2008 PowderCoreCatalog

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Powder Cores

Magnetics Molypermalloy
High Flux
Kool Mµ
XFLUX
Magnetics
We offer the confidence of over fifty years of expertise in the
research, design, manufacture and support of high quality
magnetic materials and components.

A major supplier of the highest performance materials in the


industry including: MPP, High Flux, Kool Mμ®, XFLUX™, power
ferrites, high permeability ferrites and strip wound cores,
Magnetics’ products set the standard for providing consistent
and reliable electrical properties for a comprehensive range of
core materials and geometries. Magnetics is the best choice
for a variety of applications ranging from simple chokes and
transformers used in telephone equipment to sophisticated
devices for aerospace electronics.

Magnetics backs its products with unsurpassed technical


expertise and customer service. Magnetics’ Application
Engineering staff offers the experience necessary to assist the
designer from the initial design phase through prototype approval.
The knowledgeable Sales staff is available to help with all of
your customer service needs. This support, combined with a
global presence via a worldwide distribution center, including
a Hong Kong distribution center, makes Magnetics a premier
supplier to the international electronics industry.
Contents

Section 1 General Information


1-1 Introduction
1-2 Applications
1-3 Core Identification
1-4 General Powder Core Information

Section 2 Core Selection


2-1 Core Selection Procedure
2-2 Core Selection Example
2-3 Core Selector Charts

Section 3 Technical Data


3-1 Material Properties
3-2 Conversion Tables
3-3 Normal Magnetization Curves
3-6 Core Loss Density Curves
3-14 Permeability versus Temperature Curves
3-18 Permeability versus DC Bias Curves
3-21 Permeability versus AC Flux Curves
3-24 Permeability versus Frequency Curves
3-27 Wire Table

Section 4 Core Data


4-1 Toroid Data
4-31 Kool Mµ® E Core Data
4-33 Kool Mµ® U Core Data
4-34 Kool Mµ® Segment Data
4-35 MPP THINZ™ Data

Section 5 Hardware
5-1 Toroid Mounts
5-3 E Core Hardware

Section 6 General Winding Data


6-1 Winding Tables

www.mag-inc.com
General Information

Core Locator & Unit Pack Quantity


MPP
P/N PAGE QTY P/N PAGE QTY P/N PAGE QTY P/N PAGE QTY
55015 4-4 10000 55118 4-14 2000 55265 4-6 10000 55407 4-7 10000
55016 4-4 10000 55120 4-14 2000 55266 4-6 10000 55408 4-7 10000
55017 4-4 10000 55121 4-14 2000 55267 4-6 10000 55410 4-7 10000
55018 4-4 10000 55122 4-14 2000 55268 4-6 10000 55411 4-7 10000
55020 4-4 10000 55123 4-14 2000 55270 4-6 10000 55412 4-7 10000
55021 4-4 10000 55125 4-12 6000 55271 4-6 10000 55413 4-7 10000
55022 4-4 10000 55127 4-12 6000 55272 4-6 10000 55433 4-24 105
55023 4-4 10000 55128 4-12 6000 55273 4-6 10000 55435 4-24 105
55025 4-8 10000 55130 4-12 6000 55275 4-9 8000 55436 4-24 105
55026 4-8 10000 55131 4-12 6000 55276 4-9 8000 55438 4-24 105
55027 4-8 10000 55132 4-12 6000 55277 4-9 8000 55439 4-24 105
55028 4-8 10000 55133 4-12 6000 55278 4-9 8000 55440 4-24 105
55030 4-8 10000 55135 4-1 7500 55280 4-9 8000 55441 4-24 105
55031 4-8 10000 55137 4-1 7500 55281 4-9 8000 55543 4-20 250
55032 4-8 10000 55138 4-1 7500 55282 4-9 8000 55544 4-20 250
55033 4-8 10000 55140 4-1 7500 55283 4-9 8000 55545 4-20 250
55035 4-11 8000 55145 4-2 7500 55285 4-10 8000 55546 4-20 250
55036 4-11 8000 55147 4-2 7500 55286 4-10 8000 55548 4-20 250
55037 4-11 8000 55148 4-2 7500 55287 4-10 8000 55550 4-20 250
55038 4-11 8000 55150 4-2 7500 55288 4-10 8000 55551 4-20 250
55040 4-11 8000 55175 4-3 5000 55290 4-10 8000 55580 4-21 300
55041 4-11 8000 55177 4-3 5000 55291 4-10 8000 55581 4-21 300
55042 4-11 8000 55178 4-3 5000 55292 4-10 8000 55582 4-21 300
55043 4-11 8000 55180 4-3 5000 55293 4-10 8000 55583 4-21 300
55045 4-13 5000 55181 4-3 5000 55305 4-17 1000 55585 4-21 300
55046 4-13 5000 55190 4-27 80 55306 4-17 1000 55586 4-21 300
55047 4-13 5000 55191 4-27 80 55307 4-17 1000 55587 4-21 300
55048 4-13 5000 55192 4-27 80 55308 4-17 1000 55588 4-21 300
55050 4-13 5000 55195 4-27 80 55310 4-17 1000 55710 4-26 90
55051 4-13 5000 55197 4-27 80 55312 4-17 1000 55712 4-26 90
55052 4-13 5000 55199 4-27 80 55313 4-17 1000 55713 4-26 90
55053 4-13 5000 55201 4-16 1600 55319 4-22 220 55715 4-26 90
55059 4-17 1000 55202 4-16 1600 55320 4-22 220 55716 4-26 90
55071 4-20 250 55203 4-16 1600 55321 4-22 220 55717 4-26 90
55076 4-22 220 55204 4-16 1600 55322 4-22 220 55718 4-26 90
55083 4-23 180 55206 4-16 1600 55324 4-22 220 55848 4-16 1600
55084 4-25 120 55208 4-16 1600 55326 4-22 220 55866 4-29 45
55086 4-25 120 55209 4-16 1600 55327 4-22 220 55867 4-29 45
55087 4-25 120 55235 4-5 10000 55345 4-18 480 55868 4-29 45
55089 4-25 120 55236 4-5 10000 55347 4-18 480 55869 4-29 45
55090 4-25 120 55237 4-5 10000 55348 4-18 480 55894 4-19 400
55091 4-25 120 55238 4-5 10000 55350 4-18 480 55906 4-30 40
55092 4-25 120 55240 4-5 10000 55351 4-18 480 55907 4-30 40
55104 4-28 90 55241 4-5 10000 55352 4-18 480 55908 4-30 40
55106 4-28 90 55242 4-5 10000 55353 4-18 480 55909 4-30 40
55107 4-28 90 55243 4-5 10000 55375 4-15 2000 55925 4-19 400
55109 4-28 90 55249 4-23 180 55377 4-15 2000 55926 4-19 400
55110 4-28 90 55250 4-23 180 55378 4-15 2000 55927 4-19 400
55111 4-28 90 55251 4-23 180 55380 4-15 2000 55928 4-19 400
55112 4-28 90 55252 4-23 180 55381 4-15 2000 55930 4-19 400
55115 4-14 2000 55254 4-23 180 55382 4-15 2000 55932 4-19 400
55116 4-14 2000 55256 4-23 180 55383 4-15 2000 55933 4-19 400
55117 4-14 2000 55257 4-23 180 55405 4-7 10000

MAGNETICS
General Information
Core Locator & Unit Pack Quantity
High Flux
P/N PAGE QTY P/N PAGE QTY P/N PAGE QTY
58018 4-4 10000 58191 4-27 80 58353 4-18 480
58020 4-4 10000 58192 4-27 80 58378 4-15 2000
58021 4-4 10000 58195 4-27 80 58380 4-15 2000
58022 4-4 10000 58204 4-16 1600 58381 4-15 2000
58023 4-4 10000 58206 4-16 1600 58382 4-15 2000
58028 4-8 10000 58208 4-16 1600 58383 4-15 2000
58030 4-8 10000 58209 4-16 1600 58408 4-7 10000
58031 4-8 10000 58238 4-5 10000 58410 4-7 10000
58032 4-8 10000 58240 4-5 10000 58411 4-7 10000
58033 4-8 10000 58241 4-5 10000 58412 4-7 10000
58038 4-11 8000 58242 4-5 10000 58413 4-7 10000
58040 4-11 8000 58243 4-5 10000 58438 4-24 105
58041 4-11 8000 58252 4-23 180 58439 4-24 105
58042 4-11 8000 58254 4-23 180 58440 4-24 105
58043 4-11 8000 58256 4-23 180 58441 4-24 105
58048 4-13 5000 58257 4-23 180 58546 4-20 250
58050 4-13 5000 58268 4-6 10000 58548 4-20 250
58051 4-13 5000 58270 4-6 10000 58550 4-20 250
58052 4-13 5000 58271 4-6 10000 58551 4-20 250
58053 4-13 5000 58272 4-6 10000 58583 4-21 300
58059 4-17 1000 58273 4-6 10000 58585 4-21 300
58071 4-20 250 58278 4-9 8000 58586 4-21 300
58076 4-22 220 58280 4-9 8000 58587 4-21 300
58083 4-23 180 58281 4-9 8000 58588 4-21 300
58089 4-25 120 58282 4-9 8000 58715 4-26 90
58090 4-25 120 58283 4-9 8000 58716 4-26 90
58091 4-25 120 58288 4-10 8000 58717 4-26 90
58092 4-25 120 58290 4-10 8000 58718 4-26 90
58109 4-28 90 58291 4-10 8000 58848 4-16 1600
58110 4-28 90 58292 4-10 8000 58866 4-29 45
58111 4-28 90 58293 4-10 8000 58867 4-29 45
58112 4-28 90 58308 4-17 1000 58868 4-29 45
58118 4-14 2000 58310 4-17 1000 58869 4-29 45
58120 4-14 2000 58312 4-17 1000 58894 4-19 400
58121 4-14 2000 58313 4-17 1000 58906 4-30 40
58122 4-14 2000 58322 4-22 220 58907 4-30 40
58123 4-14 2000 58324 4-22 220 58908 4-30 40
58128 4-12 6000 58326 4-22 220 58909 4-30 40
58130 4-12 6000 58327 4-22 220 58928 4-19 400
58131 4-12 6000 58349 4-18 480 58930 4-19 400
58132 4-12 6000 58350 4-18 480 58932 4-19 400
58133 4-12 6000 58351 4-18 480 58933 4-19 400
58190 4-27 80 58352 4-18 480

www.mag-inc.com
General Information

Core Locator & Unit Pack Quantity


Kool Mµ®
P/N PAGE QTY P/N PAGE QTY P/N PAGE QTY
77020 4-4 10000 77210 4-16 1600 77411 4-7 10000
77021 4-4 10000 77211 4-16 1600 77414 4-7 10000
77030 4-8 10000 77213 4-28 90 77415 4-7 10000
77031 4-8 10000 77214 4-28 90 77438 4-24 105
77040 4-11 8000 77224 4-14 2000 77439 4-24 105
77041 4-11 8000 77225 4-14 2000 77440 4-24 105
77050 4-13 5000 77240 4-5 10000 77442 4-24 105
77051 4-13 5000 77241 4-5 10000 77443 4-24 105
77054 4-13 5000 77244 4-5 10000 77444 4-1 7500
77055 4-13 5000 77245 4-5 10000 77445 4-1 7500
77059 4-17 1000 77254 4-23 180 77548 4-20 250
77071 4-20 250 77256 4-23 180 77550 4-20 250
77076 4-22 220 77258 4-23 180 77552 4-20 250
77083 4-23 180 77259 4-23 180 77553 4-20 250
77089 4-25 120 77270 4-6 10000 77585 4-21 300
77090 4-25 120 77271 4-6 10000 77586 4-21 300
77091 4-25 120 77280 4-9 8000 77587 4-21 300
77093 4-25 120 77281 4-9 8000 77589 4-21 300
77094 4-25 120 77290 4-10 8000 77590 4-21 300
77109 4-28 90 77291 4-10 8000 77715 4-26 90
77110 4-28 90 77294 4-10 8000 77716 4-26 90
77111 4-28 90 77295 4-10 8000 77717 4-26 90
77120 4-14 2000 77310 4-17 1000 77719 4-26 90
77121 4-14 2000 77312 4-17 1000 77720 4-26 90
77130 4-12 6000 77314 4-17 1000 77824 4-4 10000
77131 4-12 6000 77315 4-17 1000 77825 4-4 10000
77140 4-1 7500 77324 4-22 220 77834 4-8 10000
77141 4-1 7500 77326 4-22 220 77835 4-8 10000
77150 4-2 7500 77328 4-22 220 77844 4-11 8000
77151 4-2 7500 77329 4-22 220 77845 4-11 8000
77154 4-2 7500 77334 4-12 6000 77848 4-16 1600
77155 4-2 7500 77335 4-12 6000 77868 4-29 45
77180 4-3 5000 77350 4-18 480 77874 4-6 10000
77181 4-3 5000 77351 4-18 480 77875 4-6 10000
77184 4-3 5000 77352 4-18 480 77884 4-6 10000
77185 4-3 5000 77354 4-18 480 77885 4-6 10000
77191 4-27 80 77355 4-18 480 77894 4-19 400
77192 4-27 80 77380 4-15 2000 77908 4-30 40
77193 4-27 80 77381 4-15 2000 77930 4-19 400
77194 4-27 80 77384 4-15 2000 77932 4-19 400
77195 4-27 80 77385 4-15 2000 77934 4-19 400
77206 4-16 1600 77410 4-7 10000 77935 4-19 400

MAGNETICS
General Information
Core Locator & Unit Pack Quantity
XFLUX™
P/N PAGE QTY P/N PAGE QTY P/N PAGE QTY
78051 4-13 5000 78110 4-28 90 78586 4-21 300
78059 4-17 1000 78121 4-14 2000 78716 4-26 90
78071 4-20 250 78192 4-27 80 78848 4-16 1600
78076 4-22 220 78351 4-18 480 78867 4-29 45
78083 4-23 180 78381 4-21 2000 78894 4-19 400
78090 4-25 120 78439 4-24 105 78907 4-30 40

www.mag-inc.com
General Information

Powder Core Locator by O.D.


O.D. I.D. HT. MPP High Flux Kool Mµ XFLUX O.D. I.D. HT. MPP High Flux Kool Mµ XFLUX
3.56 1.78 1.52 55140 - 77141 - 9.65 4.78 3.18 55283 58283 77281 -
55139 - 77444 - 55282 58282 77885 -
55138 - 77445 - 55281 58281 77884 -
140 SIZE PAGE 4-1 55134 - 77140 - 55280 58280 77280 -
55137 - - - 55279 58279 - -
55135 - - - 280 SIZE PAGE 4-9
55278 55278 - -
3.94 2.24 2.54 55150 - 77151 - 55274 - - -
55149 - 77155 - 55277 - - -
55148 - 77154 - 55276 - - -
150 SIZE PAGE 4-2 55144 - 77150 - 55275 - - -
55147 - - - 9.65 4.78 3.96 55293 58293 77291 -
55145 - - - 55292 58292 77295 -
4.65 2.36 2.54 55181 - 77181 - 55291 58291 77294 -
55180 - 77185 - 55290 58290 77290 -
55179 - 77184 - 55289 58289 - -
55178 - 77180 - 290 SIZE PAGE 4-10 55288 55288 - -
180 SIZE PAGE 4-3 55174 - - - 55284 - -
55177 - - - 55287 - - -
55175 - - - 55285 - - -
6.35 2.79 2.79 55023 58023 77021 - 55286 - - -
55022 58022 77825 - 10.2 5.08 3.96 55043 58043 77041
55021 58021 77824 - 55042 58042 77845 -
55020 58020 77020 - 55041 58041 77844 -
55019 58019 - - 55040 58040 77040 -
020 SIZE PAGE 4-4 55018 58018 - - 55039 58039 - -
55014 - - - 040 SIZE PAGE 4-11 55038 58038 - -
55017 - - - 55034 - -
55015 - - - 55037 - - -
55016 - - - 55035 - - -
55036 - - -
6.6 2.67 2.54 55243 58243 77241 -
55242 58242 77245 - 11.2 6.35 3.96 55133 58133 77131
55241 58241 77244 - 55132 58132 77335 -
55240 58240 77240 - 55131 58131 77334 -
55239 58239 - - 55130 58130 77130 -
240 SIZE PAGE 4-5 55238 58238 - - 55129 58129 - -
55234 - - - 130 SIZE PAGE 4-12 55128 58128 - -
55237 - - - 55124 - -
55235 - - - 55127 - - -
55236 - - - 55125 - - -

6.6 2.67 4.78 55273 58273 77271 - 12.7 7.62 4.75 55053 58053 77051 78051
55272 58272 77875 - 55052 58052 77055 -
55271 58271 77874 - 55051 58051 77054 -
55270 58270 77270 - 55050 58050 77050 -
55269 58269 - - 55049 58049 - -
270 SIZE PAGE 4-6 55268 58268 - - 050 SIZE PAGE 4-13 55048 58048 - -
55264 - - - 55044 - -
55267 - - - 55047 - - -
55265 - - - 55045 - - -
55266 - - - 55046 - - -
6.86 3.96 5.08 55413 58413 77411 - 16.5 10.2 6.35 55123 58123 77121 78121
55412 58412 77415 - 55122 58122 77225 -
55411 58411 77414 - 55121 58121 77224 -
55410 58410 77410 - 55120 58120 77120 -
55409 58409 - - 55119 58119 - -
410 SIZE PAGE 4-7 55408 58408 - - 050 SIZE PAGE 4-14 55118 58118 - -
55404 - - - 55114 - -
55407 - - - 55117 - - -
55405 - - - 55115 - - -
7.87 3.96 3.18 55033 58033 77031 - 55116 - - -
55032 58032 77035 - 17.3 9.65 6.35 55383 58383 77381 78381
55031 58031 77034 - 55382 58382 77385 -
55030 58030 77030 - 55381 58381 77384 -
55029 58029 - - 55380 58380 77380 -
030 SIZE PAGE 4-8 55028 58028 - - 55379 58379 - -
55024 58024 - - 380 SIZE PAGE 4-15 55378 58378 - -
55027 - - - 55374 - - -
55026 - - - 55377 - - -
55025 - - - 55375 - - -

MAGNETICS
General Information
Powder Core Locator by O.D.
O.D. I.D. HT. MPP High Flux Kool Mµ XFLUX O.D. I.D. HT. MPP High Flux Kool Mµ XFLUX
20.3 12.7 6.35 55209 58209 77847 78848 39.9 24.1 14.5 55257 58257 77256 78083
55208 58208 77848 - 55256 58256 77260 -
55848 58848 77211 - 55083 58083 77083 -
55206 58206 77210 - 55254 58254 77259 -
55205 58205 77206 - 55253 58253 77258 -
206 SIZE PAGE 4-16 55204 58204 - - 254 SIZE PAGE 4-23 55252 58252 77254 -
55200 - - - 55248 - - -
55203 - - - 55251 - - -
55201 - - - 55249 - - -
55202 - - - 55250 - - -
22.9 14.0 7.62 55313 58313 77312 78059 46.7 24.1 18.0 55441 58441 77440 78439
55312 58312 77316 - 55440 58440 77431 -
55059 58059 77059 - 55439 58439 77439 -
55310 58310 77315 - 55438 58438 77443 -
55309 58309 77314 - 55437 58437 77442 -
310 SIZE PAGE 4-17 438 SIZE PAGE 4-24 55436 - 77438 -
55308 58308 77310 -
55304 - - - 55432 - - -
55307 - - - 55435 - - -
55305 - - - 55433 - - -
55306 - - - 46.7 28.7 15.2 55092 58092 77091 78090
55091 58091 77095 -
23.6 14.4 8.89 55353 58353 77352 78351 55090 58090 77090 -
55352 58352 77356 - 55089 58089 77094 -
55351 58351 77351 - 55088 - 77093 -
55350 58350 77355 - 089 SIZE PAGE 4-25 55087 - 77089 -
55349 58349 77354 - 55082 - - -
350 SIZE PAGE 4-18 55348 58348 77350 - 55086 - - -
55344 - - - 55084 - - -
55347 - - -
55345 - - - 50.8 31.8 13.5 55718 58718 77717 78716
55717 58717 77721 -
26.9 14.7 11.2 55933 58933 77932 78894 55716 58716 77716 -
55932 58932 77936 - 55715 58715 77720 -
55894 58894 77894 - 55714 58714 77719 -
55930 58930 77935 - 715 SIZE PAGE 4-26
55713 - - -
55929 58929 77934 - 55709 - - -
930 SIZE PAGE 4-19 55928 58928 77930 - 55712 - - -
55924 - - - 55710 - - -
55927 - - -
57.2 26.4 15.2 55190 58190 77191 78192
55925 - - -
55191 58191 77189 -
55926 - - -
55192 58192 77192 -
33.0 19.9 10.7 55551 58551 77550 78071 55195 58195 77193 -
55550 58550 77555 - 195 SIZE PAGE 4-27 55196 - 77194 -
55071 58071 77071 - 55197 - 77195 -
55548 58548 77553 - 55198 - - -
55547 58547 77552 - 55199 - - -
548 SIZE PAGE 4-20 55546 58546 77548 - 57.2 35.6 14.0 55112 58112 77111 78110
55542 - - - 55111 58111 77212 -
55545 - - - 55110 58110 77110 -
55543 - - - 55109 58109 77214 -
55544 - - - 55108 - 77213 -
34.3 23.4 8.89 55588 58588 77587 78586 109 SIZE PAGE 4-28 55107 - 77109 -
55587 58587 77591 - 55103 - - -
55586 58586 77586 - 55106 - - -
55585 58585 77590 - 55104 - - -
55584 58584 77589 - 77.8 49.2 12.7 55869 58869 77868 78867
585 SIZE PAGE 4-21 55583 58583 77585 - 55868 58568 77872 -
55579 - - - 55867 58867 77867 -
866 SIZE PAGE 4-29
55582 - - - 55866 58866 - -
55580 - - -
55581 - - - 77.8 49.2 15.9 55909 58909 77908 78907
55908 58908 77912 -
35.8 22.4 10.5 55327 58327 77326 78076 906 SIZE PAGE 4-30 55907 58907 77907 -
55326 58326 77330 - 55906 58906 - -
55076 58076 77076 -
55324 58324 77329 -
55323 58323 77328 -
324 SIZE PAGE 4-22 55322 58322 77324 -
55318 - - -
55321 - - -
55319 - - -
55320 - - -

www.mag-inc.com
Notes

MAGNETICS
General Information
Introduction
Magnetics Molypermalloy Powder (MPP) cores are Kool Mµ E Cores have a distributed air gap which makes
distributed air gap toroidal cores made from a 79% nickel, them ideally suited for switching regulator inductors,
17% iron, and 4% molybdenum alloy powder for the lowest flyback transformers, and power factor correction (PFC)
core losses of any powder core material. inductors. The 10,500 gauss saturation level of Kool Mµ
provides a higher energy storage capability than can be
MPP cores possess many outstanding magnetic obtained with gapped ferrite E cores, resulting in smaller
characteristics, such as high resistivity, low hysteresis and core size. Kool Mµ E cores are competitively priced
eddy current losses, excellent inductance stability after high against gapped ferrite E cores and their distributed air gap
DC magnetization or under high DC bias conditions and eliminates gap loss problems associated with ferrites. Kool
minimal inductance shift up to 2,000 gausses under AC Mµ E cores have significantly lower losses and substantially
conditions. better thermal properties when compared to powdered iron
E cores.
Magnetics High Flux powder cores are distributed air gap
toroidal cores made from a 50% nickel - 50% iron alloy Magnetics XFLUX™ distributed air gap cores are made
powder for the highest available biasing capability of any from 6.5% silicon iron powder. A true high temperature
powder core material. material, with no thermal aging, XFLUX offers lower losses
than powder iron cores and superior DC Bias performance.
High Flux cores have certain advantages that make them The soft saturation of XFLUX material offers an advantage
quite useful for applications involving high power, high DC over ferrite cores. XFLUX cores are ideal for low and
bias, or high AC bias at high power frequencies. High Flux medium frequency chokes where inductance at peak is
cores have a saturation flux density of 15,000 gauss, as critical.
compared to 7,500 gauss for standard MPP cores
or 4,500 gauss for ferrites. The core loss of High Flux MPP THINZ™, or Molypermalloy Powder washer cores, are
powder cores is significantly lower than that of powdered distributed air gapped toroidal cores made from an 81%
iron cores. It is possible that High Flux cores will offer a nickel, 17% iron, and 2% molybdenum alloy powder having
reduction in core size over powdered iron cores in most the highest permeability of any powder core material and
applications. significantly higher saturation flux density compared to
discrete gapped ferrite. THINZTM offer an extremely low
Magnetics Kool Mµ® powder cores are distributed air gap height self shielded power inductor core allowing finished
cores made from a ferrous alloy powder for low losses at inductor heights in the 1.5 mm to 2 mm range. Excellent
elevated frequencies. The near zero magnetostriction alloy temperature stability, superior inductance under DC bias,
makes Kool Mµ ideal for eliminating audible frequency noise and low core losses highlight this product line’s outstanding
in filter inductors. magnetic properties.

In high frequency applications, core losses of powdered


iron, for instance, can be a major factor in contributing to
undesirable temperature rises. Hence, Kool Mµ cores are
ideal because their losses are significantly less, resulting in
lower temperature rises. It is possible that Kool Mµ cores
will offer a reduction in core size over powdered iron cores
in a similar application.

Extremely large Kool Mu toroids and racetrack cores are


offered in sizes >101.6 mm (4.00 inches). These large
shapes are ideal for high current inductors. MPP and High
Flux versions are also available.

www.mag-inc.com 1-1
General Information

Applications
Magnetics powder cores are primarily used in power flux capacity. For reasonably low losses and reasonably
inductor applications, specifically in switch-mode power high saturation at a low cost, Kool Mµ® should be used
supply (SMPS) output filters, also known as DC Inductors. since it has the lowest material costs. XFLUX has the

Other power applications include differential inductors, highest saturation.


boost inductors, buck inductors, and flyback transformers.
Other specialty applications, such as High Q low level filters,
While all four materials are used in these applications, each load coils, and temperature stabilized inductors can use
has its own advantage. For the lowest loss inductor, MPP MPP material.
material should be used since it has the lowest core loss.
For the smallest core size in a dc bias dominated design,
High Flux material should be used since it has the highest

MPP High Flux Kool Mµ XFLUX

Permeability 14-550 14-160 26-125 60


Core Loss Lowest Moderate Low Moderate
Perm vs. DC Bias Better Best Good Best
Saturation (Bsat) 7.5 Kilogauss 15 Kilogauss 10.5 Kilogauss 16 Kilogauss
Nickel Content 80% 50% 0% 0%
Relative Cost High Medium Low Low

1-2 MAGNETICS
General Information
Core Indentification
All Magnetics Powder cores have unique part numbers that provide important information about the characteristics of the cores.
A description of each type of part number is provided below.

TOROIDS Core Finish Code Voltage Breakdown Material Availability O.D. Size Availability Permeability Availability
CO55206A2
A2 500 volts MPP, High Flux All All
A5 1000 volts MPP, High Flux 6.35 - 57.2 mm 60µ - 200µ
A7 500 volts Kool Mµ, XFLUX All All
A9 4000 volts MPP, High Flux 6.35 - 57.2 mm 60µ - 200µ
AY 300 volts All 3.56 - 16.5 mm 14µ - 300µ
D4 500 volts MPP 6.35 - 57.2 mm 60µ - 200µ
L6 500 volts MPP 6.35 - 57.2 mm 60µ - 200µ
M4 500 volts MPP 6.35 - 57.2 mm 60µ - 200µ
W4 500 volts MPP 6.35 - 57.2 mm 60µ - 200µ
Catalog Number (designates size and permeability)
Material Code . . . . . . . . 55 = MPP
58 = High Flux
77 = Kool Mµ
78 = XF LUX
Grading Code . . . . . . . . CO = Graded into 2% inductance bands
00 = Not graded

Powder Core Toroid Stamping Summary


Size 6-digit 2-digit 3-digit 2-digit Inductance
Example
(O.D. mm) Shop Order Number MaterialCode Catalog Number Core Finish Code Code
6.35 - 6.86 ✔ ✔ ✔ 123456 020 +6
7.87 - 12.7 ✔ ✔ ✔ ✔ 123456 050A2 +6
> 12.7 ✔ ✔ ✔ ✔ ✔ 123456 55120A2 +6

• Inductance Code is only stamped on MPP toroids with CO Grading Code


• Cores with O.D. less than 6.35 mm are not stamped

E CORES and THINZ LARGE E CORES and SEGMENTS


00K5528E060 00K130LE026
Permeability Code . . . . . Permeability, e.g. 060 for 60µ Permeability Code . . . . Permeability, e.g. 026 for 26µ
Shape Code . . . . . . . . . E = E Core Shape Code . . . . . . . . LE = Large E Core
T = Toroid TC = Toroid
Size Code . . . . . . . . . . First two digits equal approximate length RT = Race Track
or O.D. in mm / Last two digits equal IS = I Segment
approximate height or I.D. in mm AR = Arc Segment
Material Code . . . . . . . . M = MPP Size Code
H = High Flux Material Code . . . . . . . M = MPP
K = Kool Mµ H = High Flux
Grading Code . . . . . . . . 00 = Not graded K = Kool Mµ
X = XF LUX
Grading Code . . . . . . . 00 = Not graded
• Full part number and shop order number are stamped on all shapes

www.mag-inc.com 1-3
General Information

Core Finish
Magnetics powder cores are coated with a special finish for cores with greater than 5 mm O.D. There is no voltage
that provides a tough, wax tight, moisture and chemical breakdown guarantee on cores with less than 5 mm O.D.
resistant barrier having excellent dielectric properties.
Cores as large as 16.5 mm (0.650”) O.D. can be coated
Each material has a unique color coating: with parylene to minimize the constriction of the inside
diameter dimensions. The parylene coating has a minimum
Material Color Core Finish Codes breakdown voltage guarantee of 300 volts rms from wire to
MPP Gray A2, A5, A9, D4 M4, W4, L6 core (tested at 750 volts rms wire to wire at 60 Hz). All
High Flux Khaki A2, A5, A9 finished dimensions in this catalog are for the color coating.
Kool Mµ Black A7 When choosing a parylene coated core, the maximum O.D.
XFLUX Brown A7 and HT. are reduced by 0.18 mm (0.007”), and the
minimum I.D. may be increased by 0.18 mm (0.007”). Use
The finish is tested for voltage breakdown by inserting the core finish code AY for parylene coating.
core between two weighted wire mesh pads. Force is
adjusted to produce a uniform pressure of 10 psi, The maximum steady-state operating temperature for the
simulating winding pressure. The test condition to coating is 200°C. The maximum steady-state operating
guarantee the minimum breakdown voltage (500 volts rms temperature for the parylene coating is 130°C, but can be
from wire to core) is a 60 Hz voltage equal to 2.5 times the used as high as 200°C for short periods, such as during
minimum (or 1250 volts rms wire to wire). Higher minimum infrared solder reflow. High temperature operation of the
voltage breakdown finishes can be provided upon request cores does not affect the magnetic properties.

Core Inductance Tolerance/Grading


Magnetics powder cores are precision manufactured to an
INDUCTANCE TURNS
inductance tolerance of ±8%*, using standards obtained GRADE
% Deviation % Deviation
from Kelsall Permeameter Cup measurements and a Stamped on
from Nominal from Nominal
precision series inductance bridge. Core O.D.
From To From To

MPP cores with outside diameters greater than 5 mm are +8 +8 +7 -4.0 -3.5
graded into 2% inductance bands as a standard practice at +6 +7 +5 -3.5 -2.5
no additional charge. Cores with outside diameters less +4 +5 +3 -2.5 -1.5
than 5 mm are graded into 5% bands and are +2 +3 +1 -0.5 +0.5
manufactured to an inductance tolerance of ±7.5%. +0 +1 -1 -0.5 +0.5
Grading into 1% bands is available on certain sizes by
-2 -1 -3 +0.5 +1.5
special request. Core grading minimizes winding
adjustments, and thus reduces coil costs. When 1% bands -4 -3 -5 +1.5 +2.5
are required, the wound cores must be processed for -6 -5 -7 +2.5 +3.5
inductance stability (see Page 1-7). -8 -7 -8 +3.5 +4.0

Graded Magnetics MPP and High Flux cores are also


available with tolerances less than the standard ±8%.
Please contact Magnetics for special pricing.

14µ and 26µ cores are not graded.


* Kool Mµ cores with outside diameters less than 12 mm have
wider tolerances.

1-4 MAGNETICS
General Information
Inductance versus Turns
Magnetics inductance standards are measured in a Kelsall
Permeameter Cup. Actual wound inductance measured Number of Turns Actual Inductance
outside a Kelsall Cup is greater than the calculated value
due to leakage flux and flux developed by the current in the 1000 +0.0%
winding. The difference depends on many variables — core 500 +0.5%
size, permeability, core finish thickness, wire size, and
300 +1.0%
number of turns, in addition to the way in which the
windings are put on the core. This difference is negligible 100 +3.0%
for permeabilities above 125 and turns greater than 500. 50 +5.0%
However, the lower the permeability and/or number of
25 +8.5%
turns, the more pronounced this deviation becomes.

The following table is presented as a guide to the


differences that may be experienced with various numbers
of turns on a 1-inch O.D. 125µ core:

The following formula can be used to approximate the leakage flux to add to the expected inductance. This formula was
developed from historical data of cores tested at Magnetics. Be aware that this will only give an approximation based on
evenly spaced windings. You may expect as much as a ±50% deviation from this result.

LLK = 292 N1.065Ae where: LLK = leakage inductance (mH)


N = number of turns
le X 105 Ae = core cross section (cm2)
le = core magnetic path length (cm)

A L and Inductance Considerations


The inductance of a wound core can be calculated from the core geometry by using the following equation:

L= .4π µN2Ae where: L = inductance (Henries)


µ = core permeability
le X 108 N = number of turns
Ae = core cross section (cm2)
le = core magnetic path length (cm)

The inductance for a given number of turns is related to the nominal inductance (as listed in the catalog nH/T2 turns)
by the following:

Ln = ALN2 where: L N = inductance for N turns (mH)


A L = nominal inductance (nH/T2)
106

www.mag-inc.com 1-5
General Information

MPP Temperature
and Linear Stabilization
Magnetics MPP cores are provided in three basic Magnetics standard cores (A2, A5, A9 Stabilization) offer
temperature stabilizations; Standard, Controlled, and the expected temperature performance shown on page
Linear. Typical and guaranteed inductance limits for these 3-12. If guaranteed temperature performance is necessary,
temperature stabilizations are illustrated on the following Controlled or Linear cores are recommended.
pages.
Magnetics MPP cores are offered in three controlled
Standard cores are offered with three different finishes (A2, stabilizations, D4, W4, and M4 to provide high levels of
A5, or A9). Controlled and Linear cores are offered with a inductance stability over temperature per the chart listed
D4, M4, W4 and L6 finish, respectively. See page 1-3 for below. Stabilization is effective only to initial permeability or
size and permeability availability. when cores are driven at low induction (<100 gauss).

The inductance of MPP cores is affected by temperature MPP cores are also offered with linear temperature
changes, which cause variations in the amount of characteristics, L6. Linear cores provide a temperature
distributed air gap (insulating material). The expansion coefficient, from -55°C to +85°C, which can be matched
characteristics of powdered metal, insulating material, and with a 100ppm polystyrene capacitor to yield extremely
core finish all contribute to the inductance change arising stable tuned circuits. Temperature coefficient values are
from temperature changes. referenced to 25°C.

The temperature coefficient of inductance can be controlled The temperature stability of MPP cores can be affected by
by the addition of a small percentage of special external factors such as moisture, winding stresses and
compensating alloys, which have curie points within the potting compounds. These effects can be minimized by
temperature range being controlled. When each curie point using suitable stability procedures during the coil fabrication
is exceeded, these particles become non-magnetic and act process. Please see Inductor Stabilization Procedure on
as additional air gaps; thus the change in inductance is page 1-7.
minimized over a predetermined temperature range. MPP
cores can thus be utilized in precision circuits requiring
extremely high inductance stability over wide temperature
ranges.

Inductance Stability Stabilized Temperature Guaranteed


Part No. Suffix Stabilization Type
Limits Range Minimum Breakdown

D4 Controlled ± 0.1% 0˚C to +55˚C 500 volts


+32˚F to +130˚F

W4 Controlled ± .25% -55˚C to +85˚C 500 volts


-67˚F to +185˚F

M4 Controlled ± .25% -65˚C to +125˚C 500 volts


-85˚F to +257˚F

L6 Linear See page 1-7 -55˚C to +85˚C 500 volts


-67˚F to +185˚F

M4 cores meet the W4 limits and may be substituted in place of W4. Stabilized only available in 60-200 perm in O.D.s from 6.35
mm (0.25”) - 57.2 mm (2.25”).

1-6 MAGNETICS
General Information
MPP Linear Cores
Guaranteed Limits
1.015
Per Unit of Initial Permeability

1.010 /˚C
PM
8 0μP
1
μ to PM/
˚C
1.005 300 65 P
0μ ,
o 20
60 t
M/˚C
μ, 150 PP
1.000 M/˚C 60 to 300
60 to 300μ, 25 PP
Minimum Limit for /˚C
M
90 PP
0 to 200μ,
0.995 it for 6
um Lim PM/
˚C
Maxim 10 P
, 1
00μ
for 3
0.990 Limit
m
imu
Max

0.985
-55 -35 -15 5 25 45 65 85
Temperature (˚C)

MPP Inductor Stabilization Procedure


Magnetics MPP cores possess excellent inductance/time 4. Steps 2 and 3 should be repeated twice.
stability. Under typical shelf life conditions the inductance of
an unpotted core will shift less than 0.5%. 5. Bake at 115°C for 16 hours.

If maximum stability is desired, the following precautions 6. Cool to room temperature and adjust turns to obtain
and procedures will remove winding stresses and core specified inductance.
moisture and provide inductance stabilities better than
0.05%. 7. Cores must be kept dry until potted or hermetically
sealed.
1. Wind cores to the approximate specified inductance
(slightly over the desired value). 8. If the cores are to be potted, they should be covered
first with a cushioning material, such as silicone rubber.
2. Cool wound cores to -60°C. Maintain at temperature This material minimizes the possibility of the potting
for 20 minutes to help relieve winding stresses caused compound stressing the core and changing the
by high winding tension, large wire, or many turns. inductance value.

3. Heat cores slowly (<2°C/minute) to 115°C. Maintain at 9. Potting compounds should be chosen with care, as
temperature for 20 minutes. even semi-flexible resins can cause core stresses and
reduce stability. Selection should be based on
minimum shrinkage and minimum moisture absorption.

www.mag-inc.com 1-7
General Information

Winding Considerations
Winding Factors Wound Coil Dimensions
Magnetics core winding factors can vary from 20% to 60%, Wound coil dimensions are listed for unity winding factor, as
a typical value in many applications being 40%. these are the largest dimensions necessary for packaging
the wound coil. These dimensions are attainable, as a 70%
Magnetics has chosen to normalize winding data by basing winding factor (no residual hole) yields the same overall coil
Rdc, ohm/mh, and winding-turn-length on unity winding dimensions as a 100% (unity) winding factor (no interstices).
factor. This approach provides the coil designer with a Coil dimensions for coils wound to 40% winding factor can
means of calculating realistic design parameters for his be estimated as follows:
choice of winding factor.

Please note that unity values are theoretical values, not


attainable in practice. The highest winding factor possible, O.D. 40% = .5 (O.D. core + O.D. unity)
even with hand winding, is 65% - 75%, due to the spacing where : O.D. core = core O.D. after finish
between the turns of wire. O.D. unity = wound coil O.D.
Winding Turn Length HT. 40% = .45 (HT. core + HT. unity)
Winding turn lengths have been computed, using empirical where : HT. core = core O.D. after finish
relationships, for five winding factors. This permits an
HT. unity = wound coil O.D.
estimate of the actual length/turn for any winding factor.

Temperature Rise Calculations


Temperature rise in a wound core depends on (1) wire The heat dissipated depends on the total exposed surface
resistance and current through the coil (Pcu, copper losses), of the wound unit. Temperature rise cannot be predicted
and (2) core excitation (Pfe, core losses). Total power loss, precisely, but can be approximated by the following formula:
defined as Pfe + Pcu (milliwatts), is in the form of heat and is
dissipated from exposed surfaces of a wound core.

.833
Temperature Rise (°C) =
[ Total Power Loss (milliwatts)
Surface Area (cm2)
]
In this catalog, surface area is presented in two ways:
1. Unwound core (after insulation is added)
2. Wound core, assuming 40% winding factor

1-8 MAGNETICS
General Information
Nominal DC Resistance
Nominal DC Resistance, in ohms/millihenry, is useful in calculating DC winding resistance (Rdc) for any value of inductance. The
value of nominal DC Resistance is essentially independent of wire size and the number of turns of wire. The value of Nominal DC
Resistance for any given winding factor can be computed as follows:

Ω /mHwf = Ω mHu x Kwf where : Ω mH = Ω /mH for chosen winding factor


Ω mH = Ω unity value, listed for each core size
wf Ku wf = chosen winding factor
Kwf = length/turn for chosen wf*
Ku = length/turn for unity (100%) wf*
*see “Winding Turn Length” on core size pages

The value of Rdc for any given winding factor can be computed as follows:

Rdcwf = Rdcu X wf X Kwf where : Rdcwf = Rdc for chosen winding factor
Rdcu = unity value, listed for each size (ohms)
Ku wf = chosen winding factor
Kwf = length/turn for chosen wf*
Ku = length/turn for unity (100%) wf*

Sample Calculation
Using a 55930 core, we can calculate the value of Rdc for 50 mH and 40% winding factors as follows, using parameter values
listed on page 4-19:

Ω mH40% = Ω mHu X K40% = .0524 X .1344 =


.103 Ω /mH
wf Ku .40 .1714
The value of ohms/mH yields a value of Rdc at 50 mH, of 5.1 ohms (50mH x .103)

The value Rdc for the 55930 core can also be obtained by noting the unity values for No. 28 wire (i.e. 1400 turns and 15.67
ohms) can be converted to 40% winding factor values as follows:

N40% = Nunity X wf Rdc40% = Rdcu X wf X K40%


= 1400 X .40 Ku
= 560 turns = 15.67 X .40 X .1344
.1714
= 4.9 ohms

www.mag-inc.com 1-9
Core Selection

Core Selection Procedure


Only two parameters of the design application must be (b) Calculate the bias in Amp-Turns from:
known: inductance required with DC bias and the DC H = NI/le
current. Use the following procedure to determine the core
size and number of turns. (c) From the Permeability vs. DC Bias curves
(page 3-18 through 3-20 & 4-34 through 4-36),
1. Compute the product of LI2 where: determine the rolloff in per unit of initial
L = inductance required with DC bias (millihenrys) permeability (µpu) for the previously calculated
I = DC current (amperes) bias level.

2. Locate the LI2 value on the Core Selector Chart (d) Increase the number of turns by dividing the
(page 2-3, 2-4, & 2-5). Follow this coordinate to the initial number of turns (from step 4a) by the per
intersection with the first core size that lies above the unit value of initial permeability. This will yield
diagonal permeability line. (Small core sizes are at the an inductance close to the required value. A
bottom; large core sizes are at the top.) This is the final adjustment of turns may be necessary if a
smallest core size that can be used. specific inductance is required.

3. The permeability line is sectioned into standard 5. Choose the correct wire size using the Wire Table
available core permeabilities. Selecting the (page 3-27). Duty cycles below 100% allow smaller
permeability indicated will yield the smallest core that wire sizes and lower winding factors, but do not
can be used. Lower or higher permeabilities can be allow smaller core sizes.
used, but the resulting core size will be larger.
6. The core chosen will have an inductance equal to
4. Inductance, core size, and permeability are now or greater than that required when biased with the
known. Calculate the number of turns by using the specified DC current. The resulting winding factor
following procedure: will be between 25% and 45%.

(a) The nominal inductance (A L in nH / Turn2)


for the core is obtained from the core data sheet.
Determine the minimum nominal inductance by
using the worst case negative tolerance (-8%,
-12%, or -15%, depending on the core size). With
this information, calculate the number of turns
needed to obtain the required inductance (see A L
and Inductance Considerations, page 1-5).

2-1 MAGNETICS
Core Selection
Core Selection
Example and Analysis
Choose a core with the following requirements: An analysis of the preceding result yields the following:
(a) minimum inductance with DC bias of 1.0 mH 1. Calculate the DC bias level in Amp-Turns:
(b) DC current of 3.0 amperes H = NI/le = Amp-Turns

1. The product of LI2 = 1.0 X 3.02 = 9.00 2. The permeability versus DC bias curve shows 48% of
initial permeability at 83.5 Amp-Turns for 60µ material.
2. This coordinate passes through the 60µ section of the
permeability line and, proceeding upwards, intersects
3. Multiply the minimum AL 34.96 nH / Turns2 by 0.48
the horizontal 55586 core line. The part number for a
yields 16.78 nH / Turns2.
60µ core of this size is 55586.
4. The inductance of this core with 249 turns and with
3. The 55586 core data sheet shows the nominal
83.5 Amp-Turns of DC bias will be 1.04 mH minimum.
inductance of this core to be 38 nH / Turns2,
The minimum inductance requirement of 1.0 mH has
±8%. Therefore, the minimum inductance of this
been achieved with the DC bias.
core is 34.96 nH / Turns2.

5. 249 turns of #20 wire (0.634 mm2) equals 157.9 mm2,


4. The number of turns needed to obtain 1.0 mH is 169
which is 39% winding factor on this core (total window
turns. The magnetizing force (DC bias) is 56.6 Amp-
area of 401 mm2).
Turns, yielding 68% of initial permeability. The adjusted
turns are 249.

5. The wire table indicates that #20 wire is needed for


3.0 amperes. Therefore, a 55586 core with 249 turns
of #20 wire will meet the requirements.

Core Selector Charts


The core selector charts will quickly yield optimum larger than indicated by the selector charts. This will assist
permeability and smallest core size for DC bias applications. in reducing the operating flux density of the AC current that
These charts are based on a permeability reduction of not generates core loss.
more than 50% with DC bias, typical winding factors of
25% to 45%, and an AC current, which is small relative to For additional power handling capability, LI2, multiple
the DC current. These charts are based on the minimum stacking of cores will yield an equivalent multiple power
inductance tolerance of the chosen core size and handling for a given core size. For example, double
permeability. stacking of the 55908 core will result in a doubling of its
power handling capability to about 1000 mH-amperes2.
If a core is being chosen for use with a large AC current
relative to any DC current, such as a flyback inductor or Cores with increased heights are easily ordered. Contact
buck/boost inductor, select a core that is one or two sizes Magnetics for more information.

www.mag-inc.com 2-2
Core Selection

Core Selector Charts


MPP
55908
55868 26µ
55191
55440 55111
55091
55083 55716
60µ
55071 55076
55894
Cores Listed by Geometry Factor

55586
125µ 55350
55310
160µ 55204
55378 200µ 55118
300µ
55045
55125
55035 55285
55275
55405
55265
55025

55235 55015

55175
55145

55135
0.0001 0.001 0.01 0.1 1 10 100 1000

LI², mH-amperes²

High Flux
58908
26µ 58868
58192
58439
58110
58716 58090
60µ 58083
Cores Listed by Geometry Factor

58324 58548
58930 125µ 58585

58350
147µ 58310
58204
160µ 58378
58118

58048
58128
58038
58288
58278
58408
58268
58028

58018 58238

0.001 0.01 0.1 1 10 100 1000


LI², mH-amperes²

2-3 MAGNETICS
Core Selection
Core Selector Charts
Kool Mµ® Toroids
77868 77908
26µ 77191
77439 40µ 77110
77090 77716
77071
60µ
75µ 77076
Cores Listed by Geometry Factor

77548
77590 77935
90µ
77354
77314
77206
77380 77120
125µ
77050
77130
77040 77290
77280 77410
77270 77030

77240 77020
77180
77150
77140
0.0001 0.001 0.01 0.1 1 10 100
LI², mH-amperes²

Kool Mµ® E and U


K8020U K8038U
K8044E K6527U
K8020E K7236U
K6527E K7228U
K6533U
K7228E K5529U
K5530E K5527U
K5528E
26µ
Cores Listed by Geometry Factor

K4022E
K4020E

K4317E

40µ
K3515E

K3007E

60µ
K2510E

90µ
K1808E

0 1 10 100 1000

LI², mH-amperes²

www.mag-inc.com 2-4
Core Selection

Core Selector Charts


Segments and LEs
00K133RT
Cores Listed by Geometry Factor

00K133TC
00K160LE
00K102RT 00K130LE

00K102TC
Track
Race
i d
Toro
ent
Segm

re
e E Co
Larg

100 1000 10000

LI², mH-amperes²

XFLUX™
78110
78716 78192
78090 78439

78083
Cores Listed by Geometry Factor

78076
78071
78586
78894

78351
78059

78848
60µ

78381 78121

78051

0.1 1 10 100

LI², mH-amperes²

2-5 MAGNETICS
Technical Data
Material Properties

PERMEABILITY VS. T, B, & F – TYPICAL

Permeability (µ) µ vs. T dynamic range µ vs. B dynamic range µ vs. F.


(-50˚ C TO +100˚C) 50 TO 4000GAUSS flat to...
PAINTED CORES USUABLE TO 200˚C (PEAK AT 1000 GAUSS)

14µ 0.6% +0.4% 9 MHz


26µ 0.6% +0.4% 5 MHz
60µ 0.6% +0.8% 2.7 MHz
125µ 0.6% +1.4% 1 MHz
MPP
147µ, 160µ, 173µ 0.6% +1.9% 700 kHz
200µ 0.6% +2.5% 500 kHz
300µ 0.6% +4.0% 150 kHz
550µ 7.0% +20.0% 90 kHz
14µ 0.8% +5.0% 8 MHz
26µ 1.0% +9.0% 2.5 MHz
60µ 1.4% +13.5% 1.2 MHz
High Flux
125µ 1.8% +19.0% 600 kHz
147µ 2.5% +22.5% 400 kHz
160µ 2.8% +25.5% 350 kHz
26µ 4.0% +1.0% 20 MHz
40µ 6.0% +1.3% 14MHz
60µ 8.0% +1.5% 8 MHz
Kool Mµ
75µ 10.0% +2.0% 3 MHz
90µ 12.0% +3.0% 2 MHz
125µ 15.0% +3.5% 1 MHz

60µ 3.0% +14.5% 500 kHz


XFLUX

Material properties above only apply to toroids, not THINZ or E cores.

Curie Coefficient of
Temperature Density Thermal Expansion
MPP 460˚C 8.0 grams/cm3 12.9 x 10-6/˚C
High Flux 500˚C 7.6 grams/cm3 5.8 x 10-6/˚C
Kool Mµ 500˚C 5.5 grams/cm3 10.8 x 10-6/˚C
XFLUX 700˚C 7.5 grams/cm3 11.6 x 10-6/˚C

www.mag-inc.com 3-1
Technical Data

Conversion Tables

Multiply To obtain number of Multiply number of By


MPP, High Flux, Kool Mµ, XFLUX amp-turns / cm oersteds 1.26
MPP, High Flux, Kool Mµ, XFLUX oersteds amp-turns/cm .795
MPP, High Flux, Kool Mµ, XFLUX tesla gauss .0001
MPP, High Flux, Kool Mµ, XFLUX cm 2
in2
6.425
MPP, High Flux, Kool Mµ, XFLUX cm 2
circular mils 5.07 x 10-6
MPP mWatts / cm3 watts / lb. 19.17
High Flux mWatts / cm 3
watts / lb. 18.07
Kool Mµ mWatts / cm 3
watts / lb. 15.42
XFLUX mWatts / cm 3
watts / lb. 16.50

Core weights listed in this catalog are for 125µ cores. To determine weights for other permeabilities, multiply the 125µ weight by
the following factors:

147µ 200µ
Permeability 14µ 26µ 40µ 60µ 75µ 90µ 125µ 160µ 300µ 550µ
173µ
x Factor 0.80 0.86 0.90 0.94 0.96 0.97 1.00 1.02 1.03 1.04

3-2 MAGNETICS
Technical Data
Normal Magnetization Curves
MPP
8

6
Flux Density (Kilogauss)

5

50
4

30

µ
200
160 3µ
17
147 µ
µ
3

µ
125 60µ
2
26µ
1
14µ

0
1 10 100 1000
Magnetizing Force (oersteds*)

High Flux
14
13 µ
160
12 14 7 µ

11 5µ
12
10
Flux Density (Kilogauss)

9
8
µ
60
7
6
5 µ
26
4
3
14µ
2
1
0
1 10 100 1000
Magnetizing Force (oersteds*)
* oersteds = amp-turns x 1.26

www.mag-inc.com 3-3
Technical Data

Normal Magnetization Curves


Kool Mµ®
12
11
10
µ
125
9 0 µ
9
8 75µ
Flux Density (Kilogauss)

µ
7 60

6 40
µ

µ
26
4
3
2
1
0
1 10 100 1000
Magnetizing Force (oersteds*)

XFLUX™
17
16
15
14
60µ
13
12
Flux Density (Kilogauss)

11
10
9
8
7
6
5
4
3
2
1
0
1 10 100 1000
Magnetizing Force (oersteds*)
* oersteds = amp-turns x 1.26

3-4 MAGNETICS
Technical Data
Normal Magnetization Curve
Fit Formula (refer to curves for units)
x
B= [ a + bH + cH2
1 + dH + eH2 ]
where:

a b c d e x
14µ -23.740 1.654E1 9.249E-1 6.189E1 3.158E-1 2
26µ 0.2112 2.780E-2 -2.274E-5 8.849E-3 -7.810E-6 2
60µ 0.2576 5.900E-2 1.208E-4 1.970E-2 4.780E-5 2
125µ 0.0642 -4.990E-2 2.060E-2 7.879E-3 3.398E-4 0.5
147µ 0.0653 -5.810E-2 2.860E-2 1.260E-2 4.55E-4 0.5
MPP
173µ 0.0545 -6.140E-2 4.120E-2 5.471E-3 6.450E-4 0.5
160µ 0.0447 -4.440E-2 3.300E-2 7.975E-3 5.170E-4 0.5
200µ 0.1001 -1.154E-1 5.780E-2 4.820E-3 9.043E-4 0.5
300µ 0.0940 -1.228E-1 1.260E-1 1.910E-2 1.946E-3 0.5
550µ 0.0730 -1.201E-1 4.105E-1 5.070E-2 6.290E-3 0.5
14µ -1.880E-1 2.190E-2 7.255E-4 4.210E-2 2.200E-4 2
26µ -1.286E-1 4.120E-2 7.493E-4 4.230E-2 2.161E-4 2
High 60µ -5.360E-1 3.058E-1 2.430E-2 5.521E-1 6.434E-3 2
Flux 125µ 5.320E-2 -5.420E-2 2.220E-2 8.372E-3 1.073E-4 0.5
147µ 7.740E-2 7.760E-2 2.700E-2 1.565E-3 1.403E-4 0.5
160µ 2.670E-2 -4.230E-2 2.980E-2 1.763E-3 1.556E-4 0.5
26µ 5.868E-3 7.450E-3 5.706E-4 -2.930E-4 5.539E-6 0.5
40µ 8.870E-3 4.450E-3 1.710E-3 2.330E-4 1.630E-5 0.5

Kool 60µ 1.658E-2 1.831E-3 4.621E-3 4.700E-3 3.833E-5 0.5


Mµ 75µ 1.433E-2 7.738E-3 8.376E-3 5.773E-3 7.159E-5 0.5
90µ 5.660E-2 -9.675E-3 1.250E-2 5.792E-3 1.075E-4 0.5
125µ 7.808E-3 4.049E-2 1.643E-2 3.121E-3 1.447E-4 0.5

XFLUX 60µ -5.36E-01 3.30E-01 2.43E-02 5.90E-01 5.60E-03 2

www.mag-inc.com 3-5
Technical Data

Core Loss Density Curves


MPP 14µ
10000

1000
Typical Core Loss (mW/cm³)

100
kHz
300

10
kHz
100
Hz
50 k
1 20 k
Hz
Hz
10 k
z
5 H
k
0.1
z
2 kH
PL = 2.341B2.21 F1.31
0.01
0.01 0.1 1
Flux Density (kilogauss)

High Flux 14µ


kHz
100

1000 Hz
50 k

Hz
20 k
Typical Core Loss (mW/cm³)

kHz
10
100
z
5 kH

z
2 kH
10 z
1 kH

Hz
1 100

60 H
z
PL = 6.370B2.52F1.26
0.1
0.1 1 10
Flux Density (kilogauss)

3-6 MAGNETICS
Technical Data
Core Loss Density Curves
MPP 26µ
10000

1000
Typical Core Loss (mW/cm³)

100
kHz
300

10 kHz
100

Hz
50 k
1 20 k
Hz

Hz
10 k
0.1 z
5 kH
PL = 0.999B2.18F1.41
0.01
0.01 0.1 1
Flux Density (kilogauss)

High Flux 26µ


kHz
100
1000
kHz
50

kHz
Typical Core Loss (mW/cm³)

20
100 Hz
10 k

Hz
5k

10 Hz
2k
z
1 kH

1
Hz
100

PL = 5.437B2.55F1.25
6 0 Hz
0.1
0.1 1 10
Flux Density (kilogauss)

www.mag-inc.com 3-7
Technical Data

Core Loss Density Curves


MPP 60µ
10000

1000
Typical Core Loss (mW/cm³)

100
kHz
300
10
kHz
100
Hz
50 k
1
Hz
20 k
Hz
10 k
0.1 z
5 kH
PL = 0.625B2.24F1.41
0.01
0.01 0.1 1
Flux Density (kilogauss)

High Flux 60µ

kHz
1000 100

Hz
50 k
Typical Core Loss (mW/cm³)

Hz
100 20 k
Hz
10 k

Hz
50 k

10 z
2 kH
z
1 kH

1
Hz
100

PL = 4.578B2.56F1.23
60 Hz
0.1
0.1 1 10
Flux Density (kilogauss)

3-8 MAGNETICS
Technical Data
Core Loss Density Curves
MPP 125µ
10000

1000
Typical Core Loss (mW/cm³)

100
Hz
300 k

10 Hz
100 k
z
50 kH

H z
25 k
1
z
10 kH
z
0.1 5 kH

z
2 kH
z
0.01 1 kH

Hz
PL = 1.199B2.31F1.40
500
0.001
0.1 1
Flux Density (kilogauss)

High Flux 125µ

www.mag-inc.com 3-9
Technical Data

Core Loss Density Curves


MPP 147µ, 160µ, 173µ

High Flux 147µ, 160µ

3-10 MAGNETICS
Technical Data
Core Loss Density Curves
MPP 200µ, 300µ
10000
kHz
300
1000
kHz
100
z
50 kH
Typical Core Loss (mW/cm³)

100
z
25 kH

10 z
10 kH
z
5 kH
1 z
2 kH
z
1 kH
0.1 H z
500

0.01
PL = 1.000B2.27F1.64
0.001
0.1 1
Flux Density (kilogauss)

MPP 550µ
10000

1000

Hz
300 k
Typical Core Loss (mW/cm³)

100
kHz
100

10 50 k
Hz
z
25 kH

1 z
10 kH

z
0.1 5 kH

z
2 kH
z
0.01 1 kH

500
Hz PL = 3.070B2.36F1.59
0.001
0.1 1
Flux Density (kilogauss)

www.mag-inc.com 3-11
Technical Data

Core Loss Density Curves


Kool Mµ® 26µ, 40µ
10000

kHz
Typical Core Loss (mW/cm³)

100
1000

kHz
50

kHz
25
100

PL = B2.00 F1.60
10
0.1 1 10
Flux Density (kilogauss)

Kool Mµ® 60µ-125µ


10000
kHz
500

kHz
300

kHz
Typical Core Loss (mW/cm³)

200
1000
kHz
100

kHz
50

100
kHz
25

PL = B2.00 F1.46
10
0.1 1 10
Flux Density (kilogauss)

3-12 MAGNETICS
Technical Data
Core Loss Density Curves
XFLUX™ 60µ
10000

kHz
100
Typical Core Loss (mW/cm³)

kHz
50
1000
kHz
30

kHz
20

kHz
10

100
z
5 kH

1 kH
z PL = 11.5B1.9 F
10
0.1 1 10
Flux Density (kilogauss)

www.mag-inc.com 3-13
Technical Data
Permeability versus
Temperature Curves
MPP (A2, AY, A5, A9)
1.04
Per Unit of Initial Permeability (typical)

µ
300
1.03

200µ

1.02
µ
0 - 173
147 - 16

1.01 125µ

60µ

26µ
14µ
1.00 14µ

300µ

0.99
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200
Temperature (˚C)
AY coating maximum steady-state operating temperature is 130˚ C.

MPP
1.15
Per Unit of Initial Permeability (typical)

1.10

µ
550

1.05

1.00

0.95
-60 -40 -20 0 20 40 60 80 100 120 140 160 180 200
Temperature (˚C)
AY coating maximum steady-state operating temperature is 130˚ C.

3-14 MAGNETICS
Permeability versus

Technical Data
Temperature Curves
High Flux
1.04
160µ
1.03 147µ
Per Unit of Initial Permeability (typical)

125µ

1.02 60µ

1.01
26µ

1.00 14µ

14µ
0.99
26µ
60µ
0.98
125µ

147µ
0.97
160µ

0.96
-55 -35 -15 -5 25 45 65 85 105 125

Temperature (˚C)

Fit Formula (refer to curves for units)


µ (per unit) = a + bT + cT2
where: a b c
14µ 0.9975 9.667E-5 5.556E-8

26µ 0.9967 1.293E-4 3.802E-8


High 60µ 0.9956 1.739E-4 4.094E-8
Flux 125µ 0.9940 2.402E-4 3.216E-8

147µ 0.9921 3.140E-4 7.310E-8

160µ 0.9908 3.674E-4 1.754E-8

www.mag-inc.com 3-15
Permeability versus
Technical Data

Temperature Curves
Kool Mµ®
1.02

1.00
Per Unit of Initial Permeability (typical)

26µ
0.98
40µ
0.96
60µ
75µ
0.94
90µ

0.92
µ
125
0.90

0.88

0.86
-55 -35 -15 -5 25 45 65 85 105 125
Temperature (˚C)

Fit Formula (refer to curves for units)


µ (per unit) = a + bT + cT 2 + dT 3 + eT 4
where:
a b c d e
26µ 0.9958 4.00E-04 -3.00E-06 -4.00E-08 3.00E-10

40µ 0.9923 6.00E-04 -5.00E-06 -5.00E-08 3.00E-10


Kool Mµ
60µ 0.9856 8.00E-04 -6.00E-06 -6.00E-08 4.00E-10

75µ 0.9849 9.00E-04 -9.00E-06 -7.00E-08 6.00E-10

90µ 0.9809 1.10E-03 -1.00E-05 -8.00E-08 7.00E-10

125µ 0.9723 1.40E-03 -1.00E-05 -9.00E-08 9.00E-10

3-16 MAGNETICS
Permeability versus

Technical Data
Temperature Curves
XFLUX™
1.01
1.005
60µ
Per Unit of Initial Permeability (typical)

0.995

0.99

0.985

0.98

0.975

0.97

0.965

0.96
-55 -25 5 35 65 95 125
Temperature (˚C)

Fit Formula (refer to curves for units)


µ (per unit) = a + bT + cT 2 + dT 3 + eT 4
where: a b c d e
XFLUX 60µ 1.0032 -5.00E-05 -3.00E-06 1.00E-09 4.00E-11

www.mag-inc.com 3-17
Permeability versus
Technical Data

DC Bias Curves
MPP
1

0.9

0.8
55

125
173
Per Unit of Initial Permeability

14µ
14
30

160
200

26
60

µ

µ
µ

µ
µ
µ
0.7

0.6

0.5

0.4

0.3

0.2
0.1

0
1 10 100 1000
DC Magnetizing Force (NI/cm)

High Flux
1 14µ

0.9
26

0.8
µ
Per Unit of Initial Permeability

0.7

0.6

0.5
60µ

0.4
0.3
12
0.2 5µ
147
µ
0.1
160µ

0
0 10 100 1000
DC Magnetizing Force (NI/cm)

3-18 MAGNETICS
Permeability versus

Technical Data
DC Bias Curves
Kool Mµ®
1 26µ
40µ
0.9
60
µ
0.8
Per Unit of Initial Permeability

75
0.7

µ
90
µ
0.6

125
µ
0.5

0.4

0.3

0.2

0.1
1 10 100 1000
DC Magnetizing Force (NI/cm)

XFLUX™
1

0.9 60µ

0.8
Per Unit of Initial Permeability

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0
1 10 100 1000
DC Magnetizing Force (NI/cm)

www.mag-inc.com 3-19
Permeability versus
Technical Data

DC Bias Curves
Fit Formula (refer to curves for units)
µ (per unit) = a + bT + cT 2 + dT 3 + eT 4
where:
a b c d e
14µ 1 -6.00E-05 -7.00E-06 1.00-E-08 -5.00E-12
26µ 1 -5.00E-04 -2.00E-05 6.00E-08 -5.00E-11
60µ 1 -3.00E-04 -2.00E-04 1.00E-06 -3.00E-09
125µ 1 -1.00E-03 -5.00E-04 8.00E-06 -3.00E-08
MPP 147µ 1 -3.20E-03 -6.00E-04 8.00E-06 -3.00E-08
160µ 1 -1.90E-03 -8.00E-04 2.00E-05 -8.00E-08
173µ 1 -7.00E-04 -1.20E-03 3.00E-05 -2.00E-07
200µ 1 6.70E-03 -2.40E-03 6.00E-05 -5.00E-07
300µ 1 -3.40E-03 -3.00E-03 1.00E-04 -1.00E-06
550µ 0.95 -3.77E-02 -3.22E-02 4.40E-03 -2.00E-04
14µ 1 6.00E-04 -1.00E-05 4.00E-08 -5.00E-11
26µ 1 8.00E-04 -3.00E-05 9.00E-08 -1.00E-10
60µ 1 -5.00E-04 -6.00E-05 4.00E-07 -6.00E-10
High
Flux 125µ 1 1.10E-03 -3.00E-04 3.00E-06 -9.00E-09
147µ 1 1.30E-03 -4.00E-04 4.00E-06 -1.00E-08
160µ 1 1.40E-03 -5.00E-04 6.00E-06 -3.00E-08
26µ 1 -1.90E-03 -7.00E-06 3.00E-08 -2.00E-11
40µ 1 -2.80E-03 -3.00E-05 2.00E-07 -3.00E-10
Kool 60µ 1 -6.80E-03 -1.00E-05 2.00E-07 -5.00-10
Mµ 75µ 1 -8.60E-03 -6.00E-05 1.00E-06 -3.00E-09
90µ 1 -1.26E-02 -3.00E-06 8.00E-07 -3.00E-09
125µ 1 -1.60E-02 -7.00E-05 3.00E-06 -2.00E-08
XFLUX 60µ 1 -1.20E-03 -3.00E-05 1.00E-07 -1.00E-10

3-20 MAGNETICS
Permeability versus

Technical Data
AC Flux Curves
MPP
1.22
1.20
1.18
1.16
Per Unit of Initial Permeability

550
µ
1.14
1.12
1.10
1.08
1.06
1.04 300µ
200
µ
1.02 173-1
47µ
125
µ
1.00 26µ 60µ
, 14
µ
0.98
10 100 1000
AC Flux Density (gauss)

High Flux
1.26
1.24
µ
160

1.22
1.20
µ
147
Per Unit of Initial Permeability

1.18
µ
125

1.16
1.14
60µ
1.12
1.10
26µ
1.08
1.06
14µ
1.04
1.02
1.00
0.98
10 100 1000 10000
AC Flux Density (gauss)

www.mag-inc.com 3-21
Permeability versus
Technical Data

AC Flux Curves
Kool Mµ®
1.04

µ
125
1.03
90µ
Per Unit of Initial Permeability

1.02
75µ

60µ
1.01
40µ

26µ

1.00

0.99
10 100 1000
AC Flux Density (gauss)

XFLUX™
1.15
1.14
1.13
1.12
µ
60

1.11
Per Unit of Initial Permeability

1.10
1.09
1.08
1.07
1.06
1.05
1.04
1.03
1.02
1.01
1.00
0.99
10 100 1000 10000
AC Flux Density (gauss)

3-22 MAGNETICS
Permeability versus

Technical Data
AC Flux Curves
Fit Formula (refer to curves for units)
MPP and High Flux:
µeff /µi = (a + bB + cB2 + dB3 + eB4)
where:

a b c d e
14µ 0.9995 1.186E-5 -5.096E-9 -2.727E-12 -
26µ 0.9995 1.186E-5 -5.096E-9 -2.727E-12 -
60µ 0.9990 1.708E-5 -6.675E-9 -1.792E-12 -
125µ 0.9990 2.960E-5 -1.561E-8 8.254E-13 -

MPP 147µ 0.9980 4.393E-5 -2.591E-8 3.446E-12 -


160µ 0.9980 4.393E-5 -2.591E-8 3.446E-12 -
173µ 0.9980 4.393E-5 -2.591E-8 3.446E-12 -
200µ 0.9990 5.145E-5 -2.688E-8 3.308E-12 -
300µ 0.9980 9.038E-5 -5.112E-8 7.055E-12 -
550µ 0.9910 4.042E-4 -2.240E-7 3.123E-11 -
14µ 0.999 5.458E-5 -1.930E-8 2.598E-12 -1.228E-16
26µ 0.998 1.020E-4 -3.696E-8 5.099E-12 -2.529E-16
High 60µ 1.000 1.476E-4 -5.695E-8 9.395E-12 -6.182E-16
Flux 125µ 1.000 1.934E-4 -6.792E-8 1.014E-11 -6.347E-16
147µ 1.000 2.350E-4 -8.895E-8 1.465E-11 -9.716E-16
160µ 0.998 2.910E-4 -1.224E-7 2.263E-11 -1.590E-15

Kool Mµ:
µeff /µi = 1 + (a + bB + cB2 + dB3 + eB4)
where:

a b c d e
26µ -1.291E-3 4.711E-5 -5.779E-8 2.102E-11 -2.121E-15
40µ 1.991E-3 5.711E-5 -6.479E-8 1.770E-11 -
Kool 60µ -1.850E-3 7.340E-5 -9.824E-8 4.486E-11 -7.157E-15
Mµ 75µ -2.135E-3 9.533E-5 -1.189E-7 4.847E-11 -6.242E-15
90µ -2.769E-3 1.430E-4 -2.092E-7 1.115E-10 -2.135E-14
125µ -2.421E-3 1.740E-4 -2.662E-7 1.531E-10 -3.170E-14

XFLUX:
µeff /µi = (a + bB + cB2 + dB3 + eB4)
where:

a b c d e
XFlux 60µ 1.000 1.380E-3 -5.300E-6 9.35E-12 -6.250E-16

www.mag-inc.com 3-23
Permeability versus
Technical Data

Frequency Curves
MPP
14µ

1 26µ

0.9 60
µ
Per Unit of Initial Permeability

0.8
125
0.7 µ
147
µ
16
0.6 0
µ
173
µ
0.5
20

0.4
300
0.3 µ
550
µ
0.2

0.1
0.01 0.1 1 10
Frequency (MHz)

High Flux
1.1 14µ

1.0
26
µ
0.9
Per Unit of Initial Permeability

0.8
60
µ
0.7

0.6

0.5
125

0.4
µ
147
µ

0.3
160
µ

0.2

0.1
0.01 0.1 1 10
Frequency (MHz)

3-24 MAGNETICS
Permeability versus

Technical Data
Frequency Curves
Kool Mµ®
1 26µ
40µ
60µ
0.95 75µ
Per Unit of Initial Permeability

0.9 90
µ
125
µ

0.85

0.8

0.75

0.7
0.01 0.1 1 10
Frequency (MHz)

XFLUX™
1

0.9
60
µ
Per Unit of Initial Permeability

0.8

0.7

0.6

0.5

0.4
0.01 0.1 1 10
Frequency (MHz)

www.mag-inc.com 3-25
Permeability versus
Technical Data

Frequency Curves
Fit Formula (refer to curves for units)
µ (per unit) = a + bT + cT 2 + dT 3 + eT 4
where:
a b c d e
14µ 1 1.70E-03 -2.40E-03 1.00-E-04
26µ 1 -4.95E-02 2.85E-02 -6.40E-03 -4.00E-05
60µ 1 -1.53E-02 -8.10E-03 8.00E-04 -3.00E-05
125µ 1 -6.98E-02 -7.50E-03 1.60E-03 -8.00E-05

MPP 147µ 1 -1.01E-01 -2.40E-03 1.20E-03 -7.00E-05


160µ 1 -1.23E-01 4.90E-03 2.00E-04 -2.00E-05
173µ 1 -1.45E-01 1.14E-02 -8.00E-04 4.00E-05
200µ 1 -1.87E-01 1.70E-02 -7.00E-04 4.00E-06
300µ 1 -5.77E-01 1.93E-01 -3.03E-02 1.70E-03
550µ 1 -9.82E-01 5.53E-01 -1.48E-01 1.40E-02
14µ 1 -1.25E-02 1.30E-03 -2.00E-04
26µ 1 -2.66E-02 -9.60E-03 2.00E-03 -1.00E-04
High 60µ 1 -7.89E-02 -2.50E-03 1.20E-03 -7.00E-05
Flux 125µ 1 -1.99E-01 1.49E-02 2.00E-04 -5.00E-05
147µ 1 -2.65E-01 2.29E-02 5.00E-04 -1.00E-04
160µ 1 -2.91E-01 3.09E-02 -4.00E-04 -7.00E-05
26µ 1 -3.10E-03 -1.00E-04 1.00E-05
40µ 1 -1.34E-02 4.00E-03 -6.00E-04 3.00E-05
Kool
Mµ 60µ 1 -1.65E-02 3.90E-03 -5.00E-04 2.00E-05
75µ 1 -3.32E-02 8.60E-03 -1.00E-03 4.00E-05
90µ 1 -4.47E-02 1.00E-02 -1.20E-03 5.00E-05
125µ 1 -5.86E-02 1.34E-02 -1.60E-03 7.00E-05
XFLUX 60µ 1 -9.88E-02 1.13E-02 -1.00E-03 3.00E-05

3-26 MAGNETICS
Technical Data
Wire Table

Resistance Wire Wire Area Current Capacity, Amps


AWG Ω/meter O.D. (cm) (listed by columns of amps/sq.cm.)
Wire Size (x.305=Ω/ft) Circ. sq. cm
Heavy Build Mils (x0.001) 200 400 600 800
8 .00207 .334 18,000 91.2 16.5 33.0 49.5 66.0
9 .00259 .298 14,350 72.7 13.1 26.2 39.3 52.4
10 .00328 .267 11,500 58.2 10.4 20.8 31.2 41.6

11 .00413 .238 9,160 46.4 8.23 16.4 24.6 32.8


12 .00522 .213 7,310 37.0 6.53 13.1 19.6 26.1
13 .00656 .1902 5,850 29.6 5.18 10.4 15.5 20.8

14 .00827 .1714 4,680 23.7 4.11 8.22 12.3 16.4


15 .01043 .1529 3,760 19.1 3.26 6.52 9.78 13.0
16 .01319 .1369 3,000 15.2 2.58 5.16 7.74 10.3

17 .01657 .1224 2,420 12.2 2.05 4.10 6.15 8.20


18 .0210 .1095 1,940 9.83 1.62 3.25 4.88 6.50
19 .0264 .0980 1,560 7.91 1.29 2.58 3.87 5.16

20 .0332 .0879 1,250 6.34 1.02 2.05 3.08 4.10


21 .0420 .0785 1,000 5.07 .812 1.63 2.44 3.25
22 .0531 .0701 810 4.11 .640 1.28 1.92 2.56

23 .0666 .0632 650 3.29 .511 1.02 1.53 2.04


24 .0843 .0566 525 2.66 .404 .808 1.21 1.62
25 .1063 .0505 425 2.15 .320 .641 .962 1.28

26 .1345 .0452 340 1.72 .253 .506 .759 1.01


27 .1686 .0409 270 1.37 .202 .403 .604 .806
28 .214 .0366 220 1.11 .159 .318 .477 .636

29 .266 .0330 180 .912 .128 .255 .382 .510


30 .341 .0295 144 .730 .100 .200 .300 .400
31 .430 .0267 117 .593 .0792 .158 .237 .316

32 .531 .0241 96.0 .487 .0640 .128 .192 .256


33 .676 .0216 77.4 .392 .0504 .101 .152 .202
34 .856 .01905 60.8 .308 .0397 .0794 .119 .159

35 1.086 .01702 49.0 .248 .0314 .0627 .0940 .125


36 1.362 .01524 39.7 .201 .0250 .0500 .0750 .100
37 1.680 .01397 32.5 .165 .0203 .0405 .0608 .0810

38 2.13 .01245 26.0 .132 .0160 .0320 .0480 .0640


39 2.78 .01092 20.2 .102 .0123 .0245 .0368 .0490
40 3.51 .00965 16.0 .081 .00961 .0192 .0288 .0384

41 4.33 .00864 13.0 .066 .00785 .0157 .0236 .0314


42 5.45 .00762 10.2 .052 .00625 .0125 .0188 .0250
43 7.02 .00686 8.40 .043 .00484 .00968 .0145 .0194

44 8.50 .00635 7.30 .037 .00400 .00800 .0120 .0160


45 10.99 .00546 5.30 .027 .00309 .00618 .00927 .0124
46 13.81 .00498 4.40 .022 .00248 .00496 .00744 .00992

47 17.36 .00452 3.60 .018 .00194 .00388 .00582 .00776


48 22.1 .00394 2.90 .015 .00175 .00350 .00525 .00700
49 27.6 .00353 2.25 .011 .00150 .00300 .00450 .00600

www.mag-inc.com 3-27
0.140”
0.070”
Core Data

3.56 mm O.D.
1.78 mm I.D. x 1.52 mm HT. 0.060”

Core Dimensions (after finish)


O.D. (max.) 4.19 mm/0.165 in I.D. (min.) 1.27 mm/0.050 in HT. (max.) 2.16 mm/0.085 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 15%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 - - - - - - -
26 - - - - - - -
40 - - - - - - -
60 13 - - 77141 - - -
75 16 - - 77445 - - -
90 19 - - 77444 - - -
125 26 55140 - 77140 - 4.06 192 (<1500 gauss)
147 31 55139 - - - 3.45 220 (<1500 gauss)
160 33 55138 - - - 3.17 256 (<1500 gauss)
173 36 55134 - - - 2.92 260 (<1500 gauss)
200 42 55137 - - - 2.54 296 (<600 gauss)
300 62 55135 - - - 1.71 481 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 1.80 mm 2
3,600 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 1.30 mm2 0.0021 in2 100% (Unity) 0.698 cm 0.0229 ft
Path Length 8.06 mm 0.317 in 60% 0.658 cm 0.0216 ft
Volume 10.5 mm3 0.00067 in3 40% 0.619 cm 0.0203 ft
Weight- MPP 0.094 gm 0.00019 lb 20% 0.600 cm 0.0197 ft
Weight- High Flux - - 0% 0.594 cm 0.0195 ft
Weight- Kool Mµ 0.065 gm 0.00014 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0002 cm4 0.000006 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 4.95 mm 0.195 in Unwound Core 0.482 cm2 0.075 in2
Max. HT. (u.w.f.) 2.74 mm 0.108 in 40% Winding Factor 0.65 cm2 0.101 in2

4-1 MAGNETICS
0.155”
0.088”

Core Data
3.94 mm O.D.
2.24 mm I.D. x 2.54 mm HT. 0.100”

Core Dimensions (after finish)


O.D. (max.) 4.57 mm/0.180 in I.D. (min.) 1.73 mm/0.068 in HT. (max.) 3.18 mm/0.125 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 15%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 - - - - - - -
26 - - - - - - -
40 - - - - - - -
60 17 - - 77151 - - -
75 21 - - 77155 - - -
90 25 - - 77154 - - -
125 35 55150 - 77150 - 2.92 167 (<1500 gauss)
147 41 55149 - - - 2.49 196 (<1500 gauss)
160 45 55148 - - - 2.27 213 (<1500 gauss)
173 48 55144 - - - 2.13 231 (<1500 gauss)
200 56 55147 - - - 1.82 267 (<600 gauss)
300 84 55145 - - - 1.22 400 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 3.08 mm 2
6,080 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 2.11 mm2 0.00327 in 100% (Unity) 1.049 cm 0.0334 ft
Path Length 9.42 mm 0.371 in 60% 0.989 cm 0.0324 ft
Volume 19.9 mm3 0.00121 in3 40% 0.929 cm 0.0305 ft
Weight- MPP 0.172 gm 0.00038 lb 20% 0.903 cm 0.0296 ft
Weight- High Flux - - 0% 0.894 cm 0.0293 ft
Weight- Kool Mµ 0.122 gm 0.00027 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0006 cm4 0.000015 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 5.77 mm 0.227 in Unwound Core 0.76 cm2 0.118 in2
Max. HT. (u.w.f.) 4.75 mm 0.187 in 40% Winding Factor 1.2 cm2 0.186 in2

www.mag-inc.com 4-2
0.183”
Core Data 0.093”

4.65 mm O.D.
2.36 mm I.D. x 2.54 mm HT. 0.100”

Core Dimensions (after finish)


O.D. (max.) 5.28 mm/0.208 in I.D. (min.) 1.85 mm/0.073 in HT. (max.) 3.18 mm/0.125 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 15%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 - - - - - - -
26 - - - - - - -
40 - - - - - - -
60 20 55181 - 77181 - 5.17 71.2 (<gauss)
75 25 - - 77185 - - -
90 30 - - 77184 - - -
125 42 55180 - 77180 - 2.46 148 (<1500 gauss)
147 49 55179 - - - 2.11 174 (<1500 gauss)
160 53 55178 - - - 1.95 190 (<1500 gauss)
173 57 55174 - - - 1.81 205 (<1500 gauss)
200 67 55177 - - - 1.54 237 (<600 gauss)
300 99 55175 - - - 1.04 356 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 2.90 mm2
5,780 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 2.85 mm2 0.00442 in2 100% (Unity) 1.143 cm 0.0375 ft
Path Length 10.62 mm 0.418 in 60% 1.083 cm 0.0355 ft
Volume 30.3 mm3 0.00185 in3 40% 1.024 cm 0.0336 ft
Weight- MPP 0.25 gm 0.00056 lb 20% 0.998 cm 0.0327 ft
Weight- High Flux - - 0% 0.988 cm 0.0324 ft
Weight- Kool Mµ 0.18 gm 0.00041 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0008 cm4 0.000020 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 6.65 mm 0.262 in Unwound Core 1.108 cm2 0.172 in2
Max. HT. (u.w.f.) 4.94 mm 0.195 in 40% Winding Factor 1.50 cm2 0.233 in2

4-3 MAGNETICS
0.250”
0.110”

Core Data
6.35 mm O.D.
2.79 mm I.D. x 2.79 mm HT. 0.110”

Core Dimensions (after finish) 02 0


O.D. (max.) 6.99 mm/0.275 in I.D. (min.) 2.29 mm/0.090 in HT. (max.) 3.43 mm/0.135 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 12%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 6 55023 58023 - - 14.4 12.9 (<1500 gauss)
26 10 55022 58022 - - 8.65 24 (<1500 gauss)
40
60 24 55021 58021 77021 - 3.6 55.4 (<1500 gauss)
75 30 - - 77825 - - -
90 36 - - 77824 - - -
125 50 55020 58020 77020 - 1.73 116 (<1500 gauss)
147 59 55019 58019 1.47 136 (<1500 gauss)
160 64 55018 58018 - - 1.35 148 (<1500 gauss)
173 69 55014 1.25 160 (<1500 gauss)
200 80 55017 - - - 1.08 185 (<600 gauss)
300 120 55015 - - - 0.72 277 (<300 gauss)
550 220 55016 - - - 0.39 508 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 4.12 mm2
8,100 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 4.70 mm2 0.00729 in2 100% (Unity) 1.348 cm 0.0442 ft
Path Length 13.61 mm 0.536 in 60% 1.273 cm 0.0417 ft
Volume 64.0 mm3 0.00391 in3 40% 1.200 cm 0.0394 ft
Weight- MPP 0.588 gm 0.0013 lb 20% 1.168 cm 0.0383 ft
Weight- High Flux 0.553 gm 0.0012 lb 0% 1.156 cm 0.0379 ft
Weight- Kool Mµ 0.393 gm 0.0009 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0019 cm4 0.000046 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 8.81 mm 0.347 in Unwound Core 1.68 cm2 0.260 in2
Max. HT. (u.w.f.) 5.38 mm 0.212 in 40% Winding Factor 2.2 cm2 0.341 in2

www.mag-inc.com 4-4
0.260”
0.105”
Core Data

6.60 mm O.D.
2.67 mm I.D. x 2.54 mm HT. 0.100”

Core Dimensions (after finish) 240


O.D. (max.) 7.24 mm/0.285 in I.D. (min.) 2.16 mm/0.085 in HT. (max.) 3.18 mm/0.125 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 12%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 6 55243 58243 - - 14.22 12.9 (<1500 gauss)
26 11 55242 58242 - - 7.76 24 (<1500 gauss)
40 - - - - - - -
60 26 55241 58241 77241 - 3.28 55.4 (<1500 gauss)
75 32 - - 77245 - - -
90 39 - - 77244 - - -
125 54 55240 58240 77240 - 1.58 116 (<1500 gauss)
147 64 55239 58239 - - 1.33 136 (<1500 gauss) -
160 69 55238 58238 - - 1.24 148 (<1500 gauss)
173 75 55234 - - - 1.14 160 (<1500 gauss)
200 86 55237 - - - 0.992 185 (<600 gauss)
300 130 55235 - - - 0.656 277 (<300 gauss)
550 242 55236 - - - 0.353 508 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 4.12 mm 2
8,100 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 4.76 mm2 0.00738 in2 100% (Unity) 1.327 cm 0.0435 ft
Path Length 13.63 mm 0.537 in 60% 1.251 cm 0.0410 ft
Volume 64.9 mm3 0.00396 in3 40% 1.176 cm 0.0386 ft
Weight- MPP 0.58 gm 0.0013 lb 20% 1.144 cm 0.0375 ft
Weight- High Flux 0.55 gm 0.0012 lb 0% 1.132 cm 0.0371 ft
Weight- Kool Mµ 0.399 gm 0.00088 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0020 cm4 0.000047 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 9.12 mm 0.359 in Unwound Core 0.264 in2 1.70 cm2
Max. HT. (u.w.f.) 5.13 mm 0.202 in 40% Winding Factor 0.357 in2 2.3 cm2

4-5 MAGNETICS
0.260”
0.105”

Core Data
6.60 mm O.D.
2.67 mm I.D. x 4.78 mm HT. 0.188”

Core Dimensions (after finish) 27 0


O.D. (max.) 7.24 mm/0.285 in I.D. (min.) 2.16 mm/0.085 in HT. (max.) 5.54 mm/0.213 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 12%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 12 55273 58273 - - 10 12.9 (<1500 gauss)
26 21 55272 58272 - - 5.74 24 (<1500 gauss)
40 - - - - - - -
60 50 55271 58271 77271 - 2.41 55.4 (<1500 gauss)
75 62 - - 77875 - - -
90 74 - - 77874 - - -
125 103 55270 58270 77270 - 1.17 116 (<1500 gauss)
147 122 55269 58269 - - 0.988 136 (<1500 gauss)
160 132 55268 58268 - - 0.913 148 (<1500 gauss)
173 144 55264 - - - 0.837 160 (<1500 gauss)
200 165 55267 - - - 0.73 185 (<600 gauss)
300 247 55265 - - - 0.488 277 (<300 gauss)
550 466 55266 - - - 0.259 508 (50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 3.84 mm 2
7,570 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 9.20 mm2 0.01426 in2 100% (Unity) 1.754 cm 0.0575 ft
Path Length 13.63 mm 0.537 in 60% 1.701 cm 0.0558 ft
Volume 125.4 mm3 0.00765 in3 40% 1.650 cm 0.0541 ft
Weight- MPP 1.09 gm 0.0024 lb 20% 1.628 cm 0.0534 ft
Weight- High Flux 1.03 gm 0.0023 lb 0% 1.620 cm 0.0531 ft
Weight- Kool Mµ 0.771 gm 0.0017 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0035 cm4 0.000085 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 9.17 mm 0.361 in Unwound Core 2.41 cm2 0.375 in2
Max. HT. (u.w.f.) 7.42 mm 0.292 in 40% Winding Factor 2.9 cm2 0.450 in2

www.mag-inc.com 4-6
0.270”
0.156”
Core Data

6.86 mm O.D.
3.96 mm I.D. x 5.08 mm HT. 0.200”

Core Dimensions (after finish) 410


O.D. (max.) 7.49 mm/0.295 in I.D. (min.) 3.45 mm/0.136 in HT. (max.) 5.71 mm/0.225 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 12%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 8 55413 58413 - - 6.27 10.6 (<1500 gauss)
26 14 55412 58412 - - 3.58 19.8 (<1500 gauss)
40 - - - - - - -
60 33 55411 58411 77411 - 1.52 45.7 (<1500 gauss)
75 42 - - 77415 - - -
90 50 - - 77414 - - -
125 70 55410 58410 77410 - 0.716 95.2 (<1500 gauss)
147 81 55409 58409 - - 0.618 112 (<1500 gauss)
160 89 55408 58408 - - 0.563 122 (<1500 gauss)
173 95 55404 - - - 0.527 132 (<1500 gauss)
200 112 55407 - - - 0.447 152 (<600 gauss)
300 166 55405 - - - 0.302 228 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 9.34 mm 2
18,500 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 7.25 mm2 0.01124 in2 100% (Unity) 1.786 cm 0.0586 ft
Path Length 16.5 mm 0.650 in 60% 1.698 cm 0.0557 ft
Volume 119.6 mm3 0.00731in3 40% 1.612 cm 0.0529 ft
Weight- MPP 1.0 gm 0.0022 lb 20% 1.579 cm 0.0518 ft
Weight- High Flux 0.94 gm 0.0021 lb 0% 1.561 cm 0.0512 ft
Weight- Kool Mµ 0.736 gm 0.0016 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0067 cm4 0.000161 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 9.60 mm 0.378 in Unwound Core 2.7 cm2 0.419 in2
Max. HT. (u.w.f.) 10.0 mm 0.394 in 40% Winding Factor 3.2 cm2 0.496 in2

4-7 MAGNETICS
0.310”
0.156”

Core Data
7.87 mm O.D.
3.96 mm I.D. x 3.18 mm HT. 0.125”

Core Dimensions (after finish) 030 A2


O.D. (max.) 8.51 mm/0.335 in I.D. (min.) 3.45 mm/0.136 in HT. (max.) 3.81 mm/0.150 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 12%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 6 55033 58033 - - 7.61 9.83 (<1500 gauss)
26 11 55032 58032 - - 4.15 18.3 (<1500 gauss)
40 - - - - - 1.83 -
60 25 55031 55031 77031 - - 42.1 (<1500 gauss)
75 31 - - 77835 - - -
90 37 - - 77834 - 0.878 87.8 (<1500 gauss)
125 52 55030 58030 77030 - 0.736 103 (<1500 gauss)
147 62 55029 58029 - - 0.692 112 (<1500 gauss)
160 66 55028 58028 - - 0.625 121 (<1500 gauss)
173 73 55024 58024 - - 0.55 140 (<600 gauss)
200 83 55027 - - - 0.368 211 (<300 gauss)
300 124 55025 - - - 0.199 386 (<50 gauss)
550 229 55026 - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 9.22 mm 2
18,200 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 5.99 mm2 0.00953 in2 100% (Unity) 1.598 cm 0.0524 ft
Path Length 17.9 mm 0.704 in 60% 1.471 cm 0.0482 ft
Volume 107.2 mm3 0.00671 in3 40% 1.347 cm 0.0442 ft
Weight- MPP 0.92 gm 0.0020 lb 20% 1.292 cm 0.0424 ft
Weight- High Flux 0.87 gm 0.0019 lb 0% 1.272 cm 0.0417 ft
Weight- Kool Mµ 0.676 gm 0.0015 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0057 cm4 0.000136 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 11.0 mm 0.433 in Unwound Core 2.38 cm2 0.369 in2
Max. HT. (u.w.f.) 6.73 mm 0.265 in 40% Winding Factor 3.2 cm2 0.496 in2

55

50
45

40
AL (nH/Turns2)

35
30

25
20

15
10
5
0

www.mag-inc.com 4-8
0.380”
0.188”
Core Data

9.65 mm O.D.
4.78 mm I.D. x 3.18 mm HT. 0.125”

Core Dimensions (after finish) 280 A2


O.D. (max.) 10.29 mm/0.405 in I.D. (min.) 4.27 mm/0.168 in HT. (max.) 3.81 mm/0.150 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 12%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 6 55283 58283 - - 5.51 8.08 (<1500 gauss)
26 11 55282 58282 - 3.01 15 (<1500 gauss)
40 - - - - - - -
60 25 55281 58281 77281 - 1.32 34.6 (<1500 gauss)
75 32 - - 77885 - - -
90 38 - - 77884 - - -
125 53 55280 58280 77280 - 0.624 72.1 (<1500 gauss)
147 63 55279 58279 - - 0.525 84.8 (<1500 gauss)
160 68 55278 58278 - - 0.486 92.3 (<1500 gauss)
173 74 55274 - - - 0.447 99.8 (<1500 gauss)
200 84 55277 - - - 0.394 115 (<600 gauss)
300 128 55275 - - - 0.258 173 (<300 gauss)
550 232 55276 - - - 0.143 317 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 14.29 mm 2
28,200 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 7.52 mm2 0.01166 in2 100% (Unity) 1.793 cm 0.0588 ft
Path Length 21.8 mm 0.858 in 60% 1.627 cm 0.0533 ft
Volume 163.9 mm3 0.0100 in3 40% 1.465 cm 0.0480 ft
Weight- MPP 1.4 gm 0.0030 lb 20% 1.393 cm 0.0457 ft
Weight- High Flux 1.3 gm 0.0028 lb 0% 1.366 cm 0.0448 ft
Weight- Kool Mµ 1.008 gm 0.00222 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0107 cm4 0.000258 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 13.4 mm 0.526 in Unwound Core 3.12 cm2 0.483 in2
Max. HT. (u.w.f.) 7.44 mm 0.293 in 40% Winding Factor 4.4 cm2 0.682 in2

4-9 MAGNETICS
0.380”
0.188”

Core Data
9.65 mm O.D.
4.78 mm I.D. x 3.96 mm HT. 0.156”

Core Dimensions (after finish) 290 A2


O.D. (max.) 10.29 mm/0.405 in I.D. (min.) 4.27 mm/0.168 in HT. (max.) 4.60 mm/0.181 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 12%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 7 55293 58293 - - 5.07 8.08 (<1500 gauss)
26 14 55292 58292 - - 2.54 15 (<1500 gauss)
40 - - - - - - -
60 32 55291 58291 77291 - 1.11 34.6 (<1500 gauss)
75 40 - - 77295 - - -
90 48 - - 77294 - - -
125 66 55290 58290 77290 - 0.538 72.1 (<1500 gauss)
147 78 55289 58289 - - 0.455 84.8 (<1500 gauss)
160 84 55288 58288 - - 0.423 92.3 (<1500 gauss)
173 92 55284 - - - 0.386 99.8 (<1500 gauss)
200 105 55287 - - - 0.338 115 (<600 gauss)
300 159 55285 - - - 0.223 173 (<300 gauss)
550 290 55286 - - - 0.122 317 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 14.29 mm 2
28,200 c.mils Cross WINDING FACTOR LENGTH/TURN
Section 9.45 mm2 0.01465 in2 100% (Unity) 1.928 cm 0.0632 ft
Path Length 21.8 mm 0.859 in 60% 1.768 cm 0.0580 ft
Volume 206 mm3 0.0126 in3 40% 1.613 cm 0.0529 ft
Weight- MPP 1.8 gm 0.0039 lb 20% 1.545 cm 0.0506 ft
Weight- High Flux 1.7 gm 0.0037 lb 0% 1.519 cm 0.0498 ft
Weight- Kool Mµ 1.44 gm 0.0032 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0135 cm4 0.000325 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 13.4 mm 0.526 in Unwound Core 3.46 cm2 0.537 in2
Max. HT. (u.w.f.) 8.20 mm 0.323 in 40% Winding Factor 4.7 cm2 0.729 in2

www.mag-inc.com 4-10
0.400”
0.200”
Core Data

10.2 mm O.D.
5.08 mm I.D. x 3.96 mm HT. 0.156”

Core Dimensions (after finish) 040A2


O.D. (max.) 10.80 mm/0.425 in I.D. (min.) 4.57 mm/0.180 in HT. (max.) 4.60 mm/0.181 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 12%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 7 55043 58043 - - 4.55 7.39 (<1500 gauss)
26 14 55042 58042 - - 2.28 13.7 (<1500 gauss)
40 - - - - - - -
60 32 55041 58041 77041 - 0.996 31.7 (<1500 gauss)
75 40 - - 77845 - - -
90 48 - - 77844 - - -
125 66 55040 58040 77040 - 0.483 66 (<1500 gauss)
147 78 55039 58039 - - 0.409 77.6 (<1500 gauss)
160 84 55038 58038 - - 0.38 84.5 (<1500 gauss)
173 92 55034 - - - 0.347 91.3 (<1500 gauss)
200 105 55037 - - - 0.304 106 (<600 gauss)
300 159 55035 - - - 0.200 158 (<300 gauss)
550 290 55036 - - -- 0.11 290 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 16.4 mm 2
32,400 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 9.57 mm2 0.01550 in2 100% (Unity) 1.986 cm 0.0651 ft
Path Length 2.30 mm 0.906 in 60% 1.811 cm 0.0594 ft
Volume 220 mm3 0.014 in3 40% 1.640 cm 0.0538 ft
Weight- MPP 1.91 gm 0.0041 lb 20% 1.566 cm 0.0513 ft
Weight- High Flux 1.80 gm 0.0039 lb 0% 1.537 cm 0.0504 ft
Weight- Kool Mµ 1.46 gm 0.0032 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0164 cm4 0.000395 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 14.1 mm 0.554 in Unwound Core 3.703 cm2 0.574 in2
Max. HT. (u.w.f.) 8.46 mm 0.333 in 40% Winding Factor 5.1 cm2 0.791 in2

4-11 MAGNETICS
0.440”
0.250”

Core Data
11.2 mm O.D.
6.35 mm I.D. x 3.96 mm HT. 0.156”

Core Dimensions (after finish) 13 0 A2


O.D. (max.) 11.81 mm/0.465 in I.D. (min.) 5.84 mm/0.230 in HT. (max.) 4.60 mm/0.181 in

AL +- 8% Part Number Nominal DC B/NI


Permeability (µ) Kool Mµ AL+- 12%
Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 6 55133 58133 - - 4.1 6.54 (<1500 gauss)
26 11 55132 58132 - - 2.23 12.1 (<1500 gauss)
40 - - - - - - -
60 26 55131 58131 77131 - 0.945 28.0 (<1500 gauss)
75 32 - - 77335 - -
90 38 - - 77334 - -
125 53 55130 58130 77130 - 0.464 58.4 (<1500 gauss)
147 63 55129 58129 - - 0.390 68.6 (<1500 gauss)
160 68 55128 58128 - - 0.361 74.7 (<1500 gauss)
173 74 55124 - - - 0.332 80.8 (<1500 gauss)
200 85 55127 - - - 0.289 93.4 (<600 gauss)
300 127 55125 - - - 0.194 140 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 27.3 mm 2
53,800 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 9.06 mm2 0.0140 in2 100% (Unity) 2.195 cm 0.0720 ft
Path Length 26.9 mm 1.08 in 60% 1.942 cm 0.0637 ft
Volume 243.7 mm3 0.01487 in3 40% 1.695 cm 0.0556 ft
Weight- MPP 2.12 gm 0.0046 lb 20% 1.585 cm 0.0520 ft
Weight- High Flux 1.99 gm 0.0043 lb 0% 1.545 cm 0.0507 ft
Weight- Kool Mµ 1.499 gm 0.0033 lb * Reference General Winding Data pages
Weight - XFLUX - -
Area Product 0.0247 cm4 0.000592 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 15.7 mm 0.618 in Unwound Core 4.31 cm2 0.669 in2
Max. HT. (u.w.f.) 9.0 mm 0.353 in 40% Winding Factor 6.0 cm2 0.936 in2

www.mag-inc.com 4-12
0.500”
0.300”
Core Data

12.7 mm O.D.
7.62 mm I.D. x 4.75 mm HT. 0.187”

Core Dimensions (after finish) 050A2


O.D. (max.) 13.46 mm/0.530 in I.D. (min.) 6.99 mm/0.275 in HT. (max.) 5.51 mm/0.217 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 6.4 55053 58053 - - 2.67 5.64 (<1500 gauss)
26 12 55052 58052 - - 1.42 10.5 (<1500 gauss)
40 - - - - - - -
60 27 55051 58051 77051 78051 0.633 24.2 (<1500 gauss)
75 34 - - 77055 - - -
90 40 - - 77054 - - -
125 56 55050 58050 77050 - 0.305 50.4 (<1500 gauss)
147 67 55049 58049 - - 0.255 59.2 (<1500 gauss)
160 72 55048 58048 - - 0.237 64.5 (<1500 gauss)
173 79 55044 - - - 0.216 69.7 (<1500 gauss)
200 90 55047 - - - 0.189 80.6 (<600 gauss)
300 134 55045 - - - 0.127 121 (<300 gauss)
550 255 55046 - - - 0.067 222 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 38.3 mm 2
75,600 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 10.9 mm2 0.01767 in2 100% (Unity) 2.49 cm 0.0815 ft
Path Length 31.2 mm 1.229 in 60% 2.20 cm 0.0721 ft
Volume 340 mm3 0.0217 in3 40% 1.920 cm 0.0629 ft
Weight- MPP 3.07 gm 0.0064 lb 20% 1.797 cm 0.0589 ft
Weight- High Flux 2.90 gm 0.0060 lb 0% 1.751 cm 0.0574 ft
Weight- Kool Mµ 2.20 gm 0.0049 lb * Reference General Winding Data pages
Weight - XFLUX 2.54 gm 0.0056 lb
Area Product 0.0437 cm4 0.001049 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 18.2 mm 0.717 in Unwound Core 5.60 cm2 0.870 in2
Max. HT. (u.w.f.) 11.5 mm 0.451 in 40% Winding Factor 8.1 cm2 1.26 in2

4-13 MAGNETICS
0.650”
0.400”

Core Data
16.5 mm O.D.
10.2 mm I.D. x 6.35 mm HT. 0.250”

512 0A2 5
Core Dimensions (after finish)
O.D. (max.) 17.40 mm/0.680 in I.D. (min.) 9.53 mm/0.375 in HT. (max.) 7.11 mm/0.280 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 8 55123 58123 - - 1.458 4.28 (<1500 gauss)
26 15 55122 58122 - - 0.778 7.96 (<1500 gauss)
40 - - - - - - -
60 35 55121 58121 77121 78121 0.333 18.4 (<1500 gauss)
75 43 - - 77225 - - -
90 52 - - 77224 - - -
125 72 55120 58120 77120 - 0.162 38.3 (<1500 gauss)
147 88 55119 58119 - - 0.133 45 (<1500 gauss)
160 92 55118 58118 - - 0.127 49 (<1500 gauss)
173 104 55114 - - - - 53 (<1500 gauss)
200 115 55117 - - - 0.101 61.2 (<600 gauss)
300 173 55115 - - - 0.674 91.8 (<300 gauss)
550 317 55116 - - - 0.367 169 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 71.3 mm 2
140,600 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 19.2 mm2 0.0298 in2 100% (Unity) 3.22 cm 0.1057 ft
Path Length 41.2 mm 1.619 in 60% 2.82 cm 0.0926 ft
Volume 789 mm3 0.048 in3 40% 2.44 cm 0.0798 ft
Weight- MPP 6.78 gm 0.015 lb 20% 2.26 cm 0.0742 ft
Weight- High Flux 6.34 gm 0.014 lb 0% 2.20 cm 0.0721 ft
Weight- Kool Mµ 4.98 gm 0.011 lb * Reference General Winding Data pages
Weight - XFLUX 5.91 gm 0.013 lb
Area Product 0.1369 cm4 0.0029 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 23.7 mm 0.932 in Unwound Core 9.2 cm2 1.43 in2
Max. HT. (u.w.f.) 15.2 mm 0.599 in 40% Winding Factor 13.6 cm2 2.11 in2

www.mag-inc.com 4-14
0.680”
0.380”
Core Data

17.3 mm O.D.
9.65 mm I.D. x 6.35 mm HT. 0.250”

538 0A2 5
Core Dimensions (after finish)
O.D. (max.) 18.03 mm/0.710 in I.D. (min.) 9.02 mm/0.355 in HT. (max.) 7.11 mm/0.280 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 10 55383 58383 - - 1.486 4.25 (<1500 gauss)
26 19 55382 58382 - - 0.782 7.89 (<1500 gauss)
40 - - - - - - -
60 43 55381 58381 77381 78381 0.346 18.2 (<1500 gauss)
75 53 - - 77385 - - -
90 64 - - 77384 - - -
125 89 55380 58380 77380 - 0.167 37.9 (<1500 gauss)
147 105 55379 58379 - - 0.142 44.6 (<1500 gauss)
160 114 55378 58378 - - 0.13 48.5 (<1500 gauss)
173 123 55374 - - - 0.121 52.5 (<1500 gauss)
200 142 55377 - - - 0.105 60.7 (<600 gauss)
300 214 55375 - - - 0.069 91 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 57.6 mm 2
126,000 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 23.2 mm2 0.0360 in2 100% (Unity) 3.67 cm 0.1204 ft
Path Length 41.4 mm 1.63 in 60% 3.15 cm 0.1032 ft
Volume 960 mm3 0.059 in3 40% 2.64 cm 0.0864 ft
Weight- MPP 8.16 gm 0.018 lb 20% 2.41 cm 0.0791 ft
Weight- High Flux 7.7 gm 0.017 lb 0% 2.33 cm 0.0763 ft
Weight- Kool Mµ 5.9 gm 0.013 lb * Reference General Winding Data pages
Weight - XFLUX 7.2 gm 0.016 lb
Area Product 0.134 cm4 0.00321 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 24.9 mm 0.980 in Unwound Core 9.9 cm2 1.53 in2
Max. HT. (u.w.f.) 16.3 mm 0.641 in 40% Winding Factor 14.7 cm2 2.28 in2

4-15 MAGNETICS
0.800”
0.500”

Core Data
20.3 mm O.D.
12.7 mm I.D. x 6.35 mm HT. 0.250”

5206A2 5
Core Dimensions (after finish)
O.D. (max.) 21.1 mm/0.830 in I.D. (min.) 12.07 mm/0.475 in HT. (max.) 7.11 mm/0.280 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 7.8 55209 58209 - - 1.03 3.46 (<1500 gauss)
26 14 55208 58208 - - 0.573 6.42 (<1500 gauss)
40 21 - - 77847 - - -
60 32 55848 58848 77848 78848 0.251 14.8 (<1500 gauss)
75 41 - - 77211 - - -
90 49 - - 77210 - - -
125 68 55206 58206 77206 - 0.118 30.9 (<1500 gauss)
147 81 55205 58205 - - 0.099 36.3 (<1500 gauss)
160 87 55204 58204 - - 0.0922 39.5 (<1500 gauss)
173 96 55200 - - - 0.0835 42.7 (<1500 gauss)
200 109 55203 - - - 0.0736 49.4 (<600 gauss)
300 163 55201 - - - 0.0492 74.1 (<300 gauss)
550 320 55202 - - - 0.025 136 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 114 mm 2
225,600 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 22.1 mm2 0.0350 in2 100% (Unity) 3.67 cm 0.1204 ft
Path Length 50.9 mm 2.01 in 60% 3.15 cm 0.1032 ft
Volume 1,120 mm3 0.0703 in3 40% 2.64 cm 0.0864 ft
Weight- MPP 9.4 gm 0.023 lb 20% 2.41 cm 0.0791 ft
Weight- High Flux 8.9 gm 0.022 lb 0% 2.33 cm 0.0763 ft
Weight- Kool Mµ 7.1 gm 0.016 lb * Reference General Winding Data pages
Weight - XFLUX 8.4 gm 0.018 lb
Area Product 0.258 cm4 0.00620 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 29.2 mm 1.148 in Unwound Core 12.1 cm2 1.88 in2
Max. HT. (u.w.f.) 17.4 mm 0.648 in 40% Winding Factor 18.9 cm2 2.93 in2
2

www.mag-inc.com 4-16
0.900”
0.550”
Core Data

22.9 mm O.D.
14.0 mm I.D. x 7.62 mm HT. 0.300”

531 0A2 5
Core Dimensions (after finish)
O.D. (max.) 23.6 mm/0.930 in I.D. (min.) 13.34 mm/0.525 in HT. (max.) 8.38 mm/0.330 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 9.9 55313 58313 - - 0.754 3.11 (<1500 gauss)
26 19 55312 58312 77312 - 0.393 5.77 (<1500 gauss)
40 29 - - 77316 - - -
60 43 55059 58059 77059 78059 0.174 13.3 (<1500 gauss)
75 54 - - 77315 - - -
90 65 - - 77314 - - -
125 90 55310 58310 77310 - 0.083 27.8 (<1500 gauss)
147 106 55309 58309 - - 0.074 32.6 (<1500 gauss)
160 115 55308 58308 - - 0.0649 35.5 (<1500 gauss)
173 124 55304 - - - 0.0602 38.4 (<1500 gauss)
200 144 55307 - - - 0.0518 44.4 (<600 gauss)
300 216 55305 - - - 0.0345 66.6 (<300 gauss)
550 396 55306 - - - 0.0188 122 (< 50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 141 mm 2
277,700 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 31.7 mm2 0.0513 in2 100% (Unity) 4.29 cm 0.1405 ft
Path Length 56.7 mm 2.23 in 60% 3.67 cm 0.1203 ft
Volume 1800 mm3 0.114 in3 40% 3.07 cm 0.1005 ft
Weight- MPP 15.9 gm 0.034 lb 20% 2.80 cm 0.0919 ft
Weight- High Flux 15.0 gm 0.032 lb 0% 2.70 cm 0.0886 ft
Weight- Kool Mµ 11.5 gm 0.025 lb * Reference General Winding Data pages
Weight - XFLUX 13.5 gm 0.030 lb
Area Product 0.467 cm4 0.01119 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 32.6 mm 1.283 in Unwound Core 15.7 cm2 2.43 in2
Max. HT. (u.w.f.) 19.8 mm 0.778 in 40% Winding Factor 23.8 cm2 3.69 in2

4-17 MAGNETICS
0.928”
0.567”

Core Data
23.6 mm O.D.
14.4 mm I.D. x 8.89 mm HT. 0.350”

535 0A 2 5
Core Dimensions (after finish)
O.D. (max.) 24.3 mm/0.958 in I.D. (min.) 13.77 mm/0.542 in HT. (max.) 9.65 mm/0.380 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 12 55353 58353 - 0.618 5 (<1500 gauss)
26 22 55352 58352 77352 0.337 5.56 (<1500 gauss)
40 34 - - 77356 - - -
60 51 55351 58351 77351 78351 0.1453 12.8 (< 1500 gauss)
75 63 - - 77355 - -
90 76 - - 77354 - -
125 105 55350 58350 77350 0.0706 26.8 (<1500 gauss)
147 124 55349 58349 - - 0.0597 31.5 (<1500 gauss)
160 135 55348 58348 - 0.0549 34.2 (<1500 gauss)
173 146 55344 - - - 0.0507 37 (<1500 gauss)
200 169 55347 - - 0.0438 42.8 (<600 gauss)
300 253 55345 - - 0.0293 64.2 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 149 mm 2
293,800 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 38.8 mm2 0.061 in2 100% (Unity) 4.49 cm 0.1473 ft
Path Length 58.8 mm 2.32 in 60% 3.91 cm 0.1282 ft
Volume 2,280 mm3 0.142 in3 40% 3.34 cm 0.1095 ft
Weight- MPP 19.9 gm 0.042 lb 20% 3.09 cm 0.1013 ft
Weight- High Flux 18.8 gm 0.040 lb 0% 3.00 cm 0.0982 ft
Weight- Kool Mµ 14.0 gm 0.031 lb * Reference General Winding Data pages
Weight - XFLUX 17.1 gm 0.038 lb
Area Product 0.578 cm4 0.0139 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 33.5 mm 1.319 in Unwound Core 17.9 cm2 2.78 in2
Max. HT. (u.w.f.) 21.4 mm 0.843 in 40% Winding Factor 26.3 cm2 4.08 in2

www.mag-inc.com 4-18
1.060”
0.580”
Core Data

26.9 mm O.D.
14.7 mm I.D. x 11.2 mm HT. 0.440”

593 0A 2 5
Core Dimensions (after finish)
O.D. (max.) 27.7 mm/1.090 in I.D. (min.) 14.10 mm/0.555 in HT. (max.) 11.94 mm/0.470 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 18 55933 58933 - - 0.457 2.77 (<1500 gauss)
26 32 55932 58932 77932 - 0.257 5.15 (<1500 gauss)
40 50 - - 77936 - - -
60 75 55894 58894 77894 78894 0.110 11.9 (<1500 gauss)
75 94 - - 77935 - - -
90 113 - - 77934 - - -
125 157 55930 58930 77930 - 0.0524 24.8 (<1500 gauss)
147 185 55929 58929 - - 0.0444 29.1 (<1500 gauss)
160 201 55928 58928 - - 0.0409 31.7 (<1500 gauss)
173 217 55924 - - - 0.0379 34.3 (<1500 gauss)
200 251 55927 - - - 0.0327 39.6 (<1500 gauss)
300 377 55925 - - - 0.0218 59.4 (<300 gauss)
550 740 55926 - - - 0.0111 109 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 156 mm 2
308,000 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 65.4 mm2 0.1014 in2 100% (Unity) 5.23 cm 0.1714 ft
Path Length 63.5 mm 2.50 in 60% 4.66 cm 0.1526 ft
Volume 4,150 mm3 0.254 in3 40% 4.10 cm 0.1344 ft
Weight- MPP 35.8 gm 0.080 lb 20% 3.85 cm 0.1263 ft
Weight- High Flux 33.8 gm 0.075 lb 0% 3.76 cm 0.1233 ft
Weight- Kool Mµ 25.5 gm 0.056 lb * Reference General Winding Data pages
Weight - XFLUX 31.1 gm 0.069 lb
Area Product 1.020 cm4 0.0245 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 37.3 mm 1.468 in Uwound Core 24.7 cm2 3.83 in2
Max. HT. (u.w.f.) 24.0 mm 0.944 in 40% Winding Factor 33.8 cm2 5.24 in2

4-19 MAGNETICS
1.300”
0.785”

Core Data
33.0 mm O.D.
19.9 mm I.D. x 10.7 mm HT. 0.420”

554 8A 2 5
Core Dimensions (after finish)
O.D. (max.) 33.8 mm/1.330 in I.D. (min.) 19.30 mm/0.760 in HT. (max.) 11.43 mm/0.450 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 14 55551 58551 - - 0.335 2.16 (<1500 gauss)
26 28 55550 58550 77550 - 0.167 4.00 (<1500 gauss)
40 41 - - 77555 - - -
60 61 55071 58071 77071 78071 0.0768 9.24 (<1500 gauss)
75 76 - - 77553 - - -
90 91 - - 77552 - - -
125 127 55548 58548 77548 - 0.0369 19.3 (<1500 gauss)
147 150 55547 58547 - - 0.0312 22.6 (<1500 gauss)
160 163 55546 58546 - - 0.0287 24.6 (<1500 gauss)
173 176 55542 - - - 0.0266 26.6 (<1500 gauss)
200 203 55545 - - - 0.0230 30.8 (<600 gauss)
300 305 55543 - - - 0.0153 46.2 (<300 gauss)
550 559 55544 - - - 0.0083 84.7 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 293 mm 2
577,600 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 65.6 mm2 0.1042 in2 100% (Unity) 5.93 cm 0.1943 ft
Path Length 81.4 mm 3.21 in 60% 5.09 cm 0.1668 ft
Volume 5,340 mm3 0.334 in3 40% 4.27 cm 0.1400 ft
Weight- MPP 46.9 gm 0.106 lb 20% 3.91 cm 0.1282 ft
Weight- High Flux 44.2 gm 0.100 lb 0% 3.78 cm 0.1238 ft
Weight- Kool Mµ 33.7 gm 0.074 lb * Reference General Winding Data pages
Weight - XFLUX 40.0 gm 0.088 lb
Area Product 1.969 cm4 0.0473 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 46.7 mm 1.840 in Unwound Core 31.5 cm2 4.88 in2
Max. HT. (u.w.f.) 28.0 mm 1.103 in 40% Winding Factor 48.0 cm2 7.44 in2

www.mag-inc.com 4-20
1.350”
0.920”
Core Data

34.3 mm O.D.
23.4 mm I.D. x 8.89 mm HT. 0.350”

5585A2 5
Core Dimensions (after finish)
O.D. (max.) 35.2 mm/1.385 in I.D. (min.) 22.6 mm/0.888 in HT. (max.) 9.78 mm/0.385 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 9 55588 58588 - - 0.366 1.96 (<1500 gauss)
26 16 55587 58587 77587 - 0.206 3.64 (<1500 gauss)
40 25 - - 77591 - - -
60 38 55586 58586 77586 78586 0.0866 8.40 (<1500 gauss)
75 47 - - 77590 - - -
90 57 - - 77589 - - -
125 79 55585 58585 77585 - 0.0417 17.5 (<1500 gauss)
147 93 55584 58584 - - 0.0354 20.6 (<1500 gauss)
160 101 55583 58583 - - 0.0326 22.4 (<1500 gauss)
173 109 55579 - - - 0.0302 24.2 (<1500 gauss)
200 126 55582 - - - 0.0261 28 (<600 gauss)
300 190 55580 - - - 0.0173 42 (<300 gauss)
550 348 55581 - - - 0.0094 77 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 401 mm 2
788,500 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 45.4 mm2 0.0704 in2 100% (Unity) 5.87 cm 0.1923 ft
Path Length 89.5 mm 3.53 in 60% 4.84 cm 0.1586 ft
Volume 4,060 mm3 0.249 in3 40% 3.84 cm 0.1258 ft
Weight- MPP 34.9 gm 0.081 lb 20% 3.39 cm 0.1113 ft
Weight- High Flux 32.9 gm 0.076 lb 0% 3.23 cm 0.1059 ft
Weight- Kool Mµ 25.0 gm 0.055 lb * Reference General Winding Data pages
Weight - XFLUX 30.4 gm 0.067 lb
Area Product 1.821 cm4 0.0436 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 50.1 mm 1.974 in Unwound Core 29.3 cm2 4.537 in2
Max. HT. (u.w.f.) 29.0 mm 1.142 in 40% Winding Factor 51.3 cm2 7.95 in2

4-21 MAGNETICS
1.410”
0.880”

Core Data
35.8 mm O.D.
22.4 mm I.D. x 10.5 mm HT. 0.412”

5 3 2 4A 2 5
Core Dimensions (after finish)
O.D. (max.) 36.7 mm/1.445 in I.D. (min.) 21.5 mm/0.848 in HT. (max.) 11.35 mm/0.447 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 13 55327 58327 - - 0.301 1.96 (<1500 gauss)
26 24 55326 58326 77326 - 0.163 3.64 (<1500 gauss)
40 37 - - 77330 - - -
60 56 55076 58076 77076 78076 0.0697 8.40 (<1500 gauss)
75 70 - - 77329 - - -
90 84 - - 77328 - - -
125 117 55324 58324 77324 - 0.0334 17.5 (<1500 gauss)
147 138 55323 58323 - - 0.0283 20.6 (<1500 gauss)
160 150 55322 58322 - - 0.026 22.4 (<1500 gauss)
173 162 55318 - - - 0.0241 24.2 (<1500 gauss)
200 187 55321 - - - 0.0208 28 (<600 gauss)
300 281 55319 - - - 0.0139 42 (<300 gauss)
550 515 55320 - - - 0.0075 77 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 364 mm 2
719,100 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 67.8 mm2 0.1051 in2 100% (Unity) 6.22 cm 0.2040 ft
Path Length 89.8 mm 3.54 in 60% 5.27 cm 0.1727 ft
Volume 6,088 mm3 0.372 in3 40% 4.34 cm 0.1422 ft
Weight- MPP 51.8 gm 0.112 lb 20% 3.93 cm 0.1288 ft
Weight- High Flux 48.9 gm 0.106 lb 0% 3.78 cm 0.1238 ft
Weight- Kool Mµ 37.4 gm 0.082 lb * Reference General Winding Data pages
Weight - XFLUX 45.6 gm 0.100 lb
Area Product 2.47 cm4 0.0594 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 51.1 mm 2.01 in Unwound Core 34.5 cm2 5.35 in2
Max. HT. (u.w.f.) 29.6 mm 1.165 in 40% Winding Factor 55.1 cm2 8.54 in2
AL (nH/Turns2)

AT)

www.mag-inc.com 4-22
1.570”
0.950”
Core Data

39.9 mm O.D.
24.1 mm I.D. x 14.5 mm HT. 0.570”

5 2 5 4A 2 5
Core Dimensions (after finish)
O.D. (max.) 40.8 mm/1.605 in I.D. (min.) 23.3 mm/0.918 in HT. (max.)15.37 mm/0.605 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 19 55257 58257 - - 0.203 1.79 (<1500 gauss)
26 35 55256 58256 77256 - 0.11 3.33 (<1500 gauss)
40 54 - - 77260 - - -
60 81 55083 58083 77083 78083 0.0477 7.68 (<1500 gauss)
75 101 - - 77259 - - -
90 121 - - 77258 - - -
125 168 55254 58254 77254 - 0.023 16 (<1500 gauss)
147 198 55253 58253 - - 0.0195 18.8 (<1500 gauss)
160 215 55252 58252 - - 0.0179 20.5 (<1500 gauss)
173 233 55248 - - - 0.0165 22.1 (<1500 gauss)
200 269 55251 - - - 0.0143 25.6 (<600 gauss)
300 403 55249 - - - 0.0095 38.4 (<300 gauss)
550 740 55250 - - - 0.0052 70.4 (<50 gauss)
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 427 mm 2
842,700 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 107.2 mm2 0.1662 in2 100% (Unity) 7.38 cm 0.242 ft
Path Length 98.4 mm 3.88 in 60% 6.38 cm 0.209 ft
Volume 10,050 mm3 0.645 in3 40% 5.40 cm 0.1772 ft
Weight- MPP 91.7 gm 0.206 lb 20% 4.97 cm 0.1631 ft
Weight- High Flux 86.5 gm 0.194 lb 0% 4.81 cm 0.1578 ft
Weight- Kool Mµ 64.9 gm 0.143 lb * Reference General Winding Data pages
Weight - XFLUX 78.6 gm 0.173 lb
Area Product 4.58 cm4 0.1100 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 56.4 mm 2.22 in Unwound Core 48.4 cm2 7.5 in2
Max. HT. (u.w.f.) 35.2 mm 1.385 in 40% Winding Factor 71.7 cm2 11.1 in2

4-23 MAGNETICS
1.840”
0.950”

Core Data
46.7 mm O.D.
24.1 mm I.D. x 18.0 mm HT. 0.710”

543 8A 2 5
Core Dimensions (after finish)
O.D. (max.) 47.6 mm/1.875 in I.D. (min.) 23.3 mm/0.918 in HT. (max.) 18.92 mm/0.745 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 32 55441 58441 - - 0.141 1.64 (<1500 gauss)
26 59 55440 58440 77440 - 0.0766 3.04 (<1500 gauss)
40 90 - - 77431 - - -
60 135 55439 58439 77439 78439 0.0335 7.02 (<1500 gauss)
75 169 - - 77443 - - -
90 202 - - 77442 - - -
125 281 55438 58438 77438 - 0.0161 14.6 (<1500 gauss)
147 330 55437 58437 - - 0.0137 17.2 (<1500 gauss)
160 360 55436 - - - 0.0125 18.7 (<1500 gauss)
173 390 55432 - - - 0.0116 20.2 (<1500 gauss)
200 450 55435 - - - 0.0100 23.4 (<600 gauss)
300 674 55433 - - - 0.0067 35.1 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 427 mm 2
842,700 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 199 mm2 0.308 in2 100% (Unity) 8.66 cm 0.284 ft
Path Length 107.4 mm 4.23 in 60% 7.71 cm 0.253 ft
Volume 21,300 mm3 1.30 in3 40% 6.78 cm 0.222 ft
Weight- MPP 181 gm 0.399 lb 20% 6.37 cm 0.209 ft
Weight- High Flux 171 gm 0.378 lb 0% 6.22 cm 0.204 ft
Weight- Kool Mµ 131.4 gm 0.29 lb * Reference General Winding Data pages
Weight - XFLUX 159 gm 0.35 lb
Area Product 8.50 cm4 0.204 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 63.8 mm 2.51 in Unwound Core 69.3 cm2 10.7 in2
Max. HT. (u.w.f.) 38.7 mm 1.525 in 40% Winding Factor 94.3 cm2 14.6 in2

Kool Mµ Permeability vs. DC Bias

www.mag-inc.com 4-24
1.840”
1.130”
Core Data

46.7 mm O.D.
28.7 mm I.D. x 15.2 mm HT. 0.600”

5089A2 5
Core Dimensions (after finish)
O.D. (max.) 47.6 mm/1.875 in I.D. (min.) 27.9 mm/1.098 in HT. (max.) 16.13 mm/0.635 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 20 55092 58092 - - 0.149 1.51 (<1500 gauss)
26 37 55091 58091 77091 - 0.0803 2.81 (<1500 gauss)
40 57 - - 77095 - - -
60 86 55090 58090 77090 78090 0.0345 6.48 (<1500 gauss)
75 107 - - 77094 - - -
90 128 - - 77093 - - -
125 178 55089 58089 77089 - 0.0167 13.5 (<1500 gauss)
147 210 55088 - - - 0.0141 15.9 (<1500 gauss)
160 228 55087 - - - 0.013 17.3 (<1500 gauss)
173 246 55082 - - - 0.0120 18.7 (<1500 gauss)
200 285 55086 - - - 0.0104 21.6 (<600 gauss)
300 427 55084 - - - 0.0069 32.4 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 611 mm 2
1,206,000 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 134 mm2 0.208 in2 100% (Unity) 8.34 cm 0.273 ft
Path Length 116.3 mm 4.58 in 60% 7.12 cm 0.233 ft
Volume 15,580 mm3 0.953 in3 40% 5.92 cm 0.194 ft
Weight- MPP 130.4 gm 0.287 lb 20% 5.40 cm 0.177 ft
Weight- High Flux 123 gm 0.271 lb 0% 5.20 cm 0.171 ft
Weight- Kool Mµ 95.8 gm 0.211 lb * Reference General Winding Data pages
Weight - XFLUX 117 gm 0.257 lb
Area Product 8.19 cm4 0.1971 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 66.3 mm 2.61 in Unwound Core 61.7 cm2 9.56 in2
Max. HT. (u.w.f.) 39.8 mm 1.568 in 40% Winding Factor 95.1 cm2 14.74 in2
2

4-25 MAGNETICS
2.000”
1.250”

Core Data
50.8 mm O.D.
31.8 mm I.D. x 13.5 mm HT. 0.530”

571 5A 2 5
Core Dimensions (after finish)
O.D. (max.) 51.7 mm/2.035 in I.D. (min.) 30.9 mm/1.218 in HT. (max.) 14.35 mm/0.565 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 17 55718 58718 - - 0.141 1.39 (<1500 gauss)
26 32 55717 58717 77717 - 0.075 2.57(<1500 gauss)
40 49 - - 77721 - - -
60 73 55716 58716 77716 78716 0.0328 5.94 (<1500 gauss)
75 91 - - 77720 - - -
90 109 - - 77719 - - -
125 152 55715 58715 77715 - 0.0158 12.4 (<1500 gauss)
147 179 55714 58714 - - 0.0134 14.6 (<1500 gauss)
160 195 55713 - - - 0.0123 15.8 (<1500 gauss)
173 210 55709 - - - 0.0114 17.1 (<1500 gauss)
200 243 55712 - - - 0.0098 19.8 (<600 gauss)
300 365 55710 - - - 0.0065 29.7 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 750 mm 2
1,484,000 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 125.1 mm2 0.194 in2 100% (Unity) 8.51 cm 0.279 ft
Path Length 127.3 mm 5.02 in 60% 7.12 cm 0.234 ft
Volume 15,930 mm3 0.974 in3 40% 5.77 cm 0.189 ft
Weight- MPP 141 gm 0.312 lb 20% 5.18 cm 0.170 ft
Weight- High Flux 133 gm 0.294 lb 0% 4.95 cm 0.162 ft
Weight- Kool Mµ 98.1 gm 0.216 lb * Reference General Winding Data pages
Weight - XFLUX 119 gm 0.263 lb
Area Product 9.38 cm4 0.226 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 72.4 mm 2.85 in Unwound Core 64.2 cm2 9.95 in2
Max. HT. (u.w.f.) 40.6 mm 1.600 in 40% Winding Factor 106.3 cm2 16.48 in2

www.mag-inc.com 4-26
2.250”
1.039”
Core Data

57.2 mm O.D.
26.4 mm I.D. x 15.2 mm HT. 0.600”

519 5A 2 5
Core Dimensions (after finish)
O.D. (max.) 58.0 mm/2.285 in I.D. (min.) 25.6 mm/1.007 in HT. (max.) 16.1 mm/0.635 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 32 55190 58190 - - 0.108 1.41 (<1500 gauss)
26 60 55191 58191 77191 - 0.0577 2.61 (<1500 gauss)
40 92 - - 77189 - - -
60 138 55192 58192 77192 78192 0.0251 6.03 (<1500 gauss)
75 172 - - 77193 - - -
90 207 - - 77194 - - -
125 287 55195 58195 77195 - 0.0121 12.6 (<1500 gauss)
147 306 55196 - - - 0.0113 14.8 (<1500 gauss)
160 333 55197 - - - 0.0104 16.1 (<1500 gauss)
173 360 55198 - - - 0.0096 17.4 (<1500 gauss)
200 417 55199 - - - 0.0083 20.1 (<1500 gauss)
300 - - - - - - -
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 514 mm 2
1,014,049 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 229 mm2 0.355 in2 100% (Unity) 9.02 cm 0.296 ft
Path Length 125 mm 4.93 in 60% 8.35 cm 0.274 ft
Volume 28,600 mm3 1.75 in3 40% 7.62 cm 0.250 ft
Weight- MPP 240 gm 0.527 lb 20% 7.01 cm 0.230 ft
Weight- High Flux 226 gm 0.497 lb 0% 6.46 cm 0.212 ft
Weight- Kool Mµ 176 gm 0.388 lb * Reference General Winding Data pages
Weight - XFLUX 214 gm .0472 lb
Area Product 11.8 cm4 0.283 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 75.7 mm 2.98 in Unwound Core 91.0 cm2 14.1 in2
Max. HT. (u.w.f.) 34.0 mm 1.34 in 40% Winding Factor 115 cm2 17.8 in2
2

4-27 MAGNETICS
0.250”
1.400”

Core Data
57.2 mm O.D.
35.6 mm I.D. x 14.0 mm HT. 0.550”

5 1 0 9A 2 5
Core Dimensions (after finish)
O.D. (max.) 58.0 mm/2.285 in I.D. (min.) 34.7 mm/1.368 in HT. (max.) 14.86 mm/0.585 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 18 55112 58112 - - 0.114 1.23 (<1500 gauss)
26 33 55111 58111 77111 - 0.0624 2.29 (<1500 gauss)
40 50 - - 77212 - - -
60 75 55110 58110 77110 78110 0.0274 5.28 (<1500 gauss)
75 94 - - 77214 - - -
90 112 - - 77213 - - -
125 156 55109 58109 77109 - 0.0132 11 (<1500 gauss)
147 185 55108 - - - 0.0111 12.9 (<1500 gauss)
160 200 55107 - - - 0.0102 14.1 (<1500 gauss)
173 218 55103 - - - 0.094 15.2 (<1500 gauss)
200 250 55106 - - - 0.0082 17.6 (<600 gauss)
300 374 55104 - - - 0.0055 26.4 (<300 gauss)
550 - - - - - - -
* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 948 mm 2
1,871,000 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 144.4 mm2 0.224 in2 100% (Unity) 9.33 cm 0.306 ft
Path Length 143 mm 5.63 in 60% 7.76 cm 0.254 ft
Volume 20,650 mm3 1.260 in3 40% 6.23 cm 0.204 ft
Weight- MPP 175 gm 0.387 lb 20% 5.56 cm 0.182 ft
Weight- High Flux 165 gm 0.365 lb 0% 5.30 cm 0.174 ft
Weight- Kool Mµ 127 gm 0.280 lb * Reference General Winding Data pages
Weight - XFLUX 155 gm 0.341 lb
Area Product 13.69 cm4 0.329 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 81.3 mm 3.20 in Unwound Core 76.8 cm2 11.9 in2
Max. HT. (u.w.f.) 44.4 mm 1.748 in 40% Winding Factor 130.7 cm2 20.26 in2

www.mag-inc.com 4-28
3.063”
1.938”
Core Data

77.8 mm O.D.
49.2 mm I.D. x 12.7 mm HT. 0.500”

586 6A2 5
Core Dimensions (after finish)
O.D. (max.) 78.9 mm/3.108 in I.D. (min.) 48.2 mm/1.898 in HT. (max.) 13.84 mm/0.545 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 16 55869 58869 - - 0.0723 .88 (<1500 gauss)
26 30 55868 58868 77868 - 0.0386 1.63 (<1500 gauss)
40 45 - - 77872 - - -
60 68 55867 58867 77867 78867 0.017 3.77 (<1500 gauss)
90 - - - - - - -
125 142 55866 58866 - - 0.0081 7.85 (<1500 gauss)
147 - - - - - - -
160 - - - - - - -
173 - - - - - - -
200 - - - - - - -
300 - - - - - - -
550 - - - - - - -

* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 1799 mm 2
3,550,000 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 177 mm2 0.274 in2 100% (Unity) 10.40 cm 0.340 ft
Path Length 199.5 mm 7.72 in 60% 8.60 cm 0.282 ft
Volume 34,700 mm3 2.115 in3 40% 6.90 cm 0.226 ft
Weight- MPP 288 gm 0.635 lb 20% 6.15 cm 0.202 ft
Weight- High Flux 272 gm 0.599 lb 0% 5.90 cm 0.193 ft
Weight- Kool Mµ 213 gm 0.467 lb * Reference General Winding Data pages
Weight - XFLUX 260 gm 0.573 lb
Area Product 31.8 cm4 0.765 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 112 mm 4.40 in Unwound Core 117.5 cm2 18.2 in2
Max. HT. (u.w.f.) 54.3 mm 2.14 in 40% Winding Factor 203.1 cm2 31.49 in2

Kool Mµ Permeability vs. DC Bias

60µ

40µ
26µ

4-29 MAGNETICS
3.063”
1.938”

Core Data
77.8 mm O.D.
49.2 mm I.D. x 15.9 mm HT. 0.625”

590 6A 2 5
Core Dimensions (after finish)
O.D. (max.) 78.9 mm/3.108 in I.D. (min.) 48.2 mm/1.898 in HT. (max.) 17.02 mm/0.670 in

Nominal DC B/NI
Permeability (µ) AL +- 8% Part Number Resistance Gauss per
MPP High Flux Kool Mµ XFLUX Ohms/mH* Amp. Turn*
14 20 55909 58909 - - 0.0647 0.88 (<1500 gauss)
26 37 55908 58908 77908 - 0.0345 1.63 (<1500 gauss)
40 57 - - 77912 - - -
60 85 55907 58907 77907 78907 0.0152 3.77 (<1500 gauss)
75 - - - - - 0.0072 7.85 (<1500 gauss)
90 - - - - - - -
125 178 55906 58906 - - - -
147 - - - - - - -
173 - - - - - - -
200 - - - - - - -
300 - - - - - - -
550 - - - - - - -

* These values are only applicable for MPP Cores

Physical Characteristics Winding Turn Length


Window Area 1799 mm 2
3,550,000 c.mils WINDING FACTOR LENGTH/TURN
Cross Section 227 mm2 0.352 in2 100% (Unity) 11.00 cm 0.361 ft
Path Length 200 mm 7.86 in 60% 9.24 cm 0.303 ft
Volume 45,300 mm3 2.77 in3 40% 7.53 cm 0.247 ft
Weight- MPP 377 gm 0.832 lb 20% 6.80 cm 0.223 ft
Weight- High Flux 356 gm 0.785 lb 0% 6.52 cm 0.214 ft
Weight- Kool Mµ 279 gm 0.615 lb * Reference General Winding Data pages
Weight - XFLUX 339 gm 0.748 lb
Area Product 40.8 cm4 0.982 in4

Wound Coil Dimensions Surface Area


Max. O.D. (u.w.f.) 113 mm 4.45 in Unwound Core 130 cm2 20.1 in2
Max. HT. (u.w.f.) 57.7 mm 2.27 in 40% Winding Factor 225.2 cm2 34.90 in2

www.mag-inc.com 4-30
E Core Data B C
L

A F E
Kool Mµ® E Core Data M
D

PART NO. A B C D (min.) E (min.) F L (nom.) M (min.)


00K1207E mm 12.70 6.40 3.56 4.42 8.89 3.56 1.78 2.64
(EF 12.6) in .500±.010 .252±.004 .140±.006 0.178 0.35 .140±.005 0.07 0.104
00K1808E mm 19.30 8.10 4.78 5.54 13.90 4.78 2.39 4.65
(EI-187) in .760±.012 .319±.007 .188±.006 0.218 0.548 .188±.005 0.094 0.183
00K2510E mm 25.40 9.53 6.53 6.22 18.80 6.22 3.17 6.25
(E-2425) in 1.000±.015 .375±.007 .250±.004 0.245 0.74 .250±.005 0.125 0.246
00K3007E mm 30.10 15.01 7.06 9.70 19.50 6.96 5.11 6.46
(DIN 30/7) in 1.185±.018 .591±.009 .278±.006 0.376 0.768 .274±.008 0.201 0.254
00K3515E mm 34.54 14.10 9.35 9.65 25.30 9.32 4.45 7.87
(EI-375) in 1.360±.020 .557±.009 .368±.007 0.378 0.995 .367±.008 0.175 0.31
00K4017E mm 42.80 21.10 10.80 15.00 30.40 11.90 5.95 9.27
(EE 42/11) in 1.687±.025 .830±.013 .424±.010 0.587 1.195 .468±.010 0.234 0.365
00K4020E mm 42.80 21.10 15.40 15.00 30.40 11.90 5.95 9.27
(DIN 42/15) in 1.687±.025 .830±.013 .608±.010 0.587 1.195 .468±.010 0.234 0.365
00K4022E mm 42.80 21.10 20.00 15.00 30.40 11.90 5.95 9.27
(DIN 42/20) in 1.687±.025 .830±.013 .788±.010 0.587 1.195 .468±.010 0.234 0.365
00K4317E mm 40.90 16.50 12.50 10.40 28.30 12.50 6.00 7.90
(EI-21) in 1.609±.024 .650±.011 .493±.007 0.409 1.115 .493±.008 0.238 0.31
00K5528E mm 54.90 27.60 20.60 18.50 37.50 16.80 8.38 10.30
(DIN 55/21) in 2.16±.032 1.085±.016 .812±.015 0.729 1.476 .660±.015 0.33 0.405
00K5530E mm 54.90 27.60 24.61 18.50 37.50 16.80 8.38 10.30
(DIN 55/25) in 2.16±.032 1.085±.016 .969±.015 0.729 1.476 .660±.015 0.33 0.405
00K6527E mm 65.10 32.50 27.00 22.20 44.20 19.70 10.00 12.10
(Metric E65) in 2.563±.050 1.279±.150 1.063±.016 0.874 1.740 .775±.012 0.394 0.476
00K7228E mm 72.39 27.94 19.05 17.78 52.63 19.05 9.52 16.89
(F11) in 2.850±.043 1.100±.020 .750±.015 0.699 2.072 .750±.015 0.375 0.665
00K8020E mm 80.01 38.10 19.81 28.14 59.28 19.81 9.91 19.81
(Metric E80) in 3.150±.047 1.500±.025 .780±.015 1.103 2.334 .780±.015 0.39 0.78
00K8044E mm 80.01 45.09 19.81 34.67 59.28 19.81 9.91 20.19
in 3.15±.035 1.755±.025 .780±.015 1.35 2.33 .780±.015 0.408 0.78
00K130LE mm 130.3 32.5 54 22 108.4 20 10 44.2
in 5.13±.150 1.28±.012 2.12±.050 0.0874 4.27 .788±.030 0.394 1.741
OOK160LE mm 160 38.1 39.6 28.1 138.2 19.8 9.9 59.3
in 6.30±.100 1.50±.025 1.56±.050 1.108 5.44 .780±.030 0.390 2.334

4-31 MAGNETICS
E Core Data
Kool Mµ® E Core Data
AL nH/ TURNS2±8% Path Length Cross Section Volume
PART NO.
26µ 40µ 60µ 90µ le (mm) Ae (mm2) Ve (mm3)
00K1207E*** - - - 57 29.6 13.0 385
00K1808E*** 26 35 48 69 40.1 22.8 914
00K2510E*** 39 52 70 100 48.5 38.5 1,870
00K3007E*** 33 46 71 92 65.6 60.1 3,940
00K3515E*** 56 75 102 146 69.4 84.0 5,830
00K4017E*** 56 76 105 151 98.4 128 12,600
00K4020E*** 80 108 150 217 98.4 183 18,000
00K4022E*** 104 140 194 281 98.4 237 23,300
00K4317E*** 88 119 163 234 77.5 152 11,800
00K5528E*** 116 157 219 NA 123 350 43,100
00K5530E*** 138 187 261 NA 123 417 51,400
00K6527E*** 162 230 300 NA 147 540 79,400
00K7228E*** 130 173 236 NA 137 368 50,300
00K8020E*** 103 145 190 NA 185 389 72,100
00K8044E*** 91 - - NA 208 389 80,910
00K130LE*** 254 - - NA 219 1080 237,000
00K145LE*** 190 - - NA 210 736 155,000
00K160LE*** 180 - - NA 273 778 212,000
*** Add material code to part number, e.g., for 60µ the complete part number is 00K1808E060

Kool Mµ® Blocks


PART NO. A B C 26µ Path Length Cross Section Volume
le (mm) Ae (mm2) Ve (mm3)
00K4741B mm 47.5 41 27.5 - - - 53,600
in 1.870 1.61 1.083
00K5528B mm 54.9 27.6 20.6 - - - 31,200
in 2.16 1.085 .812
00K6030B mm 60 30 15 - - - 27,000
in 2.362 1.181 .591

www.mag-inc.com 4-32
U Core Data B C
L
A E
Kool Mµ® U Core Data
D

PART NO. A B C D (min.) E (min.) L (nom.)


00K3112U mm 31.2 11.2 12.1 2.79 14.22 8.26
in 1.23±0.020 0.440±0.010 0.475±0.015 0.100 .560 0.325
00K4110U mm 40.6 11.2 9.5 2.79 23.88 8.38
in 1.6±0.020 .440±0.020 .375±0.015 .100 .940 .330
00K4111U mm 40.6 11.2 12.1 2.79 23.88 8.38
in 1.6±0.020 .440±0.0100 .475±0.015 .100 .940 .330
00K4119U mm 40.6 11.2 19.0 2.79 23.88 8.38
in 1.6±0.020 .440±0.010 .750±0.015 .100 .940
00K5527U mm 54.9 27.6 16.3 17 33.9 10.5
in 2.16±0.0 1.085±0.020 .643±0.012 .65 1.3 .42
00K5529U mm 54.9 27.6 23.2 17 33.9 10.5
in 2.16±0.025 1.085±0.020 .912±0.015 .65 1.3 .42
00K6527U mm 65.1 32.5 27 22.2 44.2 10
in 2.565±0.053 1.28 ±0.012 1.063±0.016 .874 1.741 .394
00K6533U mm 65.1 32.5 20 20 40.1 12.5
in 2.565±0.053 1.28±0.012 .788±0.016 .764 1.545 .493
00K7236U mm 72.4 35.6 20.9 21.7 44.6 13.9
in 2.85±0.035 1.4 ±0.025 .821±0.015 .841 1.72 .547
00K8020U mm 80 38.1 19.8 28.1 59.3 9.9
in 3.15±0.035 1.5±0.025 .780±0.015 1.108 2.334 0.39
00K8038U mm 80 38.1 23 22.7 49.3 15.4
in 3.15±0.035 1.5±0.025 .907±0.015 .883 1.9 .605

AL nH/ TURNS2±8% Path Length Cross Section Volume


PART NO.
26µ 40µ 60µ 90µ le (mm) Ae (mm2) Ve (mm3)
00K3112U - 92 111 179 65.6 181 6,620

00K4110U - 56 77.5 109 85.2 80 6,810

00K4111U - 72 95 138 85.2 101 8,600

00K4119U - 110 151 218 85.2 160 13,630

00K5527U 67 - - - 168 172 28,896

00K5529U 85 - - - 168 244 40,992

00K6527U 89 - - - 219 270 59,100

00K6533U 82 - - - 199 250 49,750

00K7236U 87 - - - 219 190 63,510

00K8020U 64 - - - 273 195 53,200

00K8038U 97 - - - 237 354 83,898

4-33 MAGNETICS
Segments
Kool Mµ® Segments

PART NO. Geometry Perm OD ID Ht Length Le (mm) Ae (mm2) Ve(mm3)

00K102TC026 TOROID 26 mm 101.60 57.15 16.51 NA 242.7 356 47,900


in 4.00 2.25 0.65 NA
00K102RT026 RT (Race Track) 26 mm 101.60 57.15 16.51 158.75 357 356 29,800
in 4.00 2.25 0.65 6.25
00K102AR026 AR (Arc) 26 Individual dimension and parameters
accounted for in above geometries
00K102ISO026 IS (I Segment) 26 mm NA NA 16.51 57.15 NA NA NA
in NA NA 2.25
00K133TC026 TOROID 26 mm 132.54 78.59 25.4 NA 324.3 669 67,400
in 5.22 3.09 1.00 NA
00K133RT026 RT (Race Track) 26 mm 132.54 78.59 25.4 208.74 476.7 669 45,900
in 5.22 3.09 1.00 8.22
00K133AR026 AR (Arc) 26 Individual dimension and parameters
accounted for in above geometries
00K133IS026 IS (I Segment) 26 mm NA NA 25.4 76.20 NA NA NA
in NA NA 1.00 3.00
Kool Mµ parts listed. MPP and High Flux cores also available in select permeabilities.

Kool Mµ® Shapes, DC Bias


Kool Mµ E shapes are available in four permeabilities, 26µ, in a soft inductance versus DC bias curve. In most
40µ, 60µ, and 90µ. The magnetic data for each core is applications, this swinging inductance is desirable since it
shown on pages 4-32 through 4-34. The most critical improves efficiency and accommodates a wide operating
parameter of a switching regulator inductor material is its range. With a fixed current requirement, the soft inductance
ability to provide inductance, or permeability, under DC bias. versus DC bias curve provides added protection against
The graph below shows the reduction of permeability as a overload conditions. The chart below is plotted on a semi-log
function of DC bias. The distributed air gap of Kool Mµ results scale to show the DC bias characteristics at high currents.

www.mag-inc.com 4-34
Thinz Core Data

BA
MPP THINZ Core Data ™
C

Special core heights are available, consult Magnetics.

PART NO. A nom. B nom. C nom. A max. B min. C max.

00M0301T mm 3.05 1.78 .81 3.12 1.70 .89


in .120 .070 .032 .123 .067 .035
00M0302T mm 3.55 1.78 .81 3.63 1.70 .89
in .140 .070 .032 .143 .067 .035
00M0402T mm 3.94 2.23 .81 4.04 2.13 .89
in . 155 .088 .032 .159 .084 .035
00M0502T mm 4.60 2.36 .81 4.70 2.26 .89
in .181 .093 .032 .185 .089 .035
00M0603T mm 6.35 2.79 .81 6.47 2.67 .89
in .250 .110 .032 .255 .105 .035
00M0804T mm 7.87 3.96 .81 8.00 3.83 .89
in .310 .156 .032 .315 .151 .035

Permeability (µ) AL nH/Turns2 +- 15% Path Length Cross Section Ae Volume


125µ 160µ 200µ 250µ le (cm) (cm2) Ve (cm3)
00M0301T*** 8.4 10.8 13.5 16.9 .704 .0040 .0028
00M0302T*** 11.6 14.8 18.7 23.4 .806 .0060 .0048
00M0402T*** 9.6 12.3 15.4 19.3 .944 .0058 .0055
00M0502T*** 11.7 15.0 18.7 23.4 1.058 .0079 .0083
00M0603T*** 14.9 19.1 24.0 30.0 1.361 .0130 .0177
00M0804T*** 12.6 16.2 20.2 25.3 1.789 .0145 .0259

*** Add material code to part number, e.g., for 125µ the complete part number is 00M0502T125

4-35 MAGNETICS
Segments
MPP THINZ™ Core Data

MPP THINZ™ DC Bias


THINZTM are available in four permeabilities, 125µ, 160µ, bias curve provides added protection against overload
200µ, and 250µ. The most critical parameter of a power conditions. With a variable current requirement a more efficient
inductor material is its ability to provide inductance, or inductor is achieved. The graph below shows the reduction of
permeability, under DC bias. The distributed air gap of MPP permeability as a function of DC bias. This graph is plotted on
results in a soft inductance versus DC bias curve. This a semi-log scale to show the DC bias characteristics at high
swinging inductance is often desirable since it improves DC magnetizing forces. The following equation can be used to
efficiency and accommodates a wide operating range. With relate current to magnetizing force, or H.
a fixed current requirement, the soft inductance versus DC

H = N I/le
where:
H = DC Magnetizing force in amp-turns/cm
N = number of turns
I = current in amps
le = magnetic path length in cm

1 1

www.mag-inc.com 4-36
Hardware

Hardware
TVB22066A C
A E Bottom View

B
D
1 2 3
H 6 5 4
J

G F For use with toroids from 12.7 mm (0.500”) through 22.2 mm (0.875”)
A B C D E F G H J
Material 6 Pins Nom. Nom. Nom. Nom. Ref. Typ. Typ. Ref. Ref.
Phenolic 1.0 mm 19.0 mm 5.5 mm 10.8 mm 3.5 mm 4.8 mm 6.0 mm 7.5 mm 2.0 mm 5.5 mm
rated UL94V0 CP wire 0.748” 0.216” 0.425” 0.138” 0.189” 0.236” 0.295” 0.079” 0.216”

TVB2908TA
C Bottom View
A E
1 2 3 4 5
B D

H
J 10 9 8 7 6

G F
For use with toroids from 20.5 mm (0.810”) through 31.8 mm (1.250”)
A B C D E F G H J
Material 10 Pins Nom. Nom. Nom. Nom. Ref. Typ. Typ. Ref. Ref.
Phenolic 1.0 mm 27.0 mm 7.5 mm 19.0 mm 5.0 mm 11.0 mm 15.0 mm 5.0 mm 3.5 mm 8.13 mm
rated UL94V0 CP wire 1.063” 0.295” 0.748” 0.197” 0.432” 0.590” 0.197” 0.138” 0.320”

TVB3610FA C Bottom View


A E

B D 1 2 3 4 5 6 7

H
J 14 13 12 11 10 9 8

G2 G1 F
For use with toroids from 28.6 mm (1.125”) through 38.1 mm (1.500”)
A B C D E F G H J
Material 14 Pins Nom. Nom. Nom. Nom. Ref. Typ. Typ. Ref. Ref.
Phenolic 1.0 mm 35.8 mm 7.6 mm 20.8 mm 5.0 mm 12.3 mm 16.0 mm 5.0 mm 4.5 mm 9.75 mm
rated UL94V0 CP wire 1.409” 0.299” 0.819” 0.197” 0.484” 0.630” 0.248” 0.177” 0.384”

TVH22064A
C
A E Top View

B
J
G F For use with toroids from 12.7 mm (0.500”) through 25.4 mm (1.000”)
A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon 0.040” 19.0 mm 3.9 mm 10.8 mm 9.8 mm 6.4 mm 15.2 mm 3.3 mm 3.8 mm
rated UL94V0 CP wire 0.750” 0.155” 0.425” 0.385” 0.250” 0.600” 0.130” 0.150”

5-1 MAGNETICS
Hardware
Hardware
TVH25074A C
A E Top View
H

B
J
G F For use with toroids from 20.5 mm (0.810”) through 30.5 mm (1.200”)
A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon CP wire 25.4 mm 5.1 mm 15.2 mm 13.0 mm 10.2 mm 20.33 mm 2.3 mm 5.1 mm
rated UL94V0 0.050” 1.000” 0.200” 0.600” 0.510” 0.400” 0.800” 0.090” 0.200”

TVH38134A
C
A E
Top View
H
H

B
J
G F For use with toroids from 25.4 mm (1.000”) through 40.6 mm (1.600”)

A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon CP wire 27.9 mm 5.1 mm 20.3 mm 18.0 mm 15.2 mm 22.9 mm 2.3 mm 5.1 mm
rated UL94V0 0.050” 1.100” 0.200” 0.800” 0.710” 0.600” 0.900” 0.090” 0.200”

C
TVH49164A E
A
Top View
H
B
J

G
F For use with toroids from 38.1 mm (1.500”) through 63.5 mm (2.500”)

A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon CP wire 35.6 mm 5.1 mm 22.9 mm 20.6 mm 17.8 mm 30.5 mm 2.3 mm 5.1 mm
rated UL94V0 0.050” 1.400” 0.200” 0.900” 0.810” 0.700” 1.200” 0.090” 0.200”

TVH61134A C
E
A
Top View
H
B
J

G F For use with toroids from 44.4 mm (1.750”) through 71.1 mm (2.800”)

A B C E F G H J
Material 4 Pins Nom. Nom. Nom. Ref. Typ. Typ. Typ. Typ.
Nylon CP wire 43.2 mm 5.1 mm 27.9 mm 25.7 mm 22.9 mm 38.1 mm 2.3 mm 5.1 mm
rated UL94V0 0.050” 1.700” 0.200” 1.100” 1.010” 0.900” 1.500” 0.090” 0.200”

www.mag-inc.com 5-2
Hardware

Kool Mµ E Core Hardware


Magnetics has bobbins available for use with Kool Mµ E cores. Refer to Magnetics Ferrite Cores catalog for a complete listing of
available bobbins. The cores are standard industry sizes that will fit standard bobbins available from many sources. Core pieces
can be assembled by bonding the mating surfaces and taping around the perimeter of the core set.

Winding Area Length Per Turn

Core Number Bobbin Number Number of Pins (cm2) (in2) (cm) (ft)

00K 1808E PCB180881 8 0.316 0.049 4.05 0.133


(EI-187) PCB1808B1 8 0.316 0.049 4.05 0.133
00B180801 - 0.342 0.053 3.94 0.130

OOK2510E PCB2510V1 10 0.406 0.063 5.42 0.178


(E-2425) PCB2510V2 10 0.203 0.031 5.42 0.178
OOB251001 - 0.51 0.079 4.54 0.149

OOK3007E PCB3007T1 10 0.833 0.129 5.5 0.18


(DIN 30/7)

OOK3515M1 PCB3515M1 12 0.948 0.147 7.34 0.241


(EI-375) PCB3515M2 12 0.474 0.073 7.34 0.241
PCB3515L2 12 1.474 0.228 7.34 0.241
00B351501 - 1.13 0.175 7.2 0.236

OOK4020E PCB4020M1 12 1.94 0.300 9.14 0.300


(DIN 42/15) 00B4020M1 - 2.07 0.321 9.75 0.320

OOK4022E PCB4022M1 12 1.94 0.300 10.21 0.335


(DIN 42/20)

OOK4317E PCB4317M1 12 1.01 0.156 8.56 0.281


(EI-21) OOB431701 - 1.26 0.1953 8.44 0.277

00K5528E PCB5528WB 20 3.02 0.468 10.73 0.352


(DIN55/25) OOB5528B1 3.02 0.468 10.73 0.352

OOK5530E PCB5530FA 14 2.89 0.448 13.38 0.439

OOK6527E OOB652701 - 4.54 7.04 16.72 0.550

OOK7228E OOB722801 - 4.08 0.632 14.9 0.490


(F11)

OOK8020E OOB802001 - 8.06 1.25 16.5 0.542


(Metric E80) OOB802002 - 4.03 0.625 16.5 0.542

5-3 MAGNETICS
Winding Data
Winding Tables
3.56 mm O.D. (140 size) 6.35 mm O.D. (020 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
29 20 0.0373 11 0.0174 26 24 0.0432 12 0.0186
30 25 0.0595 13 0.0263 27 30 0.0682 14 0.0273
31 31 0.093 14 0.0357 28 37 0.1063 16 0.0395
32 37 0.137 16 0.0506 29 45 0.1635 18 0.0554
33 46 0.217 18 0.0723 30 56 0.259 21 0.0828
34 59 0.353 21 0.107 31 69 0.401 23 0.114
35 73 0.553 24 0.155 32 84 0.604 26 0.16
36 91 0.865 28 0.227 33 105 0.953 30 0.235
37 111 1.3 31 0.31 34 133 1.54 34 0.336
38 138 2.05 35 0.442 35 165 2.42 38 0.477
39 178 3.45 40 0.661 36 204 3.74 44 0.691
40 225 5.51 46 0.96 37 249 5.64 48 0.931
41 277 8.37 52 1.34 38 312 8.92 54 1.33
42 353 13.4 59 1.91 39 401 15.01 62 1.99
43 428 21 66 2.76 40 506 24 71 2.87
44 493 29.2 72 3.64 41 623 36.4 80 4
45 679 52.1 84 4.78 42 794 58.3 91 5.72
46 818 78.9 92 7.55 43 964 91.2 101 8.19
47 947 114.7 102 10.5 44 1110 127 110 10.8
48 1241 191.8 117 15.4 45 1528 226 128 16.2

3.94 mm O.D. (150 size) 6.60 mm O.D. (240 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
28 24 0.0544 13 0.0249 26 24 0.0425 12 0.0183
29 30 0.0837 15 0.0357 27 30 0.0671 14 0.0267
30 37 0.1324 17 0.0518 28 37 0.1046 16 0.0388
31 46 0.205 20 0.0768 29 45 0.1609 18 0.0542
32 56 0.309 22 0.104 30 56 0.255 21 0.81
33 69 0.488 25 0.151 31 69 0.395 23 0.112
34 88 0.787 29 0.222 32 84 0.595 26 0.156
35 109 1.229 33 0.32 33 105 0.938 30 0.229
36 134 1.916 37 0.45 34 133 1.513 34 0.329
37 164 2.89 41 0.615 35 165 2.38 39 0.479
38 205 4.57 46 0.873 36 204 3.68 44 0.677
39 264 7.69 53 1.32 37 249 5.55 48 0.912
40 333 12.31 61 1.91 38 312 8.78 54 1.3
41 410 18.61 68 2.63 39 401 14.8 62 1.95
42 522 29.8 78 3.79 40 506 23.7 71 2.82
43 634 46.7 87 5.46 41 623 35.8 80 3.92
44 730 65 94 7.13 42 794 57.3 91 5.6
45 1005 115.9 110 10.8 43 964 89.8 101 8.02
46 1221 175.4 121 14.9 44 1110 125 110 10.6
47 1480 269 134 20.8 45 1528 223 128 15.9

4.65 mm O.D. (180 size) 6.60 mm O.D. (270 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
27 21 0.0412 11 0.0183 26 22 0.0525 12 0.0262
28 26 0.0643 13 0.0275 27 28 0.0828 13 0.0355
29 32 0.0989 15 0.0395 28 34 0.1292 16 0.0555
30 40 0.156 17 0.0572 29 42 0.1988 17 0.0733
31 49 0.243 19 0.0807 30 53 0.314 20 0.11
32 60 0.366 22 0.115 31 65 0.487 22 0.153
33 75 0.577 24 0.16 32 79 0.734 25 0.215
34 95 0.93 28 0.237 33 98 1.158 28 0.307
35 118 1.46 32 0.343 34 124 1.868 33 0.457
36 145 2.26 36 0.484 35 154 2.94 37 0.651
37 178 3.41 40 0.664 36 191 4.55 42 0.925
38 222 5.4 45 0.944 37 233 6.86 46 1.25
39 286 9.08 52 1.43 38 291 10.85 52 1.78
40 361 14.5 59 2.05 39 375 18.25 60 2.69
41 444 22 67 2.86 40 473 29.2 68 3.86
42 566 35.3 76 4.08 41 582 44.2 77 5.4
43 688 55.2 85 5.9 42 742 70.8 87 7.67
44 791 76.8 92 7.72 43 901 110.9 98 11.1
45 1090 137 107 11.6 44 1037 154.4 106 14.6
46 1313 207 118 16.1 45 1428 275 123 21.9

www.mag-inc.com 6-1
Winding Data

Winding Tables
6.86 mm O.D. (410 size) 9.65 mm O.D. (290 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
26 55 0.1321 20 0.042 20 23 0.01446 12 0.00605
27 69 0.208 23 0.0605 21 28 0.0228 13 0.00826
28 85 0.325 26 0.0869 22 35 0.0357 15 0.012
29 103 0.49 29 0.121 23 43 0.0557 18 0.0182
30 129 0.786 33 0.176 24 54 0.0873 20 0.0256
31 159 1.221 37 0.248 25 66 0.136 23 0.0371
32 193 1.832 41 0.34 26 83 0.215 26 0.0531
33 239 2.89 46 0.485 27 105 0.34 29 0.0743
34 305 4.66 53 0.708 28 128 0.529 33 0.107
35 378 7.33 60 1.02 29 157 0.815 37 0.15
36 466 11.33 67 1.42 30 196 1.288 42 0.217
37 570 17.1 73 1.91 31 241 1.997 47 0.307
38 712 27 83 2.75 32 294 3.01 52 0.42
39 916 45.5 95 4.12 33 365 4.75 58 0.594
40 1157 72.5 108 5.92 34 464 7.66 67 0.871
41 1424 110.1 121 8.18 35 576 12.05 75 1.24
42 1814 176.5 138 11.7 36 711 18.65 84 1.74
43 2203 276 153 16.8 37 868 28.1 92 2.34
44 2535 385 166 22 38 1086 44.5 104 3.35
45 3491 685 195 33.4 39 1397 74.8 119 5.02

7.87 mm O.D. (030 size) 10.2 mm O.D. (040 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
22 23 0.0191 12 0.0082 20 26 0.01709 13 0.00663
23 28 0.0298 13 0.0109 21 32 0.0267 15 0.00968
24 35 0.0467 15 0.016 22 40 0.0422 17 0.0139
25 43 0.0728 18 0.0243 23 50 0.0659 19 0.0195
26 54 0.1152 20 0.0342 24 62 0.1032 22 0.0285
27 68 0.1818 23 0.0493 25 76 0.1608 25 0.0408
28 83 0.284 26 0.0707 26 95 0.254 28 0.0579
29 101 0.436 29 0.0982 27 120 0.402 31 0.0804
30 127 0.69 33 0.143 28 147 0.626 36 0.119
31 156 1.069 37 0.202 29 180 0.963 40 0.164
32 190 1.612 41 0.277 30 225 1.523 45 0.236
33 235 2.54 46 0.395 31 277 2.36 50 0.33
34 300 4.1 53 0.577 32 338 3.56 56 0.457
35 372 6.45 60 0.828 33 419 5.61 63 0.654
36 459 9.98 67 1.16 34 533 9.05 72 0.947
37 561 15.04 73 1.56 35 661 14.25 81 1.35
38 701 23.8 83 2.24 36 816 22 91 1.9
39 902 40 95 3.79 37 1000 33.3 99 2.56
40 1139 64.1 108 4.82 38 1246 52.6 112 3.66
41 1402 97 121 6.65 39 1604 88.4 128 5.46

9.65 mm O.D. (280 size) 11.2 mm O.D. (130 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
20 23 0.01345 12 0.0054 16 17 0.00533 10 0.00203
21 28 0.0212 13 0.0074 17 22 0.00808 11 0.00282
22 35 0.0332 15 0.0108 18 28 0.01276 13 0.00422
23 43 0.0518 18 0.0164 19 34 0.02 15 0.00612
24 54 0.0812 20 0.0231 20 43 0.03192 17 0.00873
25 66 0.1265 23 0.0334 21 54 0.04958 20 0.013
26 83 0.2 26 0.0478 22 66 0.07747 23 0.0188
27 105 0.316 29 0.0668 23 83 0.121 26 0.0268
28 128 0.493 33 0.0966 24 102 0.1896 29 0.0378
29 157 0.758 37 0.135 25 127 0.295 33 0.0543
30 196 1.199 42 0.195 26 158 0.467 37 0.077
31 241 1.858 47 0.276 27 199 0.737 42 0.109
32 294 2.8 52 0.377 28 245 1.15 47 0.155
33 365 4.42 58 0.535 29 299 1.747 52 0.214
34 464 7.12 67 0.783 30 374 2.8 59 0.311
35 576 11.21 75 1.11 31 460 4.34 66 0.438
36 711 17.3 84 1.57 32 560 6.54 73 0.6
37 868 26.1 92 2.11 33 695 10.31 82 0.856
38 1086 41.4 104 3.02 34 885 16.63 93 1.23
39 1397 69.6 119 4.52 35 1098 26.2 105 1.76

6-2 MAGNETICS
Winding Data
Winding Tables
12.7 mm O.D. (050 size) 20.3 mm O.D. (206 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
16 25 0.00826 12 0.00276 11 25 0.00374 12 0.001354
17 31 0.0129 14 0.00406 12 31 0.00591 14 0.0017
18 39 0.0203 16 0.00587 13 39 0.00929 16 0.00245
19 48 0.0318 19 0.00877 14 48 0.01463 18 0.00347
20 61 0.05 21 0.0122 15 60 0.023 21 0.0051
21 76 0.0789 24 0.0176 16 75 0.0364 24 0.00736
22 93 0.1233 28 0.026 17 93 0.0567 27 0.0104
23 116 0.1925 31 0.0362 18 116 0.0895 31 0.0151
24 144 0.302 35 0.0516 19 145 0.1402 35 0.0215
25 178 0.47 40 0.0744 20 181 0.22 39 0.0301
26 222 0.743 45 0.106 21 226 0.348 45 0.0439
27 280 1.173 50 0.148 22 279 0.543 50 0.0618
28 344 1.829 56 0.21 23 347 0.848 56 0.0867
29 420 2.81 63 0.293 24 430 1.33 63 0.124
30 525 4.45 71 0.434 25 531 2.07 71 0.176
31 646 6.9 79 0.594 26 664 3.28 80 0.25
32 788 10.4 87 0.809 27 836 5.17 89 0.349
33 977 16.4 98 1.16 28 1026 8.06 100 0.498
34 1244 26.5 112 1.68 29 1253 12.41 111 0.688
35 1543 41.6 125 2.37 30 1567 19.62 125 0.992

16.5 mm O.D. (120 size) 22.9 mm O.D. (310 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
13 24 0.00508 12 0.00174 10 24 0.00339 12 0.00106
14 30 0.008 14 0.00254 11 30 0.00537 14 0.00156
15 37 0.01257 16 0.00366 12 38 0.00849 16 0.00226
16 47 0.01992 18 0.00522 13 47 0.01334 18 0.0032
17 58 0.031 21 0.00765 14 59 0.0211 21 0.0047
18 72 0.049 24 0.0111 15 74 0.033 24 0.00676
19 90 0.0767 27 0.0157 16 93 0.0523 27 0.00961
20 113 0.1205 30 0.0219 17 115 0.0814 31 0.0138
21 141 0.1903 34 0.0314 18 143 0.1285 35 0.0198
22 174 0.297 39 0.0455 19 178 0.201 39 0.0278
23 216 0.464 44 0.0644 20 222 0.316 44 0.0395
24 268 0.728 49 0.0906 21 278 0.499 50 0.0565
25 331 1.133 56 0.131 22 343 0.78 56 0.0804
26 414 1.792 63 0.189 23 427 1.219 63 0.113
27 521 2.83 70 0.26 24 529 1.91 71 0.161
28 639 4.41 78 0.368 25 653 2.97 80 0.229
29 781 6.79 87 0.51 26 817 4.71 89 0.324
30 977 10.74 98 0.735 27 1029 7.43 99 0.45
31 1202 16.64 108 1.02 28 1262 11.58 111 0.642
32 1465 25.1 121 1.41 29 1543 17.82 124 0.892

17.3 mm O.D. (380 size) 23.6 mm O.D. (350 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
13 21 0.00506 11 0.00167 9 20 0.00238 11 0.000853
14 26 0.00789 13 0.0025 10 26 0.00376 13 0.00127
15 33 0.0126 15 0.00364 11 32 0.00595 15 0.00186
16 42 0.0203 17 0.00521 12 40 0.00941 17 0.00265
17 52 0.0316 19 0.00732 13 50 0.0148 19 0.00373
18 64 0.0492 22 0.0107 14 63 0.0233 22 0.00544
19 80 0.0775 25 0.0154 15 78 0.0366 25 0.00781
20 100 0.122 29 0.0224 16 98 0.058 28 0.0111
21 126 0.194 32 0.0215 17 121 0.0903 32 0.0159
22 155 0.302 37 0.0313 18 157 0.1425 36 0.0226
23 193 0.472 41 0.0457 19 188 0.223 40 0.0316
24 240 0.743 46 0.0635 20 235 0.351 46 0.0458
25 296 1.15 52 0.0902 21 294 0.554 51 0.0691
26 370 1.83 59 0.129 22 363 0.865 58 0.0923
27 466 2.88 66 0.185 23 452 1.351 65 0.13
28 572 4.49 74 0.259 24 560 2.12 73 0.184
29 700 6.84 82 0.369 25 691 3.3 82 0.261
30 875 10.96 92 0.508 26 864 5.22 92 0.37
31 1076 16.97 102 0.73 27 1088 8.24 102 0.515
32 1312 25.6 114 1.02 28 1335 12.84 114 0.731

www.mag-inc.com 6-3
Winding Data

Winding Tables
26.9 mm O.D. (930 size) 35.8 mm O.D. (324 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
9 21 0.00291 11 0.00107 8 40 0.00513 17 0.00133
10 27 0.00459 13 0.0016 9 50 0.00807 19 0.00185
11 34 0.00726 15 0.00233 10 63 0.01275 Permeability
22 Availability
0.00273
12 42 0.01148 17 0.00333 11 79 0.0202 25 0.0039
13 53 0.01805 20 0.00494 12 98 0.0319 28 0.00551
14 66 0.0284 22 0.00685 13 123 0.0501 32 0.00792
15 82 0.0447 25 0.0098 14 154 0.079 36 0.0112
16 103 0.0707 29 0.0144 15 191 0.124 41 0.0162
17 127 0.1102 33 0.0203 16 240 0.1965 46 0.0229
18 159 0.1739 37 0.0291 17 297 0.306 52 0.0325
19 197 0.272 42 0.0416 18 371 0.483 58 0.0458
20 246 0.428 47 0.0587 19 461 0.757 65 0.0648
21 308 0.676 53 0.0835 20 575 1.188 73 0.0915
22 380 1.056 60 0.12 21 719 1.877 82 0.13
23 474 1.649 66 0.165 22 888 2.93 93 0.187
24 587 2.58 75 0.237 23 1106 4.58 103 0.259
25 725 4.02 84 0.335 24 1370 7.18 116 0.368
26 906 6.37 94 0.476 25 1692 11.18 130 0.521
27 1141 10.05 105 0.744 26 2115 17.68 146 0.741
28 1400 15.67 117 0.942 27 2663 27.9 161 1.02

33.0 mm O.D. (548 size) 39.9 mm O.D. (254 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
8 32 0.00393 15 0.00117 8 47 0.00714 18 0.00179
9 40 0.00618 17 0.00166 9 59 0.01123 21 0.00263
10 50 0.00976 19 0.00236 10 73 0.01774 24 0.00378
11 63 0.01544 22 0.00343 11 92 0.0281 27 0.00537
12 79 0.0244 25 0.0055 12 115 0.0444 31 0.00778
13 99 0.0384 28 0.00693 13 144 0.0698 35 0.0111
14 123 0.0604 32 0.00999 14 180 0.1099 39 0.0155
15 154 0.0949 36 0.0142 15 224 0.1726 44 0.0221
16 193 0.1504 41 0.0204 16 281 0.273 50 0.0317
17 239 0.234 46 0.0288 17 348 0.426 56 0.0446
18 298 0.37 52 0.0411 18 434 0.672 63 0.0636
19 370 0.579 58 0.0578 19 540 1.053 71 0.0902
20 462 0.909 65 0.0815 20 674 1.653 80 0.128
21 578 1.437 74 0.118 21 843 2.61 90 0.182
22 713 2.24 83 0.166 22 1040 4.08 101 0.259
23 889 3.5 92 0.231 23 1297 6.37 112 0.359
24 1100 5.49 103 0.328 24 1605 9.99 126 0.511
25 1359 8.56 116 0.465 25 1983 15.55 141 0.721
26 1699 13.53 130 0.66 26 2479 24.6 158 1.02
27 2139 21.4 145 0.922 27 3121 38.8 175 1.42

34.3 mm O.D. (585 size) 46.7 mm O.D. (438 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
8 44 0.00531 18 0.0012 8 47 0.00837 18 0.00231
9 55 0.00835 20 0.00168 9 59 0.01317 21 0.00339
10 69 0.01319 23 0.00243 10 73 0.0208 24 0.0049
11 86 0.0209 26 0.00348 11 92 0.0329 27 0.00694
12 108 0.033 30 0.00505 12 115 0.052 31 0.01
13 135 0.0518 34 0.0072 13 144 0.0818 35 0.0143
14 168 0.0817 38 0.0101 14 180 0.1288 39 0.0201
15 210 0.1283 43 0.0145 15 224 0.202 44 0.0285
16 263 0.203 48 0.0205 16 281 0.32 50 0.041
17 326 0.316 54 0.0288 17 348 0.499 56 0.0577
18 406 0.499 61 0.0413 18 434 0.788 63 0.0821
19 505 0.782 69 0.0665 19 540 1.234 71 0.116
20 631 1.229 77 0.0826 20 674 1.938 80 0.166
21 789 1.941 87 0.118 21 843 3.06 90 0.236
22 974 3.03 98 0.168 22 1040 4.78 101 0.334
23 1213 4.74 109 0.234 23 1297 7.47 112 0.464
24 1502 7.43 122 0.322 24 1605 11.71 126 0.66
25 1855 11.56 137 0.47 25 1983 18.23 141 0.932
26 2319 18.29 153 0.665 26 2479 28.8 158 1.32
27 2921 28.9 170 0.925 27 3121 45.5 175 1.83

6-4 MAGNETICS
Winding Data
Winding Tables
46.7 mm O.D. (089 size) 57.2 mm O.D. (109 size)
AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
8 67 0.01153 23 0.00247 8 104 0.02 29 0.00318
9 84 0.01814 26 0.0035 9 130 0.0315 33 0.00453
10 105 0.0287 29 0.00494 10 163 0.0498 37 0.00644
11 132 0.0453 33 0.00709 11 204 0.0787 42 0.0092
12 165 0.0717 37 0.01 12 256 0.1245 48 0.0133
13 206 0.1127 42 0.0143 13 320 0.1957 54 0.0188
14 258 0.1774 47 0.0202 14 400 0.308 60 0.0263
15 321 0.279 54 0.0293 15 498 0.484 68 0.0376
16 402 0.442 60 0.0411 16 624 0.767 76 0.0531
17 498 0.688 68 0.0664 17 773 1.195 85 0.0746
18 621 1.085 76 0.0828 18 965 1.886 96 0.107
19 773 1.7 86 0.118 19 1200 2.95 108 0.152
20 964 2.67 96 0.166 20 1497 4.64 120 0.211
21 1206 4.22 108 0.236 21 1871 7.33 135 0.3
22 1488 6.59 121 0.335 22 2310 11.45 152 0.428
23 1855 10.29 135 0.468 23 2879 17.88 169 0.596
24 2296 16.13 152 0.666 24 3565 28 189 0.845
25 2837 25.1 170 0.939 25 4403 43.6 212 1.19
26 3546 39.7 190 1.33 26 5504 69 237 1.69
27 4465 62.7 211 1.86 27 6931 109 263 2.35

50.8 mm O.D. (715 size) 77.8 mm O.D. (866 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
8 82 0.0144 25 0.0025 8 197 0.0422 41 0.00552
9 103 0.0228 29 0.00369 9 248 0.0664 47 0.00794
10 129 0.036 33 0.00533 10 309 0.105 53 0.0113
11 162 0.0569 37 0.00752 11 388 0.1663 60 0.0162
12 203 0.09 42 0.0108 12 486 0.262 67 0.0228
13 254 0.1415 47 0.0153 13 608 0.412 76 0.0325
14 317 0.223 53 0.0217 14 760 0.65 84 0.0454
15 395 0.35 60 0.031 15 944 1.022 95 0.0646
16 495 0.555 67 0.0437 16 1182 1.616 106 0.0912
17 613 0.864 76 0.0622 17 1465 2.52 119 0.129
18 765 1.363 85 0.0882 18 1830 3.98 134 0.183
19 951 2.14 95 0.121 19 2275 6.23 150 0.258
20 1187 3.35 107 0.176 20 2840 9.8 168 0.364
21 1484 5.3 120 0.25 21 3550 15.45 188 0.514
22 1832 8.28 135 0.354 22 4390 24.2 211 0.732
23 2282 12.93 150 0.494 23 5470 37.4 235 1.02
24 2826 20.3 168 0.701 24 6770 59.2 263 1.3
25 3491 31.6 188 0.989 25 8350 92 295 1.84
26 4363 49.9 211 1.4 26 10450 145.8 330 2.61
27 5495 78.8 234 1.95 27 13150 229 365 3.62

57.2 mm O.D. (195 size) 77.8 mm O.D. (906 size)


AWG Turns Rdc Single Single AWG Turns Rdc Single Single
Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc Wire Size (u.w.f.) (Ohms, Ω) Layer Layer Rdc
(u.w.f.) Turns (Ohms, Ω) (u.w.f.) Turns (Ohms, Ω)
8 56 0.00967 20 0.00267 8 197 0.0418 41 0.00612
9 70 0.0151 23 0.00385 9 248 0.0705 47 0.0088
10 88 0.0241 26 0.00551 10 309 0.1115 53 0.0125
11 110 0.0379 30 0.00801 11 388 0.1766 60 0.018
12 138 0.0601 34 0.0115 12 486 0.278 67 0.0253
13 173 0.0948 39 0.0165 13 608 0.437 76 0.036
14 216 0.149 43 0.023 14 760 0.69 84 0.0503
15 269 0.234 49 0.033 15 944 1.085 95 0.0716
16 338 0.372 55 0.0469 16 1182 1.716 106 0.101
17 419 0.58 62 0.0664 17 1465 2.67 119 0.143
18 522 0.914 70 0.0948 18 1830 4.23 134 0.203
19 650 1.43 78 0.133 19 2275 6.61 150 0.286
20 811 2.25 88 0.189 20 2840 10.4 168 0.404
21 1014 3.55 99 0.269 21 3550 16.4 188 0.57
22 1252 5.55 111 0.381 22 4390 25.7 211 0.812
23 1560 8.67 124 0.534 23 5470 39.7 235 1.13
24 1931 13.6 138 0.752 24 6770 62.9 263 1.44
25 2386 21.2 156 1.07 25 8350 97.7 295 2.04
26 2982 33.5 174 1.51 26 10450 154.8 330 2.89
27 3755 52.9 193 2.10 27 13150 243.1 365 4.01

www.mag-inc.com 6-5
Other Products from Magnetics
Ferrites Special Materials
Magnetics’ ferrite cores are manufactured for a wide variety A number of special materials are engineered for specific
of applications. Magnetics has developed and produces the performance results, including frequency response,
leading MnZn ferrite materials for power transformers, temperature factor, Curie temperature, permeability across
power inductors, wideband transformers, common mode temperature for GFCI and telecomm performance, and loss
chokes, and many other applications. In addition to offering factor. Magnetics’ special materials provide outstanding
the leading materials, other advantages of ferrites from performance, customization options and superior product
Magnetics include: the full range of standard planar E and I consistency.
cores; rapid prototyping capability for new development; the
SHAPES: E cores, Planar E cores, ETD, EC, U cores, I
widest range of toroid sizes in power and high permeability
cores, PQ, Planar PQ, RM, Toroids (2 mm to 86 mm), Pot
materials; standard gapping to precise inductance or
cores, RS (round-slab), DS (double slab), EP, Special Shapes
mechanical dimension; wide range of coil former and
assembly hardware available; and superior toroid coatings APPLICATIONS: EMI Filters, Current sensors, Chokes,
available in several options. Tuned Filters, Data interfaces, Special temperature
requirements, Other Special Requirements
Power Materials
Four low loss materials are engineered for optimum Strip Wound Cores
frequency and temperature performance in power Tape wound cores are made from high permeability alloys of
applications. Magnetics’ R, P, F and L materials provide nickel-iron, grain oriented silicon-iron. The alloys are known
superior saturation, high temperature performance, low as Orthonol®, Alloy 48, Square Permalloy 80, Supermalloy
losses and product consistency. and Magnesil®. Cores are available in more than 50
standard sizes. For a wide range of frequency applications,
SHAPES: E cores, Planar E cores, ER cores, ETD, EC, U
materials are produced in thicknesses from 1/2 mil (0.013
cores, I cores, PQ, Planar PQ, RM, Toroids (2 mm to 86
mm) through 14 mils (0.356 mm). Cases are robust nylon
mm), Pot cores, RS (round-slab), DS (double slab), EP,
boxes, rated for 200° C continuous operation and 2000
Special Shapes
voltage minimum breakdown.
APPLICATIONS: Telecomm Power Supplies, Computer
APPLICATIONS: Magnetic Amplifiers, Reactors, Regulators,
Power Supplies, Commercial Power Supplies, Consumer
Static Magnetic Devices and Current Transformers. Miniature
Power Supplies, Automotive, DC-DC Converters, Telecomm
Tape Wound Bobbin Cores are manufactured from
Data Interfaces, Impedance Matching Transformers,
Permalloy 80 and Orthonol ultra-thin tape (0.000125” to
Handheld Devices, High power control (gate drive),
0.001” thick). They are available in widths from 0.031” to
Computer Servers, Distributed Power (DC-DC), EMI Filters,
0.250” (wider on special request). Wound on non-magnetic
Aerospace, Medical.
stainless steel bobbins, core diameters are available down to
0.050”, with flux capacities as low as several maxwells.
High Permeability Materials
Two high permeability materials (5000µ J material and Magnetics’ sophisticated pulse test equipment reproduces
10000µ W material) are engineered for optimum frequency most test programs and can measure accurately in the
and impedance performance in signal, choke and filter millivolt-microsecond region.
applications. These Magnetics’ materials provide superior
APPLICATIONS: Magnetometers, Flux Gates, Oscillators,
loss factor, frequency response, temperature performance,
Inverters and Magnetic amplifiers
and product consistency.
SHAPES: Toroids (2 mm to 86 mm), E cores, U cores, RM,
Pot cores, RS (round-slab), DS (double slab), EP, Special
Shapes
APPLICATIONS: Common Mode Chokes, EMI Filters, Other
Filters, Current Sensors, Telecomm Data Interfaces,
Impedance matching interfaces, Handheld devices, Spike
Suppression, Gate Drive Transformers

MAGNETICS
Check Stock Online
Now you can easily find a Magnetics core
anywhere in the world using the StockCheck
feature on the Magnetics website.
StockCheck searches the databases of
Magnetics’ authorized distributors to quickly
locate the part number you need. With Partial
and Comprehensive search capabilities, it is
easy to find the part you are looking for even if
you do not have the full part number. The
results are conveniently displayed by region to
allow you to find the distributor closest to you.
And, you can even e-mail a request for quote
directly to any distributor. Updated daily,
StockCheck provides instant and accurate
access to Magnetics’ distributor inventory 24
hours a day.

To use StockCheck:
1. Go to www.mag-inc.com/stockcheck.asp
2. Enter the Magnetics part number you need.
3. Select Partial or Comprehensive search.

CD Now Available
Magnetics has developed an interactive CD
that contains all of the company’s publicly
available design manuals, technical literature,
and design software. The CD is a small 3-
inch format for easy portability and is PC and
Mac compatible. It allows the user to view,
print and run the software design aids directly
from the CD. This CD is free and available
from Magnetics or any of the company’s
distributors or agents. To request a free CD,
visit the Magnetics website at
www.mag-inc.com.
©2008 Magnetics
NAFTA SALES
P.O. Box 11422 • Pittsburgh, PA 15238-0422
Phone 412.696.1333 • Fax 412.696.0333
1-800-245-3984 • email: [email protected]
INTERNATIONAL SALES
+852.3102.9337 • email: [email protected]

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