspection & test plan, and material approval requests
from SPIR contractor / vendors.
 Follow up with WSS team and planning to ensure the implementation of overdue
painting notification on priority.
 Review the paint specification and related documents from vendors and ensure
compliance with Qatargas painting procedure.
 Ensure inspection coverage based on RFIs received from the painting contractors.
 Review and approve painting inspection QA/QC reports.
 Ensure the SS-PNC painting SAP notifications are closed only after completion of
survey recommendation by verifying the completion reports.
1.7.6 GVI COATING SURVEYOR

The Coating Surveyor is responsible for following:
 Provide scope clarification as and when required on survey findings prior to start and
during maintenance painting activities.
1.7.7 COATING INSPECTOR

The Coating Inspector is responsible for following activities:
 Ensure the surface preparation and coating application has been carried out as per
QG procedure and applicable standards.

TCH-AIG-PRC-017
Procedure
 Provide necessary amendment to surface preparation methodology and coating

system with respect to site condition, in consultation with Corrosion Engineer /
Coating Specialist.
 Report any severe metal loss or pitting on integrity items observed during pre-blast /
surface preparation inspection to Plant Inspection team for further assessment.
 Carry out stagewise inspections as per the approved ITP and contractors RFI.
 Ensure completion of all coating repairs as stated in the SAP notification/Coating
survey reports.
 Provide necessary technical support to WSS team and SPIC contractor as and when
required.
 Review and approve daily inspection reports and completion reports from the
contractor.
 Carry out coating condition assessment of Ad-hoc inspection items.
 Attend material prequalification test and prepare the test reports.
 To conduct personnel qualification test for abrasive blasters, spray painters and brush
painters.
 Update the status of ongoing maintenance painting activities through daily / weekly
reports.
 Attend inspection requests (I1 notifications under QGEN-CI/TD-CORR work centres)
raised by other departments and provide necessary recommendation.
 If required, to create AD-HOC SAP notifications under SS-PAINT / SS-PNC work
centres to plan and perform recommended coating repairs.

TCH-AIG-PRC-017
Procedure
2 PROTECTIVE COATING REQUISITES
2.1 THIS PROCEDURE DEFINES PAINTING SYSTEMS ACCORDING TO FOLLOWING

PARAMETERS:
 Type of Substrate
 Service Atmosphere or Environment or Exposure
 Open to atmosphere, Immersed, Underground
 Minimum & Maximum Operating Temperatures
 Compatibility with existing & adjacent coating system
 Insulated and Uninsulated surfaces for painting
2.2 FOLLOWING SURFACES SHALL BE PAINTED FOR MAINTENANCE

 Carbon Steel
 Stainless Steel
 Non-Ferrous Metal
 Polymer (Plastic) surfaces like GRP – (for UV resistance)
 Concrete Surfaces for chemical services
 Under Insulation piping, equipment, structures etc.
 Under fireproofing piping, equipment, structures etc.
 Galvanized and Aluminized surfaces located near Coastal, Offshore, Chemical skids,
high humidity process areas and others as specified by Corrosion Engineering.
 Galvanized & Aluminized substrates for safety purposes, identification, traceability
 Surfaces specified for Corrosion Protection with painting by Corrosion Engineering
2.3 FOLLOWING SURFACES SHALL NOT BE PAINTED

 Galvanized or Aluminized structures - Not including surfaces mentioned in above
clause 2.2
 Surfaces of visible moving parts of machines
 Insulation Weatherproofing – Metal Cladding
 Machined and gasket surfaces and Name plates
 Surfaces not specified for painting by Corrosion Engineering
 GRP - equipment and Piping, Gratings, Newly installed Handrails ( unless otherwise
recommended by QATARGAS Corrosion Engineering)
 Equipment or Instrumentation designated to be hand or machine tool cleaned
 All Electrical Wiring, Cables, and cable Trays
 Safety Equipment, Sensors and Alarms

TCH-AIG-PRC-017
Procedure
 Shock Cell Pads and Wear pads on boat landing

 Greased nipples and fittings and lubricated surfaces
 Gasket contact surfaces and exposed seals, bearings and Glands.
 Friction grip surfaces
 Valve stems, stem threads, movable linkages, and pump shafts.
 Glass components, Sensitive parts of Instrumentations and Gauges. (Instrument
tubing)
 Bolt and Nuts which are subjected to frequent removal.

TCH-AIG-PRC-017
Procedure
3 CRITICAL SURFACES TO BE PAINTED UNDER MAINTENANCE PAINTING

 Equipment and Piping having contact areas like at Pipe Support Clamps, U-bolts, other
removable types of supports and gratings obstructing coating refurbishment shall be
made accessible to access surface at contact point for blasting & painting and all
dismantled items to be instated back.
During pre-job inspection stage before commencing surface preparation,any severe
pitting corrosion on live plant piping and crevice corrosion at pipe supports suspected
to be deep or likely to result in leakage of contained liquid shall be identified in the
checklist.
Such identified locations shall be masked and informed to Plant Inspection by assigned
Coating inspector for further assessment and recommendation. This process shall be
followed for Severely Corroded Fasteners on Bolted Flange Connections showing
suspected worn out of thread, loss of metal and like critical metal defects.
Blasting & Painting on above identified locations shall be carried out only after
clearance by Plant Inspection team.
In new construction, piping in the support location shall have re-inforcement pad or
composite wrapping (if reinforcement pad not existing) to avoid corrosion at that
location.
 Painted surfaces covered or hidden below Algae, Oil, Grease, Dust, Chemical deposits,
Process spillages and other contaminants, suspected for severe rusting beneath
covering shall be cleaned carefully by painting crew as per recommendations and
under competent supervision.
 Safety structures and Walkways suspected showing excessive thinning, Loss of metal,
loss of section, perforations and like critical metal defect, after blast cleaning shall be
masked and informed to Corrosion Engineering and Plant Inspection team for advice.

TCH-AIG-PRC-017
Procedure
4 COATING SYSTEMS FOR EXTERNAL SURFACES

4.1 COATING SYSTEM QG-CS-01
All Uninsulated Carbon Steel (Non-impact areas) piping, equipment, structures with atmospheric exposure located at on-plot areas
ONSHORE
excluding coastal offsite locations operating at – 46 °C to 120 °C (Including PP insulated surfaces).
Coating
Surface Preparation Coat type Generic Types NDFT µm TNDFT µm Remarks
System
Zinc Rich **Refer to Appendix 4 for
Dry Abrasive Blast ISO 8501-1 Sa 2 75
Epoxy** compliance requirements
½
Inorganic Zinc
Surface Profile: 50 – 75 µm. 75 For new steel only
Primer Silicate
Surface
QG- ISO 8501-1
Tolerant (100)
CS-01 St2 / St3
Epoxy
**Refer to Appendix 4 for
Mid coat Epoxy MIO 150
Dry & Rough Surface free from compliance requirements
dust Aliphatic 275
Finish Coat 50
Polyurethane (300)
Antifungal Coating System: To inhibit algae growth, add compatible antifungal compound in Paint materials in the finish coat and apply as per the PDS
APPROVED PAINT PRODUCTS
COATS HEMPEL INTERNATIONAL JOTUN
Refurbishment Avantguard 750 Interzinc 52 Barrier 80 X
PRIMER Repairs Hempaprime Multi 500 Interseal 670 HS/1052 Jotamastic 80
New construction Galvosil 15700 Interzinc 2280 Resist 86
MID COAT Hempaprime Multi 500 (12430) Intergard 475HS MIO Penguard Midcoat MIO
TOP COAT Hempathane HS 55610 Interthane 990SG Hardtop XP

TCH-AIG-PRC-017
Procedure
4.2 COATING SYSTEM QG-CS-01A

COASTAL
Uninsulated Carbon Steel substrates for renovation purpose with operating at – 46 °C to 120 °C (Including PP insulated surfaces).
OFFSHORE
Coating Coat NDFT TNDFT
Surface Preparation Generic Types Remarks
System type µm µm
Sweep blasting only to be used at the discretion of QG
Surface Tolerant
Dry Abrasive Sweep Blast 75 Coating Inspector to provide key roughness for Cosmetic UV
Epoxy-MIO
protection purpose over sound undercoat.
Primer
Abrading to be used for smaller areas to provide key
QG- Surface Tolerant
ISO 8501-1 St2 (100) - roughness for Cosmetic UV protection purpose over sound
CS-01A Epoxy-MIO
undercoat.
To inhibit algae growth add antifungal compound based on
Dry & Rough Surface free from Finish Aliphatic
50 150 prevailing process conditions. To be monitored with WFT
dust Coat Polyurethane
checks over existing coating.
Note:- While measuring the DFT of newly applied coating, existing coating thickness shall be considered.
PRIMER Hempaprime Multi 500 Interseal 670 HS/1052 Jotamastic 80

TCH-AIG-PRC-017
Procedure
4.3 COATING SYSTEM QG-CS-01B

Uninsulated Carbon Steel (Non-impact areas) external surfaces exposed to Coastal and Offshore Marine environment, operating at - 46°C to COASTAL
120 °C (Including PP insulated surfaces). OFFSHORE
Coating TNDFT
Surface Preparation Coat type Generic Types NDFT µm Remarks
System µm
Dry Abrasive Blast ISO 8501-1 **Refer to Appendix 4 for compliance
Zinc Rich Epoxy** 75
Sa 2 ½. requirements
Surface Profile: 50-75 µm Primer Inorganic Zinc Silicate 75 For new steel only
Surface Tolerant
ISO 8501-1 St2 / St3 (100)
QG- Epoxy
CS-01B **Refer to Appendix 4 for compliance
requirements
Dry & Rough Surface free from **Refer to Appendix 4 for compliance
dust requirements
375
Finish Coat Aliphatic Polyurethane 50 .
(400)
Antifungal Coating System: To inhibit algae growth add compatible antifungal compound in Paint materials in the finish coat and apply as per the PDS
Refurbishment Avantguard 750 Interzinc 52 Barrier 80 X
PRIMER Repairs Hempaprime Multi 500 Interseal 670 HS/1052 Jotamastic 80
New construction Galvosil 15700 Interzinc 2280 Resist 86
1st MID COAT Hempaprime Multi 500 (12430) Intergard 475HS MIO Penguard Midcoat MIO
2nd MID COAST Hempaprime Multi 500 (12430) Intergard 475HS MIO Penguard Midcoat MIO

TCH-AIG-PRC-017
Procedure

ONSHORE
Un-insulated Carbon Steel External Surfaces Operating at Temp From 121°C to 200 °C (Including PP insulated surfaces).
OFFSHORE
Coating TNDFT
System µm
Dry Abrasive Blast ISO 8501-1 Sa 2 ½ Inorganic Zinc **Refer to Appendix 4 for compliance
60
Surface Profile: 35-50 µm. Silicate requirements
Primer
ISO 8501-1 Zinc rich Silicone
60
QG-CS-02 St2 / St3 Primer
Mid coat 25 Airless Spray Application
Modified
Dry & Rough Surface free from dust
Finish Coat Silicone Acrylic 25 110 Brush / Roller Application

Refurbishment Galvosil 15700 Interzinc 2280 Resist 86
PRIMER
Repairs Hempel 16900 N/A N/A
MID COAT Silicone Acrylic 56940 Intertherm 891/ Intertherm 875 Solvalitt Midtherm
TOP COAT Silicone Acrylic 56940 Intertherm 891/ Intertherm 875 Solvalitt Midtherm

TCH-AIG-PRC-017
Procedure

ONSHORE
Uninsulated Carbon Steel External Surfaces Operating at Temp From 201°C to 400 °C (Including PP insulated surfaces).
OFFSHORE
System type µm µm
60
Surface Profile: 35-50 µm. Silicate** requirements
Primer
ISO 8501-1 Zinc rich
60
QG-CS- St2 / St3 Silicone Primer
03
Mid coat 25 Airless Spray Application
HR Silicone
Finish Aluminum
25 110 Brush / Roller Application
Coat

Refurbishment Galvosil 15700 Interzinc 2280 Resist 86
PRIMER
Repairs Hempel 16900 N/A N/A
MID COAT Silicone Al 56914 Intertherm 50 Solvalitt Al
TOP COAT Silicone Al 56914 Intertherm 50 Solvalitt Al

TCH-AIG-PRC-017
Procedure

Uninsulated External surface of Refractory lined equipment. Operating at Temp from 121oC to 400 oC., Temperature indicating ONSHORE
paint OFFSHORE
Coating NDFT TNDFT

Surface Preparation Coat type Generic Types Remarks
System µm µm
Primer 60
Surface Profile:35-50 µm Silicate requirements
QG-CS-04 Temperature
Mid coat 25 Mist coat application by Airless Spray
indicating paint
based on silicone
Finish Coat resin 25 110 Brush / Roller Application
COLOR A functional coating for identification of hot spots and internal insulation failures, exhibiting a visual colour change in response to
CHANGES temperature escalation.
COATS INTERNATIONAL JOTUN
PRIMER Interzinc 2280 Resist 86
MID COAT Intertherm 715 Solvalitt HTI
TOP COAT Intertherm 715 Solvalitt HTI

TCH-AIG-PRC-017
Procedure

Insulated carbon steel surfaces and uninsulated equipment internal surfaces (not immersed) operating at temperature range ONSHORE
from - 460C to 2000C OFFSHORE
Coating Coat Generic NDFT TNDFT

Surface Preparation Remarks
System type Types µm µm
Dry Abrasive Blast ISO 8501-1 Sa 2 For higher temperature service follow
½. 100 manufacturer’s recommendations to avoid
Phenolic
Surface Profile: 50-75 µm Primer excessive thickness.
Epoxy
ISO 8501-1
100
QG-CS-05 St2 / St3
Finish Phenolic
100 200
Dry & Rough Surface free from Coat Epoxy
dust Finish Aliphatic PU to be used up to 120°C only for UV exposed
50 250
Coat Polyurethane uninsulated areas.
PRIMER Hempadur 85671 Intertherm 228HS Epoxy HR
TOP COAT Hempadur 85671 Intertherm 228HS Epoxy HR

TCH-AIG-PRC-017
Procedure

Un-Insulated C.S, SS & Concrete external Surfaces exposed to spillages and leakage of Corrosive Acids, Alkalis, Solvents and ONSHORE
Chemical Services - Chemical Resistant Coating OFFSHORE

System type µm µm
Dry Abrasive Blast ISO 8501-1 Sa 2 ½. SS surfaces should be sweep blasted to
250
Surface Profile: 50-75 µm achieve dense profile of 50-75 microns.
ISO 8501-1 Epoxy Novolac
Primer 250
St2 / St3 Coat
QG-CS-
06 Concrete Surface - Dry Abrasive Sweep
250
Blasting SSPC SP 13
Finish Epoxy Novolac
Dry & Rough Surface Dust free 250 500
Coat Coat
Concrete Deteriorated Concrete shall be repaired for strengthening as per Civil Maintenance and then over-coated with Epoxy Novolac Coating
Repairs system to protect from chemical spillage reaction
COATS INTERNATIONAL FOSROC
PRIMER Ceilcote 2000 Nitocote EN 901
TOP COAT Ceilcote 2000 Nitocote EN 901

TCH-AIG-PRC-017
Procedure

Insulated and Un-insulated external CS, SS and special Alloy Surface in ambient, high and Cyclic Temp Services from -185°C and ONSHORE
650°C OFFSHORE
Coating Generic TNDFT
Surface Preparation Coat type NDFT µm Remarks
System Types µm
Dry Abrasive Blast ISO 8501-1 Sa 2 ½
Surface Profile: 50-75 µm
150
SS & Special Alloy – Dry Abrasive Sweep CUI resistant
Primer Application strictly as per mfr.
QG-CS- Blast. Surface Profile: 25-40 µm multi-
Recommendation
07 polymeric
ISO 8501-1 St2 / St3 150
coat
Finish
Dry & Rough Surface free from dust 150 300
Coat
PRIMER Versiline CUI 56990 Interbond 1202UPC Jotatemp 1000 Ceramic
TOP COAT Versiline CUI 56990 Interbond 1202UPC Jotatemp 1000 Ceramic

TCH-AIG-PRC-017
Procedure

External Surfaces of Below Ground Piping; Soil side surface of Storage tank bottom; operating at Temp up to 700C, applied in
ONSHORE
conjunction with cathodic protection or without CP, as per design.
Coating Coat Generic
Surface Preparation NDFT µm TNDFT µm Remarks
System type Types
Dry Abrasive Blast ISO 8501-1 Sa 2 ½ High solid 250
Surface Profile: 50-75 µm. amine/
Primer
amine
QG-CS- ISO 8501-1 St2 / St3 250 NORSOK Cathodic Disbandment test
adduct cured
08 requirement compliance required.
Glass
Finish flake epoxy
Dry and Rough Surface free from dust 250 500
Coat Coating
PRIMER Hempadur Multi-strength 35870 Interzone 954GF Marathon
TOP COAT Hempadur Multi-strength 35870 Interzone 954GF Marathon

TCH-AIG-PRC-017
Procedure

Un-insulated external Carbon Steel piping painted with Heat Insulating paint system for maintaining temperature of process up to ONSHORE
120 °C OFFSHORE
System type µm µm
Dry Abrasive Blast ISO 8501-1 Sa 2 ½. **Refer to Appendix 4 for
Zinc Rich Epoxy** 75
Surface Profile: 50 – 75 µm compliance requirements
Primer
Surface Tolerant
ISO 8501-1 St2 / St3 75
Epoxy
Pressure water wash and abrade Tie
SP-Epoxy Tie coat primer 25 On existing sound coating
QG- existing coating coat
CS-09 Heat Insulating Paint - White **Refer to Appendix 4 for
500
(INTERNATIONAL) compliance requirements
Mid
Aliphatic Acrylic and
coat
Dry & Rough Surface free from dust Urethane blend (SPI 250 275 Top coat not applicable
Coatings) on top of tie coat
Finish Aliphatic PU Transparent
50 625
Coat Lacquer coat
COATS INTERNATIONAL SPI Coatings
Refurbishment Interzinc 52 -
PRIMER
Repairs Interseal 670 HS/1052 -
Tie coat - SP-Epoxy Tie coat primer
MID COAT Intertherm 3350 Super Therm
TOP COAT Intercryl 700 NA

TCH-AIG-PRC-017
Procedure
TSA Coating on CS and SS metal substrates operating in cyclic temperature from -45°C to +400oC, exposed to Onshore, Coastal ONSHORE
and Marine environment. OFFSHORE
Coating Coat Generic TNDFT

Surface Preparation NDFT µm Remarks
System type Types µm
Dry Abrasive Blast ISO 8501-1 Sa 3

1st Coat Thermal 200
Surface Profile: 75-100 µm
Sprayed
QG-CS- Aluminum 2nd coat build coat to be applied
10 2nd Coat 150
immediately in the same shift
Dry & Rough Surface Dust free
Sealer Silicone
25 375 Only to be used at the discretion of QG
Coat Aluminium
PRIMER N/A N/A N/A
MID COAT N/A N/A N/A
Sealer Coat Silicone Al 56910 Intertherm 50 Solvalitt Al

TCH-AIG-PRC-017
Procedure

Un-insulated external Stainless steel & Carbon Steel surfaces operative in & above Splash Zone (Zone-1) exposed to temp COASTAL
range from – 10°C up to 80°C. Applied paints should continue to dry/cure under SW immersed conditions. OFFSHORE
Coating Coat TNDFT
Surface Preparation Generic Types NDFT µm Remarks
System type µm
Dry Abrasive Blast ISO 8501-1
Sa 2 ½. Surface Profile: 50-75 High solid amine/ 250
µm Primer amine adduct cured
QG-CS- ISO 8501-1 GF epoxy & Modified
250
11 St2 / St3 epoxy Coating
Mid Coat 250
Dry and Rough Surface free
Finish 500 Only to be used for identification markings
from dust Acrylic PU coating 50
Coat (550) and / or UV protection.
PRIMER Hempadur Multi-strength 35870 Interzone 954GF Marathon 500
MID COAT Hempadur Multi-strength 35870 Interzone 954GF Marathon 500

TCH-AIG-PRC-017
Procedure

Un-insulated external Carbon Steel wet Surface which are cold and moist in high humid areas and under Condensation with cyclic temp ONSHORE
from – 46°C to Ambient and up to 100°C, require applied paints to cure under wet/water conditions including Surfaces Insulated for PP. OFFSHORE
Coating NDFT
Surface Preparation Coat type Generic Types TNDFT µm Remarks
System µm
Dry Abrasive Blast
ISO 8501-1 Sa 2 ½
250
Surface Profile: Modified Epoxy To follow manufacturer
Primer
50-75 µm. Barrier Coating recommendations (Offline refurbishment
QG-CS-12 ISO 8501-1 (damp tolerant) is preferred)
250
St2 / St3
Mid Coat 250
Dry & Rough Surface
free from dust Acrylic PU Apply PU Coat for color coding & UV
Finish Coat 50 550
coating Protection
Anti-Fungal Antifungal Coating System: To inhibit algae growth add compatible antifungal compound in finish coat and apply as per product data sheet.
PRIMER Interzone 954 Marathon 500
MID COAT Interzone 954 Marathon 500
TOP COAT Interthane 990SG Hardtop XP
Anti-Fungal Compound N/A Jota Alpha

TCH-AIG-PRC-017
Procedure

Skid proof / Anti-skid / Anti-slip Coatings on Carbon steel and Concrete surfaces subjected to human and material OFFSHORE
movements on decks platforms, Stairs, Concrete floors around machines and Helideck
Coating Coat
Surface Preparation Generic Types NDFT µm TNDFT µm Remarks
System type
Only to be used at the

Dry Abrasive Blast ISO 8501-1 Epoxy Holding Primer 75 discretion of QG for larger
Sa 2 ½ areas.
Primer
QG-CS- Surface Profile:
13 50-75 µm High Build Glass Flake
300
Epoxy
Dry & Rough Surface free from Finish High Build Glass Flake
300 675
dust coat Epoxy
Anti-skid If required, Anti slint particles to be incorporated as per manufacturers proportions to achieve anti slip/ anti-skid surface.

TCH-AIG-PRC-017
Procedure

Uninsulated Stainless Steel/ Aluminized steel/ Galvanized Steel/ Nonferrous alloys / Nickel Alloy- for atmospheric services ONSHORE
operating at ambient temperature up to +120 °C OFFSHORE
Coating Surface NDFT TNDFT
Coat type Generic Types Remarks
System Preparation µm µm
Primer only
ISO 8501-1 for damaged
Zinc Rich Epoxy (75)
St2 / St3 galvanized For repair of damaged Galvanized layer only
areas.
Dry Abrasive Note: For largely depleted Galvanized layer
Sweep Blast Non-MIO Surface Tolerant System 1 should be used over C.S/ M.S.
QG- 50
Surface Profile: Epoxy For new galvanized steel, hand tool cleaning
CS-14 25-40 µm Primer shall be carried out instead of blast cleaning.
ISO 8501-1 St2 Non-MIO Surface Tolerant
/ St3 50
Epoxy
Dry & Rough
Surface free Finish coat Acrylic Polyurethane coating 50 100
from dust
Refurbishment Hempaprime Multi 500 Interseal 670 HS/1052 Penguard Primer
PRIMER
Galvanized Repairs Avantguard 750 Interzinc 52 Barrier 80 X

TCH-AIG-PRC-017
Procedure

Uninsulated Stainless Steel/Aluminized steel/ Non ferrous alloys / Nickel Alloy for atmospheric services operating at temp from ONSHORE
121°C up to maximum 200°C . OFFSHORE
Coating Surface Coat
Generic Types NDFT µm TNDFT µm Remarks
System Preparation type
Dry Abrasive
Sweep Blast HR Silicone
25
Surface Profile: Acrylic
25-40 µm
Primer
QG-CS- ISO 8501-1
HR Silicone
15 St2 / St3 25
Acrylic
Dry & Rough

Finish HR Silicone
Surface free from 25 50
coat Acrylic
dust
PRIMER Silicone Acrylic 56940 Intertherm 875 AL Solvalitt Midtherm
TOP COAT Silicone Acrylic 56940 Intertherm 875 AL Solvalitt Midtherm

TCH-AIG-PRC-017
Procedure

Uninsulated Stainless Steel / Non ferrous alloys / Nickel Alloy surfaces operating at temp from 201°C up to maximum ONSHORE
540°C. OFFSHORE
Coating Surface
Coat type Generic Types NDFT µm TNDFT µm Remarks
System Preparation
Dry Abrasive
Sweep Blast
25
Surface Profile:
HR Silicone
25-40 µm Primer
Aluminium
QG-CS-16 ISO 8501-1 25

St2 / St3
Dry & Rough

HR Silicone
Surface free Finish Coat 25 50
Aluminium
from dust

PRIMER Silicone Aluminium 56910 Intertherm 50 AL Solvalitt Aluminum
TOP COAT Silicone Aluminium 56910 Intertherm 50 AL Solvalitt Aluminum

TCH-AIG-PRC-017
Procedure

ONSHORE
Insulated Stainless / non-ferrous alloys surfaces operating at -46°C to + 200 °C
OFFSHORE
Dry Abrasive
Sweep Blast
100
Surface Profile:
Primer
25-40 µm Phenolic epoxy
ISO 8501-1
100
QG-CS- St2 / St3
17
Finish
Phenolic epoxy 100 200
Coat
Dry & Rough
PU to be used up to
Surface free from
Finish 120°C only for UV
dust Aliphatic Polyurethane 50 250
Coat exposed uninsulated
areas.

TCH-AIG-PRC-017
Procedure

ONSHORE
Insulated Stainless steel and Non- Ferrous alloys- (-47°C and below ) for Cryogenic piping
OFFSHORE
Coating Surface Coat Generic
NDFT µm TNDFT µm Remarks
System Preparation type Types
Dry Abrasive
Sweep Blast
50
Surface Profile: Phenolic
25-40 µm Primer
Epoxy
QG-CS-
ISO 8501-1
18 50
St2 / St3
Dry & Rough
Finish Phenolic
Coat epoxy
dust

TCH-AIG-PRC-017
Procedure

ONSHORE
GRP, HDPE & PVC External Surfaces which require UV Protections as well as color coding for traceability
OFFSHORE
Coating Surface Coat Generic TNDFT
NDFT µm Remarks
System Preparation type Types µm
Polyamide
Dry Abrasive
Adduct 60 For color identification and UV protection purpose
sweep blast
Cured Epoxy
Primer
Polyamide
QG-CS- Hand Abrade Adduct 60
19 Cured Epoxy
Dry & Rough

Finish Acrylic
coat Polyurethane
dust

PRIMER Hemadur 45550 Interseal 1052 Penguard Primer

TCH-AIG-PRC-017
Procedure

ONSHORE
External surface of equipment skirts, structures etc., subject to intumescent fire proofing
OFFSHORE
Coating Surface Coat TNDFT
Generic Types NDFT µm Remarks
System Preparation type µm
Dry Abrasive
Blast
SSPC- SP10 / - - Primer application as per manufacturer requirements
ISO 8501-1 SA
2½ Primer Mfr primer
ISO 8501-1
QG-CS- - -
St2 / St3
20
Epoxy
Mid Intumescent Application as per manufacturer thickness requirements
Dry & Rough - -
Coat coating PFP based on Fire ratings.
Surface free
system
from dust
Finish Acrylic PU
- - Manufacturer conformation required
coat coating
PRIMER As per Mfgr Recommendation As per Mfgr Recommendation
MID COAT Chartek 7/Chartek 1709 Jotachar 750
TOP COAT Interthane 990SG Hardtop XP

TCH-AIG-PRC-017
Procedure

ONSHORE
External surface of Cementitious Fireproofing on equipment skirts, above ground Cement concrete substrate
OFFSHORE
Surface Coat
Coating System Generic Types NDFT µm TNDFT µm Remarks
Preparation type
Dry Abrasive
Primer/
Sweep Blast 25 - As per manufacturer recommendations
Sealer
SSPC SP 13 Siloxane primer
Mech. Primer/
25 - As per manufacturer recommendations
QG-CS-21 Preparation Sealer
Mid Anticarbonation
Dry & Rough 100
coat acrylic coating
Surface free
Finish Anticarbonation
from dust 100 225
coat acrylic coating
Cementitious
Fireproofing Any cementitious fireproofing repair shall be repaired as per Civil Maintenance and then over-coated as per requirement.
Repair
COATS HEMPEL JOTUN
PRIMER/SEALER Contex Siloxane Acrylic Primer 06300 Jotun Siloxane Acrylic Primer
MID COAT Contex 58600 Jotashield Tex Ultra
TOP COAT Contex 58600 Jotashield Topcoat Silk

TCH-AIG-PRC-017
Procedure
Masonry and Concrete surfaces in contact with Sea water Intake / Outflow, Storage (subjected to flow erosion ) ONSHORE

Dry Abrasive Blast

Sweep Blast 1000
SSPC SP13
Acrylic Reinforced
QG-CS- Finish
Cementitious Flexible
22 coat Water proofing Coating
Mech. Preparation 1000 1000
Concrete Deteriorated Concrete shall be repaired for strengthening as per Civil Maintenance and then over-coated with Acrylic Reinforced
Repair Cementitious Flexible Water proofing Coating
COATS FOSROC BASF
TOP COAT Nitocote CM 210 Masterseal 550

TCH-AIG-PRC-017
Procedure
5 COATING SYSTEM – IMMERSED SURFACES

5.1 COATING SYSTEM QG-IM-01
Internal Coating for storage tanks, piping, vessels and tubular in Potable water service at ambient temperature
Coating Coat Generic TNDFT

Surface Preparation NDFT µm Remarks
System type Types µm
Dry Abrasive Blast
SSPC- SP10 / ISO Holding Holding Primer - Optional coat for larger tanks
Primer (50)
8501-1 Sa 2½. Surface Primer areas
profile 85-110 µm
QG- Solvent
IM-01 Mid Coat Free 250
Dry & Rough Surface Epoxy
free from dust Solvent
Finish 500
Free 250
Coat (550)
Epoxy
Certificate Paint Material’s WRC certification for potable water services shall be verified
PRIMER Hempadur 85671 / Hempadur 35600 Interline 850 / Interline 925P Tankguard 412
TOP COAT Hempadur 85671 / Hempadur 35600 Interline 850 / Interline 925P Tankguard 412

TCH-AIG-PRC-017
Procedure
Internal coating for storage tanks, vessels, piping, and filters and tubular in sea water and other process water immersion service between
ambient to 80°C temperature.
Coating Surface NDFT

Coat type Generic Types TNDFT µm Remarks
System Preparation µm
Dry Abrasive
Blast SSPC- SP10
Epoxy Blast
/ ISO 8501-1 Sa Holding Primer - Optional coat for larger tanks
Primer Primer (Optional (50)
2½. Surface areas
Coat)
profile 85-110
QG- µm
IM-02
High Solid Glass
Dry & Rough Mid coat 500
flake Epoxy
Surface free from
dust Finish High Solid Glass 1000
500
Coat flake Epoxy (1050)

TCH-AIG-PRC-017
Procedure
Equipment, Vessels & Storage Tanks Internal Coating / Thin-film lining on Tank Floor, Shell and roof, Piping and Fittings operative /
storage temp up to 90°C.
Coating Surface TNDFT

Coat type Generic Types NDFT µm Remarks
Dry Abrasive Epoxy
Blast SSPC- SP10 holding/ Blast
Holding Primer - Optional coat for larger tanks
/ ISO 8501-1 Sa Primer primer (50)
areas
2½. Surface (Optional)
profile 50-75 µm
QG-
IM-03 Phenolic
Mid coat 150
Dry & Rough epoxy
Surface free from
dust Finish Phenolic 300
150
Coat epoxy (350)
PRIMER Hempadur 85671 Interline 850 Tankguard Storage
TOP COAT Hempadur 85671 Interline 850 Tankguard Storage

TCH-AIG-PRC-017
Procedure
Internal Coating / Thick-film lining on Tank Floor, Piping and Fittings, Shell Wall upto 1.5 M - operating temperature up to 90°C.
Coating TNDFT
System µm
Dry Abrasive Blast
SSPC- SP10 / ISO Holding Primer - Optional coat for
Primer VE Primer (50)
8501-1 Sa 2½. Surface larger tanks areas
profile 85-110 µm
QG-
IM-04 Glass Flake Reinforced
Mid coat 750
Dry & Rough Surface Vinyl Ester
free from dust Glass Flake Reinforced 1500
Finish coat 750
Vinyl Ester (1550)
PRIMER Hempaline Defend 740 Interline 955 Chemflake Special
TOP COAT Hempaline Defend 740 Interline 955 Chemflake Special

TCH-AIG-PRC-017
Procedure
Internal thick lining for Storage tanks , piping, vessels and tubular in service between ambient to 90 °C temperature

Dry Abrasive
Blast SSPC- SP10
Epoxy Blast
/ ISO 8501-1 Sa Holding Primer - Optional coat for larger tanks
Primer Primer (Optional (50)
2½. Surface areas
Coat)
profile 85-110
QG- µm
IM-05 Solvent Free
Mid coat Novolac Phenolic 300
Dry & Rough
Epoxy
Surface free from
Solvent Free
dust Finish 600
Novolac Phenolic 300
Coat (650)
Epoxy
PRIMER Hempaline Defend 630 Interline 984 Tankguard SF
TOP COAT Hempaline Defend 630 Interline 984 Tankguard SF

TCH-AIG-PRC-017
Procedure

Internal coating for pressure vessels, piping and tubular in produced hydrocarbons and MDEA immersion service - between ambient
to 60°C temperature.
Dry Abrasive
Blast SSPC- SP10
/ ISO 8501-1 Sa Ceramic based Any pitted areas to be repaired as per Plant
First Coat 500
2½. Surface Phenolic Inspection Recommendations.
profile 85-110
QG-
µm
IM-06
Dry & Rough
Finish Ceramic based
coat Phenolic
dust

COATS NUKOTE BELZONA
PRIMER Chemshield TG Belzona 1391
TOP COAT Chemshield TG Belzona 1391

TCH-AIG-PRC-017
Procedure

Internal lining for pressure vessels, piping and tubular in produced hydrocarbons and MDEA immersion service - between 61°C to 90°C
temperature.

Dry Abrasive
Ceramic based
Blast SSPC- SP10
Phenolic /
/ ISO 8501-1 Sa Any pitted areas to be repaired as per Plant
First Coat multi 500
2½. Surface Inspection Recommendations.
Polymeric
profile 85-110
QG- Coating
µm
IM-07
Ceramic based
Dry & Rough Phenolic /
Finish
Surface free from multi 500 1000
coat
dust Polymeric
Coating
PRIMER Chemshield TG Belzona 1391S
TOP COAT Chemshield TG Belzona 1391S

TCH-AIG-PRC-017
Procedure

Internal lining for pressure vessels, piping and tubular in produced hydrocarbons and MDEA immersion service - between 91°C to
140°C temperature

Dry Abrasive First Coat Ceramic based

Blast SSPC- SP10 Phenolic /
/ ISO 8501-1 Sa multi Any pitted areas to be repaired as per Plant
500
2½. Surface Polymeric Inspection Recommendations.
profile 85-110 Coating
QG-
µm
IM-08
Ceramic based
Dry & Rough Phenolic /
Finish
Surface free from multi 500 1000
coat
dust Polymeric
Coating
PRIMER Chemshield TG Belzona 1591
TOP COAT Chemshield TG Belzona 1591

TCH-AIG-PRC-017
Procedure
6 TAPE WRAPPING SYSTEM – BURIED SURFACES

6.1 TAPE WARPPING SYSTEM QG-TP-01
Bituminous based Self Adhesive Tape Wrapping for Below ground Piping & Complex design pipe fittings- Operating temperature up to
60 °C
Tape Each Coat Total
Coat Generic
Wrapping Surface Preparation Mini wrap Mini mm Remarks
type Types
System mm thick thickness
Bituminous mastic to be
Bituminous used as required for Fittings,
Dry Abrasive Blast SSPC- SP10 / ISO
primer flange connections as per
8501-1 Sa 2½. Surface profile 50-75 µm
Primer manufacturer
25-50 µm recommendations.
QG-TP-01
Bituminous As recommended by
ISO 8501-1 St2 / St3
primer manufacturer
Bituminous
Finish As recommended by
Surface free from dust compound 1.65 mm 1.7 mm
Coat manufacturer
tape
APPROVED PRODUCTS (Equivalent material can be used with prior company Approval)
COAT/WRAP Serviwrap
PRIMER Servi-Wrap Primer
TAPE Servi-Wrap R30B
MASTIC/FILLER Servi-Wrap Molding Putty

TCH-AIG-PRC-017
Procedure
6.2 TAPE WARPPING SYSTEM QG-TP-02

OBJECT:- Butylene Rubber based Self Adhesive Tape Wrapping for below ground piping & Complex design pipe fittings operative
between -60 °C to +80 °C .
Tape Each Coat Total
Coat / Wrap
Wrapping Surface Preparation Generic Types Mini wrap Mini mm Remarks
type
System mm thick thickness
Mastic to be used as
Dry Abrasive Blast SSPC- SP10 / required for Fittings,
ISO 8501-1 Sa 2½. Surface profile Butylene Primer flange connections as per
50-75 µm Primer 100-200 manufacturer
µm recommendations.
QG-TP-02
ISO 8501-1 St2 / St3 Butylene Primer
Butylene Inner
First layer 0.8 mm
Wrap - 2 layers
Surface free from dust Butylene Outer
Finish Layer 1.0 mm 3.6 mm
Wrap - 2 layers
APPROVED PRODUCTS (Equivalent material can be used with prior company Approval)
COAT/WRAP DEKOTEC
MASTIC Butylen W/Butylen W+/Butylen WP
PRIMER Butylen HT
INNER WRAP Butylen AS39 P
OUTER WRAP Butylen R20 HT

TCH-AIG-PRC-017
Procedure
7 COATING SYSTEM FOR REPAIR OF FBE COATING – BURRIED SURFACES

7.1 COATING SYSTEM QG-FBE-01
OBJECT :-
Buried FBE coated Straight pipe sections, fittings, Vessels requiring repairs & having continuous operating temperatures up to 70°C .
Dry Abrasive Blast
SSPC- SP10 / ISO To be used for repair of damaged FBE
Cold curing High solid 400 400
QG-FBE-01 8501-1 Sa 2½. 1st Coat coating of buried piping. Repair
epoxy (FBE repair coating)
Surface profile 75- pitted areas as per IE requirements.
100 µm
COATS HEMPEL INTERNATIONAL JOTUN 3M
Scotchkote 323 patch
PRIMER Hempadur 85530 Interzone 954 Marathon 500
Compound

TCH-AIG-PRC-017
Procedure
8 MATERIALS
8.1 ABRASIVE MATERIALS

 Company approval shall be obtained prior to use of any abrasive. Contractor shall
submit material approval request (MAR) prior to usage of abrasive materials.
 The blasting medium unless otherwise specified, shall be Garnet. For use of other
abrasive materials, written approval shall be obtained from the company.
 Contractor shall submit the MAR along with Batch certificates, technical data sheets
and third party test certificates complying with below requirements
Soluble Salts in abrasive shall be less than 25ppm and conductivity shall be less than
25mS/m. and shall comply with other properties in accordance with ISO-11124, ISO-11125
for metallic abrasives and ISO-11126, ISO-11127 for Non-Metallic Abrasives.
 For new abrasive products, trial test shall be conducted as part of MAR process for
verification of cleanliness level, surface profile, dust level and presence of soluble salts.
 Slag abrasives shall be asbestos free.
 Abrasives material of suitable mesh size shall be used to achieve desired anchor profile
or surface amplitude or Roughness. Range of the profile provided in this procedure is
to facilitate selection of suitable size range of the abrasive as confirmed by abrasive
manufacturer. This profile range is not to be considered to choose profile readings
selectively. In case of dispute, Arithmetical mean deviation – ‘Ra’ profile readings shall
be considered for further evaluation along with coating manufacturer verification to
the results.
 Abrasive in use or in storage shall be protected from salt, dust, moisture and any other
contaminants by proper covering.
 Company coating inspector shall collect random samples of abrasives from the field for
testing at QG/third party lab. If the test results are not satisfactory, abrasive material
and the job performed will be considered as not acceptable.
 Non-metallic abrasives shall not be reused. Metallic Abrasives can only be reused with
proper recycling system and approval from company.
8.2 COATING MATERIALS

 Only coating materials approved by COMPANY shall be used.
 Contractor shall submit material approval request (MAR) prior to first usage of coating
material.
 All materials shall be delivered to the job site in sealed and labelled containers.
Contractor shall ensure availability of important information such as batch number,
expiration date, shelf life and colour code for company verification as needed. The
containers shall be stored as per manufacturer’s storage requirements in a well-
ventilated location.

TCH-AIG-PRC-017
Procedure
 Paint shall be mixed thoroughly immediately prior to application as per recommended

mixing ratio. Recommended mixers are mechanical stirrers and paddle mixers. Manual
mixing is acceptable only for smaller quantities (subject to QG inspector’s discretion)
under strict competent supervision to ensure the measurement of the components of
liquid coating followed by through mixing.
 The pot life of any paint shall be carefully followed as per the Manufacturer’s Technical
Data Sheet (TDS) and any mixed paint that has exceeded pot life must be discarded
irrespective of its apparent condition.
 Amount and type of thinners recommended by the paint material Manufacturer shall
be used. Thinners shall only be added under supervision and shall be thoroughly mixed
into the paint.
 Coating waste and containers shall be treated as hazardous materials and shall be
disposed in accordance with COMPANY Environmental, Health and Safety
requirements.
 Applied Coating shall demonstrate minimum pull off value of 5 Mpa (excluding Thermal
sprayed coatings) or as recommended by coating manufacturer, whichever is higher
when tested as per ASTM D4541/ ISO 4624.

TCH-AIG-PRC-017
Procedure
9 SURFACE PREPARATION REQUIREMENTS
9.1 GENERAL
Surface Preparations and Painting shall be commenced only after completion of all
mechanical Inspections and recommended Mechanical / Civil Repair activities.
Unless otherwise specified, method of surface preparation shall be abrasive blast cleaning.
Hand or power tool cleaning (St2/St3) and other methods to be used at the discretion of QG
Corrosion Engineering to provide key roughness.
Contractor to Follow Blasting Painting Quality Control Inspection Check List given in Clause
12.0 of this procedure.
All the adjoining areas of piping, equipment, instrumentation, etc. to be adequately
protected to avoid either direct (over blast) damage or indirect damage by dust
accumulation / contamination (equipment / instrumentation).
All the work released for coating repairs shall be inspected jointly with QG maintenance
painting team, coating inspector and contractor to verify the location, extent of corrosion,
corrosion mode as per the GVI reporting line items. Upon verification all the necessary
actions can be initiated.
All the stages of GVI report line items’ refurbishment shall be recorded by coating inspector
in Asset-GVI report compilation to track the stage wise progress of the refurbishment
activity.
Weld spatter, Sharp edges, Burrs or any other mechanical/welding defects shall be removed
by mechanical grinding before surface preparation prior to application of recommended
coating system. Sharp edges should be ground to minimum radius of 2 mm or as per the
Company requirements to ensure adequate thickness on the edges.
Contaminations like Oil, Grease, dirt, dust, Soluble Salts, Chemical deposits, Weld smokes
and likes shall be removed before blasting and between coats by biodegradable degreaser
and pressure water washing methods.
Degreasing with solvent cleaning to be carried as per SSPC SP1 at the discretion of
Company coating inspector, this should be applicable to limited areas in order to keep
solvent vapors exposure to minimum during cleaning
All types of surfaces shall be pressure washed with potable water (chloride <25 PPM) prior to
recommended surface preparation. Water washing shall be applicable before application of
each subsequent coats in painting system for immersed and cyclic conditions. For
atmospheric exposure service, water washing is applicable before application of subsequent
coats at the discretion of Qatargas coating inspector.
Stainless steel surfaces and other special alloy materials shall not be treated with metallic
abrasives, carbon steel tools, or any tools previously used on carbon steel.
Sweep blast cleaning shall be carried out by using low pressure (approx. 40-50 psi) and fine

TCH-AIG-PRC-017
Procedure
size abrasive garnet as recommended by Company to provide uniform roughness pattern.

Blasted surface shall be coated within 4 hrs. or prior to any flash rust occurs. Blast cleaned
surfaces showing flash rust and change in colour / appearance shall be re-blasted and tested
for surface cleanliness before application of paints.
For localized spot repairs Contractor shall carry out Low pressure blast cleaning using
portable abrasive pot and straight bore blasting nozzle in order not to damage surrounding
sound coating.
Contractor shall provide appropriate tools and accessories (Viz. Straight bore, Ventury, Angle
nozzle, Portable suction blast gun, bristle blaster, etc.) to provide recommended cleanliness
and profile without burnished surface over hard to reach areas at the discretion of Qatargas
coating inspector.
Vacuum blast cleaning shall be used in order not to damage surrounding sound coating and
to avoid dust formation wherever required as recommended by COMPANY.
All scaffolding clamped contact areas shall be treated to specified surface preparation and
paint system after removal of clamps. Any scaffolding clamp usage shall be carried out with
adequate protection to avoid any damages to sound coating.
9.2 INSPECTION REQUIREMENTS - SURFACE PREPARATION

 Degreased and water washed surfaces shall be checked for residual oil and grease
using the atomized water spray test as per ASTM F21.
 Cleaned and prepared surface shall be tested for surface cleanliness and surface profile
and shall meet the requirements of specific coating system as per listed applicable
standards ISO-8501-1 and ASTM D4417 respectively.
 Prepared surface shall be tested for soluble salt test and the test results shall meet the
below requirements (Refer Clause 6.3)
 Any deviation from the above clause for smaller areas subject to atmospheric exposure
shall be allowed only at the discretion of Qatargas coating inspector.
 Prepared surface shall be tested for dust level and acceptance criteria– Rating 2; Class-
2 (As per ISO 8502-3), unless and otherwise more stringent criteria deemed necessary
for the service life of coating / lining system for this procedure.
 Prepared surface shall be free from spent abrasive material and other foreign matters.
 Presence of abrasive embedment on the blasted surface is not acceptable.

TCH-AIG-PRC-017
Procedure
9.3 SOLUBLE SALTS & CHLORIDE CONTENT ON SURFACES PREPARED FOR

PAINTING
Acceptable limits for Soluble Salt Contaminations on blast cleaned surface are as below
Soluble Salt Density – Maximum Acceptance Limits

As per ISO 8502-6 &9
STAINLESS STEEL/
Metal Substrate CARBON STEEL
NON FEROUS ALLOYS
Units of measure mg/m2 µg/cm2 mg/m2 µg/cm2
Atmospheric services 50 mg/m2 5 µg/cm2 20 mg/m2 2 µg/cm2
Immersed and cyclic
20 mg/m2 2 µg/cm2 20 mg/m2 2 µg/cm2
services
Tank bottom plate
underside and Buried 20 mg/m2 2 µg/cm2 20 mg/m2 2 µg/cm2
Surfaces
Table 2: Soluble Salt Density - Maximum Acceptable Limits
Soluble salts content shall be checked for presence on surface after surface preparation prior
to coating for all buried/ soil side, immersion, cyclic services and all stainless steel & non-
ferrous substrates. Representative testing shall be carried out over the surface at the
locations identified by QG coating inspector.
Other than above requirements, additionally at the discretion of QG coating inspector
soluble salts content test shall be performed to confirm salt density on
 Surfaces subjected to atmospheric exposure.
 Painted surfaces between the coats.
 Surfaces prior to surface preparation.
The Soluble Salt Contaminations test shall be witnessed by QG – Coating inspector as per
agreed Inspection Test Plan - ITP and test results shall be reviewed and released for next
stage of blasting / painting.
Salt density on the surfaces prepared for coating application must be within acceptance
limits, any surface not meeting the requirements in this clause shall be subjected to
repetition of entire sequence to meet all the requirements of cleanliness.

TCH-AIG-PRC-017
Procedure
10 COATING APPLICATION REQUIREMENTS
10.1 GENERAL COATING APPLICATION REQUIREMENTS:

 All coatings shall be applied over substrates free of any contamination such as oil,
grease, dirt, dust, process deposits/ spillages during application of each coat.
 Stripe Coats by brush shall be applied on weld joints, areas difficult to reach with spray
and edges of plates / structures etc. during application of each coat. Stripe coating shall
be extended on either side of welds to receive specified coating thickness and to avoid
excessive film build up.
 Unless otherwise specified airless Spray machine shall be used for application of paint
coatings specified under selected paint system for paint repairs.
 Paint product data sheet shall be followed to observe over coating intervals between
preceding and succeeding coatings.
 Quality inspections for Surface preparation, Blasting and Painting shall be as per
Method Statement and Inspection Test Plan (ITP) duly approved by Qatargas –
Corrosion Engineering.
 All Quality control inspection stages tests shall be carried out as per relevant standards
and approved ITP. Results shall be duly recorded for acceptance or rejection in
approved paint inspection report format by Contractor’s Painting Inspector.
 QG coating inspector shall maintain coating completion status for each line item with
respect to GVI survey reports for all the blocks.
 Applied coating film shall have uniform appearance and shall be free of any application
related defects such as but not limited to runs, sags, drips, dry spray or foreign matter.
 Areas with pin holes, blisters, cracks, porous, orange peel, Low DFT, High DFT & other
defects shall be repaired to sound coating system.
 Any coating repair shall be carried out as per specified coating system. The surrounding
sound coating shall be chamfered for min. distance of 25 mm in order to achieve
adequate overlap with each coat.
 Any coating film not meeting specification requirements shall be reinstated.
 No destructive test shall be carried out prior to agreed full curing period of coating as
per manufacturer’s data sheet. This shall only be carried out at the discretion of
Company representative, preferably on test panels those applied during actual coating
repair work in similar conditions. Contractor shall perform destructive test on actual
repaired area if warranted by Company Inspector. All the damaged test areas must be
repaired as per specified coating system.
 Surrounding area shall be protected from overspray and dry spray contamination. Any
contaminated areas shall be reinstated to original or better surface conditions.
 Area to be coated shall be protected from any contaminants from surrounding areas
to avoid any resultant defects and damages to subsequent coating system application.

TCH-AIG-PRC-017
Procedure
 Contractor shall provide competent and qualified coating inspector for all QC activities
to be carried out as per approved ITP.
 Successive coats shall have different contrast color.
 Fasteners requiring coating repairs shall be treated as follows,
a) Permanently torqued fasteners shall be treated with recommended coating system
surface preparation and complete coating system application, unless specified by
operation team not to coat.
b) All coats in a single coating system shall be from same manufacturer's approved
products.
10.2 INSPECTION REQUIREMENTS - PAINTED SURFACE

 The dry film thickness (DFT) shall be checked after curing of applied coating and value
shall be within the minimum and maximum limits as per applicable requirements
mentioned in this procedure. The dry film thickness shall be checked in accordance
with SSPC PA2.
 Any low DFT areas / holidays shall be marked for repairs prior to subsequent coat
application as per specified coating thickness.
 Holiday test shall be carried out for all submerged, immersed & buried items and shall
be conducted after full curing according to paint manufacture’s recommendation.

TCH-AIG-PRC-017
Procedure
11 QUALITY CHECKS, INSPECTION, ACCEPTANCE & DOCUMENTATION

Method of statement and ITP shall be submitted to company for written approval prior to
start of any surface preparation and painting activity.
Inspections by the Company or its assigned Corrosion / Coating Inspectors will not limit the
Contractor’s responsibility.
11.1 QUALITY CONTROL INSPECTION TOOLS & INSTRUMENTS

Contractor shall provide following inspection tools and instruments to its Painting Inspectors
for checking quality of painting work as per approved method statement (MS) and Inspection
Test Plan (ITP) and record the results in its Quality Control Painting Inspection Report.
QC Inspection tools and Instruments in use shall be duly calibrated and valid calibration
certificates notifying next date of calibration shall be available for verification.
Contractor shall permit Qatargas coating inspector to use contractor’s inspection equipment
and also to assess its fitness for purpose as deemed necessary.
LIST OF QUALITY CONTROL INSPECTION TOOLS AND EQUIPMENT:
 Whirling Hygrometer/Dew meter (digital)
 Surface temp gauge with magnetic base
 Hypodermic Needle gauge to check compressed air pressure at blasting end
 Set of Blotter test papers to check oil & moisture in compressed air
 Surface profile needle gauge to monitor surface profile during blast cleaning
 Micrometre to measure surface profile on Testex tape
 Set of surface comparator to assess roughness on blast cleaned surface
 Chloride content test instrument for testing abrasives at worksite
 Set of Test Sieves to measure mesh size of Abrasive Garnet to be used for Blasting
 Salt detection kit for testing soluble chloride level on blasted surface
 Pressure Sensitive tape for testing of dust level on surfaces.
 Wet film thickness gauge – Comb gauge and Eccentric Wheel
 Digital Coating Thickness gauge – Dual type for Ferrous & Non-ferrous surfaces
 Adhesion Test by V cut test and Cross cut (Cross Hatch test)
 Adhesion Test by Dolly pull off using Hydraulic Test equipment (HATE)
 Holiday Tester – Low Voltage Wet Sponge type
 Holiday Tester – High Voltage Spark DC type
 Inspection mirrors
 Digital or Intrinsically Safe Camera to take photographs with applicable work permit
 Intrinsically Safe Torch lights for Blasting and Painting Inspections

TCH-AIG-PRC-017
Procedure
 Additional Blasting & Painting Inspection tools if any shall be arranged as per Inspection
scope
11.2 WEATHER CONDITION REQUIREMENTS:

The measurement of weather conditions is the responsibility of contractor painting
inspectors throughout blasting and painting work.
Blasting & Painting shall not be performed if one or more of the following conditions exist
unless the paint is specifically formulated for adverse conditions:
 The substrate temperature is less than 3°C above the dew point.
 When substrate metal temperature is above 50°C and above 40°C during application
of inorganic zinc silicate primer. (Any application to be carried out beyond such
requirement shall be approved by the manufacturer)
 Substrate temp is less than 10°C
 If the relative humidity is above 85%
 When there is likelihood of an unfavourable change in weather condition within two
hours after blasting or painting.
 When there is a moisture on surface due to high humidity and condensation (Paints
which can be applied on damp surfaces are exempted from this condition)
 Wind is strong enough to blow sand and foreign matter onto the surface being painted,
cause dry spray or disturb the spray pattern
 When the available lighting is less than 500 lux
11.3 COATING INSPECTION BY CONTRACTOR’S COATING INSPECTOR

 Contractor’s Coating Inspector shall check Workmanship and Quality of work carried
out on daily basis as per approved ITP stages and also prior to company’s inspection.
Defects, if any, shall be marked for identifications and then repaired as per this
procedure.
 Coating inspectors shall possess minimum 5 years of verified experience in oil and gas
industry in similar capacity and shall possess NACE-II, B GAS level 2, FROSIO, I Corr-
level-2 or equivalent.
 Contractor’s Coating Inspector shall raise request for inspection for all ITP witness and
hold points upon completion of their own inspection activities.
 The Company Coating Inspector or his representative shall be allowed free access and
scaffolding access for Quality surveillance & in progress quality checks of painting jobs.
 Upon completion of painting work and final inspection approval, final Painting Reports
shall be signed off by company Coating Inspector.

TCH-AIG-PRC-017
Procedure
12 TYPICAL COATING AND WRAPPING QUALITY INSPECTION AND TEST PLAN

(ITP) CHECK LIST.
Contractor shall prepare Blasting & Painting ITP as per work scope based check points given
in table below but not limited to following: (refer to next page)

TCH-AIG-PRC-017
Procedure
CONTRACTOR DOCUMENT REF. NO.

PROJECT TITLE CONTRACT NO.
WORK LOCATION
No. DESCRIPTION OF ITEM INSPECTION REQ’D ACTION BY REMARKS
Contract QG
or OPCO
A THROUGHOUT WORKING DAY
1 Safety/condition of equipment/machinery Visual inspection H S
2 Correct PPE is worn by all personnel Visual inspection H S
3 Verification of Qualified personnel cards Visual inspection H S
4 Environmental conditions Record inspection H S/R
B BEFORE SURFACE PREPARATION
1 Documented clearance in place for online blasting Record inspection H H
activities
2 Work methods/QA/QC documents /safety measures Record inspection H S/R
3 Permit to work in order and authorized Record inspection H S/R
4 Control/inspection instruments calibrated Visual/record inspection H S/R
5 Presence of surface-breaking defects Visual inspection H W
6 Presence of surface contaminants Visual inspection H W
7 Rust grade/degree of coating breakdown Visual inspection H W
8 Type of water/brand of degreasing agent Visual inspection H S
9 Air pressure used for blast cleaning Hypodermic needle gage. H S
10 Presence of oil/water in compressed air Blotting paper at exhaust H S/R
11 Degreasing and rinsing with fresh water Visual inspection H S
12 Presence of residual oil or grease Water spray test H S/R
13 Presence of salts* Salt test H S/R
14 Type, brand and grade of abrasive used Visual inspection H S/R
15 Acceptance of power/hand tool cleaning Visual inspection H H
16 Type/condition of power/hand tools used Visual inspection H S/R
C DURING AND AFTER SURFACE PREPARATION
1 Batch number and date of abrasive used Visual inspection H S/R
2 Surface cleanliness Visual inspection v. Std. H H
3 Anchor profile of blast cleaned surfaces Replica tape/comparator H H
4 Residual dust level on surface Adhesive tape H H
5 Presence of residual salts* Salt Test H H
D COATING APPLICATION
1 Types, brands, dates, condition of paints Visual inspection H S/R
2 Paint storage conditions Visual inspection H S
3 Paint mixing procedure and control Visual inspection H S
4 Time between blast cleaning and priming Record inspection H S/R
5 Flash rust present on blast cleaned surfaces Visual inspection H W
6 Paint/Wrap application technique and quality Visual inspection H W
7 Stripe coating of edges, corners, crevices Visual inspection H S
8 Full primer coat thickness & appearance WFT/ DFT Check H H
9 Time between primer and first mid coat Record inspection H S/R

TCH-AIG-PRC-017
Procedure
No. DESCRIPTION OF ITEM INSPECTION REQ’D ACTION BY REMARKS

D COATING APPLICATION contd. Contract QG
or OPCO
10 Time between subsequent coats Record inspection H S/R
11 Intermediate/ Final coats thickness & appearance WFT/ DFT Check H W
12 Final Inspection- DFT, visual. Record inspection H H
13 Final curing time for coating system Record inspection H R
14 Adhesion/ Holiday test as applicable Record inspection H H
15 Identification of areas for repair by perm. marker Use of marker H W
16 Coating/wrapping appearance after repair Visual inspection H H
17 Inspection reports Document review H H
KEY: * Tests to be carried out at discretion of QATARGAS Inspector depending on exposure.

I Inspection item to be carried out where operation involved forms part of Contract work scope
R Inspection reports and records to be fully reviewed and approved
W Inspection activity to be witnessed and approved
S Surveillance of the activity
H Mandatory Hold Point in schedule beyond which work shall not proceed without formal
approval
CONTRACTOR QG (OPCO)
Signature
Name
Position
Date
Table 3: Inspection Check List
Note: All destructive tests must be carried out at the discretion of Company coating
inspector, preferably on the test panels which were applied during actual coating repair
work in similar conditions. Contractor shall perform destructive test on actual repaired area
if warranted by Company Inspector.

TCH-AIG-PRC-017
Procedure
13 PAINTING CONTRACTOR’S QUALITY ASSURANCE REQUIREMENTS

 The painting contractor is ultimately responsible for the workmanship and quality of
the coating system installation. Coating inspections by the company and/or its
assigned coating inspector will not limit the contractor’s responsibility.
 Contractor shall provide request for inspection (RFI) 24 hours in advance during
working days to intimate the stage-wise tasks being carried out to complete given
scope of work, in accordance with agreed Inspection test plan.
 The contractor shall conduct work in such a way that the coating system is installed as
specified herein. Supervise and inspect painting work continually to ensure the coating
system is installed as specified herein. The contractor inspector shall inspect the work
to determine conformance with this procedure and contract documents.
 The contractor shall submit daily painting QA/QC inspection reports to Qatargas
Coating Inspector no later than next working day.
 Copy of SAP notification recommending Paint Repairs shall be attached along with daily
paint inspection report and any such documentary evidence, deemed necessary
and/or suggested by Corrosion Engineering to support executed painting repairs for
further references.
 While closing the SAP notifications, MS/FM shall attach the copy of approved final
inspection report in the SAP system.
 Any nonconforming coating system work observed during any stage shall be corrected
as specified herein.
 The contractor shall follow Blasting and Painting Quality Control Inspection Checklist.
The Contractor may create job specific sequential Inspection control checklist for
reference of one and all painting crew at site.
 The company corrosion/coating inspectors shall also engage in surveillance/inspection
of coating refurbishment process according to ITP. Company representative’s sign off
at hold point inspection in mentioned check list shall constitute a release for the
contractor to proceed with next sequential step.
 The release shall not be deemed to release the contractor from his responsibility and
liability to perform the work as per this procedure and the contract document.
 The contractor paint inspector shall summarize test data, ambient conditions, quality
control inspection test findings and other information pertinent to the coating system
installation in daily painting reports.
 The daily painting report shall be signed by contractor painting inspector and Qatargas
corrosion / coating inspector for QA/QC documentation and other references as per
contract document.
 Wherever applicable, completed painting work shall be marked/ stencilled with
Painting Contractor Name, Painting system type, Paint Manufacturer name, Painting
date and important information, if any, for future references to verify performance of
installed paint system, under 5-year performance warranty as per terms of contract.

TCH-AIG-PRC-017
Procedure
13.1 PERSONNEL QUALIFICATION OF BLASTING & PAINTING CREW

 Blasting/Painting contractor shall carry out Pre-qualification test for Blasters and
Painters prior to commencement of any coating refurbishment activity. Pre-
qualification approval is applicable for Painting Inspectors and Supervisors also.
 These pre-qualified personnel must carry their qualification proof (Identity Card and /
or endorsed list) for Company verification. These qualification proofs shall bare expiry
date. Re-testing is applicable upon expiry of prequalification test of personnel.
 Prequalification document shall be submitted in advance for review and approval of
Company representative.
 Painting Contractor shall propose only skilled and experienced personnel for the
qualification and shall carryout preliminary assessment before submitting PQT request
to Company.
 Test panel shall be prepared as per ASTM D4228-05 for blaster and painter
qualification.
 RFI shall be forwarded minimum 2 days in advance for personnel qualification test.
 Qualification tests shall be organized by contractors at their yard facility.
 Maximum Number of personnel appearing per day shall be limited to Total – 15 Nos
(Blaster – Max.5 Nos, Spray Painter + Brush Painter - 10 Nos- For one QG Coating
Inspector).
 Experience certificates, earlier approvals and other reference documents shall be
submitted along with updated CV for the coating Inspector & coating supervisor
category before the interview.
 The Blasting & Coating personnel shall be recertified once in every 24 months with
discretion of company considering earlier performance.
 Qualification ID cards shall be approved by company Corrosion engineering
representative.
 The blasting or coating contractor/application personnel may be asked to retest at
any time when Corrosion Engineering representative determines that unsatisfactory
work or unsafe activity is evident.
 If repeated unsatisfactory performance or safety violation reported, company reserves
the rights to revoke the approval anytime.
 It is not acceptable to perform multi trade responsibility for coating Inspector & coating
supervisor category.
 Special application personnel such as HSS, Thermal Spray, Rubber lining, Wrapping
etc., shall be certified by third party or application contractor itself with proven
experience.

TCH-AIG-PRC-017
Procedure
14 FINISH COLOR CODING FOR PAINTED SURFACES – ONSHORE / ONPLANT

(QG-NORTH)
Pipework below 2” diameter in size and Fire Fighting System pipework of all sizes shall be
painted a topcoat colour corresponding to the basic colour listed in Table
Colour Banding:
Pipe Diameter Basic Colour Band Secondary Colour Band
Less than or equal to 6" 75 mm 50 mm
Above 6" to 14" 100 mm 75 mm
Above 14" 150 mm 100 mm
Table 4: QG-North Onshore - Colour Banding
14.1 FINAL COAT COLOUR FOR QG-NORTH ONSHORE FACILITIES – PIPING

BS 4800 RAL
Pipe Content / Service Line Service Code Basic Colour
Ref. No. Ref. No.
Water – Fire Fighting FW RED 04-E-53 3000
Green + Yellow
Water - Potable DW 12-D-45 6011
band
BW, CHS, CHR, CW,
Water – All others HW, DM, RW, SR, Green 12-D-45 6011
SS, SW, TW.
BR, CS, NS, NW,
Water – Process Waste Black 00-E-53 9005
OW, SY, WW
Instrument Air IA Light Grey 10-A-03 9002
Service Air OR Plant Air SA Light Blue 20-E-51 5012
Nitrogen (≤ 2” Ø) NR Blue 20-D-45 5010
Lt Grey + Blue 10-A-03 9002
Nitrogen (above 2” Ø) NR
color Bands 20-D-45 5010
LNG lines – Cryogenic LNG Black 00-E-53 9005
BT, DG, ET, GL, LG,
Process Hydrocarbon
LP, NG, PP, PC, RS, Brown 06-C-39 8016
(Liquid & Vapor)
MR, PR,
HS, HHS, MS, LS,
Not Not
Steam / Condensate CC, SC, SCC, SCH, Not Applicable
Applicable Applicable
SCL, SCM, SCT
Hot oil, Hydraulic oil,
HO, HY, LO, SO Brown 06-C-39 8016
Lube oil, Seal Oil
Fuel Gas, Blowdown,
Dry Gas Flare, Dry Liquid
FG, BD, CV, DB, RV,
Blowdown, Wet Gas Yellow Ochre 08-E-51 1006
ST, WB
Flare – Tankage Gas
Flare, Sour Gas Flare,

TCH-AIG-PRC-017
Procedure
BS 4800 RAL
Pipe Content / Service Line Service Code Basic Colour
Ref. No. Ref. No.
Wet Liquid Blowdown
Drains DR Black 00-E-53 9005
Atmospheric Vents AV Black 00-E-53 9005
Chemical Effluents Violet 22-C-37 4005
Caustic NA Violet 22-C-37 4005
Oxazolidone Violet 22-C-37 4005
Chemical Injection Violet + Yellow
AC, CH 22-C-37 4005
Sulfuric Acid Band
Regeneration Gas Brown 06-C-39 8016
Brown +
Acid Gas AG 06-C-39 8016
Yellow band
Instr. Cable conduit Light blue 20-E-51 5012
Electrical cable conduit Orange 06-E-51 2003
CO2 Red 04-E-53 3000
Table 5: QG-North Onshore Piping - Finish Coat Colour
14.2 FINAL COLOUR COAT FOR QG- NORTH ONSHORE STRUCTURALS:

BS 4800 RAL
LNG Production Facilities & Equipment Basic colour
Ref. No. Ref. No.
Caged ladders, Hand rails, Safety equipment,
Golden Yellow 08-E-51 1006
Crane, Hoist, Monorails,
Beam, Columns, Overhead bridges on Roads & Golden Yellow
Walkways. Overhead obstructions on work with Black 08-E-51 1006
platforms. stripes
Moving parts of machine Orange 06-E-51 2003
Electrical Installations – Live Blue 20-D-45 5010
Dark grey or
Refractory lined ducts & equipment
Black
First Aid, Eye wash & Safety showers Green 12-D-45
Firefighting equipment, Hydrants, Hose Reel Red 04-E-43 3000
Above ground Piping, Equipment, Stairways,
Platforms, Walkways, Pipe supports, Storage
Light grey 10-A-03 9002
tanks, Vessels, Pumps, Compressor, Electrical
equipment
Table 6: QG-North Onshore Structural - Finish Coat Colour

TCH-AIG-PRC-017
Procedure
15 FINISH COLOR CODING FOR PAINTED SURFACES – OFFSHORE (QG -

NORTH)
SERVICE PIPELINE MARKING FLOW DIRECTION
CRUDE OIL Br W Br HC
DIESEL OIL Br W Br DO
HYDRAULIC OIL Br V Br W Br V HO
LUBE OIL Br V Br W Br V LO
SEAL OIL Br V Br W Br V SO
HELIFUEL Br W Br HE
CONDENSATE / NGL Br Yo Br W Br Yo CD
NAPHTA Br W Br NH
PROCESS GAS Yo W Yo PG
FLARE GAS Yo W Yo FL
HYDROCARBON (GAS) Yo W Yo HG
FUEL GAS Yo W Yo FG
GAS INJECTION Yo W Yo GI
EXHAUST Yo W Yo EX
INERT GAS Yo Db Yo W Yo Db IG
INSTRUMENT AIR LB W LB IA
PLANT AIR LB W LB
PA
ATMOSPHERIC VENT LB Yo LB W LB Yo ATH
HALON GAS Yo R Yo W Yo R HLG
GLYCOL V Br V W V Br GLC

TCH-AIG-PRC-017
Procedure

TCH-AIG-PRC-017
Procedure

TCH-AIG-PRC-017
Procedure
OFFSHORE PLATFORMS Painted Surface finish Color Code

The Colors specified shall be as per BS 4800 and RAL K1. Supplier colour name or reference
number shall not be used as reference.
Color Name BS 4800 No. RAL No.
Base white 00 E 55 9010
Yellow 08 E 51 1007
White 00 E 55 9010
White 00 E 55 9010
Yellow 08 E 51 1007
Light Grey 10 B 17 7032
Traffic Grey 18 B 21 7042
Brown 06 C 39 8016
Brown Red 04 D 45 3011
Brown Red 04 D 45 3011
Red 04 E 53 3000
Red 04 E 53 3000
Green 14 E 53 6001
Green 14 E 53 6001
Green 14 E 53 6001
Table 7: QG-North Offshore - Finish Coat Color Code

TCH-AIG-PRC-017
Procedure
16 FINISH COLOR CODING FOR PAINTED SURFACES – ONSHORE / ONPLANT

(QG-SOUTH)
Temperatur Colour No. (Munsell no/ RAL

Surface Remarks
e no)
PVs with
specific color
requirements o
f different
.- 46°C to
Beige(Munsell 2.5 Y6/1.5) ; colors from
100°C, Flex
RAL 1019 operations to
to 120°C
Structural steel be followed
members(Non- Galv. and only after
Galvanized) concurrence of
CS and SS cladded CS all parties.
Piping (Straight lengths,
fittings, valves), Piping
101°C to Gray(10 BG 5/1) ;
supports, Furnace casings,
200°C RAL7046
Heat Exchangers. Skid
mounted equipment,
Vendor packages.
Rotating equipment
(Pumps , compressors, 201°C to
Aluminum (Munsell - N.A.) ;
Fan/ motor casings, gear 400°C,Flex
RAL9006
box casings, etc.) to 538°C
401°C To Aluminum (Munsell - N.A.) ;

500°C RAL9006
.- 46°C to Bright Blue (Munsell 2.5 Y6/1.5)

Knock out pots 100°C, Flex ;
to 120°C RAL 5024
Hazard indication such as,
Moving parts guards .- 46°C to Orange (Munsell 10R 5/12) ;
protection enclosures; 100°C RAL2009
Emergency stop buttons
.- 46°C to
Beige(Munsell 5 GY 6/1) ;
Base plates to be Grouted 100°C, Flex
RAL 7033
to 120°C

TCH-AIG-PRC-017
Procedure
.- 46°C to
Medium Orange (Munsell 2.5
Horizontal Accumulators 100°C, Flex
YR6/13) ; RAL 2011
to 120°C
.- 46°C to
Black(Munsell N1) ;
100°C, Flex
RAL 9004
to 120°C
101°C to Gray(10 BG 5/1) ;
200°C RAL7046
Stacks, Chimneys, Flues
201°C to
Aluminum (Munsell - N.A.) ;
400°C,Flex
RAL9006
to 538°C
401°C To Aluminum (Munsell - N.A.) ;
500°C RAL9006
Electrical and instrumental
components for Fire
protection; Fire-fighting All firefighting
water piping (Aluminized/ piping ,
.- 46°C to
Galvanized/ Carbon steel, Red (Munsell 7.5 R 4/14) ; equipment to
100°C, Flex
Cu-Ni); RAL 3020 be coated with
to 120°C
Fire-fighting equipment- RAL3020 as
Fire hydrants, monitors, final color.
hose reel / box etc; ESDV
valves casing
Electrical and Instrument
Beige(Munsell 2.5 Y6/1.5) ;
components
.- 46°C to RAL 1019
(Transformers, Enclosures
100°C, Flex
);
to 120°C *Elect. Control panels/
*Electrical Control panels
Enclosures RAL7032
and Enclosures
Structural steel (Non Galv.)
- Platforms, stairs, .- 46°C to
Lemon yellow (Munsell 2.5 Y
walkways, ladders and 100°C, Flex
8/14) ; RAL 1023
cages, Handrails, toe to 120°C
boards, etc
Surfaces requiring night
Safety Yellow (Munsell 7.5 Y
visibility, Cranes (Safety .- 46°C to
9/12) ; RAL 1018
yellow); 100°C, Flex
Black (Munsell N1) ;
Obstruction indication to 120°C
RAL 9004
(Safety yellow and black);
.- 46°C to
Green (Munsell 2.5 G 5.5/10) ;
Safety showers, eye wash 100°C, Flex
RAL 6024
units, first aid eqpt to 120°C

TCH-AIG-PRC-017
Procedure
.- 46°C to
Light Gray(5GY 6/1) ;
Steel decking (Marine 100°C, Flex
RAL7033
application) Upper side to 120°C
Ni-Alloy 825, Inconel, 160°C to Aluminum (Munsell - N.A.) ;

Stainless steel piping 500°C, RAL9006
Aluminum (Except
insulation cladding, Cable .- 46°C to White (Munsell N 9) ;
trays, Cryogenic Heat 120°C, RAL 9010
Exchangers)
Table 8: QG-South Onshore - Finish Coat Colour
Notes:
1. FOR TRAIN 1,2,3,4,5,6,7 (QG-SOUTH)
Localized touch-up repair: Follow Munsell colour scheme to match existing colour.
For complete refurbishment: Follow RAL colour scheme as RG-S-00-13A0-004 Table 1
2. FOR BARZAN ASSETS (QG-SOUTH)
Localized touch-up repair & complete refurbishment: Follow RAL colour scheme as
RG-S-00-13A0-004 Table 1 to match existing colour.

TCH-AIG-PRC-017
Procedure
17 FINISH COLOR CODING FOR PAINTED SURFACES – OFFSHORE (QG-SOUTH)
Surfaces Finish Coat Remarks

Color
Designation
Platform
Frame RAL 1019 Beige
Deck RAL 9004 Black Refer to Section 8.14
Helipad: Deck RAL 1019 Beige
Helipad: Border As per aviation
authority
requirement
Safety Nets and Supports Galvanize
Stairs, Ladders, Handrails, Galvanize Includes all exterior exposure stairs, ladders,
Catwalks etc., regardless of location. (*Note 1)
Cranes and Derricks RAL 1018 Safety Includes drilling derrick, lifting cranes, etc.
yellow
Life Rafts or Lifeboats RAL 2009 Color must conform to regulations of
Orange controlling authority.
Misc. Structural Steel RAL 1019 Beige
Buildings Exteriors:
Walls RAL 9010 White
Doors RAL 1019 Beige
Window Trim RAL 9010 White
Roofs RAL 9010 White
Tanks RAL 1019 Beige

Piping RAL 1019 Beige Includes valves, fittings, scraper traps, etc.
Applies only to uninsulated surfaces.
Heat Exchangers RAL 1019 Beige Includes air coolers, steam reboilers, etc.
Applies only to uninsulated surfaces.
Pressure Vessels RAL 1019 Beige Includes all uninsulated pressure vessels,
such as receivers, scrubbers, separators,
surge drums, pulsation dampers,
contractors, etc.

TCH-AIG-PRC-017
Procedure
Machinery RAL 1019 Beige Includes compressors, pumps, motors,

engines, etc.
Drilling and Producing Equipment
Machinery Moving Parts RAL 2009 Applies to parts that could cause injury,
Orange such as shaft couplings, flywheels, fans,
sprockets, etc.
Boilers RAL 9006
Aluminum
Stacks, Vents, and Flues RAL 9004 Black
Instrument and Electrical RAL 1019 Beige Includes product meters, control panels,
Equipment enclosures, transformers, etc. Paint
switches and emergency stop buttons
“safety” red. Surface where shock hazard
exists, use “safety” orange.
Equipment Foundations RAL 9004 Black Includes machinery bases, pedestals, etc.
Gas Meters and Regulators RAL 9004 Black
Table 9: QG-South Offshore - Finish Coat Colour
*Note 1: When maintenance painting is required, top coat with 89-Y-21, Lemon Yellow.
Offshore Structures Interior Exposure – Conditioned Air

Surfaces No. of Finish Coat Remarks
Finish Color
Coats Designation
Personnel Facilities Living Quarters Factory finished architectural
components (paneling, ceiling, floor
tile, etc.) shall not be painted.
Walls 1 RAL 1019 Beige Other available colors (20 series, 31
series, or 44 series) may be
substituted.
Ceilings 1 RAL 9010 White
Doors, Trim 1 RAL 1019 Beige Other available colors (20 series, 31
substituted.
Deck 2 RAL 9004 Black
Miscellaneous Steel Same as adjacent area. Includes grills, radiators, pipes,
exposed steel framing, etc.

TCH-AIG-PRC-017
Procedure
Galley, Mess, Laundry, Toilers and Shower Rooms

Walls 2 RAL 9010 White
Ceilings 2 RAL 9010 White
Doors, Trim 2 RAL 1019 Beige Other available colors (20 series, 31
substituted.
Deck 2 RAL 9004 Black
Miscellaneous Steel Same as adjacent area. Includes grills, radiators, pipes,
exposed steel framing, etc.
Storerooms, rec. Same as Living Quarters
rooms, corridors, etc.
Equipment
Piping 1 RAL 1019 Beige Includes valves, fittings, etc.
Machinery 1 RAL 1019 Beige Manufacturer’s standard finish may be

substituted.
Machinery Moving 1 RAL 2009 Applies to parts that could cause injury
Parts Orange – See table for rest.
Heat Exchangers 1 RAL 1019 Beige Includes air coolers, steam reboilers,
etc.
Pressure Vessels 1 RAL 1019 Beige Includes all uninsulated vessels, such
as separators, sumps, surge drums,
contractors, etc.
Boilers 1 RAL 9006
Aluminum
Stacks, Vents, Flues 1 RAL 9004 Black
Instrument and 1 RAL 1019 Beige Include product meters, control
Electrical Equipment panels, enclosures, etc. Paint switches
and emergency stop buttons “safety”
red. Use “safety” orange for surfaces
where shock hazards exist.
Tanks 1 RAL 1019 Beige Includes exterior surfaces of all small
tanks such as diesel, lube oil, glycol,
etc.
Equipment 1 RAL 9004 Black Includes machinery bases, pedestals,
Foundations etc.

TCH-AIG-PRC-017
Procedure
Gas Meters and 1 RAL 9004 Black

Regulators
Note: Table 10: QG-South Offshore Interior structure - Finish Coat Colour

TCH-AIG-PRC-017
Procedure
18 COMPANY’S PROJECT SPECIFICATIONS/PROCEDURES FOR REFERENCE

Qatar Gas OPCO facilities located Onshore; Coastal & Offshore are originally painted / coated
/ lined with protective materials as per following specifications and all these have been
referred to arrive at suitable & compatible maintenance coating system.
No PROJECTS PROJECT SPECIFICATIONS
1. QG 1 003/00/00/SP/TS/ 00/005; 013; 014; 025 & SP-COR-181
2. QG2 QGX/20/SP/TS/NA/004; 005; 006; 007; 008; 009
3. QG 3 & 4 QCS/20/SP/TS/NA/004; 005; 006; 007; 008; 009
4. LR 1 150/80/00/SP/TS/NA/001/Rev14 & 011/Rev12 & 004
5. LR2 255/82/00/SP/TS/NA/001-Rev.D3
6. PMP PMP-199/00/00/SP/TS/NA/000012
7. CSP CSP-11/00/SP/TS/NA/004; 006; 005; 007; 012
8. CLLNG QGX/20/SP/TS/NA/004; 005; 006; 007; 008; 009
9. LPB 20, 21 003/00/00/SP/TS/ 00/005; 013; 014 &SP-COR-181
10. LPB 22, 23 003/00/00/SP/TS/ 00/005; 013; 014 &SP-COR-181
11. LPB 24, 25 QGX/20/SP/TS/NA/004; 005; 006; 007; 008; 009
12. LNG Berth 1 003/00/00/SP/TS/ 00/005; 013; 014 &SP-COR-181
13. LNG Berth 4, 5, 6 QGX/20/SP/TS/NA/004; 005; 006; 007; 008; 009
14. NFB SP-COR-181 - Feb1998
15. WHP 1, 2, 3 SP-COR-181 - Feb1998
16. WHP 4, 5, 6 QGII/210/30/20/SP/TS/NA/017/Rev01 & 016/Rev02
17. WHP 7, 8, 9 301/30/23/SP/TS/NA/001 and 301/30/20/QA/PC/NA/260/Rev2
18. TCH-AIG-PRC-25 Corrosion Protection of Bolted Flange Connections
QG Evaluation and Certification of Blasting and Coating
19. TCH-AIG-PRC-18 Personnel
20. ONS-MNT-MS-005 Dry Abrasive Blasting
21. ONS-MNS-MS-006 Stenciling & Lettering on Equipment and Building Structures
Regulations for Colour Code Identification for Pipework in
22. RLC/GL/002/2004 Ras- Laffan Industrial City RLIC.
S-00-13A0-001/002/003/004/005/006/007/008/009/010;
23 QG-S Train 1 and 2 S-00-1310-13/ S-00-13B0-001 ( Onshore production facilities)
RGX-S-00-13A0-
01/002/003/004/005/006/007/008/009/011/012;
24 QG-S Train 3,4 and 5 RGX-S-00-13B0-001 ( Onshore production facilities)
RG6-00-13A0-
001/002/003/004/005/006/007/008/009/010/012;
25 QG-S Train 6 and 7 RG6-S-00-13B0-001 ( Onshore production facilities)
BF-S-B00-13A0-
001/002/003/004/005/006/007/008/009/010/012;
26 BARZAN 1 and 2 BF-S-00-13B0-001 ( Onshore production facilities)
27 ALPHA/WT1/WT2/WT3 EPS35-B70 ( Offshore production facilities)

TCH-AIG-PRC-017
Procedure
No PROJECTS PROJECT SPECIFICATIONS

28 WT4/ WT5/WT7/WT9 S-EPS35-B-70 (Offshore production facilities)
WT6/WT8/WT9/
29 WT10 SP2-EPS-35-B-70 (Offshore production facilities)
30 BT1/ BT2/ BT3 BRZ-EPS-35-B-70 (Offshore production facilities)
Table 11: QG-Project Specifications / Procedures for Reference.

TCH-AIG-PRC-017
Procedure
APPENDICES
 Appendix 1 – References and Relevant Documents
 Appendix 2 – Glossary of Terms: Definitions, Acronyms And Abbreviations
 Appendix 3 – Painting Inspection Report (Sample) TCH-AIG-PRC-017-F01
 Appendix 4 – Coating Material Approved Vendor List

TCH-AIG-PRC-017
Procedure
APPENDIX 1 – REFERENCES AND RELEVANT DOCUMENTS

Number Title
DIN 55 928 – 4 German standard – Protection of steel substrate from corrosion by
organic & metallic coatings; preparation & testing of surfaces. (4 photos)
ISO 8501 - 1 Preparation of Steel Substrates before Application of Paints and Related
(BS7079-Part A) Products – Visual Assessment of Surface Cleanliness
ISO 8501 – 2 Preparation grades of previously coated steel substrates after localized
(BS 7079-Part B) removal of previous coatings
ISO 8501 – 3 Preparation grades of welds, cut edges and other areas with surface
(BS7079-Part C) imperfections
ISO 8503 - 1 Specifications and definitions for ISO surface profile comparators for the
assessment of abrasive blast cleaned surfaces
ISO 8503 - 2 Method for the grading of surface profile of abrasive blast cleaned steel
– Comparator procedure
ISO 8504 – 1 Preparation of steel substrate before application of paints & related
products Surface preparation methods – Part 1 General Principals
ISO 8504 – 2 Part 2 - Abrasive blast cleaning
ISO 8504 – 3 Part 3 - Hand & Power tool cleaning
ISO 11126-7, Specification for non-metallic blast cleaning abrasives: fused aluminum
8 & 10 oxide, olivine sand and garnet.
ISO11127(1 to 7) Methods for testing non-metallic blast cleaning abrasives
ISO 8502 – 1 Preparation of steel substrate before application of paints & related
products – Tests for the assessment of surface cleanliness
Field test for Soluble iron corrosion products
ISO 8502 – 2 Laboratory determination of chloride on cleaned surfaces
ISO 8502 – 3 Assessment of dust on steel surface prepared for painting (pressure
sensitive tape method)
ISO 8502 – 4 Guidance on the estimation of the probability of condensation prior to
paint application
ISO 8502 – 5 Measurement of chloride on steel surfaces prepared for painting
(ion detection tube method)
ISO 8502 – 6 Extraction of soluble contaminants for analysis – The Bresle method
Field method for the conductometric determination of water soluble
ISO 8502 – 9
salts
ISO 12944 – 1 Paints and Varnishes – Corrosion protection of steel structures by
protective paint system –

TCH-AIG-PRC-017
Procedure
Number Title
Part 1 - General Introduction
ISO 12944 - 2 Classification of Environments
ISO 12944 - 3 Design Considerations
ISO 12944 - 4 Types of surface and surface preparation
ISO 12944 - 5 Protective paint systems
ISO 12944 - 6 Laboratory performance test methods
ISO 12944 - 7 Execution and supervision of paint work
ISO 12944 - 8 Development of specifications for new work and maintenance
ISO 12944 - 9 Protective paint systems & laboratory test methods for offshore and
related structures
ISO 11124 – 1 to 4 Specification for metallic blast cleaning abrasives
ISO 11125 – 1 to 7 Standard for testing of metallic blast cleaning abrasives
ISO 11126 – 1 to 10 Specification for non-metallic blast cleaning abrasives
ISO 11125 – 1 to 7 Standard for testing of non-metallic blast cleaning abrasives
ISO 20340 Paints & Varnishes – Performance requirements for protective paint
system for offshore & related structures.
ISO 1513 Paints & varnishes – Examination & Preparation of samples for testing
ISO 9223 Corrosion of metal & alloys. Atmospheric Corrosivity classification
ISO 19840 Paints & Varnishes – Determination of dry film thickness. Non-
destructive magnetic flux method
ISO 2409 Paint & Varnishes – Cross cut tests
ISO 4624 Paints & Varnishes – Pull off tests
ASTM D4417 Standard test method for Field measurement of surface profile of blast
cleaned steel.
Method A – Visual comparison with prepared standards of profile
Method B – Using surface profile gauge
Method C – Profile replica on Testex tape measured with micrometer
ASTM D610 Standard test method for evaluating degree of Rusting on painted steel
substrate
ASTM D4285 Standard test method for indicating oil & water in compressed air
ASTM D4940 Standard test method for conductometric analysis of water soluble ionic
contamination of blasting abrasives.
ASTM D4752 Standard test method for measuring MEK resistance of ethyl silicate
(inorganic) Zinc rich primer by solvent rub.

TCH-AIG-PRC-017
Procedure
Number Title
ASTM D3359 Standard test method for measuring adhesion by tape test
Standard test method for Pull-off strength of coatings using Portable
ASTM D4541
adhesion testers.
Standard practice for Discontinuity (Holiday) testing of Nonconductive
ASTM D5162
Protective coating on metallic substrates.
ASTM F21 Standard Test Method for Hydrophobic Surface Films by Atomizer Test.
SSPC-PA2 Measurement of dry film thickness of paint by magnetic gauges
NACE No. 1 SSPC-SP5 White Metal blast cleaning
NACE No. 2 SSPC-SP10 Near white metal blast cleaning
NACE No. 3 SSPC-SP6 Commercial blast cleaning
NACE No. 4 SSPC-SP7 Brush off blast cleaning
NACE No. 5 SSPC-SP12 Surface preparation of steel & other hard materials by High
and Ultrahigh pressure water jetting prior to recoating
NACE No. 6 SSPC-SP13 Surface preparation of concrete
NACE No. 8 SSPC-SP Industrial blast cleaning
SP0188-2006 Discontinuity (Holiday) testing of New protective coating on conductive –
METALLIC substrates
SP0274-2011 High voltage electrical inspection of pipeline coatings prior to
installations
SP0198-2010 The control of corrosion under thermal insulation and fireproofing
materials – A system approach
RP0287-2016 Field Measurement of Surface Profile of Abrasive Blast Cleaned Steel
Surfaces Using a Replica Tape
SSPC-PA 1 “Shop, Field and Maintenance Painting” (Steel Structures Painting
Manual, Ch. 5 - Paint Application Specs.)
“Measurement of Dry Film Thickness with Magnetic Gages” (Steel
SSPC-PA 2
Structures Painting Manual, Ch. 5 - Paint Application Specs.)
SSPC-PA 3 “A Guide to Safety in Paint Application”
Solvent Cleaning (Steel Structures Painting Manual, Ch. 2 - Surface
SSPC-SP 1
Preparation Specs.)
SSPC-SP 2 Hand Tool Cleaning
SSPC-SP 3 Power Tool Cleaning (Steel Structures Painting Manual, Ch. 2 - Surface
Preparation Specs.)
SSPC-SP 5 White Metal Blast Cleaning, NACE No. 1-2000 (Steel Structures Painting
Manual, Ch. 2 - Surface Preparation Specs.)

TCH-AIG-PRC-017
Procedure
Number Title
SSPC-SP 10 Near-white Metal Blast Cleaning, NACE No.2-2000 (Steel Structures
Painting Manual, Ch. 2 - Surface Preparation Specs.)
SSPC-SP 11 Power Tool Cleaning to Bare Metal
M 501 NORSOK standards by Norwegian petroleum industry
BS 4800 Paint colors for Building purposes
BS 381C Colors for Identifications, Coding and Special Purposes
BS 1710 Identification of Pipeline and Services
Graphic Symbols and Signs – Safety signs, incl. Fire Safety signs
BS 5499
Part5 Signs with specific Safety meanings
ANSI / AWWA -C214 – Sec 3 Tape Coating for exterior of steel - water pipelines
Standard Practice for Qualification of Coating Applicators for Application
ASTM D4228
of Coatings to Steel Surfaces.
ISO 16961:2015 Internal Coatings & Linings of Above Ground Steel Storage Tanks

TCH-AIG-PRC-017
Procedure
APPENDIX 2 – GLOSSARY OF TERMS: DEFINITIONS, ACRONYMS AND ABBREVIATIONS

Term Description
µg Microgram – Unit for Chloride Salts / Soluble salts measurement
µm Micron – Unit for coating thickness measurement.
µs Micro Siemens - Unit for Conductivity measurements in abrasives
AF Anti-fungal paints
Applicator The company which carries out maintenance painting work as per
Contractor’s directives in Paint shop and in Field as per scope of
work
Company Qatargas Operating Company Ltd
Company Inspector The Engineering representative of owner company or Inspection
service agency acting on behalf of owner company
CS Carbon Steel surfaces
DFT Dry film thickness of an applied Coating.
Flex Temp The max. temp of paint system may be exposed on a short time
basis
GA Galvanized / Aluminized Iron surfaces
GVI General visual inspection
HR Paints Heat Resistant paints on external surfaces of piping, equipment and
structures to withstand dry heat.
IM Immersed / Submerged / Internal /External of immersed surfaces
ITP Inspection Test Plan: Maintenance Painting Inspection Check List
for Painting In-Process Inspection and In-Service Inspections to be
followed by Contractor’s responsible personnel – Supervisor /
Foreman / Painting Inspector
Manufacturer The company that produces & supplies Paint Materials
mg Milligram – Unit for Chloride Salts / Soluble salts measurement
MS Method Statement: The Method or Procedure prepared by Painting
Contractor to carry out a painting repair job while observing
technical requirements specified in this QG Coating Procedure.
Painting Contractor The company which carries out maintenance painting works or may
appoint other company as applicator to carry out painting work.
PFP Passive fire protection

TCH-AIG-PRC-017
Procedure
Term Description
PL Polymer (Plastic) Surface
PP Insulation Surface at temp above 60 Deg. C insulated for Personal Protection
PQT Personnel Qualification Test
QMC-Cxx Coating Systems for Concrete
Surfaces requiring protection.
QMC-PSxx Paint system for External non-insulated and insulated Carbon Steel
(CS) surfaces
QMC-PSxx IM Coating Systems for Internal linings and Coatings under immersed
conditions.
QMC-PSxx NF Coating Systems for non-Insulated and Insulated SS/ NF Alloys/
Galvanized Steel/ Other non-ferrous polymeric surfaces.
QMC-PSxx PFP Coating Systems for Intumescent Coating surfaces requiring fire
proofing
QMC-PSxx TP Coating Systems for Tape wrapping areas
RLIC Ras Laffan Industrial City
Shall Means company’s requirement to do or perform in this procedure
SS Stainless Steel surfaces
St2 / Sp2 Hand-tool cleaning - Method of preparing steel substrates by the
use of hand wire brush, hand steel scrapper, hand abrasive paper,
without power assistance.
St3 / Sp3 Power-tool cleaning: Method of preparing steel substrates by the
use of Electrical / Pneumatic / Hydraulic Power assisted hand tools,
but excluding blast-cleaning.
Substrate The surface on which a coating is applied.
Temp. Range It refers to allowable temperature capabilities of coating system,
not the service temperature of painted facility or surfaces.
Temperature range shown for a coating system (including thermal-
cycling within this range) is that over which the coating system is
designed
TP Self-Adhesive Tape Wrapping
TSA Thermally Sprayed Aluminum Coating
WFT Wet film thickness of an applied Coating.
WSS Workshop and Support Services

TCH-AIG-PRC-017
Procedure
APPENDIX 3 – PAINTING INSPECTION REPORT (SAMPLE) TCH-AIG-PRC-017-F01

PAINTING - INSPECTION REPORT
Do not leave empty boxes. If Not Applicable please enter N/A
CONTRACTOR COATING SYSTEM NO.
WORK LOCATION REPORT REF. NO.
QG WO NO. - OTHER REF -
PROJECT/ITEM TITLE GVI BLK/ ITEMS-
CONTRACT NO. DATE
WEATHER CONDITIONS
Time / Date
Rel. Humidity (%)
Dewpoint (C)
Metal Temp. (C)
SURFACE CONDITION AND DEGREASING (Circle/Highlight as necessary)
Original Status Coated Wrapped Bare
Metal Condition Defect-free Laminated/Pitted Ground Rejected
Metal Rust Grade ^^ A B C D
Coating Breakdown ## Ri 0 / 10 Ri 3 / 6 Ri 4 / 4 Ri 5 / 1
Contamination Heavy Light
Degreasing Agent ……………………. Swabbed Sprayed Water Tested
SURFACE PREPARATION (Circle/Highlight as necessary) *= ISO 8501-1
Method Dry Blasting Sweep Blasting Wet Blasting Power Tool Hand Tool
Abrasive Used Type………………. Brand………………. Batch No…………... Size Range………..
Prep. SSPC SP 5/*Sa 3 SSPC SP 10/*Sa 2.5 SSPC SP 7/*Sa 1 SSPC SP 3/*St 3 Other………….
Standard
Profile Ht. 35-50 50-75 85-110 Range………... Using………….
(um)
Other Tests Salts…..…. Yes/No Salt density………….. Dust level………………..
PAINT APPLICATION (Circle/Highlight as necessary)
Method Airless Spray Air Spray Brush Trowel Other………….
When Priming Time Since Cleaning………………….. Visible Surface Rusting…..……….Yes/No
Product Product Base Batch Additive Thinner # and Overcoatin WFT Range DFT Range
Details No. Batch No. percentage g (um) (um)
Period
Stripe Coat
Primer
First Midcoat
Second Midcoat
Topcoat
FINAL TESTING AND REPAIR (Circle/Highlight as necessary)

Thickness/Appearance DFT - Accept/Reject Appearance - Accept/Reject
Holiday Detection Test LV/HV Tester ………… Test Voltage…………….. Pass/Fail
Coating Adhesion Test Adhesion Tester……… Pull Off Strength …………… Accept/Reject
Repaired Areas % of Total Area……….. Primary Locations………. Rejected Because……….
REMARKS:
Painting Inspected & Prepared by Inspected & Checked by Reviewed by
Inspection Report Painting Contractor Qatargas Qatargas

TCH-AIG-PRC-017
Procedure
Signature
Name
Position
Date
## CORRESPONDING DEGREES OF PAINT RUSTING STANDARDS(ISO 4628-3 / SSPC Vis. 2):
Ri 0/10- No visible rusting of coating; Ri 3/6- Marked localised rusting of 1% of surface area;
Ri 4/4- Widespread localised rusting of 10% surface area (8% for Ri.4); Ri 5/1- Extensive rusting of up to 50% of surface area

TCH-AIG-PRC-017
Procedure
APPENDIX 4 – COATING MATERIAL APPROVED VENDOR LIST

Coating Material Vendors
Product Description
HEMPEL INTERNATIONAL JOTUN Remarks
Inorganic Zinc Galvosil 15700 Interzinc 2280 Resist 86
Silicate
SSPC Paint 20 Type
I, level1 (ASTM
D520 type II)
Zinc Rich Epoxy
Primer
SSPC Paint 20 Type Avantguard 750 Interzinc 52 Barrier 80 X
II, level2 (ASTM
D520 type II)
Surface Tolerant
Epoxy Primer Hempaprime Interseal 670
Jotamastic 80
(Aluminium Multi 500 HS/1052
pigmented)
Hempaprime
Epoxy MIO Mid Intergard 475HS Penguard
Multi 500
Coat MIO Midcoat MIO
(12430)
High Gloss
Hempathane HS
Polyurethane Interthane 990SG Hardtop XP
55610
Topcoat
Abrasion Resistant
Build Coat
Hempadur Multi-
Glassflake epoxy Interzone 954GF Marathon 500
strength 35870
(seawater service
ambient to 80degC)
Non-Ferrous Surf Hempaprime Interseal 670 Penguard Primer
Tolerant Primer Multi 500 HS/1052
HT Zinc Rich
Hempel 16900 - -
Silicone Primer
HT Silicone Silicone Alum. Solvalitt
Intertherm 50 AL
Aluminium 56910 Aluminum
Silicone Acrylic Intertherm 891/ Solvalitt
Silicone Acrylic
56940 Intertherm 875 Midtherm
Phenolic Epoxy
Hempadur 85671 Intertherm 228HS Epoxy HR
(External Surface)
Epoxy Novolac FOSROC -
(External Surface – Nitocote EN 901
- Ceilcote 2000 -
Chemical Can be used
Resistance Coating)

TCH-AIG-PRC-017
Procedure

Product Description
CUI resistant Multi-
Versiline CUI Interbond Jotatemp 1000
polymeric coating
56990 1202UPC Ceramic
for cyclic service
Glassflake
Hempaline Chemflake
reinforced Vinyl Interline 955
Defend 740 Special
Ester (VE)
High solid amine/
amine adduct cured Hempadur Multi-
Interzone 954GF Marathon 500
Glass flake epoxy strength 35870
Coating
Modified Epoxy
Barrier Coating - Interzone 954 Marathon 500
(damp tolerant)
Temperature -
indicating paint
Intertherm 715 Solvalitt HTI
based on silicone
resin
- SP-Epoxy Tie
Heat Insulating coat primer +
Intertherm 3350 -
Paint - White Supertherm (SPI
Coatings)
Aliphatic PU -
Transparent Intercryl 700 -
Lacquer coat
Polyamide Adduct
Cured Epoxy (UV
Protection Primer
Hemadur 45550 Interseal 1052 Penguard Primer
for GRP, HDPE &
PVC External
Surfaces)
Subject to
manufacturer’s
Epoxy Intumescent Chartek
- Jotachar 750 confirmation on
coating PFP system 7/Chartek 1709
fire ratings and
thicknesses
Contex Siloxane
Jotun Siloxane
Siloxane primer Acrylic Primer -
Acrylic Primer
06300
Anti-carbonation Jotashield Tex
Contex 58600 -
acrylic coating Ultra

TCH-AIG-PRC-017
Procedure

Product Description
FOSROC-
Acrylic Reinforced
Nitocote CM 210
Cementitious -
- - BASF -
Flexible Water
Masterseal 550
proofing Coating
Can be used
Solvent free
epoxy (potable Hempadur 35600 Interline 925P Tankguard 412
water service)
Hempadur 85671 Interline 850 Tankguard coating
Phenolic epoxy Storage Suitability for
(Internal) internal service
to be verified.
Solvent Free
Hempaline
Novolac Phenolic Interline 984 Tankguard SF
Defend 630
Epoxy
Scotchkote 323
Cold curing High
Hempadur patch
solid epoxy Interzone 954 Marathon 500
85531/85540 Compound can
(FBE repair coating)
be used.
Suitability of the
Epoxy Blast Primer
blast primer to
(suitable for
be verified for
immersion with no Hempadur 15570 Interseal 414
the intended
effect of –ve Temp.
internal lining
gradient )
usage.
Solvent free Belzona 1391,
ceramic filled Chemshield TG,
phenolic epoxy or Suitability of the
approved coating for
equivalent - - - internal usage to
(In produced HC & be verified
MDEA service
ambient to 60
deg.C)
Solvent free Belzona 1391S,
ceramic filled Suitability of the
phenolic epoxy or - - - coating for
approved internal usage to
equivalent be verified

TCH-AIG-PRC-017
Procedure

Product Description
(In produced HC &
MDEA service- 60
to 120 deg.C)
Solvent free Belzona 1591,
phenolic epoxy or Suitability of the
approved coating for
equivalent - - - internal usage to
(In produced HC & be verified
MDEA service- 120
to 180 deg.C)

TCH AIG PRC 017 Rev.06 - Signed

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TCH AIG PRC 017 Rev.06 - Signed

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Generated by: Sreekumar Puthenveetil (3389) on 08/08/2022

Group Department Division Section

Reviewed Abdulaziz Sulaiman A M Al-Hamadi (16288)

Accepted By Mercedes Perez De Obanos Bas

Debi Prasad Pattnaik (869) - QA QC

Fahad Al-Rashid (13595) - Workshop

Effective •Protective Coating

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

Nazal Sa'ad Al-Shammari (460) -

Mohammed Al-Khaldi (13462) -

Hozayfa Hendi (11762) - Maint.

Abdulhadi Al-Hajri (11346) - Maint.

Khalifa Ali Nasser Al-Sewaidi (1752) -

Abdulla Radi Al-Hajri (1820) -

Effective •Protective Coating

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

Rev Issue Date Revision Description Valid Until

00 06 MAR 2008 First Issue

Incorporated QG2, QG3 & QG4 maintenance coating

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

4.12 COATING SYSTEM QG-CS-10 ......................................................................................24

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

10.2 INSPECTION REQUIREMENTS - PAINTED SURFACE ....................................................54

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

Criticality Level: Low

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

1.4 KEY RISKS AND CONTROLS

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

1.7 ROLES & RESPONSIBILITIES

1.7.1 HEAD OF CORROSION ENGINEERING

1.7.2 LEAD OF CORROSION– NORTH & SOUTH PLANTS

1.7.3 CORROSION ENGINEER

1.7.4 CORROSION INSPECTOR

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

1.7.5 PROTECTIVE COATING SPECIALIST

1.7.6 GVI COATING SURVEYOR

1.7.7 COATING INSPECTOR

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

 Provide necessary amendment to surface preparation methodology and coating

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

2 PROTECTIVE COATING REQUISITES

2.1 THIS PROCEDURE DEFINES PAINTING SYSTEMS ACCORDING TO FOLLOWING

2.2 FOLLOWING SURFACES SHALL BE PAINTED FOR MAINTENANCE

2.3 FOLLOWING SURFACES SHALL NOT BE PAINTED

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

 Shock Cell Pads and Wear pads on boat landing

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

3 CRITICAL SURFACES TO BE PAINTED UNDER MAINTENANCE PAINTING

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

4 COATING SYSTEMS FOR EXTERNAL SURFACES

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

4.2 COATING SYSTEM QG-CS-01A

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

4.3 COATING SYSTEM QG-CS-01B

Note: The printed/exported document TCH-AIG-PRC-017 out of AIMS is considered uncontrolled.

4.4 COATING SYSTEM QG-CS-02

APPROVED PAINT PRODUCTS