KENR7077

December 2004
9 9 9 4 10 FLUID POWER SYMBOLS
15
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVES
VALVE ENVELOPES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

PS-150C Pneumatic Compactor VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

9. DRIVE MOTOR 4. FLUSHING PUMP 15 HAND PUMP 10 STEERING PUMP Hydraulic System COMBINATION CONTROLS

9. FLUSHING VALVE
FPS1 -Up
6. BRAKE AND SHIFT VALVE SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

1 6 14 8
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO

INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

© 2004 Caterpillar Printed in U.S.A.

6. BRAKE AND SHIFT VALVE 14 AIR COMPRESSOR 8 CHARGE FILTER All Rights Reserved
1. VALVE THERMAL BYPASS

5 11

Electrical Symbols Table

Component Locations
Part Machine Schematic Hydraulic Symbols (Electrical)
Description
Number Location Location
Filter Charge 180-3813 8 G-11, G-3
G M
Left Hand - Drive Motor 120-7527 3 D-15, D-7
Left Hand - Final Drive 212-2777 12 C-15, C-7 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
Manual Brake Release 115-8488 7 C-11, C4
Oil Cooler 186-2724 2 I-14, I-6
15 15 Pump - Charge 179-3271 10 F-12, F-4

KENR7077-00
Pump - Flushing 246-6455 4 H-13, H-6
Pressure Switch Temperature Switch Electrical Wire
Pump - Propel 229-8596 10 H-12, H-4 Pressure Switch
(Adjustable)
Right Hand - Drive Motor 120-8386 9 D-14, D-6
5,17 Right Hand - Final Drive 212-2776 13 C-14, C-6
5

24 Page, DLC
1 17
6 6 Thermal Bypass Valve 111-8275 1 H-15, H-7 Electrical Symbols (Electrical)
G 1 Valve Brake Shift 1G9759 6 D-12, D-5
AA
2 7
10
7 4 5 HYDRAULIC TANK 11 FLOW DIVIDER Valve Flushing 139-3269 9 D-13
MA 2 T
4 14 Tank - Hydraulic 246-2620 5 ** Flow
8 Pressure Temperature Level
3 8 9 10 Symbol Symbol Symbol Symbol
14 Strainer Group 211-8262 17 **
11
MB 3,9 STEERING SYSTEM
11 G
16 Cylinder Steering 122-3755 16 F-9 Wire Number Identification Codes
16 16 17
Filter 145-0878 5 H-10 Electrical Schematic Example Hydraulic Schematic Example
MA Pump - Hand 133-4896 15 G-9
Current Standard Current Standard
AA Pump - Steering 121-6758 10 H-10
Harness identification code

MB OPTIONS This example indicates

12 13 wire 135 in harness "AG". Wire
12,13 Air on the Run 143-4796 14 H-2
Circuit Number Wire Color
Identification

Flow Divider 246-6458 11 F-6 325-AG135 PK-14

325-PK
Heavy Wieght* 246-6459 3,9 F-2 Circuit Identification Wire Color Wire Gauge
Number
* If Equiped
** Not shown Seperately Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

17 STRAINER GROUP 16 STEERING CYLINDER

 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

I I
OIL COOLER
186-2724
OIL COOLER STEERING PUMP COMPRESSOR GP
PROPEL PUMP
186-2724 229-8596 121-6758
PROPEL PUMP
FLUSHING PUMP FILTER FLUSHING PUMP 229-8596 STELLAR INDUSTRIES
246-6455 246-6455 COMPRESSOR
R MOTOR-21306
T1
R
T2
SEE AIR ON X1 T1
H THE RUN T2 FROM H
OPTION X1
PUMP
SHEET 2
P T
PROPEL VALVE BYPASS THERMAL
X2 PUMP 111-8275
VALVE BYPASS THERMAL MA X2
111-8275 MA
FLOW DIVIDER MA MA
OPTION
CHARGE FILTER
180-3813 VALVE GROUP
G
PUMP GROUP FLOW DIVIDER T CHARGE FILTER G
TO BRAKES
METERING 246-6458 180-3813
IN 133-4896 AIR ON THE RUN OPTION
A A2
IN
A PS PS
A PROPEL MOTOR
P A PS PS
U B X M1
G
G
FA R L A1 G G
MB OUT
F FA F
BP A
MB LF MB OUT
B B FE STEERING CYLINDER
122-3755 BP
AA MB
B B
B
S STEERING SYSTEM AA
CHARGE PUMP B
229-8573
S CHARGE PUMP A GT
229-8573
HEAVY WEIGHT OPTION
E E

CF R
LEFT HAND
RIGHT HAND INT BP
DRIVE MOTOR CF R
DRIVE MOTOR
120-7527
120-8386 LEFT HAND RIGHT HAND INT BP
DRIVE MOTOR DRIVE MOTOR
G S
VALVE GP 120-7527 120-8386
B A B A BRAKE & SHIFT S
1G9759 G VALVE GROUP
D FLUSHING BRAKE & SHIFT D
VALVE 1G9759
193-3269 INT1 BR PUMP GROUP - HAND
115-8488
INT1 BR PUMP GROUP - HAND
KENR7077- 00

115-8488
P
24 Page, Color 2, DLC

T
C C
T

DIFFERENTIAL GROUP DIFFERENTIAL GROUP

LEFT HAND RIGHT HAND
212-2777 212-2776 DIFFERENTIAL GROUP DIFFERENTIAL GROUP
LEFT HAND RIGHT HAND

PROPEL SYSTEM
212-2777 212-2776 PROPEL SYSTEM
B (Flow Divider Option) B

LINE PATTERNS
Pressure Line Component Locations Component Locations (Cont.) NOTES:
Part Machine Schematic Part Machine Schematic
Description Description
Pilot / Load Sensing Pressure Number Location Location Number Location Location 1. TANK GROUP 246-2620 NOT SHOWN
Filter Charge 180-3813 8 G-11, G-3 Valve Flushing 139-3269 9 D-13
Drain / Return Lines
Left Hand - Drive Motor 120-7527 3 D-15, D-7 Tank - Hydraulic 246-2620 5 **
Component Group Left Hand - Final Drive 212-2777 12 C-15, C-7 Strainer Group 211-8262 17 **
Manual Brake Release 115-8488 7 C-11, C4 STEERING SYSTEM HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Flushing Pump Output
Attachment Oil Cooler 186-2724 2 I-14, I-6 Cylinder Steering 122-3755 16 F-9
Propel Output
Pump - Charge 179-3271 10 F-12, F-4 Filter 145-0878 5 H-10
Brake and Shift Valve
Air Line Pump - Flushing 246-6455 4 H-13, H-6 Pump - Hand 133-4896 15 G-9 Steering Pump Output
Pump - Propel 229-8596 10 H-12, H-4 Pump - Steering 121-6758 10 H-10 Supply Line.
A CALLOUTS Right Hand - Drive Motor 120-8386 9 D-14, D-6 OPTIONS Drain / Return Line. A
Right Hand Drive Motor Input
Right Hand - Final Drive 212-2776 13 C-14, C-6 Air on the Run 143-4796 14 H-2
YY Taps (Pressure, Sampling,Sensor) by letter Left Hand Drive Motor Input
Thermal Bypass Valve 111-8275 1 H-15, H-7 Flow Divider 246-6458 11 F-6
Heavy Wieght* 246-6459 3,9 F-2
THIS SCHEMATIC IS FOR THE PS-150C PNEUMATIC COMPACTOR
52 Components by number Valve Brake Shift 1G9759 6 D-12, D-5
* If Equiped * If Equiped PART #: 243-3628
** Not shown Seperately ** Not shown Seperately
Components are shown installed on a fully operable machine with the key and
engine off and transmission shifter in neutral.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1