2008 PowderCoreCatalog
2008 PowderCoreCatalog
2008 PowderCoreCatalog
Magnetics Molypermalloy
High Flux
Kool Mµ
XFLUX
Magnetics
We offer the confidence of over fifty years of expertise in the
research, design, manufacture and support of high quality
magnetic materials and components.
Section 5 Hardware
5-1 Toroid Mounts
5-3 E Core Hardware
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General Information
MAGNETICS
General Information
Core Locator & Unit Pack Quantity
High Flux
P/N PAGE QTY P/N PAGE QTY P/N PAGE QTY
58018 4-4 10000 58191 4-27 80 58353 4-18 480
58020 4-4 10000 58192 4-27 80 58378 4-15 2000
58021 4-4 10000 58195 4-27 80 58380 4-15 2000
58022 4-4 10000 58204 4-16 1600 58381 4-15 2000
58023 4-4 10000 58206 4-16 1600 58382 4-15 2000
58028 4-8 10000 58208 4-16 1600 58383 4-15 2000
58030 4-8 10000 58209 4-16 1600 58408 4-7 10000
58031 4-8 10000 58238 4-5 10000 58410 4-7 10000
58032 4-8 10000 58240 4-5 10000 58411 4-7 10000
58033 4-8 10000 58241 4-5 10000 58412 4-7 10000
58038 4-11 8000 58242 4-5 10000 58413 4-7 10000
58040 4-11 8000 58243 4-5 10000 58438 4-24 105
58041 4-11 8000 58252 4-23 180 58439 4-24 105
58042 4-11 8000 58254 4-23 180 58440 4-24 105
58043 4-11 8000 58256 4-23 180 58441 4-24 105
58048 4-13 5000 58257 4-23 180 58546 4-20 250
58050 4-13 5000 58268 4-6 10000 58548 4-20 250
58051 4-13 5000 58270 4-6 10000 58550 4-20 250
58052 4-13 5000 58271 4-6 10000 58551 4-20 250
58053 4-13 5000 58272 4-6 10000 58583 4-21 300
58059 4-17 1000 58273 4-6 10000 58585 4-21 300
58071 4-20 250 58278 4-9 8000 58586 4-21 300
58076 4-22 220 58280 4-9 8000 58587 4-21 300
58083 4-23 180 58281 4-9 8000 58588 4-21 300
58089 4-25 120 58282 4-9 8000 58715 4-26 90
58090 4-25 120 58283 4-9 8000 58716 4-26 90
58091 4-25 120 58288 4-10 8000 58717 4-26 90
58092 4-25 120 58290 4-10 8000 58718 4-26 90
58109 4-28 90 58291 4-10 8000 58848 4-16 1600
58110 4-28 90 58292 4-10 8000 58866 4-29 45
58111 4-28 90 58293 4-10 8000 58867 4-29 45
58112 4-28 90 58308 4-17 1000 58868 4-29 45
58118 4-14 2000 58310 4-17 1000 58869 4-29 45
58120 4-14 2000 58312 4-17 1000 58894 4-19 400
58121 4-14 2000 58313 4-17 1000 58906 4-30 40
58122 4-14 2000 58322 4-22 220 58907 4-30 40
58123 4-14 2000 58324 4-22 220 58908 4-30 40
58128 4-12 6000 58326 4-22 220 58909 4-30 40
58130 4-12 6000 58327 4-22 220 58928 4-19 400
58131 4-12 6000 58349 4-18 480 58930 4-19 400
58132 4-12 6000 58350 4-18 480 58932 4-19 400
58133 4-12 6000 58351 4-18 480 58933 4-19 400
58190 4-27 80 58352 4-18 480
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General Information
MAGNETICS
General Information
Core Locator & Unit Pack Quantity
XFLUX™
P/N PAGE QTY P/N PAGE QTY P/N PAGE QTY
78051 4-13 5000 78110 4-28 90 78586 4-21 300
78059 4-17 1000 78121 4-14 2000 78716 4-26 90
78071 4-20 250 78192 4-27 80 78848 4-16 1600
78076 4-22 220 78351 4-18 480 78867 4-29 45
78083 4-23 180 78381 4-21 2000 78894 4-19 400
78090 4-25 120 78439 4-24 105 78907 4-30 40
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General Information
6.6 2.67 4.78 55273 58273 77271 - 12.7 7.62 4.75 55053 58053 77051 78051
55272 58272 77875 - 55052 58052 77055 -
55271 58271 77874 - 55051 58051 77054 -
55270 58270 77270 - 55050 58050 77050 -
55269 58269 - - 55049 58049 - -
270 SIZE PAGE 4-6 55268 58268 - - 050 SIZE PAGE 4-13 55048 58048 - -
55264 - - - 55044 - -
55267 - - - 55047 - - -
55265 - - - 55045 - - -
55266 - - - 55046 - - -
6.86 3.96 5.08 55413 58413 77411 - 16.5 10.2 6.35 55123 58123 77121 78121
55412 58412 77415 - 55122 58122 77225 -
55411 58411 77414 - 55121 58121 77224 -
55410 58410 77410 - 55120 58120 77120 -
55409 58409 - - 55119 58119 - -
410 SIZE PAGE 4-7 55408 58408 - - 050 SIZE PAGE 4-14 55118 58118 - -
55404 - - - 55114 - -
55407 - - - 55117 - - -
55405 - - - 55115 - - -
7.87 3.96 3.18 55033 58033 77031 - 55116 - - -
55032 58032 77035 - 17.3 9.65 6.35 55383 58383 77381 78381
55031 58031 77034 - 55382 58382 77385 -
55030 58030 77030 - 55381 58381 77384 -
55029 58029 - - 55380 58380 77380 -
030 SIZE PAGE 4-8 55028 58028 - - 55379 58379 - -
55024 58024 - - 380 SIZE PAGE 4-15 55378 58378 - -
55027 - - - 55374 - - -
55026 - - - 55377 - - -
55025 - - - 55375 - - -
MAGNETICS
General Information
Powder Core Locator by O.D.
O.D. I.D. HT. MPP High Flux Kool Mµ XFLUX O.D. I.D. HT. MPP High Flux Kool Mµ XFLUX
20.3 12.7 6.35 55209 58209 77847 78848 39.9 24.1 14.5 55257 58257 77256 78083
55208 58208 77848 - 55256 58256 77260 -
55848 58848 77211 - 55083 58083 77083 -
55206 58206 77210 - 55254 58254 77259 -
55205 58205 77206 - 55253 58253 77258 -
206 SIZE PAGE 4-16 55204 58204 - - 254 SIZE PAGE 4-23 55252 58252 77254 -
55200 - - - 55248 - - -
55203 - - - 55251 - - -
55201 - - - 55249 - - -
55202 - - - 55250 - - -
22.9 14.0 7.62 55313 58313 77312 78059 46.7 24.1 18.0 55441 58441 77440 78439
55312 58312 77316 - 55440 58440 77431 -
55059 58059 77059 - 55439 58439 77439 -
55310 58310 77315 - 55438 58438 77443 -
55309 58309 77314 - 55437 58437 77442 -
310 SIZE PAGE 4-17 438 SIZE PAGE 4-24 55436 - 77438 -
55308 58308 77310 -
55304 - - - 55432 - - -
55307 - - - 55435 - - -
55305 - - - 55433 - - -
55306 - - - 46.7 28.7 15.2 55092 58092 77091 78090
55091 58091 77095 -
23.6 14.4 8.89 55353 58353 77352 78351 55090 58090 77090 -
55352 58352 77356 - 55089 58089 77094 -
55351 58351 77351 - 55088 - 77093 -
55350 58350 77355 - 089 SIZE PAGE 4-25 55087 - 77089 -
55349 58349 77354 - 55082 - - -
350 SIZE PAGE 4-18 55348 58348 77350 - 55086 - - -
55344 - - - 55084 - - -
55347 - - -
55345 - - - 50.8 31.8 13.5 55718 58718 77717 78716
55717 58717 77721 -
26.9 14.7 11.2 55933 58933 77932 78894 55716 58716 77716 -
55932 58932 77936 - 55715 58715 77720 -
55894 58894 77894 - 55714 58714 77719 -
55930 58930 77935 - 715 SIZE PAGE 4-26
55713 - - -
55929 58929 77934 - 55709 - - -
930 SIZE PAGE 4-19 55928 58928 77930 - 55712 - - -
55924 - - - 55710 - - -
55927 - - -
57.2 26.4 15.2 55190 58190 77191 78192
55925 - - -
55191 58191 77189 -
55926 - - -
55192 58192 77192 -
33.0 19.9 10.7 55551 58551 77550 78071 55195 58195 77193 -
55550 58550 77555 - 195 SIZE PAGE 4-27 55196 - 77194 -
55071 58071 77071 - 55197 - 77195 -
55548 58548 77553 - 55198 - - -
55547 58547 77552 - 55199 - - -
548 SIZE PAGE 4-20 55546 58546 77548 - 57.2 35.6 14.0 55112 58112 77111 78110
55542 - - - 55111 58111 77212 -
55545 - - - 55110 58110 77110 -
55543 - - - 55109 58109 77214 -
55544 - - - 55108 - 77213 -
34.3 23.4 8.89 55588 58588 77587 78586 109 SIZE PAGE 4-28 55107 - 77109 -
55587 58587 77591 - 55103 - - -
55586 58586 77586 - 55106 - - -
55585 58585 77590 - 55104 - - -
55584 58584 77589 - 77.8 49.2 12.7 55869 58869 77868 78867
585 SIZE PAGE 4-21 55583 58583 77585 - 55868 58568 77872 -
55579 - - - 55867 58867 77867 -
866 SIZE PAGE 4-29
55582 - - - 55866 58866 - -
55580 - - -
55581 - - - 77.8 49.2 15.9 55909 58909 77908 78907
55908 58908 77912 -
35.8 22.4 10.5 55327 58327 77326 78076 906 SIZE PAGE 4-30 55907 58907 77907 -
55326 58326 77330 - 55906 58906 - -
55076 58076 77076 -
55324 58324 77329 -
55323 58323 77328 -
324 SIZE PAGE 4-22 55322 58322 77324 -
55318 - - -
55321 - - -
55319 - - -
55320 - - -
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Notes
MAGNETICS
General Information
Introduction
Magnetics Molypermalloy Powder (MPP) cores are Kool Mµ E Cores have a distributed air gap which makes
distributed air gap toroidal cores made from a 79% nickel, them ideally suited for switching regulator inductors,
17% iron, and 4% molybdenum alloy powder for the lowest flyback transformers, and power factor correction (PFC)
core losses of any powder core material. inductors. The 10,500 gauss saturation level of Kool Mµ
provides a higher energy storage capability than can be
MPP cores possess many outstanding magnetic obtained with gapped ferrite E cores, resulting in smaller
characteristics, such as high resistivity, low hysteresis and core size. Kool Mµ E cores are competitively priced
eddy current losses, excellent inductance stability after high against gapped ferrite E cores and their distributed air gap
DC magnetization or under high DC bias conditions and eliminates gap loss problems associated with ferrites. Kool
minimal inductance shift up to 2,000 gausses under AC Mµ E cores have significantly lower losses and substantially
conditions. better thermal properties when compared to powdered iron
E cores.
Magnetics High Flux powder cores are distributed air gap
toroidal cores made from a 50% nickel - 50% iron alloy Magnetics XFLUX™ distributed air gap cores are made
powder for the highest available biasing capability of any from 6.5% silicon iron powder. A true high temperature
powder core material. material, with no thermal aging, XFLUX offers lower losses
than powder iron cores and superior DC Bias performance.
High Flux cores have certain advantages that make them The soft saturation of XFLUX material offers an advantage
quite useful for applications involving high power, high DC over ferrite cores. XFLUX cores are ideal for low and
bias, or high AC bias at high power frequencies. High Flux medium frequency chokes where inductance at peak is
cores have a saturation flux density of 15,000 gauss, as critical.
compared to 7,500 gauss for standard MPP cores
or 4,500 gauss for ferrites. The core loss of High Flux MPP THINZ™, or Molypermalloy Powder washer cores, are
powder cores is significantly lower than that of powdered distributed air gapped toroidal cores made from an 81%
iron cores. It is possible that High Flux cores will offer a nickel, 17% iron, and 2% molybdenum alloy powder having
reduction in core size over powdered iron cores in most the highest permeability of any powder core material and
applications. significantly higher saturation flux density compared to
discrete gapped ferrite. THINZTM offer an extremely low
Magnetics Kool Mµ® powder cores are distributed air gap height self shielded power inductor core allowing finished
cores made from a ferrous alloy powder for low losses at inductor heights in the 1.5 mm to 2 mm range. Excellent
elevated frequencies. The near zero magnetostriction alloy temperature stability, superior inductance under DC bias,
makes Kool Mµ ideal for eliminating audible frequency noise and low core losses highlight this product line’s outstanding
in filter inductors. magnetic properties.
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General Information
Applications
Magnetics powder cores are primarily used in power flux capacity. For reasonably low losses and reasonably
inductor applications, specifically in switch-mode power high saturation at a low cost, Kool Mµ® should be used
supply (SMPS) output filters, also known as DC Inductors. since it has the lowest material costs. XFLUX has the
™
1-2 MAGNETICS
General Information
Core Indentification
All Magnetics Powder cores have unique part numbers that provide important information about the characteristics of the cores.
A description of each type of part number is provided below.
TOROIDS Core Finish Code Voltage Breakdown Material Availability O.D. Size Availability Permeability Availability
CO55206A2
A2 500 volts MPP, High Flux All All
A5 1000 volts MPP, High Flux 6.35 - 57.2 mm 60µ - 200µ
A7 500 volts Kool Mµ, XFLUX All All
A9 4000 volts MPP, High Flux 6.35 - 57.2 mm 60µ - 200µ
AY 300 volts All 3.56 - 16.5 mm 14µ - 300µ
D4 500 volts MPP 6.35 - 57.2 mm 60µ - 200µ
L6 500 volts MPP 6.35 - 57.2 mm 60µ - 200µ
M4 500 volts MPP 6.35 - 57.2 mm 60µ - 200µ
W4 500 volts MPP 6.35 - 57.2 mm 60µ - 200µ
Catalog Number (designates size and permeability)
Material Code . . . . . . . . 55 = MPP
58 = High Flux
77 = Kool Mµ
78 = XF LUX
Grading Code . . . . . . . . CO = Graded into 2% inductance bands
00 = Not graded
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General Information
Core Finish
Magnetics powder cores are coated with a special finish for cores with greater than 5 mm O.D. There is no voltage
that provides a tough, wax tight, moisture and chemical breakdown guarantee on cores with less than 5 mm O.D.
resistant barrier having excellent dielectric properties.
Cores as large as 16.5 mm (0.650”) O.D. can be coated
Each material has a unique color coating: with parylene to minimize the constriction of the inside
diameter dimensions. The parylene coating has a minimum
Material Color Core Finish Codes breakdown voltage guarantee of 300 volts rms from wire to
MPP Gray A2, A5, A9, D4 M4, W4, L6 core (tested at 750 volts rms wire to wire at 60 Hz). All
High Flux Khaki A2, A5, A9 finished dimensions in this catalog are for the color coating.
Kool Mµ Black A7 When choosing a parylene coated core, the maximum O.D.
XFLUX Brown A7 and HT. are reduced by 0.18 mm (0.007”), and the
minimum I.D. may be increased by 0.18 mm (0.007”). Use
The finish is tested for voltage breakdown by inserting the core finish code AY for parylene coating.
core between two weighted wire mesh pads. Force is
adjusted to produce a uniform pressure of 10 psi, The maximum steady-state operating temperature for the
simulating winding pressure. The test condition to coating is 200°C. The maximum steady-state operating
guarantee the minimum breakdown voltage (500 volts rms temperature for the parylene coating is 130°C, but can be
from wire to core) is a 60 Hz voltage equal to 2.5 times the used as high as 200°C for short periods, such as during
minimum (or 1250 volts rms wire to wire). Higher minimum infrared solder reflow. High temperature operation of the
voltage breakdown finishes can be provided upon request cores does not affect the magnetic properties.
MPP cores with outside diameters greater than 5 mm are +8 +8 +7 -4.0 -3.5
graded into 2% inductance bands as a standard practice at +6 +7 +5 -3.5 -2.5
no additional charge. Cores with outside diameters less +4 +5 +3 -2.5 -1.5
than 5 mm are graded into 5% bands and are +2 +3 +1 -0.5 +0.5
manufactured to an inductance tolerance of ±7.5%. +0 +1 -1 -0.5 +0.5
Grading into 1% bands is available on certain sizes by
-2 -1 -3 +0.5 +1.5
special request. Core grading minimizes winding
adjustments, and thus reduces coil costs. When 1% bands -4 -3 -5 +1.5 +2.5
are required, the wound cores must be processed for -6 -5 -7 +2.5 +3.5
inductance stability (see Page 1-7). -8 -7 -8 +3.5 +4.0
1-4 MAGNETICS
General Information
Inductance versus Turns
Magnetics inductance standards are measured in a Kelsall
Permeameter Cup. Actual wound inductance measured Number of Turns Actual Inductance
outside a Kelsall Cup is greater than the calculated value
due to leakage flux and flux developed by the current in the 1000 +0.0%
winding. The difference depends on many variables — core 500 +0.5%
size, permeability, core finish thickness, wire size, and
300 +1.0%
number of turns, in addition to the way in which the
windings are put on the core. This difference is negligible 100 +3.0%
for permeabilities above 125 and turns greater than 500. 50 +5.0%
However, the lower the permeability and/or number of
25 +8.5%
turns, the more pronounced this deviation becomes.
The following formula can be used to approximate the leakage flux to add to the expected inductance. This formula was
developed from historical data of cores tested at Magnetics. Be aware that this will only give an approximation based on
evenly spaced windings. You may expect as much as a ±50% deviation from this result.
The inductance for a given number of turns is related to the nominal inductance (as listed in the catalog nH/T2 turns)
by the following:
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General Information
MPP Temperature
and Linear Stabilization
Magnetics MPP cores are provided in three basic Magnetics standard cores (A2, A5, A9 Stabilization) offer
temperature stabilizations; Standard, Controlled, and the expected temperature performance shown on page
Linear. Typical and guaranteed inductance limits for these 3-12. If guaranteed temperature performance is necessary,
temperature stabilizations are illustrated on the following Controlled or Linear cores are recommended.
pages.
Magnetics MPP cores are offered in three controlled
Standard cores are offered with three different finishes (A2, stabilizations, D4, W4, and M4 to provide high levels of
A5, or A9). Controlled and Linear cores are offered with a inductance stability over temperature per the chart listed
D4, M4, W4 and L6 finish, respectively. See page 1-3 for below. Stabilization is effective only to initial permeability or
size and permeability availability. when cores are driven at low induction (<100 gauss).
The inductance of MPP cores is affected by temperature MPP cores are also offered with linear temperature
changes, which cause variations in the amount of characteristics, L6. Linear cores provide a temperature
distributed air gap (insulating material). The expansion coefficient, from -55°C to +85°C, which can be matched
characteristics of powdered metal, insulating material, and with a 100ppm polystyrene capacitor to yield extremely
core finish all contribute to the inductance change arising stable tuned circuits. Temperature coefficient values are
from temperature changes. referenced to 25°C.
The temperature coefficient of inductance can be controlled The temperature stability of MPP cores can be affected by
by the addition of a small percentage of special external factors such as moisture, winding stresses and
compensating alloys, which have curie points within the potting compounds. These effects can be minimized by
temperature range being controlled. When each curie point using suitable stability procedures during the coil fabrication
is exceeded, these particles become non-magnetic and act process. Please see Inductor Stabilization Procedure on
as additional air gaps; thus the change in inductance is page 1-7.
minimized over a predetermined temperature range. MPP
cores can thus be utilized in precision circuits requiring
extremely high inductance stability over wide temperature
ranges.
M4 cores meet the W4 limits and may be substituted in place of W4. Stabilized only available in 60-200 perm in O.D.s from 6.35
mm (0.25”) - 57.2 mm (2.25”).
1-6 MAGNETICS
General Information
MPP Linear Cores
Guaranteed Limits
1.015
Per Unit of Initial Permeability
1.010 /˚C
PM
8 0μP
1
μ to PM/
˚C
1.005 300 65 P
0μ ,
o 20
60 t
M/˚C
μ, 150 PP
1.000 M/˚C 60 to 300
60 to 300μ, 25 PP
Minimum Limit for /˚C
M
90 PP
0 to 200μ,
0.995 it for 6
um Lim PM/
˚C
Maxim 10 P
, 1
00μ
for 3
0.990 Limit
m
imu
Max
0.985
-55 -35 -15 5 25 45 65 85
Temperature (˚C)
If maximum stability is desired, the following precautions 6. Cool to room temperature and adjust turns to obtain
and procedures will remove winding stresses and core specified inductance.
moisture and provide inductance stabilities better than
0.05%. 7. Cores must be kept dry until potted or hermetically
sealed.
1. Wind cores to the approximate specified inductance
(slightly over the desired value). 8. If the cores are to be potted, they should be covered
first with a cushioning material, such as silicone rubber.
2. Cool wound cores to -60°C. Maintain at temperature This material minimizes the possibility of the potting
for 20 minutes to help relieve winding stresses caused compound stressing the core and changing the
by high winding tension, large wire, or many turns. inductance value.
3. Heat cores slowly (<2°C/minute) to 115°C. Maintain at 9. Potting compounds should be chosen with care, as
temperature for 20 minutes. even semi-flexible resins can cause core stresses and
reduce stability. Selection should be based on
minimum shrinkage and minimum moisture absorption.
www.mag-inc.com 1-7
General Information
Winding Considerations
Winding Factors Wound Coil Dimensions
Magnetics core winding factors can vary from 20% to 60%, Wound coil dimensions are listed for unity winding factor, as
a typical value in many applications being 40%. these are the largest dimensions necessary for packaging
the wound coil. These dimensions are attainable, as a 70%
Magnetics has chosen to normalize winding data by basing winding factor (no residual hole) yields the same overall coil
Rdc, ohm/mh, and winding-turn-length on unity winding dimensions as a 100% (unity) winding factor (no interstices).
factor. This approach provides the coil designer with a Coil dimensions for coils wound to 40% winding factor can
means of calculating realistic design parameters for his be estimated as follows:
choice of winding factor.
.833
Temperature Rise (°C) =
[ Total Power Loss (milliwatts)
Surface Area (cm2)
]
In this catalog, surface area is presented in two ways:
1. Unwound core (after insulation is added)
2. Wound core, assuming 40% winding factor
1-8 MAGNETICS
General Information
Nominal DC Resistance
Nominal DC Resistance, in ohms/millihenry, is useful in calculating DC winding resistance (Rdc) for any value of inductance. The
value of nominal DC Resistance is essentially independent of wire size and the number of turns of wire. The value of Nominal DC
Resistance for any given winding factor can be computed as follows:
The value of Rdc for any given winding factor can be computed as follows:
Rdcwf = Rdcu X wf X Kwf where : Rdcwf = Rdc for chosen winding factor
Rdcu = unity value, listed for each size (ohms)
Ku wf = chosen winding factor
Kwf = length/turn for chosen wf*
Ku = length/turn for unity (100%) wf*
Sample Calculation
Using a 55930 core, we can calculate the value of Rdc for 50 mH and 40% winding factors as follows, using parameter values
listed on page 4-19:
The value Rdc for the 55930 core can also be obtained by noting the unity values for No. 28 wire (i.e. 1400 turns and 15.67
ohms) can be converted to 40% winding factor values as follows:
www.mag-inc.com 1-9
Core Selection
2. Locate the LI2 value on the Core Selector Chart (d) Increase the number of turns by dividing the
(page 2-3, 2-4, & 2-5). Follow this coordinate to the initial number of turns (from step 4a) by the per
intersection with the first core size that lies above the unit value of initial permeability. This will yield
diagonal permeability line. (Small core sizes are at the an inductance close to the required value. A
bottom; large core sizes are at the top.) This is the final adjustment of turns may be necessary if a
smallest core size that can be used. specific inductance is required.
3. The permeability line is sectioned into standard 5. Choose the correct wire size using the Wire Table
available core permeabilities. Selecting the (page 3-27). Duty cycles below 100% allow smaller
permeability indicated will yield the smallest core that wire sizes and lower winding factors, but do not
can be used. Lower or higher permeabilities can be allow smaller core sizes.
used, but the resulting core size will be larger.
6. The core chosen will have an inductance equal to
4. Inductance, core size, and permeability are now or greater than that required when biased with the
known. Calculate the number of turns by using the specified DC current. The resulting winding factor
following procedure: will be between 25% and 45%.
2-1 MAGNETICS
Core Selection
Core Selection
Example and Analysis
Choose a core with the following requirements: An analysis of the preceding result yields the following:
(a) minimum inductance with DC bias of 1.0 mH 1. Calculate the DC bias level in Amp-Turns:
(b) DC current of 3.0 amperes H = NI/le = Amp-Turns
1. The product of LI2 = 1.0 X 3.02 = 9.00 2. The permeability versus DC bias curve shows 48% of
initial permeability at 83.5 Amp-Turns for 60µ material.
2. This coordinate passes through the 60µ section of the
permeability line and, proceeding upwards, intersects
3. Multiply the minimum AL 34.96 nH / Turns2 by 0.48
the horizontal 55586 core line. The part number for a
yields 16.78 nH / Turns2.
60µ core of this size is 55586.
4. The inductance of this core with 249 turns and with
3. The 55586 core data sheet shows the nominal
83.5 Amp-Turns of DC bias will be 1.04 mH minimum.
inductance of this core to be 38 nH / Turns2,
The minimum inductance requirement of 1.0 mH has
±8%. Therefore, the minimum inductance of this
been achieved with the DC bias.
core is 34.96 nH / Turns2.
www.mag-inc.com 2-2
Core Selection
55586
125µ 55350
55310
160µ 55204
55378 200µ 55118
300µ
55045
55125
55035 55285
55275
55405
55265
55025
55235 55015
55175
55145
55135
0.0001 0.001 0.01 0.1 1 10 100 1000
LI², mH-amperes²
High Flux
58908
26µ 58868
58192
58439
58110
58716 58090
60µ 58083
Cores Listed by Geometry Factor
58324 58548
58930 125µ 58585
58350
147µ 58310
58204
160µ 58378
58118
58048
58128
58038
58288
58278
58408
58268
58028
58018 58238
2-3 MAGNETICS
Core Selection
Core Selector Charts
Kool Mµ® Toroids
77868 77908
26µ 77191
77439 40µ 77110
77090 77716
77071
60µ
75µ 77076
Cores Listed by Geometry Factor
77548
77590 77935
90µ
77354
77314
77206
77380 77120
125µ
77050
77130
77040 77290
77280 77410
77270 77030
77240 77020
77180
77150
77140
0.0001 0.001 0.01 0.1 1 10 100
LI², mH-amperes²
K4022E
K4020E
K4317E
40µ
K3515E
K3007E
60µ
K2510E
90µ
K1808E
0 1 10 100 1000
LI², mH-amperes²
www.mag-inc.com 2-4
Core Selection
00K133TC
00K160LE
00K102RT 00K130LE
00K102TC
Track
Race
i d
Toro
ent
Segm
re
e E Co
Larg
LI², mH-amperes²
XFLUX™
78110
78716 78192
78090 78439
78083
Cores Listed by Geometry Factor
78076
78071
78586
78894
78351
78059
78848
60µ
78381 78121
78051
0.1 1 10 100
LI², mH-amperes²
2-5 MAGNETICS
Technical Data
Material Properties
Curie Coefficient of
Temperature Density Thermal Expansion
MPP 460˚C 8.0 grams/cm3 12.9 x 10-6/˚C
High Flux 500˚C 7.6 grams/cm3 5.8 x 10-6/˚C
Kool Mµ 500˚C 5.5 grams/cm3 10.8 x 10-6/˚C
XFLUX 700˚C 7.5 grams/cm3 11.6 x 10-6/˚C
www.mag-inc.com 3-1
Technical Data
Conversion Tables
Core weights listed in this catalog are for 125µ cores. To determine weights for other permeabilities, multiply the 125µ weight by
the following factors:
147µ 200µ
Permeability 14µ 26µ 40µ 60µ 75µ 90µ 125µ 160µ 300µ 550µ
173µ
x Factor 0.80 0.86 0.90 0.94 0.96 0.97 1.00 1.02 1.03 1.04
3-2 MAGNETICS
Technical Data
Normal Magnetization Curves
MPP
8
6
Flux Density (Kilogauss)
5
0µ
50
4
0µ
30
µ
200
160 3µ
17
147 µ
µ
3
µ
125 60µ
2
26µ
1
14µ
0
1 10 100 1000
Magnetizing Force (oersteds*)
High Flux
14
13 µ
160
12 14 7 µ
11 5µ
12
10
Flux Density (Kilogauss)
9
8
µ
60
7
6
5 µ
26
4
3
14µ
2
1
0
1 10 100 1000
Magnetizing Force (oersteds*)
* oersteds = amp-turns x 1.26
www.mag-inc.com 3-3
Technical Data
µ
7 60
6 40
µ
µ
26
4
3
2
1
0
1 10 100 1000
Magnetizing Force (oersteds*)
XFLUX™
17
16
15
14
60µ
13
12
Flux Density (Kilogauss)
11
10
9
8
7
6
5
4
3
2
1
0
1 10 100 1000
Magnetizing Force (oersteds*)
* oersteds = amp-turns x 1.26
3-4 MAGNETICS
Technical Data
Normal Magnetization Curve
Fit Formula (refer to curves for units)
x
B= [ a + bH + cH2
1 + dH + eH2 ]
where:
a b c d e x
14µ -23.740 1.654E1 9.249E-1 6.189E1 3.158E-1 2
26µ 0.2112 2.780E-2 -2.274E-5 8.849E-3 -7.810E-6 2
60µ 0.2576 5.900E-2 1.208E-4 1.970E-2 4.780E-5 2
125µ 0.0642 -4.990E-2 2.060E-2 7.879E-3 3.398E-4 0.5
147µ 0.0653 -5.810E-2 2.860E-2 1.260E-2 4.55E-4 0.5
MPP
173µ 0.0545 -6.140E-2 4.120E-2 5.471E-3 6.450E-4 0.5
160µ 0.0447 -4.440E-2 3.300E-2 7.975E-3 5.170E-4 0.5
200µ 0.1001 -1.154E-1 5.780E-2 4.820E-3 9.043E-4 0.5
300µ 0.0940 -1.228E-1 1.260E-1 1.910E-2 1.946E-3 0.5
550µ 0.0730 -1.201E-1 4.105E-1 5.070E-2 6.290E-3 0.5
14µ -1.880E-1 2.190E-2 7.255E-4 4.210E-2 2.200E-4 2
26µ -1.286E-1 4.120E-2 7.493E-4 4.230E-2 2.161E-4 2
High 60µ -5.360E-1 3.058E-1 2.430E-2 5.521E-1 6.434E-3 2
Flux 125µ 5.320E-2 -5.420E-2 2.220E-2 8.372E-3 1.073E-4 0.5
147µ 7.740E-2 7.760E-2 2.700E-2 1.565E-3 1.403E-4 0.5
160µ 2.670E-2 -4.230E-2 2.980E-2 1.763E-3 1.556E-4 0.5
26µ 5.868E-3 7.450E-3 5.706E-4 -2.930E-4 5.539E-6 0.5
40µ 8.870E-3 4.450E-3 1.710E-3 2.330E-4 1.630E-5 0.5
www.mag-inc.com 3-5
Technical Data
1000
Typical Core Loss (mW/cm³)
100
kHz
300
10
kHz
100
Hz
50 k
1 20 k
Hz
Hz
10 k
z
5 H
k
0.1
z
2 kH
PL = 2.341B2.21 F1.31
0.01
0.01 0.1 1
Flux Density (kilogauss)
1000 Hz
50 k
Hz
20 k
Typical Core Loss (mW/cm³)
kHz
10
100
z
5 kH
z
2 kH
10 z
1 kH
Hz
1 100
60 H
z
PL = 6.370B2.52F1.26
0.1
0.1 1 10
Flux Density (kilogauss)
3-6 MAGNETICS
Technical Data
Core Loss Density Curves
MPP 26µ
10000
1000
Typical Core Loss (mW/cm³)
100
kHz
300
10 kHz
100
Hz
50 k
1 20 k
Hz
Hz
10 k
0.1 z
5 kH
PL = 0.999B2.18F1.41
0.01
0.01 0.1 1
Flux Density (kilogauss)
kHz
Typical Core Loss (mW/cm³)
20
100 Hz
10 k
Hz
5k
10 Hz
2k
z
1 kH
1
Hz
100
PL = 5.437B2.55F1.25
6 0 Hz
0.1
0.1 1 10
Flux Density (kilogauss)
www.mag-inc.com 3-7
Technical Data
1000
Typical Core Loss (mW/cm³)
100
kHz
300
10
kHz
100
Hz
50 k
1
Hz
20 k
Hz
10 k
0.1 z
5 kH
PL = 0.625B2.24F1.41
0.01
0.01 0.1 1
Flux Density (kilogauss)
kHz
1000 100
Hz
50 k
Typical Core Loss (mW/cm³)
Hz
100 20 k
Hz
10 k
Hz
50 k
10 z
2 kH
z
1 kH
1
Hz
100
PL = 4.578B2.56F1.23
60 Hz
0.1
0.1 1 10
Flux Density (kilogauss)
3-8 MAGNETICS
Technical Data
Core Loss Density Curves
MPP 125µ
10000
1000
Typical Core Loss (mW/cm³)
100
Hz
300 k
10 Hz
100 k
z
50 kH
H z
25 k
1
z
10 kH
z
0.1 5 kH
z
2 kH
z
0.01 1 kH
Hz
PL = 1.199B2.31F1.40
500
0.001
0.1 1
Flux Density (kilogauss)
www.mag-inc.com 3-9
Technical Data
3-10 MAGNETICS
Technical Data
Core Loss Density Curves
MPP 200µ, 300µ
10000
kHz
300
1000
kHz
100
z
50 kH
Typical Core Loss (mW/cm³)
100
z
25 kH
10 z
10 kH
z
5 kH
1 z
2 kH
z
1 kH
0.1 H z
500
0.01
PL = 1.000B2.27F1.64
0.001
0.1 1
Flux Density (kilogauss)
MPP 550µ
10000
1000
Hz
300 k
Typical Core Loss (mW/cm³)
100
kHz
100
10 50 k
Hz
z
25 kH
1 z
10 kH
z
0.1 5 kH
z
2 kH
z
0.01 1 kH
500
Hz PL = 3.070B2.36F1.59
0.001
0.1 1
Flux Density (kilogauss)
www.mag-inc.com 3-11
Technical Data
kHz
Typical Core Loss (mW/cm³)
100
1000
kHz
50
kHz
25
100
PL = B2.00 F1.60
10
0.1 1 10
Flux Density (kilogauss)
kHz
300
kHz
Typical Core Loss (mW/cm³)
200
1000
kHz
100
kHz
50
100
kHz
25
PL = B2.00 F1.46
10
0.1 1 10
Flux Density (kilogauss)
3-12 MAGNETICS
Technical Data
Core Loss Density Curves
XFLUX™ 60µ
10000
kHz
100
Typical Core Loss (mW/cm³)
kHz
50
1000
kHz
30
kHz
20
kHz
10
100
z
5 kH
1 kH
z PL = 11.5B1.9 F
10
0.1 1 10
Flux Density (kilogauss)
www.mag-inc.com 3-13
Technical Data
Permeability versus
Temperature Curves
MPP (A2, AY, A5, A9)
1.04
Per Unit of Initial Permeability (typical)
µ
300
1.03
200µ
1.02
µ
0 - 173
147 - 16
1.01 125µ
60µ
26µ
14µ
1.00 14µ
300µ
0.99
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200
Temperature (˚C)
AY coating maximum steady-state operating temperature is 130˚ C.
MPP
1.15
Per Unit of Initial Permeability (typical)
1.10
µ
550
1.05
1.00
0.95
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200
Temperature (˚C)
AY coating maximum steady-state operating temperature is 130˚ C.
3-14 MAGNETICS
Permeability versus
Technical Data
Temperature Curves
High Flux
1.04
160µ
1.03 147µ
Per Unit of Initial Permeability (typical)
125µ
1.02 60µ
1.01
26µ
1.00 14µ
14µ
0.99
26µ
60µ
0.98
125µ
147µ
0.97
160µ
0.96
-55 -35 -15 -5 25 45 65 85 105 125
Temperature (˚C)
www.mag-inc.com 3-15
Permeability versus
Technical Data
Temperature Curves
Kool Mµ®
1.02
1.00
Per Unit of Initial Permeability (typical)
26µ
0.98
40µ
0.96
60µ
75µ
0.94
90µ
0.92
µ
125
0.90
0.88
0.86
-55 -35 -15 -5 25 45 65 85 105 125
Temperature (˚C)
3-16 MAGNETICS
Permeability versus
Technical Data
Temperature Curves
XFLUX™
1.01
1.005
60µ
Per Unit of Initial Permeability (typical)
0.995
0.99
0.985
0.98
0.975
0.97
0.965
0.96
-55 -25 5 35 65 95 125
Temperature (˚C)
www.mag-inc.com 3-17
Permeability versus
Technical Data
DC Bias Curves
MPP
1
0.9
0.8
55
0µ
125
173
Per Unit of Initial Permeability
14µ
14
30
160
200
26
60
7µ
µ
0µ
µ
µ
µ
µ
µ
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1 10 100 1000
DC Magnetizing Force (NI/cm)
High Flux
1 14µ
0.9
26
0.8
µ
Per Unit of Initial Permeability
0.7
0.6
0.5
60µ
0.4
0.3
12
0.2 5µ
147
µ
0.1
160µ
0
0 10 100 1000
DC Magnetizing Force (NI/cm)
3-18 MAGNETICS
Permeability versus
Technical Data
DC Bias Curves
Kool Mµ®
1 26µ
40µ
0.9
60
µ
0.8
Per Unit of Initial Permeability
75
0.7
µ
90
µ
0.6
125
µ
0.5
0.4
0.3
0.2
0.1
1 10 100 1000
DC Magnetizing Force (NI/cm)
XFLUX™
1
0.9 60µ
0.8
Per Unit of Initial Permeability
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1 10 100 1000
DC Magnetizing Force (NI/cm)
www.mag-inc.com 3-19
Permeability versus
Technical Data
DC Bias Curves
Fit Formula (refer to curves for units)
µ (per unit) = a + bT + cT 2 + dT 3 + eT 4
where:
a b c d e
14µ 1 -6.00E-05 -7.00E-06 1.00-E-08 -5.00E-12
26µ 1 -5.00E-04 -2.00E-05 6.00E-08 -5.00E-11
60µ 1 -3.00E-04 -2.00E-04 1.00E-06 -3.00E-09
125µ 1 -1.00E-03 -5.00E-04 8.00E-06 -3.00E-08
MPP 147µ 1 -3.20E-03 -6.00E-04 8.00E-06 -3.00E-08
160µ 1 -1.90E-03 -8.00E-04 2.00E-05 -8.00E-08
173µ 1 -7.00E-04 -1.20E-03 3.00E-05 -2.00E-07
200µ 1 6.70E-03 -2.40E-03 6.00E-05 -5.00E-07
300µ 1 -3.40E-03 -3.00E-03 1.00E-04 -1.00E-06
550µ 0.95 -3.77E-02 -3.22E-02 4.40E-03 -2.00E-04
14µ 1 6.00E-04 -1.00E-05 4.00E-08 -5.00E-11
26µ 1 8.00E-04 -3.00E-05 9.00E-08 -1.00E-10
60µ 1 -5.00E-04 -6.00E-05 4.00E-07 -6.00E-10
High
Flux 125µ 1 1.10E-03 -3.00E-04 3.00E-06 -9.00E-09
147µ 1 1.30E-03 -4.00E-04 4.00E-06 -1.00E-08
160µ 1 1.40E-03 -5.00E-04 6.00E-06 -3.00E-08
26µ 1 -1.90E-03 -7.00E-06 3.00E-08 -2.00E-11
40µ 1 -2.80E-03 -3.00E-05 2.00E-07 -3.00E-10
Kool 60µ 1 -6.80E-03 -1.00E-05 2.00E-07 -5.00-10
Mµ 75µ 1 -8.60E-03 -6.00E-05 1.00E-06 -3.00E-09
90µ 1 -1.26E-02 -3.00E-06 8.00E-07 -3.00E-09
125µ 1 -1.60E-02 -7.00E-05 3.00E-06 -2.00E-08
XFLUX 60µ 1 -1.20E-03 -3.00E-05 1.00E-07 -1.00E-10
3-20 MAGNETICS
Permeability versus
Technical Data
AC Flux Curves
MPP
1.22
1.20
1.18
1.16
Per Unit of Initial Permeability
550
µ
1.14
1.12
1.10
1.08
1.06
1.04 300µ
200
µ
1.02 173-1
47µ
125
µ
1.00 26µ 60µ
, 14
µ
0.98
10 100 1000
AC Flux Density (gauss)
High Flux
1.26
1.24
µ
160
1.22
1.20
µ
147
Per Unit of Initial Permeability
1.18
µ
125
1.16
1.14
60µ
1.12
1.10
26µ
1.08
1.06
14µ
1.04
1.02
1.00
0.98
10 100 1000 10000
AC Flux Density (gauss)
www.mag-inc.com 3-21
Permeability versus
Technical Data
AC Flux Curves
Kool Mµ®
1.04
µ
125
1.03
90µ
Per Unit of Initial Permeability
1.02
75µ
60µ
1.01
40µ
26µ
1.00
0.99
10 100 1000
AC Flux Density (gauss)
XFLUX™
1.15
1.14
1.13
1.12
µ
60
1.11
Per Unit of Initial Permeability
1.10
1.09
1.08
1.07
1.06
1.05
1.04
1.03
1.02
1.01
1.00
0.99
10 100 1000 10000
AC Flux Density (gauss)
3-22 MAGNETICS
Permeability versus
Technical Data
AC Flux Curves
Fit Formula (refer to curves for units)
MPP and High Flux:
µeff /µi = (a + bB + cB2 + dB3 + eB4)
where:
a b c d e
14µ 0.9995 1.186E-5 -5.096E-9 -2.727E-12 -
26µ 0.9995 1.186E-5 -5.096E-9 -2.727E-12 -
60µ 0.9990 1.708E-5 -6.675E-9 -1.792E-12 -
125µ 0.9990 2.960E-5 -1.561E-8 8.254E-13 -
Kool Mµ:
µeff /µi = 1 + (a + bB + cB2 + dB3 + eB4)
where:
a b c d e
26µ -1.291E-3 4.711E-5 -5.779E-8 2.102E-11 -2.121E-15
40µ 1.991E-3 5.711E-5 -6.479E-8 1.770E-11 -
Kool 60µ -1.850E-3 7.340E-5 -9.824E-8 4.486E-11 -7.157E-15
Mµ 75µ -2.135E-3 9.533E-5 -1.189E-7 4.847E-11 -6.242E-15
90µ -2.769E-3 1.430E-4 -2.092E-7 1.115E-10 -2.135E-14
125µ -2.421E-3 1.740E-4 -2.662E-7 1.531E-10 -3.170E-14
XFLUX:
µeff /µi = (a + bB + cB2 + dB3 + eB4)
where:
a b c d e
XFlux 60µ 1.000 1.380E-3 -5.300E-6 9.35E-12 -6.250E-16
www.mag-inc.com 3-23
Permeability versus
Technical Data
Frequency Curves
MPP
14µ
1 26µ
0.9 60
µ
Per Unit of Initial Permeability
0.8
125
0.7 µ
147
µ
16
0.6 0
µ
173
µ
0.5
20
0µ
0.4
300
0.3 µ
550
µ
0.2
0.1
0.01 0.1 1 10
Frequency (MHz)
High Flux
1.1 14µ
1.0
26
µ
0.9
Per Unit of Initial Permeability
0.8
60
µ
0.7
0.6
0.5
125
0.4
µ
147
µ
0.3
160
µ
0.2
0.1
0.01 0.1 1 10
Frequency (MHz)
3-24 MAGNETICS
Permeability versus
Technical Data
Frequency Curves
Kool Mµ®
1 26µ
40µ
60µ
0.95 75µ
Per Unit of Initial Permeability
0.9 90
µ
125
µ
0.85
0.8
0.75
0.7
0.01 0.1 1 10
Frequency (MHz)
XFLUX™
1
0.9
60
µ
Per Unit of Initial Permeability
0.8
0.7
0.6
0.5
0.4
0.01 0.1 1 10
Frequency (MHz)
www.mag-inc.com 3-25
Permeability versus
Technical Data
Frequency Curves
Fit Formula (refer to curves for units)
µ (per unit) = a + bT + cT 2 + dT 3 + eT 4
where:
a b c d e
14µ 1 1.70E-03 -2.40E-03 1.00-E-04
26µ 1 -4.95E-02 2.85E-02 -6.40E-03 -4.00E-05
60µ 1 -1.53E-02 -8.10E-03 8.00E-04 -3.00E-05
125µ 1 -6.98E-02 -7.50E-03 1.60E-03 -8.00E-05
3-26 MAGNETICS
Technical Data
Wire Table
www.mag-inc.com 3-27
0.140”
0.070”
Core Data
3.56 mm O.D.
1.78 mm I.D. x 1.52 mm HT. 0.060”
4-1 MAGNETICS
0.155”
0.088”
Core Data
3.94 mm O.D.
2.24 mm I.D. x 2.54 mm HT. 0.100”
www.mag-inc.com 4-2
0.183”
Core Data 0.093”
4.65 mm O.D.
2.36 mm I.D. x 2.54 mm HT. 0.100”
4-3 MAGNETICS
0.250”
0.110”
Core Data
6.35 mm O.D.
2.79 mm I.D. x 2.79 mm HT. 0.110”
www.mag-inc.com 4-4
0.260”
0.105”
Core Data
6.60 mm O.D.
2.67 mm I.D. x 2.54 mm HT. 0.100”
4-5 MAGNETICS
0.260”
0.105”
Core Data
6.60 mm O.D.
2.67 mm I.D. x 4.78 mm HT. 0.188”
www.mag-inc.com 4-6
0.270”
0.156”
Core Data
6.86 mm O.D.
3.96 mm I.D. x 5.08 mm HT. 0.200”
4-7 MAGNETICS
0.310”
0.156”
Core Data
7.87 mm O.D.
3.96 mm I.D. x 3.18 mm HT. 0.125”
55
50
45
40
AL (nH/Turns2)
35
30
25
20
15
10
5
0
www.mag-inc.com 4-8
0.380”
0.188”
Core Data
9.65 mm O.D.
4.78 mm I.D. x 3.18 mm HT. 0.125”
4-9 MAGNETICS
0.380”
0.188”
Core Data
9.65 mm O.D.
4.78 mm I.D. x 3.96 mm HT. 0.156”
www.mag-inc.com 4-10
0.400”
0.200”
Core Data
10.2 mm O.D.
5.08 mm I.D. x 3.96 mm HT. 0.156”
4-11 MAGNETICS
0.440”
0.250”
Core Data
11.2 mm O.D.
6.35 mm I.D. x 3.96 mm HT. 0.156”
www.mag-inc.com 4-12
0.500”
0.300”
Core Data
12.7 mm O.D.
7.62 mm I.D. x 4.75 mm HT. 0.187”
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 6.4 55053 58053 - - 2.67 5.64 (<1500 gauss)
26 12 55052 58052 - - 1.42 10.5 (<1500 gauss)
40 - - - - - - -
60 27 55051 58051 77051 78051 0.633 24.2 (<1500 gauss)
75 34 - - 77055 - - -
90 40 - - 77054 - - -
125 56 55050 58050 77050 - 0.305 50.4 (<1500 gauss)
147 67 55049 58049 - - 0.255 59.2 (<1500 gauss)
160 72 55048 58048 - - 0.237 64.5 (<1500 gauss)
173 79 55044 - - - 0.216 69.7 (<1500 gauss)
200 90 55047 - - - 0.189 80.6 (<600 gauss)
300 134 55045 - - - 0.127 121 (<300 gauss)
550 255 55046 - - - 0.067 222 (<50 gauss)
* These values are only applicable for MPP Cores
4-13 MAGNETICS
0.650”
0.400”
Core Data
16.5 mm O.D.
10.2 mm I.D. x 6.35 mm HT. 0.250”
512 0A2 5
Core Dimensions (after finish)
O.D. (max.) 17.40 mm/0.680 in I.D. (min.) 9.53 mm/0.375 in HT. (max.) 7.11 mm/0.280 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 8 55123 58123 - - 1.458 4.28 (<1500 gauss)
26 15 55122 58122 - - 0.778 7.96 (<1500 gauss)
40 - - - - - - -
60 35 55121 58121 77121 78121 0.333 18.4 (<1500 gauss)
75 43 - - 77225 - - -
90 52 - - 77224 - - -
125 72 55120 58120 77120 - 0.162 38.3 (<1500 gauss)
147 88 55119 58119 - - 0.133 45 (<1500 gauss)
160 92 55118 58118 - - 0.127 49 (<1500 gauss)
173 104 55114 - - - - 53 (<1500 gauss)
200 115 55117 - - - 0.101 61.2 (<600 gauss)
300 173 55115 - - - 0.674 91.8 (<300 gauss)
550 317 55116 - - - 0.367 169 (<50 gauss)
* These values are only applicable for MPP Cores
www.mag-inc.com 4-14
0.680”
0.380”
Core Data
17.3 mm O.D.
9.65 mm I.D. x 6.35 mm HT. 0.250”
538 0A2 5
Core Dimensions (after finish)
O.D. (max.) 18.03 mm/0.710 in I.D. (min.) 9.02 mm/0.355 in HT. (max.) 7.11 mm/0.280 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 10 55383 58383 - - 1.486 4.25 (<1500 gauss)
26 19 55382 58382 - - 0.782 7.89 (<1500 gauss)
40 - - - - - - -
60 43 55381 58381 77381 78381 0.346 18.2 (<1500 gauss)
75 53 - - 77385 - - -
90 64 - - 77384 - - -
125 89 55380 58380 77380 - 0.167 37.9 (<1500 gauss)
147 105 55379 58379 - - 0.142 44.6 (<1500 gauss)
160 114 55378 58378 - - 0.13 48.5 (<1500 gauss)
173 123 55374 - - - 0.121 52.5 (<1500 gauss)
200 142 55377 - - - 0.105 60.7 (<600 gauss)
300 214 55375 - - - 0.069 91 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores
4-15 MAGNETICS
0.800”
0.500”
Core Data
20.3 mm O.D.
12.7 mm I.D. x 6.35 mm HT. 0.250”
5206A2 5
Core Dimensions (after finish)
O.D. (max.) 21.1 mm/0.830 in I.D. (min.) 12.07 mm/0.475 in HT. (max.) 7.11 mm/0.280 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 7.8 55209 58209 - - 1.03 3.46 (<1500 gauss)
26 14 55208 58208 - - 0.573 6.42 (<1500 gauss)
40 21 - - 77847 - - -
60 32 55848 58848 77848 78848 0.251 14.8 (<1500 gauss)
75 41 - - 77211 - - -
90 49 - - 77210 - - -
125 68 55206 58206 77206 - 0.118 30.9 (<1500 gauss)
147 81 55205 58205 - - 0.099 36.3 (<1500 gauss)
160 87 55204 58204 - - 0.0922 39.5 (<1500 gauss)
173 96 55200 - - - 0.0835 42.7 (<1500 gauss)
200 109 55203 - - - 0.0736 49.4 (<600 gauss)
300 163 55201 - - - 0.0492 74.1 (<300 gauss)
550 320 55202 - - - 0.025 136 (<50 gauss)
* These values are only applicable for MPP Cores
www.mag-inc.com 4-16
0.900”
0.550”
Core Data
22.9 mm O.D.
14.0 mm I.D. x 7.62 mm HT. 0.300”
531 0A2 5
Core Dimensions (after finish)
O.D. (max.) 23.6 mm/0.930 in I.D. (min.) 13.34 mm/0.525 in HT. (max.) 8.38 mm/0.330 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 9.9 55313 58313 - - 0.754 3.11 (<1500 gauss)
26 19 55312 58312 77312 - 0.393 5.77 (<1500 gauss)
40 29 - - 77316 - - -
60 43 55059 58059 77059 78059 0.174 13.3 (<1500 gauss)
75 54 - - 77315 - - -
90 65 - - 77314 - - -
125 90 55310 58310 77310 - 0.083 27.8 (<1500 gauss)
147 106 55309 58309 - - 0.074 32.6 (<1500 gauss)
160 115 55308 58308 - - 0.0649 35.5 (<1500 gauss)
173 124 55304 - - - 0.0602 38.4 (<1500 gauss)
200 144 55307 - - - 0.0518 44.4 (<600 gauss)
300 216 55305 - - - 0.0345 66.6 (<300 gauss)
550 396 55306 - - - 0.0188 122 (< 50 gauss)
* These values are only applicable for MPP Cores
4-17 MAGNETICS
0.928”
0.567”
Core Data
23.6 mm O.D.
14.4 mm I.D. x 8.89 mm HT. 0.350”
535 0A 2 5
Core Dimensions (after finish)
O.D. (max.) 24.3 mm/0.958 in I.D. (min.) 13.77 mm/0.542 in HT. (max.) 9.65 mm/0.380 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 12 55353 58353 - 0.618 5 (<1500 gauss)
26 22 55352 58352 77352 0.337 5.56 (<1500 gauss)
40 34 - - 77356 - - -
60 51 55351 58351 77351 78351 0.1453 12.8 (< 1500 gauss)
75 63 - - 77355 - -
90 76 - - 77354 - -
125 105 55350 58350 77350 0.0706 26.8 (<1500 gauss)
147 124 55349 58349 - - 0.0597 31.5 (<1500 gauss)
160 135 55348 58348 - 0.0549 34.2 (<1500 gauss)
173 146 55344 - - - 0.0507 37 (<1500 gauss)
200 169 55347 - - 0.0438 42.8 (<600 gauss)
300 253 55345 - - 0.0293 64.2 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores
www.mag-inc.com 4-18
1.060”
0.580”
Core Data
26.9 mm O.D.
14.7 mm I.D. x 11.2 mm HT. 0.440”
593 0A 2 5
Core Dimensions (after finish)
O.D. (max.) 27.7 mm/1.090 in I.D. (min.) 14.10 mm/0.555 in HT. (max.) 11.94 mm/0.470 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 18 55933 58933 - - 0.457 2.77 (<1500 gauss)
26 32 55932 58932 77932 - 0.257 5.15 (<1500 gauss)
40 50 - - 77936 - - -
60 75 55894 58894 77894 78894 0.110 11.9 (<1500 gauss)
75 94 - - 77935 - - -
90 113 - - 77934 - - -
125 157 55930 58930 77930 - 0.0524 24.8 (<1500 gauss)
147 185 55929 58929 - - 0.0444 29.1 (<1500 gauss)
160 201 55928 58928 - - 0.0409 31.7 (<1500 gauss)
173 217 55924 - - - 0.0379 34.3 (<1500 gauss)
200 251 55927 - - - 0.0327 39.6 (<1500 gauss)
300 377 55925 - - - 0.0218 59.4 (<300 gauss)
550 740 55926 - - - 0.0111 109 (<50 gauss)
* These values are only applicable for MPP Cores
4-19 MAGNETICS
1.300”
0.785”
Core Data
33.0 mm O.D.
19.9 mm I.D. x 10.7 mm HT. 0.420”
554 8A 2 5
Core Dimensions (after finish)
O.D. (max.) 33.8 mm/1.330 in I.D. (min.) 19.30 mm/0.760 in HT. (max.) 11.43 mm/0.450 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 14 55551 58551 - - 0.335 2.16 (<1500 gauss)
26 28 55550 58550 77550 - 0.167 4.00 (<1500 gauss)
40 41 - - 77555 - - -
60 61 55071 58071 77071 78071 0.0768 9.24 (<1500 gauss)
75 76 - - 77553 - - -
90 91 - - 77552 - - -
125 127 55548 58548 77548 - 0.0369 19.3 (<1500 gauss)
147 150 55547 58547 - - 0.0312 22.6 (<1500 gauss)
160 163 55546 58546 - - 0.0287 24.6 (<1500 gauss)
173 176 55542 - - - 0.0266 26.6 (<1500 gauss)
200 203 55545 - - - 0.0230 30.8 (<600 gauss)
300 305 55543 - - - 0.0153 46.2 (<300 gauss)
550 559 55544 - - - 0.0083 84.7 (<50 gauss)
* These values are only applicable for MPP Cores
www.mag-inc.com 4-20
1.350”
0.920”
Core Data
34.3 mm O.D.
23.4 mm I.D. x 8.89 mm HT. 0.350”
5585A2 5
Core Dimensions (after finish)
O.D. (max.) 35.2 mm/1.385 in I.D. (min.) 22.6 mm/0.888 in HT. (max.) 9.78 mm/0.385 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 9 55588 58588 - - 0.366 1.96 (<1500 gauss)
26 16 55587 58587 77587 - 0.206 3.64 (<1500 gauss)
40 25 - - 77591 - - -
60 38 55586 58586 77586 78586 0.0866 8.40 (<1500 gauss)
75 47 - - 77590 - - -
90 57 - - 77589 - - -
125 79 55585 58585 77585 - 0.0417 17.5 (<1500 gauss)
147 93 55584 58584 - - 0.0354 20.6 (<1500 gauss)
160 101 55583 58583 - - 0.0326 22.4 (<1500 gauss)
173 109 55579 - - - 0.0302 24.2 (<1500 gauss)
200 126 55582 - - - 0.0261 28 (<600 gauss)
300 190 55580 - - - 0.0173 42 (<300 gauss)
550 348 55581 - - - 0.0094 77 (<50 gauss)
* These values are only applicable for MPP Cores
4-21 MAGNETICS
1.410”
0.880”
Core Data
35.8 mm O.D.
22.4 mm I.D. x 10.5 mm HT. 0.412”
5 3 2 4A 2 5
Core Dimensions (after finish)
O.D. (max.) 36.7 mm/1.445 in I.D. (min.) 21.5 mm/0.848 in HT. (max.) 11.35 mm/0.447 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 13 55327 58327 - - 0.301 1.96 (<1500 gauss)
26 24 55326 58326 77326 - 0.163 3.64 (<1500 gauss)
40 37 - - 77330 - - -
60 56 55076 58076 77076 78076 0.0697 8.40 (<1500 gauss)
75 70 - - 77329 - - -
90 84 - - 77328 - - -
125 117 55324 58324 77324 - 0.0334 17.5 (<1500 gauss)
147 138 55323 58323 - - 0.0283 20.6 (<1500 gauss)
160 150 55322 58322 - - 0.026 22.4 (<1500 gauss)
173 162 55318 - - - 0.0241 24.2 (<1500 gauss)
200 187 55321 - - - 0.0208 28 (<600 gauss)
300 281 55319 - - - 0.0139 42 (<300 gauss)
550 515 55320 - - - 0.0075 77 (<50 gauss)
* These values are only applicable for MPP Cores
AT)
www.mag-inc.com 4-22
1.570”
0.950”
Core Data
39.9 mm O.D.
24.1 mm I.D. x 14.5 mm HT. 0.570”
5 2 5 4A 2 5
Core Dimensions (after finish)
O.D. (max.) 40.8 mm/1.605 in I.D. (min.) 23.3 mm/0.918 in HT. (max.)15.37 mm/0.605 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 19 55257 58257 - - 0.203 1.79 (<1500 gauss)
26 35 55256 58256 77256 - 0.11 3.33 (<1500 gauss)
40 54 - - 77260 - - -
60 81 55083 58083 77083 78083 0.0477 7.68 (<1500 gauss)
75 101 - - 77259 - - -
90 121 - - 77258 - - -
125 168 55254 58254 77254 - 0.023 16 (<1500 gauss)
147 198 55253 58253 - - 0.0195 18.8 (<1500 gauss)
160 215 55252 58252 - - 0.0179 20.5 (<1500 gauss)
173 233 55248 - - - 0.0165 22.1 (<1500 gauss)
200 269 55251 - - - 0.0143 25.6 (<600 gauss)
300 403 55249 - - - 0.0095 38.4 (<300 gauss)
550 740 55250 - - - 0.0052 70.4 (<50 gauss)
* These values are only applicable for MPP Cores
4-23 MAGNETICS
1.840”
0.950”
Core Data
46.7 mm O.D.
24.1 mm I.D. x 18.0 mm HT. 0.710”
543 8A 2 5
Core Dimensions (after finish)
O.D. (max.) 47.6 mm/1.875 in I.D. (min.) 23.3 mm/0.918 in HT. (max.) 18.92 mm/0.745 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 32 55441 58441 - - 0.141 1.64 (<1500 gauss)
26 59 55440 58440 77440 - 0.0766 3.04 (<1500 gauss)
40 90 - - 77431 - - -
60 135 55439 58439 77439 78439 0.0335 7.02 (<1500 gauss)
75 169 - - 77443 - - -
90 202 - - 77442 - - -
125 281 55438 58438 77438 - 0.0161 14.6 (<1500 gauss)
147 330 55437 58437 - - 0.0137 17.2 (<1500 gauss)
160 360 55436 - - - 0.0125 18.7 (<1500 gauss)
173 390 55432 - - - 0.0116 20.2 (<1500 gauss)
200 450 55435 - - - 0.0100 23.4 (<600 gauss)
300 674 55433 - - - 0.0067 35.1 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores
www.mag-inc.com 4-24
1.840”
1.130”
Core Data
46.7 mm O.D.
28.7 mm I.D. x 15.2 mm HT. 0.600”
5089A2 5
Core Dimensions (after finish)
O.D. (max.) 47.6 mm/1.875 in I.D. (min.) 27.9 mm/1.098 in HT. (max.) 16.13 mm/0.635 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 20 55092 58092 - - 0.149 1.51 (<1500 gauss)
26 37 55091 58091 77091 - 0.0803 2.81 (<1500 gauss)
40 57 - - 77095 - - -
60 86 55090 58090 77090 78090 0.0345 6.48 (<1500 gauss)
75 107 - - 77094 - - -
90 128 - - 77093 - - -
125 178 55089 58089 77089 - 0.0167 13.5 (<1500 gauss)
147 210 55088 - - - 0.0141 15.9 (<1500 gauss)
160 228 55087 - - - 0.013 17.3 (<1500 gauss)
173 246 55082 - - - 0.0120 18.7 (<1500 gauss)
200 285 55086 - - - 0.0104 21.6 (<600 gauss)
300 427 55084 - - - 0.0069 32.4 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores
4-25 MAGNETICS
2.000”
1.250”
Core Data
50.8 mm O.D.
31.8 mm I.D. x 13.5 mm HT. 0.530”
571 5A 2 5
Core Dimensions (after finish)
O.D. (max.) 51.7 mm/2.035 in I.D. (min.) 30.9 mm/1.218 in HT. (max.) 14.35 mm/0.565 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 17 55718 58718 - - 0.141 1.39 (<1500 gauss)
26 32 55717 58717 77717 - 0.075 2.57(<1500 gauss)
40 49 - - 77721 - - -
60 73 55716 58716 77716 78716 0.0328 5.94 (<1500 gauss)
75 91 - - 77720 - - -
90 109 - - 77719 - - -
125 152 55715 58715 77715 - 0.0158 12.4 (<1500 gauss)
147 179 55714 58714 - - 0.0134 14.6 (<1500 gauss)
160 195 55713 - - - 0.0123 15.8 (<1500 gauss)
173 210 55709 - - - 0.0114 17.1 (<1500 gauss)
200 243 55712 - - - 0.0098 19.8 (<600 gauss)
300 365 55710 - - - 0.0065 29.7 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores
www.mag-inc.com 4-26
2.250”
1.039”
Core Data
57.2 mm O.D.
26.4 mm I.D. x 15.2 mm HT. 0.600”
519 5A 2 5
Core Dimensions (after finish)
O.D. (max.) 58.0 mm/2.285 in I.D. (min.) 25.6 mm/1.007 in HT. (max.) 16.1 mm/0.635 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 32 55190 58190 - - 0.108 1.41 (<1500 gauss)
26 60 55191 58191 77191 - 0.0577 2.61 (<1500 gauss)
40 92 - - 77189 - - -
60 138 55192 58192 77192 78192 0.0251 6.03 (<1500 gauss)
75 172 - - 77193 - - -
90 207 - - 77194 - - -
125 287 55195 58195 77195 - 0.0121 12.6 (<1500 gauss)
147 306 55196 - - - 0.0113 14.8 (<1500 gauss)
160 333 55197 - - - 0.0104 16.1 (<1500 gauss)
173 360 55198 - - - 0.0096 17.4 (<1500 gauss)
200 417 55199 - - - 0.0083 20.1 (<1500 gauss)
300 - - - - - - -
550 - - - - - - -
* These values are only applicable for MPP Cores
4-27 MAGNETICS
0.250”
1.400”
Core Data
57.2 mm O.D.
35.6 mm I.D. x 14.0 mm HT. 0.550”
5 1 0 9A 2 5
Core Dimensions (after finish)
O.D. (max.) 58.0 mm/2.285 in I.D. (min.) 34.7 mm/1.368 in HT. (max.) 14.86 mm/0.585 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 18 55112 58112 - - 0.114 1.23 (<1500 gauss)
26 33 55111 58111 77111 - 0.0624 2.29 (<1500 gauss)
40 50 - - 77212 - - -
60 75 55110 58110 77110 78110 0.0274 5.28 (<1500 gauss)
75 94 - - 77214 - - -
90 112 - - 77213 - - -
125 156 55109 58109 77109 - 0.0132 11 (<1500 gauss)
147 185 55108 - - - 0.0111 12.9 (<1500 gauss)
160 200 55107 - - - 0.0102 14.1 (<1500 gauss)
173 218 55103 - - - 0.094 15.2 (<1500 gauss)
200 250 55106 - - - 0.0082 17.6 (<600 gauss)
300 374 55104 - - - 0.0055 26.4 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores
www.mag-inc.com 4-28
3.063”
1.938”
Core Data
77.8 mm O.D.
49.2 mm I.D. x 12.7 mm HT. 0.500”
586 6A2 5
Core Dimensions (after finish)
O.D. (max.) 78.9 mm/3.108 in I.D. (min.) 48.2 mm/1.898 in HT. (max.) 13.84 mm/0.545 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 16 55869 58869 - - 0.0723 .88 (<1500 gauss)
26 30 55868 58868 77868 - 0.0386 1.63 (<1500 gauss)
40 45 - - 77872 - - -
60 68 55867 58867 77867 78867 0.017 3.77 (<1500 gauss)
90 - - - - - - -
125 142 55866 58866 - - 0.0081 7.85 (<1500 gauss)
147 - - - - - - -
160 - - - - - - -
173 - - - - - - -
200 - - - - - - -
300 - - - - - - -
550 - - - - - - -
60µ
40µ
26µ
4-29 MAGNETICS
3.063”
1.938”
Core Data
77.8 mm O.D.
49.2 mm I.D. x 15.9 mm HT. 0.625”
590 6A 2 5
Core Dimensions (after finish)
O.D. (max.) 78.9 mm/3.108 in I.D. (min.) 48.2 mm/1.898 in HT. (max.) 17.02 mm/0.670 in
Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 20 55909 58909 - - 0.0647 0.88 (<1500 gauss)
26 37 55908 58908 77908 - 0.0345 1.63 (<1500 gauss)
40 57 - - 77912 - - -
60 85 55907 58907 77907 78907 0.0152 3.77 (<1500 gauss)
75 - - - - - 0.0072 7.85 (<1500 gauss)
90 - - - - - - -
125 178 55906 58906 - - - -
147 - - - - - - -
173 - - - - - - -
200 - - - - - - -
300 - - - - - - -
550 - - - - - - -
www.mag-inc.com 4-30
E Core Data B C
L
A F E
Kool Mµ® E Core Data M
D
4-31 MAGNETICS
E Core Data
Kool Mµ® E Core Data
AL nH/ TURNS2±8% Path Length Cross Section Volume
PART NO.
26µ 40µ 60µ 90µ le (mm) Ae (mm2) Ve (mm3)
00K1207E*** - - - 57 29.6 13.0 385
00K1808E*** 26 35 48 69 40.1 22.8 914
00K2510E*** 39 52 70 100 48.5 38.5 1,870
00K3007E*** 33 46 71 92 65.6 60.1 3,940
00K3515E*** 56 75 102 146 69.4 84.0 5,830
00K4017E*** 56 76 105 151 98.4 128 12,600
00K4020E*** 80 108 150 217 98.4 183 18,000
00K4022E*** 104 140 194 281 98.4 237 23,300
00K4317E*** 88 119 163 234 77.5 152 11,800
00K5528E*** 116 157 219 NA 123 350 43,100
00K5530E*** 138 187 261 NA 123 417 51,400
00K6527E*** 162 230 300 NA 147 540 79,400
00K7228E*** 130 173 236 NA 137 368 50,300
00K8020E*** 103 145 190 NA 185 389 72,100
00K8044E*** 91 - - NA 208 389 80,910
00K130LE*** 254 - - NA 219 1080 237,000
00K145LE*** 190 - - NA 210 736 155,000
00K160LE*** 180 - - NA 273 778 212,000
*** Add material code to part number, e.g., for 60µ the complete part number is 00K1808E060
www.mag-inc.com 4-32
U Core Data B C
L
A E
Kool Mµ® U Core Data
D
4-33 MAGNETICS
Segments
Kool Mµ® Segments
www.mag-inc.com 4-34
Thinz Core Data
BA
MPP THINZ Core Data ™
C
*** Add material code to part number, e.g., for 125µ the complete part number is 00M0502T125
4-35 MAGNETICS
Segments
MPP THINZ™ Core Data
H = N I/le
where:
H = DC Magnetizing force in amp-turns/cm
N = number of turns
I = current in amps
le = magnetic path length in cm
1 1
www.mag-inc.com 4-36
Hardware
Hardware
TVB22066A C
A E Bottom View
B
D
1 2 3
H 6 5 4
J
G F For use with toroids from 12.7 mm (0.500”) through 22.2 mm (0.875”)
A B C D E F G H J
Material 6 Pins Nom. Nom. Nom. Nom. Ref. Typ. Typ. Ref. Ref.
Phenolic 1.0 mm 19.0 mm 5.5 mm 10.8 mm 3.5 mm 4.8 mm 6.0 mm 7.5 mm 2.0 mm 5.5 mm
rated UL94V0 CP wire 0.748” 0.216” 0.425” 0.138” 0.189” 0.236” 0.295” 0.079” 0.216”
TVB2908TA
C Bottom View
A E
1 2 3 4 5
B D
H
J 10 9 8 7 6
G F
For use with toroids from 20.5 mm (0.810”) through 31.8 mm (1.250”)
A B C D E F G H J
Material 10 Pins Nom. Nom. Nom. Nom. Ref. Typ. Typ. Ref. Ref.
Phenolic 1.0 mm 27.0 mm 7.5 mm 19.0 mm 5.0 mm 11.0 mm 15.0 mm 5.0 mm 3.5 mm 8.13 mm
rated UL94V0 CP wire 1.063” 0.295” 0.748” 0.197” 0.432” 0.590” 0.197” 0.138” 0.320”
B D 1 2 3 4 5 6 7
H
J 14 13 12 11 10 9 8
G2 G1 F
For use with toroids from 28.6 mm (1.125”) through 38.1 mm (1.500”)
A B C D E F G H J
Material 14 Pins Nom. Nom. Nom. Nom. Ref. Typ. Typ. Ref. Ref.
Phenolic 1.0 mm 35.8 mm 7.6 mm 20.8 mm 5.0 mm 12.3 mm 16.0 mm 5.0 mm 4.5 mm 9.75 mm
rated UL94V0 CP wire 1.409” 0.299” 0.819” 0.197” 0.484” 0.630” 0.248” 0.177” 0.384”
TVH22064A
C
A E Top View
B
J
G F For use with toroids from 12.7 mm (0.500”) through 25.4 mm (1.000”)
A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon 0.040” 19.0 mm 3.9 mm 10.8 mm 9.8 mm 6.4 mm 15.2 mm 3.3 mm 3.8 mm
rated UL94V0 CP wire 0.750” 0.155” 0.425” 0.385” 0.250” 0.600” 0.130” 0.150”
5-1 MAGNETICS
Hardware
Hardware
TVH25074A C
A E Top View
H
B
J
G F For use with toroids from 20.5 mm (0.810”) through 30.5 mm (1.200”)
A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon CP wire 25.4 mm 5.1 mm 15.2 mm 13.0 mm 10.2 mm 20.33 mm 2.3 mm 5.1 mm
rated UL94V0 0.050” 1.000” 0.200” 0.600” 0.510” 0.400” 0.800” 0.090” 0.200”
TVH38134A
C
A E
Top View
H
H
B
J
G F For use with toroids from 25.4 mm (1.000”) through 40.6 mm (1.600”)
A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon CP wire 27.9 mm 5.1 mm 20.3 mm 18.0 mm 15.2 mm 22.9 mm 2.3 mm 5.1 mm
rated UL94V0 0.050” 1.100” 0.200” 0.800” 0.710” 0.600” 0.900” 0.090” 0.200”
C
TVH49164A E
A
Top View
H
B
J
G
F For use with toroids from 38.1 mm (1.500”) through 63.5 mm (2.500”)
A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon CP wire 35.6 mm 5.1 mm 22.9 mm 20.6 mm 17.8 mm 30.5 mm 2.3 mm 5.1 mm
rated UL94V0 0.050” 1.400” 0.200” 0.900” 0.810” 0.700” 1.200” 0.090” 0.200”
TVH61134A C
E
A
Top View
H
B
J
G F For use with toroids from 44.4 mm (1.750”) through 71.1 mm (2.800”)
A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon CP wire 43.2 mm 5.1 mm 27.9 mm 25.7 mm 22.9 mm 38.1 mm 2.3 mm 5.1 mm
rated UL94V0 0.050” 1.700” 0.200” 1.100” 1.010” 0.900” 1.500” 0.090” 0.200”
www.mag-inc.com 5-2
Hardware
Core Number Bobbin Number Number of Pins (cm2) (in2) (cm) (ft)
5-3 MAGNETICS
Winding Data
Winding Tables
3.56 mm O.D. (140 size) 6.35 mm O.D. (020 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
29 20 0.0373 11 0.0174 26 24 0.0432 12 0.0186
30 25 0.0595 13 0.0263 27 30 0.0682 14 0.0273
31 31 0.093 14 0.0357 28 37 0.1063 16 0.0395
32 37 0.137 16 0.0506 29 45 0.1635 18 0.0554
33 46 0.217 18 0.0723 30 56 0.259 21 0.0828
34 59 0.353 21 0.107 31 69 0.401 23 0.114
35 73 0.553 24 0.155 32 84 0.604 26 0.16
36 91 0.865 28 0.227 33 105 0.953 30 0.235
37 111 1.3 31 0.31 34 133 1.54 34 0.336
38 138 2.05 35 0.442 35 165 2.42 38 0.477
39 178 3.45 40 0.661 36 204 3.74 44 0.691
40 225 5.51 46 0.96 37 249 5.64 48 0.931
41 277 8.37 52 1.34 38 312 8.92 54 1.33
42 353 13.4 59 1.91 39 401 15.01 62 1.99
43 428 21 66 2.76 40 506 24 71 2.87
44 493 29.2 72 3.64 41 623 36.4 80 4
45 679 52.1 84 4.78 42 794 58.3 91 5.72
46 818 78.9 92 7.55 43 964 91.2 101 8.19
47 947 114.7 102 10.5 44 1110 127 110 10.8
48 1241 191.8 117 15.4 45 1528 226 128 16.2
www.mag-inc.com 6-1
Winding Data
Winding Tables
6.86 mm O.D. (410 size) 9.65 mm O.D. (290 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
26 55 0.1321 20 0.042 20 23 0.01446 12 0.00605
27 69 0.208 23 0.0605 21 28 0.0228 13 0.00826
28 85 0.325 26 0.0869 22 35 0.0357 15 0.012
29 103 0.49 29 0.121 23 43 0.0557 18 0.0182
30 129 0.786 33 0.176 24 54 0.0873 20 0.0256
31 159 1.221 37 0.248 25 66 0.136 23 0.0371
32 193 1.832 41 0.34 26 83 0.215 26 0.0531
33 239 2.89 46 0.485 27 105 0.34 29 0.0743
34 305 4.66 53 0.708 28 128 0.529 33 0.107
35 378 7.33 60 1.02 29 157 0.815 37 0.15
36 466 11.33 67 1.42 30 196 1.288 42 0.217
37 570 17.1 73 1.91 31 241 1.997 47 0.307
38 712 27 83 2.75 32 294 3.01 52 0.42
39 916 45.5 95 4.12 33 365 4.75 58 0.594
40 1157 72.5 108 5.92 34 464 7.66 67 0.871
41 1424 110.1 121 8.18 35 576 12.05 75 1.24
42 1814 176.5 138 11.7 36 711 18.65 84 1.74
43 2203 276 153 16.8 37 868 28.1 92 2.34
44 2535 385 166 22 38 1086 44.5 104 3.35
45 3491 685 195 33.4 39 1397 74.8 119 5.02
6-2 MAGNETICS
Winding Data
Winding Tables
12.7 mm O.D. (050 size) 20.3 mm O.D. (206 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
16 25 0.00826 12 0.00276 11 25 0.00374 12 0.001354
17 31 0.0129 14 0.00406 12 31 0.00591 14 0.0017
18 39 0.0203 16 0.00587 13 39 0.00929 16 0.00245
19 48 0.0318 19 0.00877 14 48 0.01463 18 0.00347
20 61 0.05 21 0.0122 15 60 0.023 21 0.0051
21 76 0.0789 24 0.0176 16 75 0.0364 24 0.00736
22 93 0.1233 28 0.026 17 93 0.0567 27 0.0104
23 116 0.1925 31 0.0362 18 116 0.0895 31 0.0151
24 144 0.302 35 0.0516 19 145 0.1402 35 0.0215
25 178 0.47 40 0.0744 20 181 0.22 39 0.0301
26 222 0.743 45 0.106 21 226 0.348 45 0.0439
27 280 1.173 50 0.148 22 279 0.543 50 0.0618
28 344 1.829 56 0.21 23 347 0.848 56 0.0867
29 420 2.81 63 0.293 24 430 1.33 63 0.124
30 525 4.45 71 0.434 25 531 2.07 71 0.176
31 646 6.9 79 0.594 26 664 3.28 80 0.25
32 788 10.4 87 0.809 27 836 5.17 89 0.349
33 977 16.4 98 1.16 28 1026 8.06 100 0.498
34 1244 26.5 112 1.68 29 1253 12.41 111 0.688
35 1543 41.6 125 2.37 30 1567 19.62 125 0.992
www.mag-inc.com 6-3
Winding Data
Winding Tables
26.9 mm O.D. (930 size) 35.8 mm O.D. (324 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
9 21 0.00291 11 0.00107 8 40 0.00513 17 0.00133
10 27 0.00459 13 0.0016 9 50 0.00807 19 0.00185
11 34 0.00726 15 0.00233 10 63 0.01275 Permeability
22 Availability
0.00273
12 42 0.01148 17 0.00333 11 79 0.0202 25 0.0039
13 53 0.01805 20 0.00494 12 98 0.0319 28 0.00551
14 66 0.0284 22 0.00685 13 123 0.0501 32 0.00792
15 82 0.0447 25 0.0098 14 154 0.079 36 0.0112
16 103 0.0707 29 0.0144 15 191 0.124 41 0.0162
17 127 0.1102 33 0.0203 16 240 0.1965 46 0.0229
18 159 0.1739 37 0.0291 17 297 0.306 52 0.0325
19 197 0.272 42 0.0416 18 371 0.483 58 0.0458
20 246 0.428 47 0.0587 19 461 0.757 65 0.0648
21 308 0.676 53 0.0835 20 575 1.188 73 0.0915
22 380 1.056 60 0.12 21 719 1.877 82 0.13
23 474 1.649 66 0.165 22 888 2.93 93 0.187
24 587 2.58 75 0.237 23 1106 4.58 103 0.259
25 725 4.02 84 0.335 24 1370 7.18 116 0.368
26 906 6.37 94 0.476 25 1692 11.18 130 0.521
27 1141 10.05 105 0.744 26 2115 17.68 146 0.741
28 1400 15.67 117 0.942 27 2663 27.9 161 1.02
6-4 MAGNETICS
Winding Data
Winding Tables
46.7 mm O.D. (089 size) 57.2 mm O.D. (109 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
8 67 0.01153 23 0.00247 8 104 0.02 29 0.00318
9 84 0.01814 26 0.0035 9 130 0.0315 33 0.00453
10 105 0.0287 29 0.00494 10 163 0.0498 37 0.00644
11 132 0.0453 33 0.00709 11 204 0.0787 42 0.0092
12 165 0.0717 37 0.01 12 256 0.1245 48 0.0133
13 206 0.1127 42 0.0143 13 320 0.1957 54 0.0188
14 258 0.1774 47 0.0202 14 400 0.308 60 0.0263
15 321 0.279 54 0.0293 15 498 0.484 68 0.0376
16 402 0.442 60 0.0411 16 624 0.767 76 0.0531
17 498 0.688 68 0.0664 17 773 1.195 85 0.0746
18 621 1.085 76 0.0828 18 965 1.886 96 0.107
19 773 1.7 86 0.118 19 1200 2.95 108 0.152
20 964 2.67 96 0.166 20 1497 4.64 120 0.211
21 1206 4.22 108 0.236 21 1871 7.33 135 0.3
22 1488 6.59 121 0.335 22 2310 11.45 152 0.428
23 1855 10.29 135 0.468 23 2879 17.88 169 0.596
24 2296 16.13 152 0.666 24 3565 28 189 0.845
25 2837 25.1 170 0.939 25 4403 43.6 212 1.19
26 3546 39.7 190 1.33 26 5504 69 237 1.69
27 4465 62.7 211 1.86 27 6931 109 263 2.35
www.mag-inc.com 6-5
Other Products from Magnetics
Ferrites Special Materials
Magnetics’ ferrite cores are manufactured for a wide variety A number of special materials are engineered for specific
of applications. Magnetics has developed and produces the performance results, including frequency response,
leading MnZn ferrite materials for power transformers, temperature factor, Curie temperature, permeability across
power inductors, wideband transformers, common mode temperature for GFCI and telecomm performance, and loss
chokes, and many other applications. In addition to offering factor. Magnetics’ special materials provide outstanding
the leading materials, other advantages of ferrites from performance, customization options and superior product
Magnetics include: the full range of standard planar E and I consistency.
cores; rapid prototyping capability for new development; the
SHAPES: E cores, Planar E cores, ETD, EC, U cores, I
widest range of toroid sizes in power and high permeability
cores, PQ, Planar PQ, RM, Toroids (2 mm to 86 mm), Pot
materials; standard gapping to precise inductance or
cores, RS (round-slab), DS (double slab), EP, Special Shapes
mechanical dimension; wide range of coil former and
assembly hardware available; and superior toroid coatings APPLICATIONS: EMI Filters, Current sensors, Chokes,
available in several options. Tuned Filters, Data interfaces, Special temperature
requirements, Other Special Requirements
Power Materials
Four low loss materials are engineered for optimum Strip Wound Cores
frequency and temperature performance in power Tape wound cores are made from high permeability alloys of
applications. Magnetics’ R, P, F and L materials provide nickel-iron, grain oriented silicon-iron. The alloys are known
superior saturation, high temperature performance, low as Orthonol®, Alloy 48, Square Permalloy 80, Supermalloy
losses and product consistency. and Magnesil®. Cores are available in more than 50
standard sizes. For a wide range of frequency applications,
SHAPES: E cores, Planar E cores, ER cores, ETD, EC, U
materials are produced in thicknesses from 1/2 mil (0.013
cores, I cores, PQ, Planar PQ, RM, Toroids (2 mm to 86
mm) through 14 mils (0.356 mm). Cases are robust nylon
mm), Pot cores, RS (round-slab), DS (double slab), EP,
boxes, rated for 200° C continuous operation and 2000
Special Shapes
voltage minimum breakdown.
APPLICATIONS: Telecomm Power Supplies, Computer
APPLICATIONS: Magnetic Amplifiers, Reactors, Regulators,
Power Supplies, Commercial Power Supplies, Consumer
Static Magnetic Devices and Current Transformers. Miniature
Power Supplies, Automotive, DC-DC Converters, Telecomm
Tape Wound Bobbin Cores are manufactured from
Data Interfaces, Impedance Matching Transformers,
Permalloy 80 and Orthonol ultra-thin tape (0.000125” to
Handheld Devices, High power control (gate drive),
0.001” thick). They are available in widths from 0.031” to
Computer Servers, Distributed Power (DC-DC), EMI Filters,
0.250” (wider on special request). Wound on non-magnetic
Aerospace, Medical.
stainless steel bobbins, core diameters are available down to
0.050”, with flux capacities as low as several maxwells.
High Permeability Materials
Two high permeability materials (5000µ J material and Magnetics’ sophisticated pulse test equipment reproduces
10000µ W material) are engineered for optimum frequency most test programs and can measure accurately in the
and impedance performance in signal, choke and filter millivolt-microsecond region.
applications. These Magnetics’ materials provide superior
APPLICATIONS: Magnetometers, Flux Gates, Oscillators,
loss factor, frequency response, temperature performance,
Inverters and Magnetic amplifiers
and product consistency.
SHAPES: Toroids (2 mm to 86 mm), E cores, U cores, RM,
Pot cores, RS (round-slab), DS (double slab), EP, Special
Shapes
APPLICATIONS: Common Mode Chokes, EMI Filters, Other
Filters, Current Sensors, Telecomm Data Interfaces,
Impedance matching interfaces, Handheld devices, Spike
Suppression, Gate Drive Transformers
MAGNETICS
Check Stock Online
Now you can easily find a Magnetics core
anywhere in the world using the StockCheck
feature on the Magnetics website.
StockCheck searches the databases of
Magnetics’ authorized distributors to quickly
locate the part number you need. With Partial
and Comprehensive search capabilities, it is
easy to find the part you are looking for even if
you do not have the full part number. The
results are conveniently displayed by region to
allow you to find the distributor closest to you.
And, you can even e-mail a request for quote
directly to any distributor. Updated daily,
StockCheck provides instant and accurate
access to Magnetics’ distributor inventory 24
hours a day.
To use StockCheck:
1. Go to www.mag-inc.com/stockcheck.asp
2. Enter the Magnetics part number you need.
3. Select Partial or Comprehensive search.
CD Now Available
Magnetics has developed an interactive CD
that contains all of the company’s publicly
available design manuals, technical literature,
and design software. The CD is a small 3-
inch format for easy portability and is PC and
Mac compatible. It allows the user to view,
print and run the software design aids directly
from the CD. This CD is free and available
from Magnetics or any of the company’s
distributors or agents. To request a free CD,
visit the Magnetics website at
www.mag-inc.com.
©2008 Magnetics
NAFTA SALES
P.O. Box 11422 • Pittsburgh, PA 15238-0422
Phone 412.696.1333 • Fax 412.696.0333
1-800-245-3984 • email: [email protected]
INTERNATIONAL SALES
+852.3102.9337 • email: [email protected]