Mistral M6 M8 Classic User Service Manual 04 2018 Edtion From s.n.1882761 Eng

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User Manual - Mistral M6&M8 - 04-2018 from s.n.

1882761 edition

USER MANUAL

MISTRAL CLASSIC
M6-ET
M8-ET
APPENDIX PAGES 62-68

PARAMINA SA – Byway Evaggelistrias str. 19300 Aspropirgos, Greece, Tel: 0030 210 5575860
Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 1
User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

TABLE OF CONTENTS

Title Page
1. General Instructions 3
2. Technical Data 4
3. User Instructions
Safety measure – Warning signs 5
Basic safety recommendations 6
Instructions for safe operation - risks 6
Special Attention 7
Safety regulations 7
4. Installation – Operation
General specifications 8
Installation - First start of the compressor 8
Ventilation 10
Transport and Lifting 11
Cylinder filling procedure 12
Condensate drainage 13
Dual pressure filling module 15
Automatic stop system 15
5. Maintenance
Compressor’s long period storage 16
Re-Operation of the compressor after a long period of storage 16
Oil change 16
Intake air filter 16
Belt adjustment 17
Replacement of activate carbon and molecular sieve element 18
General Service Instructions 26
Tightening Torque Values 27
Troubleshooting 28
Maintenance Calendar 29
6. Spare Parts Catalog 31
7. P & I Diagram 49
8. Cooling air – Dimensional Drawings 50
9. Certificates 53
10. Electrical Drawings 60
11. Mistral Classic Spare Parts Catalog 64
12. Mistral Classic Cooling air – Dimensional Drawings 68

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User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

PARAMINA Mistral Compressor

USER MANUAL

1. General Instructions

CAUTION: High pressure pneumatic device

The PARAMINA Mistral compressor is a high pressure air-compressor offering high quality breathing air. It is made
according to EU directive 2006/42/EC for the safety of machinery. Noise complies with 2005/88/EC directive.
The compressor must be used ONLY for producing compressed air as described in this manual.
Any other use is not allowed whatsoever!
Strictly observe all instructions pertaining to the operation and maintenance of this product. Fail to observe these
instructions may lead to serious injury or even death.

The manufacturer accepts no liability for damage or injury due to non-compliance to all instructions of this manual.

FOR YOUR SAFETY

Thoroughly observe the following:

1. Timely replacement of filter elements and activated carbon - molecular sieve filter.

2. Make sure that the air compressor is installed in a place that guarantees plenty of fresh air, without any
engine’s exhaust gas.

3. Proper cylinder maintenance

4. Proper compressor maintenance

5. Only trained and experienced technicians are allowed to overhaul this compressor.

6. NEVER INTERFERE WITH THE SAFETY DEVICES

7. In case you become aware of any change in the compressor’s operation, call us in order to help you and provide
you with repair instructions.

8. NEVER USE THE COMPRESSOR FOR ANY OTHER GAS APART FROM ATMOSPHERIC AIR.

The instructions concerning safety are marked with this symbol.

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User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

2. Technical Data

High pressure breathing air compressor, 3 cylinders, 3 stages, air-cooled.


Model: M6 M8

Maximum pressure: 330 bar (4700 psi) 330 bar (4700 psi)

Minimum pressure: 40 bar (580 psi) 40 bar (580 psi)

Capacity: 6,2 m3/h - 103 lit/min 8,4 m3/h - 140 lit/min

Ambient temperature: +5ºC to +45ºC +5ºC to +45ºC

Oil capacity: 400 ml. 500 ml.

Speed Rotation: 1200 rpm 1750 rpm

Piston stroke: 40 mm 40 mm
st st
1 stage 60 mm 1 stage 60 mm
Cylinder bore: nd nd
2 stage 36 mm 2 stage 36 mm
rd rd
3 stage 14 mm 3 stage 14 mm
st
1 stage 3,5 bar 3,5 bar 3,5 bar 3,5 bar
Working nd
2 stage 27,0 bar 30,0 bar 28,0 bar 30,0 bar
Pressure: rd
3 stage 225,0 bar 330,0 bar 225,0 bar 330,0 bar
ET 2,2kW-3,0Hp/400-440V/50-60Hz 3,0kW-4,0Hp/400-440V/50-60Hz

Motor: EM 2,2kW-3,0Hp/220V/50-60Hz 3,0kW-4,0Hp/220V/50Hz (60Hz option)

BZ 3,6 kW - 4,8 Hp Petrol Engine 4,1 kW – 5,5 Hp Petrol Engine

ET 78x41x49 cm 78x41x49 cm
Dimensions
EM 78x41x49 cm 78x41x49 cm
LxWxH
BZ 88x41x51 cm 88x41x51 cm

ET 53 - 73 Kg 67 - 83 Kg

Weight: EM 54 – 69 Kg 68 - 85 Kg

BZ 55 - 65Kg 65 - 73 Kg

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3. User Instructions

Safety Measures - Warning Signs

HOT SURFACES DANGER


Do not touch. This sign is placed whenever
Risk of burns if you touch there is danger of damage
cylinders, aftercoolers, cylinder caused to the unit or its
heads components

HIGH VOLTAGE DIRECTION OF ROTATION


Risk of electric shock. Make sure for the proper
Maintenance work to be carried direction of rotation
out only by a trained electrician

USER INSTRUCTIONS This sign refers to


Users must read and fully timely user instructions for
comprehend operation operating and maintaining
instructions for using and the compressor
maintaining the compressor

AUTOMATIC OPERATION OBLIGATORY


Caution, the unit may start its During control and operation
operation without any prior of this unit you must wear
notice. Before any work, turn earplugs
off mains supply

RISK of rotating parts TECHNICAL REQUIREMENTS


the operator must take into
account

Basic safety recommendations

 The compressor is manufactured following current EU safety regulations.


 The compressor is intended ONLY for compressing atmospheric air with a content of oxygen (21±1)%. Use of
any other gas type is not allowed. The manufacturer is not liable for damages caused by using the unit any other
way than the intended.
 Use the compressor after making sure it is in perfect working condition. Any malfunction or failure must be
repaired immediately. Strictly follow the operation and maintenance instructions described in this manual.
 Read carefully the instructions in this manual and follow them. Make sure users of the compressor are familiar
with the user instructions of the unit and its proper operation. Make sure they are authorized, trained and
trustworthy individuals. Make sure you are aware of and implement the current legal and all other regulations
pertaining to avoiding accidents and protecting the environment.
 During first start or after maintenance, check motor’s direction of rotation (electric motor version). There is an
arrow indicating proper rotation. If the direction is reversed, interchange two of the three phase leads in the
mains (3 phase motors). Never change leads at the motor terminal board.
 Before starting any work pertaining to maintenance of the compressor, turn off the supply from the mains and
press the Emergency Stop.
 Only an authorized trained electrician may do electrical works.
.

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 If regulations dictate it, use means of individual protection.
 Pay attention to labels indicating safety and risk for the unit. Strictly follow them and do not destroy them.
 For any change in the operation of the unit, contact immediately the manufacturer.
 Any alteration – conversion of the unit without the manufacturer’s prior written consent is not allowed.
 Spare parts MUST be genuine – approved by PARAMINA.
 Get accustomed to the position and use of fire extinguishing equipment that must be near the compressors.

Instructions for safe operation - risks

 Check the unit on the inside and outside on a daily basis in order to make sure it is in good working condition.
 Do not start the operation of the unit if you do not ensure your own safety.
 Before you operate the compressor, make sure that requirements are met for the safe and smooth operation of
the unit.
 Floor must be even. Adjust the anti vibration pads, so as the unit is in horizontal position and shocks are
minimized.
 Place the compressor in a well-ventilated area. Make sure that the intake air for the compressor is clean and
cool. Prevent the hot cooling air from recirculating to the cooling air intake. Make sure that foreign objects
cannot get into the compressor with the intake air. Make sure that the intake air does not contain any smells,
fuel or fumes, explosive or inflammable gases or harmful substances.
 Units with petrol engine or diesel engine should not be used indoors.
 Assign the unit (if it uses petrol engine or diesel engine) towards
the direction of the wind, so as fumes are getting away. In this
case, use the input hose of the inlet air filter in such a way,
that fumes are avoided to enter the compressor.
 Keep the compressor away from flammable material. Do not smoke when
opening the fuel tank.
 If any malfunction of the unit occurs, stop immediately its operation and check – fix the problem.
 Before any maintenance or repair works, inform the users.
 When replacing heavy-weight components, strap them carefully on the proper lift truck. Never walk under such
components when they are lifted.
 Before any maintenance works, clean the area from out-of-use material, oils, fuel or other liquids from the unit.
Do not use corrosive materials. If you clean the unit by water or steam, make sure that neither water nor steam
comes close to the electric motor or the electric system and ensure that they will not enter open hoses. For
cleaning, use lint-free cloth.
 After cleaning or repairing the unit, check all hoses for leaks, loose connections, wear or damages. Tight again
all connections and recheck every maintained safety device.
 Ensure safe and environmental friendly disposal of consumable materials and old spare parts.

Special attention

 Do not use the compressor in explosive environment.


 Connect the compressor only to electrical systems that are compatible with its electrical characteristics and that
are within its rated capacity
 Comply with the local mains supply company regulations.
 Use only the recommended fuses.
 A trained electrician may only execute maintenance in the electrical system.
 During any maintenance work in the unit, turn off the power from the mains. It is also recommended posting a
notice warning about maintenance works on the compressor.
 In case of having to execute maintenance works on an operating unit, a second person beside the electrician
must be present to handle the main safety switch. Tools to be used must be isolated.
 Regularly check hoses, couplings and fittings for leaks and loose connections.
 Regularly check tightening of the electrical connections.
 If you replace mains cable, you must use the same type.
 Decompress all hoses, filters, pressure tanks and, basically, the entire unit, before you carry out any work.
 Never exceed the allowed operating pressure of the cylinders.
 Immediately replace cylinders with any kind of damage.
.

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 Do not heat the cylinders or any of their parts, because pressure will rise.
 For loading – lifting of the unit or heavy parts of it, lift from the handle on the one side and form the base of the
compressor on the other side or use the proper lift truck that is handled by trained stuff. Never lift from the
base of the motor or the motor itself.
 Make sure you have properly secured the unit during its elevation or transport.
 The unit must be unplugged from mains supply even during small movements. After you move it, plug it again
according to regulations and turn it on, following the directions described in this manual.
 The compressor is not made for use by the sea. In such a case, spray the unit with anticorrosive material. It (if
used on a boat/ship) must be stored under the deck after use.

Safety Regulations

The PARAMINA Mistral compressor is a high pressure air-compressor and it is made according to EU directive
2006/42/EC for the safety of machinery. Noise complies with 2005/88/EC directive.

The manufacturer follows all regulations above and declares that the unit is manufactured accordingly.

Following the safety regulations, an authorized professional in site must supervise compressors that will be used as
filling stations before starting their operation.

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Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 7
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4. Installation - Operation

General Specifications 

High pressure compressors are complete units for filling cylinders with compressed air at 225 bar (3200 psi) and
330 bar (4700 psi). They are mostly used for compressing breathing air for divers, fire brigades, military, paint ball
applications, etc.

Mistral is a 3 staged, piston, air cooled compressor with 3 cylinders, 2 intercoolers and 1 final aftercooler,
condensate separator after the second stage aftercooler, accompanied with automatic and manual drain, pressure
control in all stages of compression, with pressostat and mechanical safety valve as well as one filtering stage at the
final pressure (after the third stage):
The Final Filter (dehumidification) contains Molecular Sieve and air purification with Activated Carbon.

Installation - First start of the compressor 

All compressors are tested and pre-adjusted by the manufacturer before they are shipped to the buyer.
They can start their operation immediately on the following conditions that are considered necessary, for safety
and ease.
Anyone who will be handling the unit must read carefully all contents of this manual so as to have full knowledge of
the product.

1. Choose carefully the installation place of the compressor. The place must not be burdened by unfavorable
environmental conditions (toxic substances – explosives – fumes – dirt – debris etc.
2. Place the compressor in a well-ventilated area. Make sure that the intake air for the compressor is clean
and cool. Prevent the hot cooling air from recirculating to the cooling air intake. Make sure that foreign
objects cannot get into the compressor with the intake air. Make sure that the intake air does not contain
any smells, fuel or fumes, explosive or inflammable gases or harmful substances.
3. Turn the compressor using the fly-pulley and make sure it turns freely. Do the same after overhaul of the
unit or a long-term out of service period.
4. Check the rotation direction (follow the arrow) by pressing instantly the start-stop button. The same check
should be carried out after any service or reconnection of electrical supply.
5. Before any start of the compressor, check oil level. It should be between the minimum and maximum limit.
6. The compressor should be placed in a completely horizontal position. If during operation there are
vibrations, adjust the anti-vibration pads of the stand until vibrations are minimized.
7. Start the compressor by pressing the start button on the electrical box.
8. When Main Switch is installed: After turning on the main switch, user must first press the reset button
and then the start button in order to start the compressor.
9. Stop the compressor by pressing the stop button on the electrical box when the pressure reaches the
maximum or when the final stage safety valve opens. In auto-stop version the compressor stops
automatically at the pre-adjusted final pressure.
10. After stopping the compressor open the manual drains (one under the separator and one under the final
filter) so as to remove condensate.
11. During every start of the compressor (in versions without auto drains), open only the drain valve of the
nd nd rd
2 stage. Then during the regular operation of the compressor open both 2 and 3 stage drain valves
every 15 minutes.

ATTENTION:
Larger oil quantity may increase pressures inside the block, cause leaks of larger oil quantity in the pneumatic air
resulting in the creation of chars in the valves, burden the filters and affect their life duration, as well as the quality
of breathing air.
Smaller amount of oil means inadequate lubrication affecting the life duration of the compressor.

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Petrol version

Air cleaner
(Inlet air filter) Fuel tank

Choke lever

Fuel lever

Engine switch
Starter grip

Before starting…

 Check the fuel level and fill if necessary.


 Check motor oil according to manufacturer’s directions.
 Read engine’s operating instructions manual.

So as to start…

1. Turn the engine switch to position I.


2. Open the fuel lever
3. Open the choke lever.
4. Pull the starter grip so as to start the engine.
5. After you start the engine close the choke lever.
6. Stop the compressor by turning the engine switch to position O.
7. After stopping the compressor open the manual drains (one under the separator and one under the
final filter) so as to remove condensate.
nd rd
8. During every start of the compressor open 2 and 3 stage drain valves for a less than a minute and
then close them. During regular operation of the compressor open the drain valves every 15 minutes.

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Ventilation 

 Natural ventilation

 Forced ventilation (fan)

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Transport and Lifting

Check compressor's center of gravity.

Do not step under the load

Transport with Lifting Transport with forklift truck

1. Spreader beam between lifting ropes Exercise great caution when lifting and transporting the
2. Two support beams underneath compressor.
3. The lifting ropes must not squeeze the compressor
casing!

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Cylinder filling procedure 

Make sure that filling hoses as well as threads are in perfect condition without cracks or breaks.
Filling hose connectors should be connected on the cylinder without the use of tools. Sealing is achieved with o-ring
and internal pressure.
A. Filling hose connectors used for filling cylinders up to 232 bar are divided in two categories:
 Filling Connector according to DIN 200
 INTERNATIONAL / ‘’A’’ Clamp Adaptor

INTERNATIONAL DIN 200 filling connector


/ ‘’A’’ Clamp Adaptor (Only up to 232 bar)
(Only up to 232 bar)

B. For cylinders filling at 330 bar, only the use of filling connectors according to DIN 300 (different adaptor
than the one at DIN 200 bar) is allowed.

DIN 300 filling connector


(ATTENTION: longer adaptor)
(Up to 330 bar)

Use cylinders that correspond to the pressures produced by the compressor

Check the cylinder safety pressure (232 or 330 bar for example) so as to correspond to the preset final pressure of
the compressor.

Connect the cylinder, having the filling hose connector’s valve and the cylinder’s valve turned off, and start the
compressor by pressing the Start button.
Then, first turn on the filling hose connector’s valve and then the one of the cylinder.

All the using filling


cylinders must be in accordance
with international standards and
directives.
They must have the
corresponding mark (symbol
and technical data) at its neck
and a valid hydraulic
overpressure certificate test.
Cylinder valve has to be DIN200
(according to EN 144-2).

200bar Filling

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When filling is complete, first turn off the cylinder’s valve and then the filling hose connector’s valve and proceed to
air venting using the relief valve on the connector. Finally, safely disconnect the cylinder.

All the using filling


cylinders must be in accordance
with international standards and
directives.
They must have the
corresponding mark (symbol
and technical data) at its neck
and a valid hydraulic
overpressure certificate test.
Cylinder valve has to be DIN300
(according to EN 144-2).

300bar Filling

During the filling procedure, cylinder’s temperature will rise. Let it cool down. Pressure will slightly drop. If you
wish, re-connect the cylinder with the filling hose (following the same procedure) and fill until the maximum filling
pressure.

Never open the filling hose connector valve, unless the cylinder is connected to the filling hose. Hose
whipping due to pressurized air can cause serious injury!

Condensate drainage
Each time you stop the compressor open the manual drain valves (one under the separator and one under the final
filter) so as to remove condensate. During every start of the compressor, open only the drain valve of the 2nd
nd rd nd
stage. Then during the regular operation of the compressor open both 2 and 3 stage drain valves every 15 (2
rd
stage) & 20 (3 – final stage) minutes.
Condensate color is milky-white. If condensate suddenly changes color or start smelling, this is indication of oil
presence. Immediately check:
1. oil quality
2. oil level
3. filters’ condition and especially the condition of activated carbon filter
4. air inlet filter’s condition
5. piston rings and cylinders condition

Automatic drain system

 Optional equipment.

nd
The system consists of two timer controlled condensate drains, one after the 2 , and
one after the final stage and the BA filter. The drains are controlled electronically and
open automatically.
In case of emergency (damaged auto drain system), the user may use the two manual
drains. During routine operation open both drain valves every 20 minutes.

Max. operating pressure:


nd
 2 stage drain valve: 80 bar
rd
 3 stage drain valve: 250 or 350 bar

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2nd Stage 3rd Stage

1 2
1 2

The user can adjust the interval time (2) from 0,15 - The user can adjust the interval time (2) from 0,5 -
15 sec (proposed time 1,5sec), and the discharge 45 min (proposed time 20min), and the discharge
time (1) from 0,15 - 15 min (proposed time 15 time (1) from 0,5 - 10 sec (proposed time 2-3
min), sec).
nd
Note for 2 Stage drain only: The numerous at
internal time (2) are at a percentage of 15sec. So at
internal time (2) 1,5 sec = 10(%). Respectively the
numerous at discharge time (1) are at a percentage
of 15min, so 15min = 100(%)

Dual pressure filling module


 Optional equipment.
It gives the possibility to the user to fill 200 and 300 bar cylinders alternatively. In this application, 2 filling hoses are
used, one for the 200 bar filling and one for the 300 bar filling. By turning the lever valve in vertical position (1), we
fill at 225 bar max. pressure and by turning the lever valve in horizontal position (2), we fill at 330 bar max.
pressure.

1 2

Automatic stop system


 Optional equipment.
When the pressure reaches the pre-adjusted final level the compressor stops automatically through the pressure
switch (1). The restart of the compressor must be done manually.
Max. operating pressure 330 bar.

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Pressure switches adjustment:

Auto Stop = Pressure switch 40-400 bar

Auto Start / Stop = Pressure switch 30-500b dual

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5. Maintenance 
Compressor’s long period storage
In case the compressor is intended to stay out of operation for more than three months, special procedure should
be followed for the storage as well as for its re-operation:
 Make sure it is stored in a closed, dry, dust-free place.
 Run the compressor at normal pressure for 10-15 minutes.
 Check filters, hose connections and safety valves for leaks.
 Tighten all connections, if necessary.
 Open manual drain valves and run the compressor without pressure for 5 minutes.
 Stop the compressor, drain well and shut all valves.
 Open filters and put special grease used in the food industry or vaseline on all threads. Filter elements should
normally be in their place.
 Let the compressor cool down.
 Start the compressor and spray some compressor oil (5-6 c.c.) in the suction while in operation.
 Do not let the compressor heat up, stop its operation.
 Close all valves.
 Wrap the inlet air filter with nylon.
 Cover the compressor with a plastic cover to keep the dust out.

- Units and motors should always be stored in a dry, vibration - free and dust - free environment.
- Unprotected machined surfaces (shaft – ends and flanges) should be treated with an anti – corrosive.
- It is recommended that units and motors shafts are periodically rotated by hand to prevent grease
migration.
- Anti – condensation heaters are recommended to avoid water condensation in the motor and should
preferably be energized.

Re-Operation of the compressor after a long period of storage


 Remove the nylon and place a new inlet air filter.
 Follow the procedure related to the first start of the unit.
 Run the compressor functioning at normal pressure for 5-10 minutes.
 Change the oil.
 Place new coalescing filter cartridge, Active Carbon-Molecular Sieve cartridge.

Oil change

Change the oil after the first 20 operating hours and then every
500 hours. Always check the oil level through the oil sight
glass (3) before every start of the compressor. The level
2
should always be at the top of the sight glass. While the
compressor is operating the level should be between the
minimum and the maximum of the sight glass (red mark).

Oil change procedure: Unscrew the drain valve (1) with an


allen key nr. 5 and then empty the oil vessel. Screw the
drain valve again. Unscrew (may need allen key nr. 8) the
plug (2) and pour new oil (400ml for M6 models - 500ml
3
for M8 models) inside the compressor block till the upper
part of the oil sight glass. Screw the plug again and start
the compressor. 1

Intake air filter


Replace the intake air filter cartridge every 200 hours or once per year.
According to the environment it is recommended to change the
air filter element at the end of season.
Air intake cartridge – p.n.: 109460302
.

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Protective cap for air intake filter of electric models.

Protective cover for air intake filter inlet hose of petrol and diesel models.

Belt adjustment

1. Check tension of belts after the first 20 hours of


1
operation and then every 100 hours. Pressing in the
center of the belt’s length applying 5 Kg of force, it
should not give way more than 20 mm.
2. In order to adjust the belts: Screw the bolt (1) so as 1

to adjust the spring until the belt reaches proper


tension as per drawing above.

OR

Automatic belt tensioning system

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Replacement of active carbon - molecular sieve cartridge / coalescing cartridge


0 0
PARAMINA compressors operate at environmental temperatures from -5 C to +45 C. Higher
temperatures could cause changes in the quality of breathing air; lower temperatures may cause a
malfunction.

CAUTION: Before any interference in the filter’s housing, make sure there is not inside air under
pressure.
Maintenance work on the compressor must always be done with the compressor stopped and
disconnected from the mains supply.

Filter’s housing lifetime is 20 years. Hydraulic Overpressure test, every 5 years.

Option 1 (standard equipment till s.n.1882866 - Ø80x345 BA Filter):

Active carbon – molecular sieve cartridge replacement

1. Unscrew the filter housing by hand and remove it from its base.
2. Unscrew the A.C.-M.S. cartridge from the cartridge connector. Place and hold a wrench on the cartridge
connector while unscrewing the cartridge.
3. Lay a small amount of silicone grease on the o-ring of the filter’s base. If there is a trace of damage on the
o-ring, replace.
4. Remove the new A.C.-M.S. cartridge from its protective case. If the packaging is damaged or punctured do
not use it.
5. Lay a small amount of silicone grease on the o-ring of the new A.C.-M.S. cartridge.
6. Screw the new cartridge on the cartridge connector.
7. Clean the inside of the filter housing with a clean cloth.
8. Screw the filter housing carefully until securely fastened onto the base.

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Active carbon – molecular sieve & coalescing cartridge replacement

1. Unscrew the filter housing by hand and remove it from its base.
2. Unscrew the A.C.-M.S. cartridge along with its connector (cartridge connector) from the tube connector.
3. Remove the coalescing cartridge & cover from the filter’s base by pulling upwards.
4. Lay a small amount of silicone grease on the o-ring of the filter’s base. If there is a trace of damage on the
o-ring, replace.
5. Install the new coalescing cartridge & cover on filter’s base by fastening it down with your hand.
6. Wrap a small amount of Teflon around the thread of the tube connector.
7. Screw the cartridge connector on the tube connector (on top of the coalescing cartridge).
9. Remove the new A.C.-M.S. cartridge from its protective case. If the packaging is damaged or punctured do
not use it.
8. Lay a small amount of silicone grease on the o-ring of the new A.C.-M.S. cartridge.
9. Screw the new cartridge on the cartridge connector.
10. Clean the inside of the filter housing with a clean cloth.
11. Screw the filter housing carefully until securely fastened onto the base.

Do not screw really tight, while screwing cartridges or connectors inside filter’s housing.

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BA Filter’s part numbers

Part Nr. Description Qty


208000012 Filter housing 1
208000002 Filter base 1
208000032 Connector cartridge 1
137000040 AC/MS cartridge (active carbon/molecular sieve)
1
137000090 AC/MS/HP cartridge (active carbon/molecular sieve/hopcalite)
306049631 Coalescing cartridge 1
137800000 Coalescing cartridge Cover 1
208000072 Tube connector 1
127126942 O-ring base 1
190000080 Manual drain complete with seat 1
190008112 Manual drain’s seat 1

BA Cartridge lifetime

BA Filter Cartridge Lifetime


400
0; 380
350

300
5; 260
250
Lifetime %

200 10; 185

150
20; 100
100
30; 57
50 40; 34
50; 20
0
0 10 20 30 40 50 60
Ambient Temperature OC

BA cartridge lifetime may change as humidity & temperature levels change. In summer a reduction in service hours
is recommended, see above chart for examples relative to temperature.

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Air Flow Diagram

Item Description
1 Air inlet
2 Coalescing cartridge
3 Connector
4 Tube connector
5 Purifier 1 Φ42x180 (AC/MS) or Purifier 4 Φ42x180 (AC/MS/HP)
6 Filter base
7 Manual drain
8 Safety valve
9 Manual drain outlet
10 Auto drain outlet
11 Air outlet

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Option 2 (standard equipment from s.n.1882867 – Ø78x375 BA Filter):

Active carbon – molecular sieve cartridge replacement


1. Unscrew filter’s housing together with head counter clockwise.
2. Remove the filter’s housing together with head.
3. Remove the A.C.-M.S. cartridge. Before throwing away the used cartridge, do not forget to remove the cartridge
connector.
4. Clean the inside of the filter housing with a clean cloth.
5. Remove the new A.C.-M.S. cartridge from their protective case. Be sure that packaging is not punctured. If it is
damaged do not use it.
6. Lay a small amount of silicone grease on the o-ring of the new A.C.-M.S. cartridge.
7. Replace the two o-rings of the cartridge connector, lay a small amount of silicone grease on the new o-rings and then
screw the connector on the new A.C.-M.S. cartridge.
8. Place the new A.C.-M.S. cartridge in the filter housing and fasten it down by hand on the coalescing connector.
9. Screw the filter housing carefully by hand with light pressure until it fits evenly to the filter housing.

Do not screw really tight, while screwing cartridges or connectors inside filter’s housing.
FILTER HEAD & FILTER HOUSING SHOULD BE ADJOINED ON TOP WHEN REINSTALLING.

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Active carbon – molecular sieve & coalescing cartridge replacement

1. Unscrew the filter head together with the filter housing counter clockwise.
2. Remove the filter head together with the filter housing from filter’s base.
3. Remove the A.C.-M.S. cartridge by pulling upwards. Before throwing away the used cartridge, do not
forget to remove the cartridge connector.
4. Remove the coalescing cartridge & cover by pulling upwards.
5. Lay a small amount of silicone grease on the o-rings of filter’s base. If there is a trace of damage on the o-
rings, replace.
6. Install the new coalescing cartridge & cover on filter’s base by fastening it down with your hand.
7. Wrap a small amount of Teflon around the thread of the tube connector.
8. Clean the inside of the filter housing with a clean cloth.
9. Remove the new A.C.-M.S. cartridge from their protective case. Be sure that packaging is not punctured.
If it is damaged do not use it.
10. Lay a small amount of silicone grease on the o-ring of the new A.C.-M.S. cartridge.
11. Replace the two o-rings of the cartridge connector, lay a small amount of silicone grease on the new o-
rings and then screw the connector on the new A.C.-M.S. cartridge.
12. Place the new A.C.-M.S. cartridge in the filter housing and fasten it down by hand on the tube connector
(see also drawing nr. B).
13. Lay a small amount of silicone grease on the o-rings of the filter head. If there is a trace of damage on the
o-rings, replace.
14. Screw the filter housing together with the head carefully by hand with light pressure back on its base.
Do not screw really tight, while screwing cartridges or connectors inside filter’s housing.
FILTER HEAD & FILTER HOUSING SHOULD BE ADJOINED ON TOP WHEN REINSTALLING.

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BA Filter’s part numbers

Part Nr. Description Qty


208000013 Filter housing 1
208000003 Filter head
1
208000004 Filter head c/w bleed valve
208000082 Bleed valve 1
208000002 Filter base 1
208000033 Connector cartridge 1
127505802 O-ring Connector cartridge 2
133000092 Handle 1
137000040 AC/MS cartridge (active carbon/molecular sieve)
1
137000090 AC/MS/HP cartridge (active carbon/molecular sieve/hopcalite)
306049631 Coalescing cartridge 1
137800000 Coalescing cartridge Cover 1
208000071 Tube connector 1
127126942 O-ring head & base 2
190000080 Manual drain complete with seat 1
190008112 Manual drain’s seat 1

BA Cartridge lifetime

BA Filter Cartridge Lifetime


400
0; 380
350

300
5; 260
250
Lifetime %

200 10; 185

150
20; 100
100
30; 57
50 40; 34
50; 20
0
0 10 20 30 40 50 60
Ambient Temperature OC

BA cartridge lifetime may change as humidity & temperature levels change. In summer a reduction in service hours
is recommended, see above chart for examples relative to temperature.

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Air Flow Diagram

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General Service Instructions 

o CAUTION: Before any maintenance on the compressor, make sure there is not air inside, under pressure.
Every time you stop the compressor, ALWAYS open the manual drains so as to remove condensate.
o Maintenance must always be done with the compressor stopped and disconnected from the mains
supply.

Maintenance

Operating hours

Every 20 Every Every Every Every 1000 Every 2000 Every Every
hrs 100 hrs 200 hrs 500 hrs hrs hrs 6 mths 12 mths
Check
1st X
V - Belt tension
Check oil level 1& Condensate drain
Daily
system

Change of oil 2 1st X X

Replace air intake cartridge 3 X X

Replace the BA filter cartridge 2 X4 X

Replace coalescing cartridge 3 X X

Replace the
Sintered Filter Sponge -Oil Vapour X
Exhaust item 70a of page 40-41

Check Valves X

Replace Valves X

Replace pistons
X
and piston rings
Sintered Filter (Interstage & Final
X X
stage Separator – see drawing at
clean replace
page 48)6
Service Kit 1000hrs 5
X
(p.n.190960000)
Service Kit 2000hrs 5
X
(p.n.190960100)
Once per
Replace filling hoses X
5 years

ATTENTION
1. Check every day the oil level and the general condition of the compressor. Check all connections for leakage.
2. After 6 months, you have to replace the oil & BA filter cartridge, whether they have completed the required operating hours
or not. If the compressor is out of operation, you must also replace the oil before the winter season begins.
 The proper quantity of oil, when you replace it, is 400ml for M6 models and 500 ml for M8 models. Be careful to empty
the total quantity of used oil, otherwise the maximum oil indicator would be exceeded.
 Never mix different types of oil.
 The compressor unit is delivered filled with PARAMINA HPS OIL p.n.112001000 (Synthetic oil).
3. After 12 months, you have to replace coalescing cartridge and the air intake cartridge whether it has completed the required
operating hours or not.
o
4. Measured @ 20 C ambient temperature.
5. Service Kits, o-rings & Teflon may need to be replaced at undefined periods according to several factors.
6. Concerns only compressors equipped with separators part numbers 208501600, 208501610, 208501620 & 208704200.

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Tightening Torque Values

The tables’ shows torques values for screw, bolts and fitting in general, please observe the PARAMINA ‘Assembly
Methodology’ for the parts with the specific tightening torque, the parts with special tightening torque is marked
with the proper value in PARAMINA ‘Assembly Methodology’.
Damaged or dirty male or female treads can be destroy or cracking the parts.
Screw and bolts tightening torque values.

Tread Maximum torque Nm


M6 10
M8 25
M10 46
M12 77
M14 113

BSPP fittings torque values.


Tread Maximum torque Nm
1/8 9
1/4 35
3/8 45
1/2 65

Tapered Thread Port Assembly


The proper method of assembling tapered threaded connectors is to assemble them fingered tight and then
wrench tighten further to the specified number of turns from fingered tight (T.F.F.T.) given in Table.
Apply sealant/lubricant to male pipe threads, If PTFE tape is used it should be wrapped 1-1/2 to 2 turns in clockwise
direction when viewed from the pipe thread end.
Caution: big amount of tape may cause distortion or cracking of the port.
The total number of tapered threads engaged should be between 3-1/2 and 6.

BSPT NPTF T.F.F.T.


1/8-28 1/8-27 2-3
1/4-19 1/4-18 2-3
3/8-19 3/8-18 2-3
1/2-14 1/2-14 2-3

Pipe connections (swivel nuts) should be fingered tight (T.F.F.T.) plus an additional ½-1 turn.
Note: A second wrench may be required to prevent the fitting from moving during assembly.

General:
 Always use new sealing ring – washer in reassembling works.
 Dirty male or female treads can destroy or crack the parts.
 Sealant/Lubricants assist in sealing and provide lubrication during assembly, reducing the potential for
galling. Pipe thread sealants are available in various forms such as dry pre-applied, tape, paste and
anaerobic liquid.
 We recommend observing the instructions for each block ‘Assembly Methodology’.

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Trouble Shooting 

CAUTION
Before any maintenance work on the compressor, make sure there is not air inside, under pressure.

Every time you stop the compressor, ALWAYS open the manual drains so as to remove condensate.

Maintenance work on the compressor must always be done with the compressor stopped and disconnected from
the mains supply. Never forget to open the manual drains, after stopping the compressor.

Especially when you are planning to clean the solenoid valves (auto drains version), always turn off the main
electrical supply.

You must always have in mind, if you disconnect the coil of the solenoid valves, without turning off the electrical
supply, it will be destroyed immediately!!!

Trouble Cause Remedy

Electric circuitry faulty Check power supply fuses or/and


Motor does not start compressor fuses, terminal
Thermal switch enabled connections, wire leads.

1.Blocked air intake filter 1.Clean - Replace


st nd rd
2.1 stage, 2 stage or 3 stage valves,
2.Check the intermediate pressures
are not properly closed
st nd rd
3.1 stage, 2 stage or 3 stage Piston
3.Replace
rings worn

Decreased 4.Worn cylinders 4.Replace


performance of the
compressor 5.Pipes leaking 5.Tighten and reseal

6.Solenoid valves stuck open 6.Clean - Replace

7.Unstable power supply - voltage 7. Check power supply fuse box

8.Wrong cable diameter or long cable 8.Check - Replace

9.Interstage safety valves leaking 9.Check - Replace


1.Condensate drain Valve and / or fittings
1.Tighten and reseal
leaking
2.Premature opening of final safety valve 2.Clean final safety valve and readjust

Compressor does not 3. Excessive piston clearance 3. Replace and regulate again
attain final pressure
4. Final Safety valve’s safety lock opens 4. Check the intermediate pressures,
prematurely regulate or replace valves
5.Interstage safety valves leaking 5.Check - Replace

6.Final stage piston rings worn 9.Check - Replace


st
Interstage Safety 1.If the 1 stage safety valve is released,
nd 1.Check – replace valves
valves releasing the 2 stage valves do not close properly

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nd
pressure 2.If the 2 stage safety valve is released,
rd 2.Check – replace valves
the 3 stage valves do not close properly
nd rd
3. 2 or 3 stage piston stuck 3.Replace
nd
4. Blocked Sintered Filter of 2 stage
st
separator (when 1 stage safety valve 4.Clean or Replace
opens)*
rd
5. Blocked Sintered Filter of 3 – final
nd
stage separator (when 2 stage safety 5.Clean or Replace
valve opens)*
1. Check location. Max Ambient
1.Insufficient supply of fresh cooling air
temperature under 40 ºC
2.Intake or outlet valves are not closing 2.Check and clean valves, Replace if
Compressor runs too properly necessary
hot 3.See arrow on the compressor and
3.Wrong direction of rotation
remedy accordingly
4.Low oil level 4.Check oil level

1.Improper maintenance of final filter 1.Service filter - Renew BA cartridge

2.Wrong type of oil 2.Use right type of oil


Oil residue/Oil smell in
delivered air 3.Activated carbon saturated 3.Renew BA cartridge
st nd rd
4.1 , 2 , or 3 stage piston rings worn 4. Check - Replace

5. Worn Cylinders 5. Check - Replace

* Concerns only compressors equipped with separators part numbers 208501600, 208501610, 208501620 &
208704200.

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Maintenance Calendar 

Operating Hours
Check V - Belt tension
Change oil
Change Air Filter
Change Coalescing pre-filter
Change BA filter
Check Valves
Pistons and piston rings
Date
Sign

Every Day Check: the general condition of the compressor, Oil Level, all connections for leakage, for
unconventional operation, the auto drains and the color of condensates

1. We recommend you to calibrate compressors manometers each year or according to:


a. Compressor’s yearly operation hours.
b. The application in which compressor operates.

2. Interstage & Final stage condensate separator lifetime is 20 years. Hydraulic Overpressure test, every 5
years.

3. BA Filter’s housing lifetime is 20 years. Hydraulic Overpressure test, every 5 years.

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6. Spare parts catalog

M6 & M8 electric

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M6 & M8 petrol

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Optional Equipment M6 & M8

External condensate collecting tank with level indication, separator & silencer

39

Dual pressure (225/330 bar) filling facility

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ITEM QTY PART NR. DESCRIPTION


1 Anti-vibration pads for M6 series Electric compressor
1 128503502 Anti-vibration pads for M8 series Electric and M6 & M8 Petrol
3
compressor
2 2 150080252 Wheel
100006001 Compressor Block M6
3 1
100006000 Compressor Block M8
st
4 1 190500600 Safety valve 1 stage (5bar)
1 109000000 Intake air filter housing
5
1 109460302 Intake air filter cartridge
6 1 219000022 Safety valve 2nd - 100bar series @40bar
nd
7 1 154122351 Automatic drain 2 stage (80bar 230VAC N.O.)
8a 1 190000000 Manual drain valve c/w seat & connector 2nd stage w.s.
8b 1 190000080 Manual drain valve complete with seat
2 190008112 Manual drain valve’s seat
nd
9 1 208501610 Condensate separator 2 stage (see drawing at page 48)
st
10 1 190000890 Intercooler 1 stage horizontal
nd
11 1 190000850 Intercooler 2 stage
rd
190000230 After cooler 3 stage (M6 series)
12 1 rd
190000232 After cooler 3 stage (M8 series)
rd
1 219004522 Safety valve 3 stage (300 bar) ***
rd
13 1 219004552 Safety valve 3 stage (200 bar) ***
219004520 Service Kit for safety valves p.n. 219004522 & 219004552 ***
14 1 219004572 Pressure maintaining valve ****
rd
154122200 Automatic drain 3 stage (250bar 230VAC N.C.)
15 1 rd
154122271 Automatic drain 3 stage (350bar 230VAC N.C.)
208903700 BA Filter Ø80x345 complete
16* 1 208903710 BA Filter Ø78x375 complete w/ο bleed valve
208905720 BA Filter Ø78x375 complete c/w bleed valve
17 3 128501502 Anti-vibration pads motor/engine (replace p.n. 128502312)
103030030 Electric motor 2,2 kW/220V/50-60Hz
103030010 Electric motor 2,2 kW/400V/50-60Hz
103030044 Electric motor 3 kW/220V/50-60Hz
103030042 Electric motor 3 kW/400V/50-60Hz
18 1
104160552 Petrol Engine 5,5 Hp (Honda) (M6-BZ series)
104202052 Petrol Engine 6,5 Hp (Honda) (M8-BZ series)
104001702 Petrol Engine 5,7 Hp (Subaru) (M6-BZS series)
133000522 Petrol Engine Support Spring + bolt set
181021052 Thermal switch for M6-EM simple
181800822 Thermal switch for M6-EM with automatic drains
181800822 Thermal switch for M8-EM simple
19 1
181800832 Thermal switch for M8-EM with automatic drains
157000022 Thermal switch for M6-ET
157000042 Thermal switch for M8-ET
20 1 177742242 Start / Stop Button
163000102 Electric Hourmeter for electric models
21 1
163000702 Vibration Hourmeter for Petrol models
22 1 164305121 Pressure switch 40-400 bar
.

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164305012 Pressure switch 30-500b dual for Auto Start / Stop


23 1 190017412 DIN connector base

24 1-2

SERVICE KIT PART NUMBER: 189900200, O-RING PART NUMBER = 127052702


1 122063402 Final stage manometer
25
1 122063012 Manometer rubber cover
140000080 Filling hose 1,2m 10L
26 1-2
140000921 Kevlar Filling hose 1,2m 8S (option)
27 1 ** Taper bush
28 1 ** Pulley motor
29 1 135161242 Taper bush com. block (M8 series only)
29b 1 190001240 Washer flywheel/crankshaft M8
30 1 136017012 Pulley com. Block (M8 series only)
31 1 105000982 Inside guard
32 1 ** V-Belt
136401002 Flywheel for Μ6 series compressor
33 1
136401000 Flywheel for Μ8 series compressor
34 2 192200822 Flywheel washer Ø8
35 1 198000802 Flywheel lock screw Ø8
36 1 193108302 Flywheel screw M8x30
37 1 105000992 Outside guard
38 1 401011702 Handle
1 189500004 Dual pressure (225/330 bar) selection valve
39
189401001 Selection Valve Service Kit
40 1 109000082 Particle Strainer Intake Filter
41 1 186025102 Spiral air intake hose
42 1 401001082 Condensate collecting tank 6ltr
43 1 142111201 Sintered Filter Plastic 1/2''
44 1 190039990 Base - Condensate Collecting Tank
45 1 207101001 Expansion vessel
46 3 115101702 Quick Elbow 8-1/4''
47 1 116300122 Male plug tapered 1/2''

* See all BA filter’s parts and codes in page 20.


** According to compressor’s serial number.
*** Go to page 46 for service kit installation instructions.
**** Go to page 47 for service kit installation instructions.

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M6 Compressor block

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M8 Compressor block

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M6-M8 Compressor Block Stages

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ITEM QTY PART NR. DESCRIPTION


1a 1 190001760 Crankshaft M8
1b 1 190001761 Crankshaft M6
2 2 110060072 Shaft Ball Bearing
3 1 190001721 Bearing Seat (crankcase front)
4 2 190001701 Hole Lock Ring
5 4 190001281 Tie Rod
6 4 190001291 Tube PL
7 1 190002691 Crankcase
8 1 190001082 Bearing Seat Gasket
nd
9 1 190012701 Con Rod 2 Stage
10 2 192321301 Washer Con Rod
st rd
11 2 190012801 Con Rod 1 & 3 Stage
12 1 192200822 Washer Crankshaft 8x24
13 1 193106102 Crankshaft Allen Screw M6x10
14 6 192081212 Copper Washer Ø8
15 4 193108202 Allen Screw M8x20
16 4 194200802 Hex Nut M8
17 1 190001691 Shaft Lock Ring
18 1 126356212 Oil Seal
nd
19 1 133365361 Piston Rings Set 2 Stage
nd
20 1 141365361 Piston 2 Stage
nd
21 1 190001111 Piston Pin 2 Stage
22 6 190001271 Lock Ring Piston Pin
st
23 1 133001521 Piston Rings Set 1 Stage
st
24 1 141001311 Piston 1 Stage
rd
25 1 141001312 Crosshead Piston 3 Stage
st rd
26 2 190001521 Piston Pin 1 & 3 Stage
27 3 190001322 Cylinder Gasket Ø60
st rd
28 2 190001351 Cylinder 1 &3 Stage
nd
29 1 190000432 Cylinder 2 Stage
30 17 192200602 Washer Ø6
31 4 198000602 Lock Washer Ø6
32 4 197006202 Hex Head Screw M6x20
nd
33 2 192000122 Copper washer 2 Stage Valves Head
nd
34 1 154000430 Inlet Valve 2 Stage
nd
35 1 154000440 Discharge Valve 2 Stage
nd
36 1 127056412 O-Ring Discharge Valve 2 Stage
nd
37 1 190000462 Valve Head 2 Stage
38 6 193108352 Allen Screw M8x35
rd
39 1 127130132 O-Ring Cylinder Guide 3 Stage
rd
40 1 190000172 Cylinder Guide 3 Stage
41 4 194300602 Lock Hex Nut M6
rd
42* 1 * Piston Rings Set 3 Stage
rd
43* 1 * Piston 3 Stage
rd
44* 1 * Piston Sleeve 3 Stage
rd
45* 1 127057122* O-Ring Piston Sleeve 3 Stage
rd
46 1 154000200 Inlet Valve 3 Stage
.

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User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition
rd
47 1 127054362 O-Ring Discharge Valve 3 Stage
rd
48 1 154000280 Discharge Valve 3 Stage
rd
49 1 190000272 Valve Head 3 Stage
rd
50 1 190000302 Top Cover 3 Stage
51 6 193108702 Allen Screw M8x70
52 1 190001381 Gasket down Reed Valve
st
53 1 154001391 Reed Valve Set 1 Stage
54 1 190001401 Gasket up Reed Valve
st
55 1 190001411 Top Cover 1 Stage
st
56 3 190010252 Socket Top Cover 1 Stage
st
57 1 194000601 Acorn Nut Top Cover 1 Stage
58 2 127075742 O-Ring Crankcase
59 1 190001151 Back Cover Crankcase
60 4 127045371 O-Ring Screw Back Cover Crankcase
61 4 197006162 Allen Screw M6x16
62 1 193082502 Set Screw
63 1 194000802 Plug (Allen Screw)
64 1 190001171 Oil Draining Plug
65 1 190001181 Oil sight glass + gasket
66 1 144000072 Coupling D25 G1/2-R1/4 + sealing glue @
the male thread
67 1 120405052 Tee female-female-male 3/8'' + sealing glue
@ the male thread
68 1 116300192 Oil Filling Plug male allen 3/8'' + o-ring
69 1 114501202 Elbow male-male 3/8'' + Teflon @ the up
thread and sealing glue @ the down thread
70 1 190017402 Oil Vapour Exhaust Pipe D21xL80mm 3/8''-
3/8''female (M/T)
70a 1 109000110 Sintered Filter Sponge -Oil Vapour Exhaust
Mistral/Typhoon-
71 1 151203812 Fitting 3/8 BSPT MALE - 1/8 BSPP FEMALE +
sealing glue @ the male thread
72 1 114228052 Quick elbow 1/8'' straight - 6mm pipe
73 1 190001152 Mid crankcase Mistral 8
74 4 193106752 Allen Screw M6x75 Mistral 8

rd
* Supply / Order only as assembly – 3 stage piston complete = 141000001 (replaced
141000000)

PARAMINA SA – Byway Evaggelistrias str. 19300 Aspropirgos, Greece, Tel: 0030 210 5575860
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PARAMINA SA – Byway Evaggelistrias str. 19300 Aspropirgos, Greece, Tel: 0030 210 5575860
Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 45
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PARAMINA SA – Byway Evaggelistrias str. 19300 Aspropirgos, Greece, Tel: 0030 210 5575860
Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 46
User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

PARAMINA SA – Byway Evaggelistrias str. 19300 Aspropirgos, Greece, Tel: 0030 210 5575860
Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 47
User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

PARAMINA SA – Byway Evaggelistrias str. 19300 Aspropirgos, Greece, Tel: 0030 210 5575860
Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 48
User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

7. P & I Diagram

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8. Cooling air – Dimensional Drawings

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Optional ant-vibration pads for deck bolt:

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9. Certificates

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User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

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Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 55
User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

PARAMINA SA – Byway Evaggelistrias str. 19300 Aspropirgos, Greece, Tel: 0030 210 5575860
Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 56
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Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 57
User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

PARAMINA SA – Byway Evaggelistrias str. 19300 Aspropirgos, Greece, Tel: 0030 210 5575860
Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 58
User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

PARAMINA SA – Byway Evaggelistrias str. 19300 Aspropirgos, Greece, Tel: 0030 210 5575860
Fax: 0030 210 5575868, email: [email protected] - website: www.paramina-compressors.com 59
User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

10. Electrical Drawings

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User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

11. Appendix – Mistral M6-ET/M8-ET Classic

Condensate drainage
Automatic drain system

 Optional equipment.

Max. operating pressure:


nd
 2 stage drain valve: 80 bar
rd
 3 stage drain valve: 250 or 350 bar

A. Option Two timers – Old Version:


nd
The system consists of two timer controlled condensate drains, one after the 2 , and one after the final stage and
the BA filter. The drains are controlled electronically and open automatically.
In case of emergency (damaged auto drain system), the user may use the two manual drains. During routine
nd rd
operation open both drain valves every 15 (2 stage) & 20 (3 – final stage) minutes.
2nd Stage 3rd Stage

1 2
1 2

The user can adjust the interval time (2) from 0,15 - The user can adjust the interval time (2) from 0,5 -
15 sec (proposed time 1,5sec), and the discharge 45 min (proposed time 20min), and the discharge
time (1) from 0,15 - 15 min (proposed time 15 time (1) from 0,5 - 10 sec (proposed time 2-3
min), sec).
nd
Note for 2 Stage drain only: The numerous at
internal time (2) are at a percentage of 15sec. So at
internal time (2) 1,5 sec = 10(%). Respectively the
numerous at discharge time (1) are at a percentage
of 15min, so 15min = 100(%)

B. Option One timer – New Versions:


nd rd
The system consists of one timer, located inside compressor’s electrical box. It controls electornically both 2 & 3
stage condensate drains, which open automatically.
In case of emergency (damaged auto drain system), the user may use the two manual drains. During routine
operation open both drain valves every 20 minutes.
Pause Time = 20 min
Signal Time = 2 – 3 seconds – set signal time first
Important Note: Do not change manufacturer adjustments.

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User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

Spare Parts Catalog

27 28 17 26 25 29

18 24

20
12

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4
5 21
3

23

8
15
2 9
6

22
16 10
19
8
11
7a
7b
14

1 13

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ITEM QTY PART NR. DESCRIPTION


1 3 128503502 Anti-vibration pad
100006001 Compressor Block M6*****
2 1
100006000 Compressor Block M8*****
st
3 1 190500600 Safety valve 1 stage (5bar)
1 109000000 Intake air filter housing
4
1 109460302 Intake air filter cartridge
5 1 219000022 Safety valve 2nd - 100bar series @40bar
nd
6 1 154122351 Automatic drain 2 stage (80bar 230VAC N.O.)
7a 1 190000000 Manual drain valve c/w seat & connector 2nd stage w.s.
1 190000080 Manual drain valve complete with seat
7b
2 190008112 Manual drain valve’s seat
nd
8 1 208501610 Condensate separator 2 stage (see drawing at page 48)
st
9 1 190000890 Intercooler 1 stage horizontal
nd
10 1 190000850 Intercooler 2 stage
rd
190000230 After cooler 3 stage (M6 series)
11 1 rd
190000232 After cooler 3 stage (M8 series)
rd
1 219004522 Safety valve 3 stage (300 bar) ***
rd
12 1 219004552 Safety valve 3 stage (200 bar) ***
219004520 Service Kit for safety valves p.n. 219004522 & 219004552 ***
13 1 219004572 Pressure maintaining valve ****
rd
154122200 Automatic drain 3 stage (250bar 230VAC N.C.)
14 1 rd
154122271 Automatic drain 3 stage (350bar 230VAC N.C.)
208903700 BA Filter Ø80x345 complete
15 1 208903710 BA Filter Ø78x375 complete w/ο bleed valve
208905720 BA Filter Ø78x375 complete c/w bleed valve
103030010 Electric motor 2,2 kW/400V/50-60Hz
16 1
103030042 Electric motor 3 kW/400V/50-60Hz
17 1 177742242 Start / Stop Button
18 1 163000102 Electric Hourmeter
164305121 Pressure switch 40-400 bar
19 1
164305012 Pressure switch 30-500b dual for Auto Start / Stop
20 1 122063422 Final stage manometer
1 ** Taper bush
1 ** Pulley motor
1 135161242 Taper bush com. block (M8 series only)
1 190001240 Washer flywheel/crankshaft M8
1 136017012 Pulley com. Block (M8 series only)
1 105000982 Inside guard
21
1 ** V-Belt
136401002 Flywheel for Μ6 series compressor
1
136401000 Flywheel for Μ8 series compressor
2 192200822 Flywheel washer Ø8
1 198000802 Flywheel lock screw Ø8
1 193108302 Flywheel screw M8x30
22 1 401001082 Condensate collecting tank 6ltr
.

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23 1 142111201 Sintered Filter Plastic 1/2''


160140052
24 1 Reset Button
160140062
25 1 162034002 Main Switch
26 1 181000000 Emergency Stop Button
27 1 177747072 Thermal Switch Enabled
28 1 177747072 High Temperature Led
160140052
29 1 Safety Valve Test Button (optional)
160140002

* See all BA filter’s parts and codes in page 20.


** According to compressor’s serial number.
*** Go to page 46 for service kit installation instructions.
**** Go to page 47 for service kit installation instructions.
*****Go to pages 40-45 for compressor block parts.

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User Manual - Mistral M6&M8 - 04-2018 from s.n.1882761 edition

12. Mistral Classic Cooling air – Dimensional Drawings

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